EP3021994B1 - Vorrichtung zum crimpen von mindestens zwei metallblechen durch reibung und verfahren zur durchführung davon - Google Patents

Vorrichtung zum crimpen von mindestens zwei metallblechen durch reibung und verfahren zur durchführung davon Download PDF

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Publication number
EP3021994B1
EP3021994B1 EP14749874.5A EP14749874A EP3021994B1 EP 3021994 B1 EP3021994 B1 EP 3021994B1 EP 14749874 A EP14749874 A EP 14749874A EP 3021994 B1 EP3021994 B1 EP 3021994B1
Authority
EP
European Patent Office
Prior art keywords
crimping
tool
edge
folded
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14749874.5A
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English (en)
French (fr)
Other versions
EP3021994A1 (de
Inventor
Jean Marie COQUET
François BOSSERDET
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PSA Automobiles SA
Original Assignee
Peugeot Citroen Automobiles SA
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Application filed by Peugeot Citroen Automobiles SA filed Critical Peugeot Citroen Automobiles SA
Publication of EP3021994A1 publication Critical patent/EP3021994A1/de
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors

Definitions

  • the invention relates to a crimping device by folding 180 degrees by friction of a first edge of a first sheet on a second edge of a second sheet.
  • the invention also relates to a crimping method for the implementation of the crimping device.
  • Crimping is an assembly process that consists of folding, or folding, an edge of a first sheet called skin, on an edge of a second sheet called lining.
  • Crimping is frequently used in the automotive industry, to connect two sheets together, in order to form structural elements, such as an opening of a vehicle, or for the purpose of making an opening in the body of a vehicle like an opening for a sunroof.
  • the crimping operation is generally broken down into two stages: the pre-crimping which consists of bending the edge of the skin at about 90 degrees, and the crimping which consists in folding back the previously folded edge of the skin against the skin 90 degrees. Lining.
  • a type of crimping device with two-plate rollers which comprises a roller and a roller against which the edge to be folded of a first sheet is interposed, the rollers being driven in displacement along the edge to be folded.
  • This type of roller device is generally implemented by a crimping method, as the method described and shown in the document EP-A-1420907 , which consists of folding the edge to be folded of the sheet during several successive passes of the rollers, and fold down the edge to be folded by means of an additional crimping tool for crimping the two sheets together.
  • a disadvantage of this type of roller crimping device and its method of implementation is that they require two separate tools and a method in at least four passes.
  • roller device is generally bulky and unsuitable for crimping two sheets in a constrained environment or in a small space.
  • the invention proposes a friction crimping device according to claim 1.
  • the crimping tool of the crimping device according to the invention is compact and it is suitable for crimping both a straight edge and a curved edge.
  • the crimping device comprises a drive means for moving the crimping tool along the working axis, the drive means being designed to drive the crimping tool in at least a first position of the crimping tool. pre-crimping in which the crimping face folds a first time the first edge to bend the first sheet during a first pass, and in at least a second crimping position in which the tool is rotated angularly around the first working axis, relative to the first pre-crimping position, and wherein the crimping face folds a second time the first edge to be bent of the first sheet during a second pass.
  • the device can fold the edge of the first sheet to 180 degrees to crimp the two sheets together.
  • the document JP 2000 117359 discloses a friction crimping device according to the preamble of claim 1.
  • the drive means for moving the tool is a robot arm which is connected to the crimping tool and which is adapted to drive the crimping tool in the following motion. a predetermined crimping path.
  • the tool can be driven according to an infinity of trajectories, so that the device can adapt to the crimping of edges of sheets having different geometries.
  • the crimping tool In order to fold the first edge of the first sheet 180 degrees, the crimping tool is rotated 90 degrees between its first pre-crimping position and its second crimping position.
  • the first upstream portion of the crimping face of the tool is inclined angularly with respect to the second downstream portion of the crimping face around the working axis, at an angle of 90 degrees.
  • the crimping tool has a symmetrical design, the tool having the first crimping face arranged on a first portion of the tool, and a second crimping face arranged symmetrically on a second opposite portion of the tool.
  • This characteristic makes it possible to fold the edge of the first sheet on one side or the other.
  • the device is equipped with a matrix for supporting the first sheet and the second sheet during crimping.
  • upstream and downstream must be understood in relation to the direction of advance of the crimping tool, here along a longitudinal axis of work, illustrated by arrows. to the Figures 1, 2, 3 and 6 .
  • FIG. 1 a friction crimping device 10 designed to crimp a first inner sheet 12 called a liner, and a second outer sheet 14 called a skin, by means of a crimping tool 16.
