EP3349305A1 - Verbessertes elektrisches anschlusskit - Google Patents

Verbessertes elektrisches anschlusskit Download PDF

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Publication number
EP3349305A1
EP3349305A1 EP17209832.9A EP17209832A EP3349305A1 EP 3349305 A1 EP3349305 A1 EP 3349305A1 EP 17209832 A EP17209832 A EP 17209832A EP 3349305 A1 EP3349305 A1 EP 3349305A1
Authority
EP
European Patent Office
Prior art keywords
conductor
housing
electrical connection
kit
electrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP17209832.9A
Other languages
English (en)
French (fr)
Other versions
EP3349305B1 (de
Inventor
Philippe GAURAT
Jean-Louis RABAT
Valentin TANNEUR
Yannick PARENT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leoni Wiring Systems France SAS
Original Assignee
Leoni Wiring Systems France SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leoni Wiring Systems France SAS filed Critical Leoni Wiring Systems France SAS
Publication of EP3349305A1 publication Critical patent/EP3349305A1/de
Application granted granted Critical
Publication of EP3349305B1 publication Critical patent/EP3349305B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/50—Bases; Cases formed as an integral body
    • H01R13/501—Bases; Cases formed as an integral body comprising an integral hinge or a frangible part
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H01R4/2412—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation actuated by insulated cams or wedges
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H01R4/2407—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation having saw-tooth projections

