EP3464213A1 - Verwendung von pflaster zur herstellung einer selbstnivellierender unterlage für heisse länder - Google Patents
Verwendung von pflaster zur herstellung einer selbstnivellierender unterlage für heisse länderInfo
- Publication number
- EP3464213A1 EP3464213A1 EP17724382.1A EP17724382A EP3464213A1 EP 3464213 A1 EP3464213 A1 EP 3464213A1 EP 17724382 A EP17724382 A EP 17724382A EP 3464213 A1 EP3464213 A1 EP 3464213A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plaster
- weight
- use according
- superplasticizer
- screed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011505 plaster Substances 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title description 9
- 239000000203 mixture Substances 0.000 claims abstract description 53
- 239000004576 sand Substances 0.000 claims abstract description 34
- 239000008030 superplasticizer Substances 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000011230 binding agent Substances 0.000 claims description 36
- 239000002518 antifoaming agent Substances 0.000 claims description 19
- 229910052602 gypsum Inorganic materials 0.000 claims description 16
- 239000010440 gypsum Substances 0.000 claims description 16
- 229920005646 polycarboxylate Polymers 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 63
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 40
- 229910052925 anhydrite Inorganic materials 0.000 description 25
- 235000011132 calcium sulphate Nutrition 0.000 description 19
- 239000001175 calcium sulphate Substances 0.000 description 16
- 239000004570 mortar (masonry) Substances 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 12
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 10
- 239000002671 adjuvant Substances 0.000 description 9
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 238000003892 spreading Methods 0.000 description 9
- 230000007480 spreading Effects 0.000 description 9
- 235000001466 Ribes nigrum Nutrition 0.000 description 8
- 241001312569 Ribes nigrum Species 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- 229920001296 polysiloxane Polymers 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- -1 siliceous Substances 0.000 description 8
- 239000004568 cement Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 239000012530 fluid Substances 0.000 description 6
- 238000006703 hydration reaction Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000001993 wax Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 238000001354 calcination Methods 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 238000000518 rheometry Methods 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 230000036571 hydration Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 235000019738 Limestone Nutrition 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- 229910021532 Calcite Inorganic materials 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 2
- 229920000142 Sodium polycarboxylate Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- OJHZNMVJJKMFGX-BWCYBWMMSA-N (4r,4ar,7ar,12bs)-9-methoxy-3-methyl-1,2,4,4a,5,6,7a,13-octahydro-4,12-methanobenzofuro[3,2-e]isoquinoline-7-one;(2r,3r)-2,3-dihydroxybutanedioic acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O.C([C@H]1[C@H](N(CC[C@@]112)C)C3)CC(=O)[C@@H]1OC1=C2C3=CC=C1OC OJHZNMVJJKMFGX-BWCYBWMMSA-N 0.000 description 1
- SQAINHDHICKHLX-UHFFFAOYSA-N 1-naphthaldehyde Chemical compound C1=CC=C2C(C=O)=CC=CC2=C1 SQAINHDHICKHLX-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229910000789 Aluminium-silicon alloy Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 239000004890 Hydrophobing Agent Substances 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 229910052656 albite Inorganic materials 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 1
- HHSPVTKDOHQBKF-UHFFFAOYSA-J calcium;magnesium;dicarbonate Chemical compound [Mg+2].[Ca+2].[O-]C([O-])=O.[O-]C([O-])=O HHSPVTKDOHQBKF-UHFFFAOYSA-J 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000001913 cellulose Chemical class 0.000 description 1
- 229920002678 cellulose Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910001919 chlorite Inorganic materials 0.000 description 1
- 229910052619 chlorite group Inorganic materials 0.000 description 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910002026 crystalline silica Inorganic materials 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 1
- 229940042400 direct acting antivirals phosphonic acid derivative Drugs 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 229920000591 gum Polymers 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052651 microcline Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 235000019809 paraffin wax Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052628 phlogopite Inorganic materials 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 150000003007 phosphonic acid derivatives Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
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- 229920000642 polymer Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000003340 retarding agent Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- UBXAKNTVXQMEAG-UHFFFAOYSA-L strontium sulfate Inorganic materials [Sr+2].[O-]S([O-])(=O)=O UBXAKNTVXQMEAG-UHFFFAOYSA-L 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- WJCNZQLZVWNLKY-UHFFFAOYSA-N thiabendazole Chemical compound S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 WJCNZQLZVWNLKY-UHFFFAOYSA-N 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 239000001226 triphosphate Substances 0.000 description 1
- 235000011178 triphosphate Nutrition 0.000 description 1
- 239000013598 vector Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
- C04B2111/62—Self-levelling compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/76—Use at unusual temperatures, e.g. sub-zero
- C04B2111/763—High temperatures
Definitions
- the present invention relates to the use of plaster for the manufacture of a fluid screed castable at temperatures greater than or equal to 30 ° C.
- a screed is a layer of mortar made from hydraulic binder, sand, water and possibly adjuvant.
