EP3385193A1 - Verpackung - Google Patents

Verpackung Download PDF

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Publication number
EP3385193A1
EP3385193A1 EP15909767.4A EP15909767A EP3385193A1 EP 3385193 A1 EP3385193 A1 EP 3385193A1 EP 15909767 A EP15909767 A EP 15909767A EP 3385193 A1 EP3385193 A1 EP 3385193A1
Authority
EP
European Patent Office
Prior art keywords
layer
aluminum
inner frame
particle layer
aluminum particle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15909767.4A
Other languages
English (en)
French (fr)
Other versions
EP3385193A4 (de
Inventor
Kenichi Iwanaga
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Tobacco Inc
Original Assignee
Japan Tobacco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Tobacco Inc filed Critical Japan Tobacco Inc
Publication of EP3385193A1 publication Critical patent/EP3385193A1/de
Publication of EP3385193A4 publication Critical patent/EP3385193A4/de
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
    • B65D85/1036Containers formed by erecting a rigid or semi-rigid blank
    • B65D85/1045Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge
    • B65D85/1048Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge characterized by the shape of the container
    • B65D85/10484Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge characterized by the shape of the container having rounded corners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/64Lids
    • B65D5/66Hinged lids
    • B65D5/6602Hinged lids formed by folding one or more extensions hinged to the upper edge of a tubular container body
    • B65D5/662Hinged lids formed by folding one or more extensions hinged to the upper edge of a tubular container body the container being provided with an internal frame or the like for maintaining the lid in the closed position by friction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes

Definitions

  • the present invention relates to a package.
  • packages for packaging articles to be packaged.
  • articles to be packaged are, for example, cigarettes such as paper rolled tobacco sticks or cigars, every predetermined number of cigarettes, for example, 10 or 20, are wrapped in a package.
  • a package is composed of, for example, an inner paper such as a paper processed with an aluminum foil, and an outer paper covering the inner paper.
  • the outer paper are a package called a soft package made of a thin paper, and a package called a hard package formed by assembling paperboard into a box shape (see, for example, PTL 1 and PTL 2).
  • a surface of a sheet material which forms a part of the package is conventionally laminated with metallic aluminum (aluminum).
  • metallic aluminum aluminum
  • an aluminum lamination method and an aluminum vapor deposition method are conventionally known.
  • an aluminum lamination method an aluminum layer is formed on a surface of a sheet material by bonding an aluminum foil to the surface of the sheet material through an adhesive agent.
  • an aluminum particle layer and a PET layer are formed on a surface of a sheet material by bonding a PET (polyethylene terephthalate) film on which aluminum was deposited to the surface of the sheet material through an adhesive agent.
  • the thickness of an aluminum layer formed on the surface of the sheet material corresponds to the thickness of the aluminum foil.
  • the thickness of the aluminum foil is thicker than the thickness of an aluminum particle layer which is formed by vapor deposition of aluminum.
  • the PET layer may elongate and may not be completely cut. Thus, there is the problem that processing is difficult.
  • the present invention has been made in view of the above problems, and one of the objects of the invention is to provide a package including a lustrous part with excellent processability.
  • a package for internally containing cigarettes includes a lustrous part having metallic luster.
  • the lustrous part includes: a sheet layer made of paper, an aluminum particle layer arranged above the sheet layer; an adhesive layer positioned between the sheet layer and the aluminum particle layer and configured to bond the aluminum particle layer to the sheet layer; and a protective layer arranged above the aluminum particle layer, and the aluminum particle layer is a transferred vapor-deposited aluminum particle layer.
  • the package has the transferred vapor-deposited aluminum particle layer above the sheet layer.
  • the aluminum particles are sparser compared to an aluminum foil. Therefore, the aluminum layer to be deposited in this description is different from an aluminum layer formed by bonding an aluminum foil, and is called the "aluminum particle layer".