Definitions

  • the present invention relates to an electrical connection kit, especially for a motor vehicle.
  • kits generally comprise a connection box comprising a first portion and a second portion foldable one on the other.
  • the first part is provided with a receiving groove extending in a longitudinal direction and intended to receive the first electrical conductor.
  • the receiving groove is provided with a blade of electrically conductive material, which extends in a direction transverse to the longitudinal direction in which the groove extends.
  • the first conductor is placed in the receiving groove of the first part of the housing, and then the second conductor is connected to the blade by means of complementary means comprising a first integral contact with the blade. and a second contact formed by a lug connected to the second conductor. Then, the second cover part is folded over the first part by using a tightening tool that presses the first and second parts against each other, which causes the section of the sheath of the second conductor to be cut off by the blade. a guillotine effect.
  • the electrical connection between the cores of the two conductors is thus achieved by means of the blade.
  • a disadvantage of such a kit is that when tightening the two parts of the housing with the aid of the tool, the blade for severing the sheath of the first conductor sometimes cuts unwanted part of the core, this which tends to damage it.
  • Another disadvantage of this kit is that it requires the use of a tool to achieve the guillotine effect.
  • the invention therefore aims to provide an electrical connection kit for making an electrical connection between two electrical conductors each having a core surrounded by a sheath by limiting damage to their souls, and which does not require particular tool.
  • the kit comprises a connecting lug to be connected to the second conductor, and that this lug is provided with a plurality of teeth aligned parallel to the longitudinal direction of the receiving groove once it is housed in the housing of reception, it is possible to make a connection between the two electrical conductors by limiting damage to the core of the first conductor.
  • the teeth of the pod punctually pierce the sheath the first driver and come into contact with the soul.
  • the pressure exerted by the hand of an operator is sufficient to pierce the sheath of the first driver.
  • Another advantage of the electrical connection kit according to the invention is that it does not require the use of any tool.
  • the force required to pierce the sheath of the first conductor with the teeth by folding the two parts of the casing one over the other is considerably reduced compared to that required to cut this sheath using of a blade. It is therefore possible to make the connection by a simple gesture of the hand.
  • the first part or the second part comprises orifices at each of their ends, the receiving groove being interposed longitudinally between these orifices so that the arrangement of these orifices allows the passage of the first driver.
  • the housing can be molded in one piece, the first part and the second part are integral with each other and hinged together by a thinning material.
  • the first part of the connection box comprises a bearing stop, configured to prevent the displacement of the connection lug along a normal axis to a bottom of the terminal box. connection box, towards the bottom of the housing, the abutment protruding protruding from the first part.
  • the second portion of the connection box comprises a retaining stop protruding from the second portion disposed opposite the receiving groove.
  • connection box comprises a third portion carrying the support housing, configured to be inserted into the first part and held in the first part by locking means. .
  • the support housing is formed by a slot in the third part and the bottom of the first part.
  • the locking means comprise a plurality of locking tabs carried by the third part.
  • the third part is centered in the first part by centering means, the centering means comprising for example a plurality of locking tabs carried by the third part.
  • the third part carries the receiving groove.
  • the third portion comprises a through insertion hole for insertion of the connecting lug.
  • the housing can be molded in one piece, the first part and the third part are integral with each other and hinged together by a thinning material.
  • the invention also relates to an electrical connection assembly comprising an electrical conductor comprising a core coated with a sheath, characterized in that it further comprises an electrical connection kit according to the invention, wherein the connecting lug is crimped on a stripped end of the core of the electrical conductor and the connecting lug is inserted into the support housing .
  • the housing comprises three parts, after having housed the connecting lug in the support housing and before having folded the second part of the housing on the first part of the housing, insert the third part of the housing in the first part of the housing.
  • figure 1 an electrical connection assembly 10 of a first electrical conductor 11 and a second electrical conductor 12.
  • the figure 1 illustrates the electrical connection assembly 10 once the electrical connection is made between the first conductor 11 and the second conductor 12.
  • the first electrical conductor 11 comprises a conductive core coated with a first insulating sheath 14, as well as the second electrical conductor 12 which comprises a core coated with a second insulating sheath 16.
  • the first 11 and second 12 electrical conductors are, for example, electrical conductors of a motor vehicle.
  • connection assembly 10 comprises an electrical connection kit 18 from the first electrical conductor 11 to the second electrical conductor 12 which notably comprises a connection box 20, the only visible element of the connection kit 18 on the figure 1 .
  • connection box 20 the connection box 20.
  • the housing 20 is made of plastic material, in order to give it electrical insulation properties.
  • it is advantageously made of polyamide, for example PA 66.
  • the housing 20 includes a first portion 21 and a second portion 22 foldable on one another. On the figure 1 the first portion 21 and the second portion 22 are folded over each other.
  • connection box 20 alone, in a configuration before connection, with references to Figures 2 to 4 .
  • the housing 20 further comprises a third portion 23 configured to be inserted into the first portion 21 as will be seen later. It will be noted that in the case configuration of the figure 1 the third part 23 is already inserted in the first part 21, on which has been folded the second part 22, so that the third part 23 is not visible.
  • the first part 21a is substantially in the form of a rectangular parallelepiped half, comprising first side walls 21a and longitudinal walls 21b connected by a bottom wall 21f constituting the bottom of the housing 20.
  • the second portion 22 has substantially the shape of a half cylinder of revolution, comprising second side walls 22a connected by a semi-cylindrical wall 22c here constituting the housing cover 20.
  • the first side walls 21a and the second side walls 22a are parallel to each other.
  • the first portion 21 comprises a first free contour of substantially rectangular shape complementary to a second free contour of substantially rectangular shape of the second portion 22, these contours coming into contact with one with when the two parts 21, 22 are folded one on the other.
  • the folding of the first 21 and second 22 parts is done by pivoting these parts about an axis parallel to a longitudinal direction corresponding in particular to the direction in which the longitudinal walls extend 21b.
  • first part 21 and the second part 22 are, in the mode of embodiment shown in the figures, integral with one another and articulated together by a first thinning of material 24, which forms a hinge between the first portion 21 and the second portion 22.
  • the first thinning of material 24 connects a longitudinal wall 21b of the first portion 21 to the semi-cylindrical wall 22c of the second portion 22.
  • the third portion 23 comprises a substantially parallelepipedal frame 26 comprising third side walls 23a and third longitudinal walls 23b, respectively parallel to the first side walls 21a and the first longitudinal walls 21b.
  • the dimensions of the frame 26 are provided so that it can be contained in the volume defined by the first side walls 21a, the longitudinal walls 21b and the bottom wall 21f.
  • first portion 21 and the third portion 23 are integral with each other and articulated to each other by a second thinning of material 28 forming a hinge between the first portion 21 and the second portion 23.
  • the second material thinning 28 connects a first side wall 21a of the first portion 21 and a third side wall 23a of the third portion 23.