  • the crimping tool 16 is driven in displacement along an axis A of work which is here considered to be longitudinal.
  • the first sheet 12 and the second sheet 14 comprise a first edge 18 and a second edge 20 respectively which define an opening 21, here an opening for a sunroof of a motor vehicle.
  • first edge 18 and the second edge 20 each extend vertically upward, parallel to each other, the first edge 18 projecting vertically upwardly relative to the second edge 20 to be folded and folded against the second edge 20 for crimping the first sheet 12 on the second sheet 14.
  • the crimping device 10 is provided with a die 22 which extends below the first sheet 12 and the second sheet 14, to support the first sheet 12 and the second sheet 14 during crimping.
  • the crimping tool 16 has a T shape of symmetrical general design along the plane P of symmetry illustrated in FIGS. Figures 3 and 4 .
  • the tool 16 comprises a first portion 24a L defining a first crimping face 26a and a second portion 24b L, arranged symmetrically to the first portion 24a, defining a second crimping face 26b.
  • the first crimping face 26a extends from upstream to downstream, in the direction of longitudinal advance of the crimping tool 16, from a first upstream portion 28 of attack designed to extend parallel to the first edge 18 to be folded, until a second downstream portion inclined angularly 90 degrees relative to the first portion 28 about the axis A working.
  • the first crimping face 26a comprises a third intermediate bending portion 32 in the form of a helicoid, which connects the first upstream portion 28 and the second downstream portion 30 between them, and which is adapted to progressively fold the first edge 18 of 90 degrees twisting.
  • the crimping device 10 comprises a drive means for moving the crimping tool 16, such as a robot arm (not shown), which is connected to the crimping tool 16 and which is designed to drive the crimping tool 16 moving along the working axis A.
  • a drive means for moving the crimping tool 16 such as a robot arm (not shown), which is connected to the crimping tool 16 and which is designed to drive the crimping tool 16 moving along the working axis A.
  • the working axis A of the crimping tool 16 is considered to be longitudinal to facilitate the understanding of the description.
  • the crimping tool 16 follows a predetermined crimping path that follows the first edge 18 to bend, that is to say a path comprising a succession of curved portions and straight portion.
  • the invention also relates to a method of friction crimping to fold and fold 180 degrees the first edge 18 to bend the first sheet 12 on the second edge 20 of the second sheet 14.
  • the method comprises two successive steps, a pre-crimping step illustrated in FIGS. figures 2 and 7 , to fold the first edge 18 by 90 degrees, and a crimping step illustrated in FIGS. figures 3 and 8 to bend the first edge 18 again by 90 degrees.
  • the pre-crimping step consists in driving the crimping tool 16 in displacement in a first pre-crimping position in which the tool 16 is laid down, so that the first upstream portion 28 of attack of the face of crimping 26a is in plane support against a face of the first edge 18 to bend the first sheet 12.
  • the crimping face 26a is not shown in plane support against the first edge 18 at the figure 2 , the crimping face 26a being substantially disengaged from the edge 18 so as to illustrate both the face 26a and the first edge 18.
  • the crimping tool 16 is moved in its pre-crimping position, illustrated in FIGS. figures 2 and 7 during a first pass, along the working axis A, so that the third intermediate helical folding portion 32 exerts a pressure on the first edge 18 the first sheet 12 to fold down 90 degrees to the second edge 20 of the second sheet 14.
  • Diagrammatically Figures 9a and 9b the work of the crimping face 26a of the tool 16 in its first pre-crimping position.
  • the first upstream portion 28 of the crimping face 26a extends vertically and cooperates with the first edge 18.
  • the second downstream portion of the crimping face 26a extends horizontally and co-operates with the first edge 18 bent 90 degrees.
  • the crimping step consists in driving the crimping tool 16 in displacement along the working axis A in a second crimping position, illustrated in FIGS. figures 3 and 8 during a second pass, in which the tool 16 is upright, so that the first upstream portion 28 of attack of the crimping face 26a is in plane bearing against the face of the first edge 18 previously folded of the first sheet 12.
  • the crimping tool 16 is here rotated 90 degrees between its first pre-crimping position and its second crimping position, in order to fold the first edge to be folded by 180 degrees.
  • the first leading portion 28 of the crimping face 26a extends horizontally and cooperates with the first edge 18 which is bent 90 degrees from its starting orientation, before the first passage of the tool 16 .
  • the second downstream portion of the crimping face 26a extends vertically and co-operates with the first edge 18 folded 90 degrees further, the first edge 18 being bent 180 degrees from its starting orientation, before the first pass of the tool 16.
  • the angular inclination between the first upstream driving portion 28 and the second downstream portion of the crimping face 26a may be less than 90 degrees.
  • the angular inclination can be 60 degrees for example, in which case the crimping process would be performed in three passes and include an additional step of pre-crimping, for example.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Claims (7)