  • the thickness of the transferred vapor-deposited aluminum particle layer is very thin compared to an aluminum layer formed by the aluminum lamination method.
  • the density of the aluminum particles in the transferred vapor-deposited aluminum particle layer is also much lower compared to the density of the aluminum particles in the aluminum layer formed by the aluminum lamination method. More specifically, an aluminum foil to be used in the aluminum lamination method is formed by thinly stretching metallic aluminum, and thus the aluminum particles are densely arranged.
  • the aluminum particle layer formed by transfer of vapor-deposited aluminum has a larger space between the aluminum particles compared to the aluminum foil. Therefore, the transferred vapor-deposited aluminum particle layer is less susceptible to surface cracking when the folding process is performed on the lustrous part, and separation from the sheet layer is less likely to occur when the punching process is performed.
  • the lustrous part since the lustrous part has the transferred vapor-deposited aluminum particle layer with a thin thickness and does not have a PET film for vapor-deposited aluminum, the sheet stiffness is almost the same as that of an unprocessed sheet material, and the lustrous part can have high processability close to that of the unprocessed sheet material.
  • the aluminum layer formed by the aluminum lamination method has a relatively high density between the aluminum particles, moisture permeability is lower compared to the transferred vapor-deposited aluminum particle layer. Accordingly, the difference between the amount of moisture entering the sheet material from a surface to which the aluminum foil is bonded and the amount of moisture entering the sheet material from a surface on the opposite side is relatively large. In this case, the difference in moisture content occurs in the thickness direction of the sheet material, and consequently warping of the sheet material may occur. When the warping of the sheet material occurs, it is difficult to supply a blank (material before being assembled into a package) to a packaging machine, or the assembly itself cannot be performed.
  • the moisture permeability of the transferred vapor-deposited aluminum particle layer is higher compared to the aluminum foil. Therefore, since the difference between the amount of moisture entering the sheet layer from a surface on which the transferred vapor-deposited aluminum particle layer is formed and the amount of moisture entering the sheet layer from a surface on the opposite side is small, it is possible to reduce occurrence of warping of the sheet layer.
  • a package for internally containing cigarettes includes a lustrous part having metallic luster.
  • the lustrous part includes: a sheet layer made of paper; an aluminum particle layer arranged above the sheet layer; an adhesive layer positioned between the sheet layer and the aluminum particle layer and configured to bond the aluminum particle layer to the sheet layer; and a protective layer arranged above the aluminum particle layer.
  • the total thickness of the aluminum particle layer, the adhesive layer and the protective layer is 0.005 mm or less.
  • the package has the adhesive layer, the aluminum particle layer and the protective layer above the sheet layer.
  • the total thickness of the aluminum particle layer, the adhesive layer and the protective layer is 0.005 mm or less, which is thinner compared to an aluminum layer formed by the aluminum lamination method.
  • the aluminum particle layer which enables the total thickness of the aluminum particle layer, the adhesive layer and the protective layer to be 0.005 mm or less can be formed by transfer of vapor-deposited aluminum.
  • the density of the aluminum particles in the aluminum particle layer is also much lower compared to the density of the aluminum particles in an aluminum layer formed by the aluminum lamination method.
  • an aluminum foil to be used by the aluminum lamination method is formed by thinly stretching metallic aluminum
  • the aluminum particles are densely arranged.
  • the aluminum particle layer formed by transfer of vapor-deposited aluminum has a larger space between the aluminum particles compared to the aluminum foil. Therefore, the aluminum particle layer is less susceptible to surface cracking when the folding process is performed on the lustrous part, and separation from the sheet layer is less likely to occur when the punching process is performed.
  • the lustrous part has the thin aluminum particle layer and does not have a PET film for vapor-deposited aluminum
  • the sheet stiffness is almost the same as that of an unprocessed sheet material, and the lustrous part can have high processability close to that of the unprocessed sheet material.
  • the difference between the amount of moisture entering the sheet layer from a surface on which the aluminum particle layer is formed and the amount of moisture entering the sheet layer from a surface on the opposite side is small, it is possible to reduce warping of the sheet layer.
