EP3231533A1 - Vorrichtung zur automatischen inbetriebnahme einer stranggussanlage - Google Patents
Vorrichtung zur automatischen inbetriebnahme einer stranggussanlage Download PDFInfo
- Publication number
- EP3231533A1 EP3231533A1 EP17000615.9A EP17000615A EP3231533A1 EP 3231533 A1 EP3231533 A1 EP 3231533A1 EP 17000615 A EP17000615 A EP 17000615A EP 3231533 A1 EP3231533 A1 EP 3231533A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vessel
- metal
- level
- tip
- gate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/161—Controlling or regulating processes or operations for automatic starting the casting process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0622—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
- B22D11/182—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level by measuring temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
- B22D11/185—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level by using optical means
Definitions
- the present invention relates to an apparatus for the automatic startup of a continuous casting line, particularly for the production of aluminum or zinc strips.
- the invention relates to a system installed in a caster for controlling the flow of metal with which the tip of the caster is fed.
- the startup of a continuous casting machine is a completely manual operation effected by the operator, the person in charge of the caster line, until the standard production conditions are reached, which include:
- the startup is in fact a very delicate operation that determines the final quality of the product.
- the duration of a startup is around 15-20 minutes and the operations to be performed are numerous and must be performed in a timely and sequential manner, considering the duration of the event, which is limited.
- the startup of a continuous casting for aluminum or zinc consists in making liquid metal flow by means of casting channels, passing through a vessel known as a head box, which has a barrier at the end in order to prevent the access of the liquid metal to the inside of the tip while waiting for the required metal temperature to be reached (for aluminum approximately 735°C and 470°C for zinc), the metal is conveyed into the collection vessels (ladles).
- the operator throttles the flow of metal by means of the level control (actuator), using the manual closing/opening controls that are present on the control post.
- the operator prepares for removal of the manual barrier (monolith plate) arranged in the end of the head box, making the liquid metal converge toward the inlet of the tip; in this operation, which lasts approximately 20-30 seconds, the operator must pay maximum attention to correctly dosing the quantity of metal, then he must adjust the flow constantly and precisely, assisted by the commands of the operators who wait for the solid strip at the output of the caster (on the front part of the cylinders), until the tip is completely filled.
- the manual barrier monolith plate
- the operator controls the level detected by the laser that is present above the head box.
- the operator engages the automatic metal level adjustment control by pressing the "automatic level” button.
- This function provides for the flow regulator (actuator) to enter a symbiosis with the laser, giving rise to an automatic adjustment, using the latter as feedback for the closure of the PID adjustment loop.
- the spraying system is fundamental in order to avoid the adhesion of the aluminum strip on the casting cylinders; graphite performs the role of release agent and also is fundamental in the first minutes of casting; an excessive or insufficient quantity would compromise the continuation of casting.
- the power-on of the water pump avoids an overheating of the jacket of the steel roller, usually the water must be activated after reaching the surface temperature of the jacket, not before 200°C in order to avoid thermal shocks to the steel, thus the operator must perform manual control, after ascertaining the temperature of the jacket he can proceed with flushing of the cooling water.
- the aim of the present invention is to improve the prior art.
- an object of the invention is to provide an apparatus which, in a continuous casting line, or caster, allows to perform the appropriate automatic adjustments in relation to the working conditions required to start the line automatically.
- Another object of the present invention is to provide a reliable and safe apparatus.
- an apparatus for the automatic starting of a continuous casting line comprising a vessel which is connected to a tip by means of a gate, the tip feeding a casting housing; the apparatus being characterized in that it includes a laser device which measures the level of the metal within the vessel, a level control device, which adjust the introduction of liquid metal into the vessel, a gate actuator to control the gate for providing a barrier between the vessel and the tip, a transducer for the temperature of the metal inside the vessel, and an electronic management unit; the electronic management unit receiving data from the temperature transducer and from the laser device in order to control the level control device and the gate actuator, adjusting the level of the metal in the vessel in order to ensure a correct and continuous flow of metal toward the casting housing.
- the automatic starting apparatus is inserted in a continuous casting line for the production of aluminum or zinc strips, known as caster, which is shown schematically in Figure 2 .
- the apparatus 1 according to the present invention is installed in the caster to control the flow of metal with which the nozzle, or tip, 2 is fed.
- the tip 2 distributes the molten metal in a casting housing which is constituted by two casting rollers 3 and 4, which are water-cooled by means of a spraying system 5, where the molten metal is cooled and solidified to form a strip 6.
- the molten metal flows in a channel 8, until it reaches a vessel 9, known as head box, which reaches the tip 2.
- the strip 6 then passes through a series of apparatuses which include shears 10 and a winding spool 11.
- the apparatus includes a laser device 12 for controlling the level of the metal inside the vessel 9, a level control device 7, which adjusts the introduction of the liquid metal in the vessel 9 and a gate actuator 13 for the control of the gate for providing a barrier between the vessel and the mouth of the tip.
- the apparatus also has a temperature transducer, constituted by a thermocouple 14, for controlling the temperature of the metal in the vessel 9, and a PLC management unit with a corresponding operator panel.