  • the insertion of the third part 23 in the first part 21 is done by pivoting the third part 23 around an axis parallel to a lateral direction corresponding in particular to the direction according to which extend the first side walls 21a.
  • the first portion 21 comprises an orifice 30 for the passage of the first conductor 11, formed in one of the side walls 21a. This orifice 30 also allows the passage of the second conductor 12 once it is placed below the first conductor 11, as can be seen at figures 1 and 8 .
  • the first part 21 also comprises a bearing abutment 31 protruding from the first part 21. More specifically, the bearing abutment 31 is integral with and protrudes from the bottom wall 21f, and is of substantially parallelepipedal shape. As will be seen below, this support abutment 31 is configured to prevent the displacement of the connecting lug along a normal axis to a bottom of the connection housing 20 towards the bottom of the housing 20. The bearing abutment 31 extends for this purpose in a direction parallel to the longitudinal direction.
  • the second portion 22 also comprises a pair of second orifices 32 for the passage of the first conductor 11, each formed in a second side wall 22a so that they are facing one another.
  • the second portion 22 further comprises a tightening abutment 34 protruding from the second portion 22, disposed opposite the receiving groove. More specifically, the tightening abutment is integral with and protrudes from the semi-cylindrical wall 22c, and is of substantially parallelepipedal shape. As will be seen below, this tightening abutment 34 is configured to facilitate the clasping of the first electrical conductor 11 in the housing 10. For this purpose, it extends in a direction parallel to the longitudinal direction.
  • the housing 20 comprises centering means 36, which here are composed of a plurality of centering ribs 38 carried by the third portion 23.
  • centering ribs 38 are four in number, a pair of centering ribs 38 protruding from the outer surfaces of each of the longitudinal walls 23b of the frame 26.
  • the centering ribs 38 cooperate with the internal surfaces of the walls longitudinal 21b of the first portion 21 and allow the proper positioning and centering of the third portion 23 in the first portion 21 by deformation of material.
  • the housing 20 comprises locking means 39.
  • the locking means 39 here comprise at least one locking projection 39a carried by the third part 23 and a locking groove 39b carried by the first part 21.
  • the locking means 39 are provided with two locking protrusions 39a protruding from the outer surface of a third lateral portion 23a of the frame 26, as well as a locking groove 39b made in the inner surface of the frame. a first side wall 21a of the first part 21.
  • the locking projections 39a cooperate with the locking groove 39b and allow the locking of the third portion 23 in the first portion 21 by deformation of material.
  • the third portion 23 is provided with a receiving groove 40 extending parallel to a longitudinal direction, here the longitudinal direction as defined above, in which the first electrical conductor 11 is intended to be housed. Note that in view of the configuration of the terminal box 20 in the embodiment shown in the figures, once the third portion 23 inserted in the first portion 21, the first portion 21 is thus provided with the receiving groove 40.
  • the receiving groove 40 is delimited by walls 42 making it possible to maintain the first conductor 11 in the third part 23.
  • the receiving groove 40 is interposed longitudinally between the second orifices 32 so that the arrangement of these second orifices 32 allows the passage of the first conductor 11.
  • the third portion 23 further comprises a pair of receiving elements 44, carried by each of the side walls 23a of the frame 26, each provided with a semicircular base 46, to further improve the retention of the first conductor 11 in the third part 23.
  • the receiving elements 44 are interposed between the second orifices 32.
  • the third portion 23 is also provided with a support housing 48 extending parallel to the longitudinal direction, so that the receiving groove 40 and the support housing 48 are superimposed. It will be appreciated that in view of the configuration of the terminal box 20 in the embodiment shown in the figures, once the third portion 23 is inserted in the first portion 21, the first portion 21 is thus provided with the support housing 48.
  • the support housing 48 is formed by a slot 50 formed in the third part 23 and the bottom 21f of the first part 21, once the third part 23 inserted in the first part 21.
  • the third portion 23 also comprises a through insertion hole 52, inserted longitudinally between one of the receiving elements 44 and the receiving groove 40.
  • the insertion hole 52 is for example delimited by edges 54 so as to give it a substantially rectangular shape.
  • the insertion hole 52 allows the insertion, in the third part 23, of a connecting lug 55 forming part of the connection kit 18, which will now be described with reference to the Figures 5 and 6 .
  • the connecting lug 55 is configured to be electrically connected, at a first end 56, to the second electrical conductor 12
  • connection is made here for example, conventionally, by folding and crimping of crimping wings 58 on a previously stripped portion of the core of the second conductor 12.
  • the connecting lug 55 here comprises two pairs of crimping wings 58.
  • the connecting lug 55 is provided at a second end 60 with a plurality of aligned teeth 62 made of electrically conductive material.
  • all the connecting lug 55 is made of such a material, which may for example be copper or brass.
  • the second end 60 is substantially flat and the teeth 62 have a substantially pyramidal shape with a rectangle base to be pointed.
  • the second end 60 thus looks like a saw blade.
  • the teeth 62 are three in number, which will provide a good electrical contact between the connecting lug 55 and the core of the first conductor 11 as will be seen more far.
  • the connecting lug 55 is intended to be housed in the support housing 48, as illustrated in FIG. figure 7 .
  • the connecting lug 55 is inserted into the third portion 23, prior to insertion of the latter into the first portion 21, through the insertion hole 52.
  • the second end 60 is inserted in particular in the slot 50.
  • connection kit 18 (or more particularly of the connection box 20 and the terminal lug 50)
  • the teeth 62 are aligned parallel to the longitudinal direction.
  • the folding of the second portion 22 on the first portion 21 causes, by clipping the first electrical conductor 11 disposed in the receiving groove 40 between the teeth 62 and the second portion of the connection housing 22, the drilling of the sheath 14 of the first conductor 11 by the teeth 62.
  • connection kit 18 We will now describe a method of electrical connection of the first electrical conductor 11 to the second electrical conductor 12 using the connection kit 18 with reference to the Figures 1 to 8 .
  • the first end 56 of the connecting lug 55 is crimped onto a stripped end of the core of the second conductor 12. At the end of this step, the configuration illustrated in FIG. figure 6 .
  • the connecting lug 55 is housed in the support housing 40, here by inserting the second end 60 of the lug into the slot 50.
  • the end of this step has not been shown in the figures.
  • connection kit 18 being in three parts 21, 22, 23, after having housed the connecting lug 55 in the support housing 48, the third part 23 of the housing is inserted into the first part 21 of the housing .
  • FIG. figure 7 the configuration illustrated in FIG. figure 7 .
  • the first conductor 11 is then placed in the receiving groove 40. This particular embodiment, it is preferably ensured that the first conductor 11 is also well supported by the bases 46. One finds oneself then in the configuration of the figure 8 .
  • the second part 22 of the case is then folded onto the first part 21 of the connection box 20.
  • the first electrical conductor 11 arranged in the receiving groove 40 is clamped between the teeth 62 and the second portion 22 of the connection housing 20 (more precisely, between the teeth 62 and the tightening abutment 34) so as to cause the first sheath 14 of the first conductor 11 to be pierced by the teeth 62 of the terminal 55.
  • the configuration illustrated in FIG. figure 1 At the end of the process, the configuration illustrated in FIG. figure 1 .
  • the third portion 23 of the housing is integrated from the molding in the first portion 21 of the housing so as to obtain, at the end of molding, a single portion as shown in FIG. figure 7 , without it being necessary to insert the third part 23 in the first part 21.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Or Junction Boxes (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)
EP17209832.9A 2017-01-11 2017-12-21 Verbessertes elektrisches anschlusskit Active EP3349305B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1750241A FR3061811B1 (fr) 2017-01-11 2017-01-11 Kit de raccordement electrique ameliore