  • the protective layer contains a pigment.
  • Overcoat printing is performed on the aluminum layer formed on a surface of a sheet material formed by the aluminum lamination method in order to protect the surface during machining. Moreover, when adjusting the color tone of the surface, printing for color tone expression is performed. Therefore, when expressing a color tone on the surface of the aluminum layer, it is necessary to perform printing twice, namely printing for surface protection and printing for color tone expression, on the aluminum layer formed by the aluminum lamination method, and there is the problem that time and labor are required. According to this aspect, since the protective layer contains a pigment, the formation of the protective layer and the color tone expression process with the pigment can be performed simultaneously. In other words, since it is not necessary to perform overcoat printing and printing for color tone expression individually, it is possible to reduce man-hours and ink for printing.
  • the protective layer has a pattern formed by the pigment.
  • the protective layer since the protective layer has a pattern formed by the pigment on its surface, it is possible to give more design to the package.
  • the package includes: a package main body; a lid part for closing the package main body; and an inner frame provided inside the package main body.
  • the inner frame is configured such that at least a portion of the inner frame is exposed when the lid part is opened, and the lustrous part is the inner frame.
  • the inner frame has bright and lustrous looks because of the aluminum layer.
  • the bright and lustrous inner frame is exposed, and thus it is possible to give an excellent design and a luxurious look to the package.
  • the protective layer contains a pigment, in general, the surface protection ability tends to decrease.
  • the protective layer contains a pigment, it is possible to exhibit sufficient surface protection ability for a part which is relatively less susceptible to surface abrasion, such as the inner frame, during packaging by a packaging machine or during subsequent transportation. Accordingly, in the case where the inner frame is a lustrous part containing a pigment in the protective layer, a reduction in man-hours by simultaneously performing overcoat printing and printing for color tone expression and the surface protection ability can both be achieved.
  • the inner frame has a punched portion.
  • the thickness of the aluminum particle layer is thin.
  • the density of the aluminum particles in the transferred vapor-deposited aluminum particle layer is also much lower compared to the density of the aluminum particles in an aluminum layer formed by the aluminum lamination method. More specifically, since an aluminum foil to be used in the aluminum lamination method is formed by thinly stretching metallic aluminum, the aluminum particles are densely arranged.
  • the aluminum particle layer formed by transfer of vapor-deposited aluminum has a larger space between the aluminum particles compared to the aluminum foil. Accordingly, the inner frame has high processability, and it is possible to reduce separation of the aluminum layer from the sheet layer when forming the punched portion.
  • the inner frame has a folded ruled-line portion.
  • the inner frame since the thickness of the aluminum layer is thin, the inner frame has high processability, and it is possible to reduce occurrence of surface cracking of the aluminum layer when forming the folded ruled-line portion and when folding the inner frame along the folded ruled-line portion.
  • smoothness of an outer surface of the lustrous part is not less than 500 seconds and not more than 2000 seconds.
  • the lustrous part can smoothly pass through the inside of a machine when machine-processing the lustrous part, and has good processability. If the smoothness is less than 500 seconds, the smoothness is too low to smoothly pass through the inside of the machine, and a paper jam may occur. On the other hand, if the smoothness exceeds 2000 seconds, the smoothness is too high and makes it difficult for the machine to grip the lustrous part during assembly, and thus there is a possibility of assembly failure.
  • the difference between stiffness in each of longitudinal and transverse directions of a surface of the lustrous part on the protective layer side and stiffness in each of longitudinal and transverse directions of the front side of an unprocessed paper is 1.0 mN or less, and the difference between stiffness in each of longitudinal and transverse directions of a surface of the lustrous part on the opposite side to the protective layer side and stiffness in each of longitudinal and transverse directions of the back side of the unprocessed paper is 1.5 mN or less.