  1. Vorrichtung (10) zum Crimpen durch Reibung des Typs, welcher mindestens ein Crimpwerkzeug (16) zum Umschlagen eines ersten zu biegenden Randes (18) eines ersten Blechs (12) auf einem zweiten Rand (20) eines zweiten Blechs (14) umfasst, wobei die Ränder (18, 20) parallel zueinander verlaufen und das Werkzeug (16) verschiebbar entlang einer zum ersten zu biegenden Rand (18) parallel verlaufenden Arbeitsachse (A) angetrieben wird, wobei das Werkzeug (16) mindestens eine Crimpseite (26a) begrenzt, die so ausgelegt ist, dass sie durch Reibung mit dem ersten zu biegenden Rand (18) des ersten Blechs (12) zusammenwirkt, und die sich von stromaufwärts nach stromabwärts entlang der Vorschubrichtung des Werkzeugs (16) erstreckt, aus einem ersten stromaufwärtigen Eingriffsabschnitt (28), der dazu ausgelegt ist, sich parallel zum ersten zu biegenden Rand (18) zu erstrecken, bis zu einem zweiten stromaufwärtigen Abschnitt (30), der in einem Winkel zum ersten Abschnitt (28) um die Arbeitsachse (A) geneigt ist, wobei die Crimpseite (26a) einen dritten Zwischenabschnitt (32) zum Biegen der Form eines Helikoids, ausgelegt zum Biegen des ersten zu biegenden Randes (18) mittels Verwindung, umfasst, dadurch, dass sie ein Antriebsmittel zur Verschiebung des Crimpwerkzeugs (16) entlang der Arbeitsachse (A) umfasst, wobei das Antriebsmittel dazu ausgelegt ist, das Crimpwerkzeug (16) in mindestens eine erste Vor-Crimpstellung anzutreiben, in der die Crimpseite (26a) ein erstes Mal den ersten zu biegenden Rand (18) des ersten Bleches (12) im Lauf eines ersten Durchlaufs biegt, und in mindestens einer zweiten Crimpstellung, in der das Werkzeug (16) im Winkel um die Arbeitsachse (A) geschwenkt wird, zur ersten Vor-Crimpstellung, und in der die Crimpseite (26a) ein zweites Mal den ersten zu biegenden Rand (18) des ersten Bleches (12) im Lauf eines zweiten Durchlaufs biegt.
  2. Vorrichtung (10) zum Crimpen durch Reibung nach Anspruch 1, dadurch gekennzeichnet, dass das Antriebsmittel zur Verschiebung des Werkzeugs (16) ein Roboterarm ist, der mit dem Crimpwerkzeug (16) verbunden ist und der so ausgelegt ist, dass er das Crimpwerkzeug (16) in Verschiebung entlang einer vorgegebenen Crimpbahn antreibt.
  3. Vorrichtung (10) zum Crimpen durch Reibung nach Anspruch 1, dadurch gekennzeichnet, dass das Crimpwerkzeug (16) um 90 Grad zwischen seiner ersten Vor-Crimpstellung und seiner zweiten Crimpstellung geschwenkt wird, um den ersten Rand (18) des ersten Bleches (12) um 180 Grad zu biegen.
  4. Vorrichtung (10) zum Crimpen durch Reibung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der erste stromaufwärtige Abschnitt (28) der Crimpseite (26a) des Werkzeugs (16) im Winkel zum zweiten stromaufwärtigen Abschnitt (30) der Crimpseite (26a) um die Arbeitsachse (A) in einem Winkel von 90 Grad geneigt ist.
  5. Vorrichtung (10) zum Crimpen durch Reibung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Crimpwerkzeug (16) eine symmetrische Bauweise aufweist, wobei das Werkzeug (16) die erste Crimpseite (26a), die auf einem ersten Teil (24a) des Werkzeugs angeordnet ist, umfasst und eine zweite Crimpseite (26b), die auf einem zweiten dem Werkzeug gegenüberliegenden Teil (24b) symmetrisch angeordnet ist, umfasst.
  6. Vorrichtung (10) zum Crimpen durch Reibung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie mit einer Matrix (22) zur Stützung des ersten Bleches (12) und des zweiten Bleches (14) während des Crimpens ausgestattet ist.
  7. Verfahren zum Crimpen durch Reibung zum Umschlagen eines ersten zu biegenden Randes (18) eines ersten Bleches (12) auf einem zweiten Rand (20) eines zweiten Bleches (14), wobei die Ränder (18, 20) parallel zueinander verlaufen, dadurch gekennzeichnet, dass das Verfahren mittels eines Crimpwerkzeugs (16) nach einem der vorhergehenden Ansprüche durchgeführt wird, und dass das Verfahren mindestens die folgenden aufeinander folgenden Schritte umfasst:
    - einen Schritt des Vor-Crimpens, der darin besteht, das Werkzeug (16) in Verschiebung entlang der Arbeitsachse (A) in eine erste Vor-Crimpstellung anzutreiben, so dass der erste zu biegende Rand (18) ein erstes Mal im Lauf eines ersten Durchlaufs gebogen wird, und
    - einen Schritt des Crimpens, der darin besteht, das Werkzeug (16) in Verschiebung entlang einer Arbeitsachse (A) in eine zweite Crimpstellung anzutreiben, in der das Werkzeug (16) im Winkel um die Arbeitsachse (A) zur ersten Vor-Crempstellung geschwenkt wird, so dass der erste zu biegende Rand (18) ein zweites Mal im Lauf eines zweiten Durchlaufs gebogen wird.
EP14749874.5A 2013-07-15 2014-06-10 Vorrichtung zum crimpen von mindestens zwei metallblechen durch reibung und verfahren zur durchführung davon Not-in-force EP3021994B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1356959A FR3008331B1 (fr) 2013-07-15 2013-07-15 Dispositif pour le sertissage de deux toles par frottement et son procede de mise en oeuvre
PCT/FR2014/051388 WO2015007967A1 (fr) 2013-07-15 2014-06-10 Dispositif pour le sertissage de deux toles par frottement et son procédé de mise en oeuvre