Publications (2)

Publication Number Publication Date
EP3349305A1 true EP3349305A1 (de) 2018-07-18
EP3349305B1 EP3349305B1 (de) 2020-11-25

Family

ID=58707705

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17209832.9A Active EP3349305B1 (de) 2017-01-11 2017-12-21 Verbessertes elektrisches anschlusskit

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Country Link
EP (1) EP3349305B1 (de)
FR (1) FR3061811B1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110890638A (zh) * 2019-11-07 2020-03-17 王平武 一种便于高空电缆使用的电缆穿刺线夹

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008036032A1 (en) * 2006-09-22 2008-03-27 MT Skellefteå Memoteknik AB Device for electrically grounding an isolated cable
US20140273606A1 (en) * 2013-03-15 2014-09-18 R.A. Phillips Industries, Inc. Connector assembly and method for using
US20150072568A1 (en) * 2013-09-10 2015-03-12 Nichifu Terminal Industries Co., Ltd. Wire branching connector
US20150207240A1 (en) * 2014-01-23 2015-07-23 Kinetech LLC Wire cut and tap with bypass feature

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008036032A1 (en) * 2006-09-22 2008-03-27 MT Skellefteå Memoteknik AB Device for electrically grounding an isolated cable
US20140273606A1 (en) * 2013-03-15 2014-09-18 R.A. Phillips Industries, Inc. Connector assembly and method for using
US20150072568A1 (en) * 2013-09-10 2015-03-12 Nichifu Terminal Industries Co., Ltd. Wire branching connector
US20150207240A1 (en) * 2014-01-23 2015-07-23 Kinetech LLC Wire cut and tap with bypass feature

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110890638A (zh) * 2019-11-07 2020-03-17 王平武 一种便于高空电缆使用的电缆穿刺线夹

Also Published As

Publication number Publication date
FR3061811B1 (fr) 2019-05-31
EP3349305B1 (de) 2020-11-25
FR3061811A1 (fr) 2018-07-13

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