  • the lustrous part has lower stiffness compared to an aluminum layer formed by the aluminum lamination method and a sheet material having an aluminum layer formed by the aluminum vapor deposition method, it is possible to easily perform the folding process and the punching process on the lustrous part.
  • Fig. 1 is a perspective view illustrating a package according to an embodiment.
  • the package is opened.
  • the package according to this embodiment is configured to contain cigarettes such as rolled tobacco sticks.
  • a package 20 has a substantially rectangular parallelepiped shape as a whole.
  • the package 20 includes a main body part 21 (corresponding to an example of a package main body) having a space for containing cigarettes, and a lid part 22 for closing the space.
  • the main body part 21 and the lid part 22 are connected by a hinge part on the rear side of the package 20.
  • the package 20 is a hinge-lid type package.
  • the package 20 has an inner frame 30 (corresponding to an example of a lustrous part) provided inside the main body part 21.
  • the inner frame 30 has an aluminum particle layer on its outer surface, and thereby has metallic luster.
  • the "outer surface” means a surface located on the outer side of the package 20.
  • the inner frame 30 is configured such that when the lid part 22 is opened at least a portion of the inner frame 30 is exposed. More specifically, the outer surface of a lower portion of the inner frame 30 is bonded to the inner surface of the main body part 21 with an adhesive agent or the like, and an upper portion of the inner frame 30 is positioned to protrude from the opening of the main body part 21.
  • the inner frame 30 is configured to reinforce the main body part 21 and also to come into contact with the inner surface of the lid part 22 when opening and closing the lid part 22 and keep the lid part 22 in a closed condition.
  • Fig. 2 is a perspective view of the inner frame 30 illustrated in Fig. 1 .
  • the inner frame 30 has a front face portion 31 positioned on the front side of the main body part 21, a left side face portion 32 positioned on the left side surface side of the main body part 21, and a right side face portion 33 positioned on the right side surface side of the main body part 21.
  • the front face portion 31 includes a locking portion 31a (corresponding to an example of a punched portion) formed by a punching process.
  • the locking portion 31a is folded outward and can keep the lid part 22 in a closed condition by engagement with a slit (not shown) formed in the inner surface of the lid part 22.
  • a curved portion 34 is formed between the front face portion 31 and the right side face portion 33 to join the front face portion 31 and the right side face portion 33 so that the front face portion 31 and the right side face portion 33 meet at a substantially right angle.
  • a plurality of folded ruled-line portions 34a are formed in the curved portion 34 along a longitudinal direction of the inner frame 30.
  • the folded ruled-line portion 34a is a ridge formed to protrude toward the outer surface by surface-processing the inner frame 30.
  • the inner frame 30 is formed such that the inner frame 30 matches the shape of the main body part 21 by folding the curved portion 34 along the folded ruled-line portions 34a as illustrated in Fig. 2 .
  • the curved portion 34 includes a projecting portion 34b (corresponding to an example of a punched portion) formed by a punching process.
  • the projecting portion 34b comes into contact with the inner surface of the lid part 22 and gives resistance to the opening and closing operation of the lid part 22.
  • a curved portion 35 Formed between the front face portion 31 and the left side face portion 32 is a curved portion 35 that joins the front face portion 31 and the left side face portion 32 so that the front face portion 31 and the left side face portion 32 meet at a substantially right angle.
  • a plurality of folded ruled-line portions 35a are formed along the longitudinal direction of the inner frame 30.
  • the folded ruled-line portion 35a is a ridge formed by surface-processing the inner frame 30 to protrude toward the outer surface.
  • the inner frame 30 is formed to conform to the shape of the main body part 21 by curving the curved portion 35 along the folded ruled-line portions 35a as illustrated in Fig. 2 .
  • the curved portion 35 includes a projecting portion 35b (see Fig. 1 ) formed by a punching process.
  • the projecting portion 35b (corresponding to an example of a punched portion) comes into contact with the inner surface of the lid part 22 and gives resistance to the opening and closing operation of the lid part 22.