Publications (2)

Publication Number Publication Date
EP3021994A1 EP3021994A1 (de) 2016-05-25
EP3021994B1 true EP3021994B1 (de) 2017-03-01

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EP14749874.5A Not-in-force EP3021994B1 (de) 2013-07-15 2014-06-10 Vorrichtung zum crimpen von mindestens zwei metallblechen durch reibung und verfahren zur durchführung davon

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EP (1) EP3021994B1 (de)
CN (1) CN105377463B (de)
ES (1) ES2620357T3 (de)
FR (1) FR3008331B1 (de)
WO (1) WO2015007967A1 (de)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
WO2024230866A1 (de) * 2023-05-08 2024-11-14 Bayerische Motoren Werke Aktiengesellschaft Falzformwerkzeug, falzformeinrichtung und verfahren zur herstellung einer falzklebeverbindung

Families Citing this family (4)

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Publication number Priority date Publication date Assignee Title
FR3034330B1 (fr) * 2015-04-03 2017-03-24 Peugeot Citroen Automobiles Sa Tete de sertissage entre deux toles d’un element de carrosserie automobile, munie d’un outil associant une rampe de forme et un galet.
FR3047913B1 (fr) * 2016-02-22 2018-02-23 Peugeot Citroen Automobiles Sa Lame et procede de sertissage de toles
FR3076230B1 (fr) * 2018-01-04 2019-12-13 Psa Automobiles Sa Dispositif de sertissage.
FR3099998B1 (fr) * 2019-08-21 2023-03-10 Psa Automobiles Sa tête de sertissage intégrant une lame d’anglage

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US4060046A (en) * 1976-01-30 1977-11-29 Eckold Gerd Juergen Hand tool
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JP2000117359A (ja) * 1998-10-16 2000-04-25 Babcock Hitachi Kk 外装板加工装置とこれを用いた外装板加工方法
US7051566B2 (en) * 2004-07-01 2006-05-30 Valiant Corporation Method for performing a 180 degree hem and apparatus for performing the same
JP4908862B2 (ja) * 2006-02-02 2012-04-04 本田技研工業株式会社 自動車用パネル材
JP2011131261A (ja) * 2009-12-25 2011-07-07 Honda Motor Co Ltd パネル構造体及びその製造方法

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Publication number Priority date Publication date Assignee Title
WO2024230866A1 (de) * 2023-05-08 2024-11-14 Bayerische Motoren Werke Aktiengesellschaft Falzformwerkzeug, falzformeinrichtung und verfahren zur herstellung einer falzklebeverbindung

Also Published As

Publication number Publication date
WO2015007967A1 (fr) 2015-01-22
FR3008331B1 (fr) 2015-11-13
CN105377463B (zh) 2017-07-21
CN105377463A (zh) 2016-03-02
FR3008331A1 (fr) 2015-01-16
EP3021994A1 (de) 2016-05-25
ES2620357T3 (es) 2017-06-28

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