- the operation of the automatic control apparatus according to the present invention is as follows.
- the molten metal is made to flow into the vessel 9, the end of which is blocked by the refractory barrier, i.e., the gate, which is not visible in the figures, connected to the motorized system constituted by the gate actuator 13, until the required parameters are reached.
- the refractory barrier i.e., the gate
- the electronic control system sends a command to the level control device 7, which reaches a set closure position, waiting to reach the preset level, through the drain channel, which is calibrated depending on the thickness of the strip, on the widths and on the alloys.
- the level of the metal, previously established by a set point, is further confirmed by means of a reading performed by the laser device 12, which actuates the gate actuator 13 so that the motorized refractory barrier opens gradually and progressively, according to a positioning profile stored previously on a work recipe.
- the level of the metal in the vessel 9 is adjusted by means of an automatic system, in order to ensure a correct and continuous flow of metal toward the casting rollers 3 and 4, in order to avoid poor diffusion of the metal within the tip 2, avoiding so-called freezing.
- the level control device 7 communicating with the laser device 12, maintains the previously entered set point, i.e. the optimum casting level.
- the automatic control system adjusts three other fundamental parameters: the speed of the rollers 3 and 4, the cooling water dispensed by the spraying system 5, and the release agent on the cylinders.
- the invention has achieved the intended aim and objects, providing an apparatus for the automatic start of a continuous casting line that allows to obtain some important advantages with respect to traditional systems.
- the present apparatus ensures an increase in startups performed successfully and a decrease in the waste of consumables (tip, end dam, fiber).
- the apparatus according to the present invention furthermore offers an increase in productivity due to the higher percentage of startups completed successfully.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITUA2016A002539A ITUA20162539A1 (it) | 2016-04-13 | 2016-04-13 | Apparecchiatura per l’avviamento automatico di una linea di colata continua |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3231533A1 true EP3231533A1 (de) | 2017-10-18 |
| EP3231533B1 EP3231533B1 (de) | 2022-11-23 |
Family
ID=56507708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17000615.9A Active EP3231533B1 (de) | 2016-04-13 | 2017-04-11 | Vorrichtung zur automatischen inbetriebnahme einer stranggussanlage |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20170297093A1 (de) |
| EP (1) | EP3231533B1 (de) |
| ES (1) | ES2938264T3 (de) |
| IT (1) | ITUA20162539A1 (de) |
| PL (1) | PL3231533T3 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315058A (zh) * | 2019-05-15 | 2019-10-11 | 何秦 | 一种全自动浇铸一体成型系统 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2334793A (en) * | 1998-02-25 | 1999-09-01 | Kvaerner Metals Cont Casting | Controlling a continuous casting process |
| WO2001074517A1 (fr) * | 2000-04-04 | 2001-10-11 | Pechiney Rhenalu | Procede et dispositif de controle du niveau de metal liquide dans une machine de coulee continue |
| CN101612651A (zh) * | 2009-07-10 | 2009-12-30 | 苏州有色金属研究院有限公司 | 镁合金铸轧用前箱装置 |
| GB2524962A (en) * | 2014-04-07 | 2015-10-14 | Cambridge Entpr Ltd | Strip casting |
-
2016
- 2016-04-13 IT ITUA2016A002539A patent/ITUA20162539A1/it unknown
-
2017
- 2017-04-10 US US15/483,363 patent/US20170297093A1/en not_active Abandoned
- 2017-04-11 EP EP17000615.9A patent/EP3231533B1/de active Active
- 2017-04-11 PL PL17000615.9T patent/PL3231533T3/pl unknown
- 2017-04-11 ES ES17000615T patent/ES2938264T3/es active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2334793A (en) * | 1998-02-25 | 1999-09-01 | Kvaerner Metals Cont Casting | Controlling a continuous casting process |
| WO2001074517A1 (fr) * | 2000-04-04 | 2001-10-11 | Pechiney Rhenalu | Procede et dispositif de controle du niveau de metal liquide dans une machine de coulee continue |
| CN101612651A (zh) * | 2009-07-10 | 2009-12-30 | 苏州有色金属研究院有限公司 | 镁合金铸轧用前箱装置 |
| GB2524962A (en) * | 2014-04-07 | 2015-10-14 | Cambridge Entpr Ltd | Strip casting |
Non-Patent Citations (1)
| Title |
|---|
| MARTIN MCBRIEN ET AL: "Tailor Blank Casting-Control of sheet width using an electromagnetic edge dam in aluminium twin roll casting", JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, vol. 224, 1 April 2015 (2015-04-01), pages 60 - 72, XP055200043, ISSN: 0924-0136, DOI: 10.1016/j.jmatprotec.2015.03.034 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315058A (zh) * | 2019-05-15 | 2019-10-11 | 何秦 | 一种全自动浇铸一体成型系统 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3231533B1 (de) | 2022-11-23 |
| US20170297093A1 (en) | 2017-10-19 |
| PL3231533T3 (pl) | 2023-05-08 |
| ITUA20162539A1 (it) | 2017-10-13 |
| ES2938264T3 (es) | 2023-04-05 |
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