  • Fig. 3 is an enlarged sectional view illustrating the layer structure of the inner frame 30.
  • the inner frame 30 includes a sheet layer 41 made of paper or the like, an aluminum particle layer 43 arranged above the sheet layer 41, an adhesive layer 42 positioned between the sheet layer 41 and the aluminum particle layer 43 and configured to bond the aluminum particle layer 43 to the sheet layer 41, and a protective layer 44 arranged above the aluminum particle layer 43.
  • the sheet layer 41 is made of paper having a basis weight ranging, for example, from not less than 200 g/m 2 to not more than 250 g/m 2 .
  • the adhesive layer 42 has a thickness that is negligible compared to the thicknesses of the sheet layer 41 and the aluminum particle layer 43.
  • the aluminum particle layer 43 is a transferred vapor-deposited aluminum particle layer formed by transfer of vapor-deposited aluminum.
  • the total thickness of the adhesive layer 42, the aluminum particle layer 43 and the protective layer 44 illustrated in Fig. 3 is about 0.005 mm or less. Such a thickness is realized by forming the aluminum particle layer 43 by transfer of vapor-deposited aluminum.
  • the inner frame 30 illustrated in Fig. 3 has a thickness substantially equal to the thickness of an unprocessed sheet material, it has processability equivalent to that of the unprocessed sheet material.
  • the aluminum particle layer 43 In order to form the aluminum particle layer 43, first, a PET film on which aluminum is vapor-deposited is produced. Subsequently, the surface of the PET film on which aluminum is deposited is adhered to the adhesive layer 42. Thereafter, the aluminum particle layer 43 is transferred onto the adhesive layer 42 by removing the PET film from the adhesive layer 42.
  • the thickness of the aluminum particles deposited on the PET film is about 0.002 mm or less. Accordingly, the aluminum particle layer 43 formed by transfer of vapor-deposited aluminum has a thickness of about 0.002 mm or less which is much thinner than an aluminum layer formed by the aluminum lamination method.
  • the density of the aluminum particles in the aluminum particle layer 43 is also very low compared to the density of the aluminum particles in the aluminum layer formed by the aluminum lamination method.
  • an aluminum foil to be used in the aluminum lamination method is formed by thinly stretching metallic aluminum, and thus aluminum particles are densely arranged.
  • the aluminum particle layer formed by transfer of vapor-deposited aluminum has a larger space between the aluminum particles compared to the aluminum foil. Therefore, the aluminum particle layer 43 is less susceptible to surface cracking when a folding process is performed on the inner frame 30 and less susceptible to separation from the sheet layer 41 when a punching process is performed.
  • the inner frame 30 has the aluminum particle layer 43 with a thin thickness and does not have a PET film layer as in aluminum formed by the aluminum vapor deposition method. Accordingly, the inner frame 30 has almost the same sheet stiffness as that of the unprocessed sheet material and can have high processability close to that of the unprocessed sheet material.
  • the moisture permeability is lower compared to the aluminum particle layer 43. Therefore, the difference between the amount of moisture entering the sheet material from a surface to which the aluminum foil is bonded and the amount of moisture entering the sheet material from a surface on the opposite side is relatively large. In this case, the difference in moisture content occurs in the thickness direction of the sheet material, and consequently there is a possibility of occurrence of warping of the sheet material. If the warping of the sheet material occurs, it is difficult to supply a blank (material before being assembled into a package) to a packaging machine, or the assembly itself cannot be performed.
  • the aluminum particle layer 43 since the aluminum particle layer 43 has a relatively large space between the aluminum particles, the aluminum particle layer 43 has higher moisture permeability compared to the aluminum foil. Thus, since the difference between the amount of moisture entering the sheet layer 41 from a surface on which the aluminum particle layer 43 is formed and the amount of moisture entering the sheet layer 41 from a surface on the opposite side is small, it is possible to reduce occurrence of warping of the sheet layer 41.
  • the protective layer 44 is formed on the upper surface of the aluminum particle layer 43.
  • the protective layer 44 can be formed by applying a surface protective material (for example, a varnish or the like) including a resin to the aluminum particle layer 43.
  • a surface protective material for example, a varnish or the like
  • the protective layer 44 has a pigment, a color tone expression process with a pigment can be performed simultaneously with the formation of the protective layer 44.
  • the protective layer 44 can be formed by sticking a known protective film to the aluminum particle layer 43.
  • the protective film it is also possible to use a film having a pattern formed in an arbitrary color.
  • a surface protective material mixed with a silver pigment and a surface protective material mixed with a gold pigment to the aluminum particle layer 43, patterns of the respective pigments are formed on the protective layer 44.
  • the pigments it is possible to use a white pigment, a red pigment, a yellow pigment, a blue pigment, a black pigment, and other pigments of existing colors, and it is possible to use pigments of desired colors, such as gold and silver, by mixing pigments.
  • the protective layer 44 has a pattern formed by a pigment on the surface, it is possible to give more design to the package.
  • the smoothness of the outer surface of the inner frame 30 illustrated in Fig. 3 is preferably within a range from not less than 500 seconds to not more than 2000 seconds.
  • the inner frame 30 can smoothly pass through the inside of the machine when machining the inner frame 30, and has good processability. If the smoothness is less than 500 seconds, the smoothness is too low to smoothly pass through the machine, and a paper jam may occur. On the other hand, if the smoothness exceeds 2000 seconds, the smoothness is too high, and it is difficult for the machine to grip the inner frame 30 during assembly and there is a possibility of assembly failure.
  • the smoothness is a value measured according to "JIS P8119".
  • the difference between the stiffness in each of longitudinal and transverse directions of the outer surface (the surface on the protective layer 44 side) of the inner frame 30 illustrated in Fig. 3 and the stiffness in each of longitudinal and transverse directions of the front side of the unprocessed paper is preferably 1.0 mN or less. Further, the stiffness in each of longitudinal and transverse directions of the inner surface of the inner frame 30 (the surface on the opposite side to the surface on the protective layer 44 side, that is, the surface on the sheet layer 41 side) illustrated in Fig. 4 and the stiffness in each of longitudinal and transverse directions of the back side of the unprocessed paper is preferably 1.5 mN or less.
  • the "longitudinal/transverse direction” means the grain direction of the base paper.
  • the stiffness of paper is a value measured according to "JIS P8125".
  • the inner frame 30 has lower stiffness compared to a sheet material having an aluminum particle layer formed by the aluminum lamination method or the aluminum vapor deposition method, and it is possible to easily perform the folding process and the punching process on the inner frame 30. If the stiffness of the inner frame 30 exceeds either of the above-mentioned upper limit values, the stiffness of the inner frame 30 is too high, making it difficult to fold the inner frame 30. If the stiffness of the inner frame 30 falls below either of the above-mentioned lower limit values, the stiffness of the inner frame 30 is too low and the inner frame 30 cannot properly reinforce the main body part 21 illustrated in Fig. 1 .
  • the inner frame 30 when the inner frame 30 comes into contact with the inner surface of the lid part 22 by opening or closing the lid part 22 illustrated in Fig. 1 , the inner frame 30 cannot give appropriate resistance to the opening or closing operation of the lid part 22 and consequently it is impossible to properly keep the lid part 22 in a closed condition.
  • the adhesive layer 42, the aluminum particle layer 43 and the protective layer 44 are formed on the sheet layer 41 constituting the inner frame 30 in Figs. 1 to 3
  • the present invention is not limited to this.
  • the adhesive layer 42, the aluminum particle layer 43 and the protective layer 44 may be formed on a sheet layer constituting the main body part 21 or the lid part 22 illustrated in Fig. 1 .
  • the main body part 21 or the lid part 22 can be configured as a lustrous part having metallic luster.
  • the aluminum particle layer 43 formed by transfer of vapor-deposited aluminum has such advantages that the aluminum particle layer 43 is less likely to separate from the sheet layer 41 in the punching process and less susceptible to surface cracking in the folding process. Therefore, in a part like the inner frame 30 including the curved portions 34, 35 which are formed by folding, the locking portion 31a and the projecting portions 34b, 35b which are formed by punching process, and the folded ruled-line portions 34a, 35a which are formed by surface-processing, it is particularly effective to form the aluminum particle layer 43 by transfer of vapor-deposited aluminum as in the present embodiment because separation and cracking of the aluminum particle layer 43 are less likely to occur. Further, at least a portion of the inner frame 30 is exposed when the lid part 22 is opened.
  • the inner frame 30 has bright and lustrous looks because of the aluminum particle layer 43, the bright and lustrous inner frame 30 is exposed only when the lid part 22 is opened, thereby giving an excellent design and a luxurious look to the package 20.
  • the protective layer 44 contains a pigment, in general, the surface protection ability tends to decrease. However, even if the protective layer 44 contains a pigment, the protective layer 44 can exhibit sufficient surface protection ability for a part like the inner frame 30, which is less susceptible to surface abrasion during packaging by the packaging machine or during subsequent transportation.
  • the adhesive layer 42, the aluminum particle layer 43 and the protective layer 44 containing a pigment are formed on the sheet layer 41 to be the inner frame 30 as in the present embodiment, a reduction in man-hours by simultaneously performing overcoat printing and printing for color tone expression and the surface protection ability can both be achieved.
  • the unit of the numerical values in Table 1 is mm.
  • the average value of the thickness of the transfer-vapor-deposition inner frame is 0.002 mm greater than the average value of the thickness of the unprocessed inner frame. This indicates an increase in thickness by the adhesive layer 42, the aluminum particle layer 43 and the protective layer 44. As described above, since the aluminum particle layer 43 formed by transfer of vapor-deposited aluminum, the adhesive layer 42 and the protective layer 44 are about 0.005 mm or less and can be formed very thin, the transfer-vapor-deposition inner frame has a thickness almost equal to the thickness of the unprocessed inner frame.
  • the average value of the thickness of the vapor-deposition inner frame is 0.012 mm greater than the average value of the thickness of the unprocessed inner frame.
  • the average value of the thickness of the aluminum laminated inner frame is 0.020 mm greater than the average value of the thickness of the unprocessed inner frame. This means that, in the aluminum lamination method, an aluminum foil bonded to the inner frame is thick.
  • the inner frame 30 having the aluminum particle layer 43 formed by transfer of vapor-deposited aluminum can be made thinner than the inner frame having the aluminum particle layer formed by other method. Therefore, the inner frame 30 has excellent processability, and cracking of the aluminum particle layer 43 in the folding process and separation of the aluminum particle layer 43 in the punching process are less likely to occur.
  • the average value of the stiffness of the processed surface of the transfer-vapor-deposition paper is 0.02 mN greater in the longitudinal direction and 0.37 mN greater in the transverse direction.
  • the average value of the stiffness of the unprocessed surface is 1.40 mN greater in the longitudinal direction and 1.02 mN greater in the transverse direction compared to the average values of the stiffness of the unprocessed paper. This indicates that the stiffness is increased by the process of transfer of vapor-deposited aluminum.
  • the aluminum layer formed by the aluminum lamination method is thicker than the aluminum particle layer formed by transfer of vapor-deposited aluminum. Therefore, paper having an aluminum layer formed by the aluminum lamination method (aluminum laminated paper) is presumed to have stiffness greater than the stiffness of the transfer-vapor-deposition paper. Paper having an aluminum particle layer formed by the aluminum vapor deposition method (aluminum-vapor-deposition paper) has a PET film, and accordingly the aluminum-vapor-deposition paper is presumed to have stiffness greater than the stiffness of the transfer-vapor-deposition paper.
  • the transfer-vapor-deposition paper has greater stiffness than the stiffness of the unprocessed paper, but has smaller stiffness than the stiffness of the aluminum laminated paper and the aluminum-vapor-deposition paper. Therefore, it is possible to easily perform the folding process and the punching process on the transfer-vapor-deposition paper compared to the aluminum laminated paper and the aluminum-vapor-deposition paper.
  • Example 3 one sheet of a test paper (transfer-vapor-deposition paper) formed by arranging an adhesive layer, an aluminum particle layer formed by transfer of vapor-deposited aluminum and a protective layer on a sheet material was produced, and smoothness was measured.
  • a test paper which was not processed (unprocessed paper) and one sheet of a test paper (vapor-deposition paper) having an aluminum particle layer formed by the aluminum vapor deposition method were produced, and the smoothness of each paper was measured.
  • the smoothness of paper is a value measured according to "JIS P 8119".
  • the measurement results are shown in Table 3.
  • the unit of the numerical values in Table 3 is seconds. Smoothness indicates that the greater the value, the higher the smoothness.
  • the smoothness of the surface of the transfer-vapor-deposition paper is greater than the smoothness of the unprocessed paper and is smaller than the smoothness of the vapor-deposition paper.
  • the transfer-vapor-deposition paper has improved smoothness compared to the unprocessed paper by having the adhesive layer, the aluminum particle layer and the protective layer. It is also indicated that there is a difference in smoothness between the vapor-deposition paper and the transfer-vapor-deposition paper because the vapor-deposition paper has a PET film layer between the aluminum particle layer and the protective layer in addition to the adhesive layer, the aluminum particle layer and the protective layer.
  • the transfer-vapor-deposition paper can smoothly pass through inside the machine and has good processability.
  • the smoothness and the stiffness of the vapor-deposition paper are increased by having the film, it is difficult to grip the vapor-deposition paper by the machine during assembly, and assembly failure may occur.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Cartons (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
EP15909767.4A 2015-12-02 2015-12-02 Verpackung Withdrawn EP3385193A4 (de)

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* Cited by examiner, † Cited by third party
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JPS58116191A (ja) * 1981-12-29 1983-07-11 Oike Kogyo Kk 転写箔
JPS62249741A (ja) * 1986-04-23 1987-10-30 王子油化合成紙株式会社 複層樹脂フイルムよりなる合成紙
JPH01295844A (ja) * 1988-05-25 1989-11-29 Oji Yuka Synthetic Paper Co Ltd 複層樹脂フイルムよりなる合成紙
JPH03190800A (ja) * 1989-12-21 1991-08-20 Oike Ind Co Ltd 金属光沢転写品
JP2996430B2 (ja) * 1993-11-19 1999-12-27 株式会社エール化成商事 アルミニウム蒸着層転写用フィルム
DE4404146A1 (de) 1994-02-09 1995-08-10 Focke & Co Klappschachtel, insbesondere für Zigaretten
JPH08276519A (ja) * 1995-04-07 1996-10-22 Rengo Co Ltd 段ボール
JP3999217B2 (ja) * 1996-05-23 2007-10-31 大日本印刷株式会社 紙容器用積層材の製造方法及びこの方法により得られた紙容器用積層材を使用して作製された紙容器
DE19636365A1 (de) * 1996-09-06 1998-04-09 Focke & Co Klappschachtel sowie Verfahren zum Herstellen derselben
JPH10258881A (ja) * 1997-03-18 1998-09-29 Dainippon Printing Co Ltd タバコ包装体
JPH11334756A (ja) * 1998-05-22 1999-12-07 Nihon Tetrapak Kk 紙容器用セミマテリアル、紙容器用セミマテリアルの製造法、紙容器用包材及び紙容器
DE10104301A1 (de) 2001-01-30 2002-08-01 Focke & Co Zigarettenpackung sowie Verfahren und Vorrichtung zum Herstellen derselben
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