- a screed is intended to level, level even uneven support and / or coat elements and then receive the floor covering.
- a hydraulic binder is a material that picks up and hardens by hydration
- Plaster usually used in the building industry, comes mainly from the calcination of gypsum, calcination which can lead to anhydrite if the temperature is high enough that the dehydration of the gypsum is total.
- plasters and anhydrites calcium sulphate hemihydrate (plaster), calcium sulfate hemihydrate ⁇ (plaster), anhydrite I, anhydrite II and anhydrite III.
- the type of compound formed depends on the calcination method used and the calcination temperature of the gypsum.
- Calcium sulphate hemihydrate comes mainly from natural gypsum or sources of synthetic gypsum (phospho-gypsum, titano-gypsum, citro-gypsum, FGD (Flue Gas Desulphurization) gypsum or desulfogypsum).
- Anhydrite can be obtained by calcination. It can be as natural (rock that must be ground before use) or synthetic (example: by-product during the manufacture of hydrofluoric acid). These compounds can be made with water by turning into gypsum.
- Plaster or anhydrite is used in the building industry as a binder, particularly for the production of fluid screeds.
- the anhydrite screed or calcium sulphate screed is well known to those skilled in the art. It is a mortar (mixture of sand, anhydride and adjuvant) fluid based on a binder based on calcium sulphate, whether or not fired, usually prepared in a production plant (concrete plants most often) for the realization of self-leveling screeds, and delivered on site by mixer truck or delivered directly on site by a transmix type distribution system.
- Anhydrite screed materials are the subject of EN 13454-1 and EN 13813.
- anhydrite is generally preferred, in particular type II anhydrite, so-called “non-so-so", in order to allow the rheological properties of the anhydrite-based self-sealing mortar to be preserved during its transport, from the site of manufacture at the emplacement site, and not water-soluble semi-hydrates or unstable type III anhydrites, rapidly transforming into semi-hydrates.
- the screed must be fluid in the fresh state, which gives it a self-compacting character.
- hot weather that is to say temperatures of 30 ° C or higher
- the workability of cement-based screeds is difficult to manage in practice: the high temperature accelerates the hydration reactions. results in a reduction of setting times and a rapid degradation of the rheology of the screed.
- Portland cement-based screeds often have problems with surface cracking and drying, exacerbated when the temperature is high.
- the conventional anhydrite-based screeds are not usable when the temperature is higher than about 30 ° C because beyond this temperature, the kinetics of hydration (if the latter takes place) is so slow that the resistances reached at 28 days are very insufficient.
- the object of the invention is to develop a screed which can be used at temperatures above 30 ° C. and which has the technical advantages of conventional anhydrite screeds:
- plaster that is to say calcium sulfate hemihydrate, in its crystalline form ⁇ , as a hydraulic binder, allows the manufacture of screeds usable in time.
- the characteristics of classic anhydrite screeds are expected to be warm: good workability, self-compacting, easy finishing and mechanical strength after hardening.
- DE 20 2007 003 608 discloses a plaster based screed in its crystalline form which can be cast at a temperature of 0 ° C to 35 ° C.
- a plaster based screed in its crystalline form which can be cast at a temperature of 0 ° C to 35 ° C.
- the demand for admixtures, in particular for water reducing agents is less and thus the screed according to the invention is significantly more economical.
- the invention thus relates to the use of plaster, in its crystalline form ⁇ , for the preparation of a floor screed composition, also comprising sand and a superplasticizer, intended to be cast at a temperature greater than or equal to 30 ° C.
- the plaster-based screeds according to the invention can thus be used in hot countries, where the ambient temperature is greater than 30 ° C., possibly greater than 35 ° C., or even greater than 40 ° C.
- adjuvant any compound that incorporated into a formulation allows to provide particular properties.
- binder is meant according to the present invention any compound having the property of providing cohesion to the formulation in which it is incorporated, and makes it possible to provide mechanical characteristics to said formulation (for example compressive strength , in traction, adhesion).
- This binder may also be intended to bind inert elements such as aggregates.
- hydraulic binder is meant according to the present invention any compound having the property of hydrating in the presence of water and whose hydration makes it possible to obtain a solid having mechanical characteristics.
- hydraulic binder also refers to water binders.
- the hydraulic binder according to the invention is a binder based on plaster.
- plaster also called calcium sulfate hemihydrate or hemi-hydrated calcium sulfate, of chemical formula CaSO 4 * 0.5 H 2 O, in which the crystalline form ⁇ is predominant in mass.
- mass content is less than 5%, relative to the total weight of crystalline forms a and ⁇ , preferably less than 2%, preferably less than 1%.
- the invention relates to the use of plaster, in its crystalline form ⁇ , for the preparation of a floor screed composition, also comprising sand and a superplasticizer, intended to be cast at a temperature greater than or equal to 30 ° C.
- the floor screed according to the invention may be cast at a temperature greater than or equal to 30 ° C, at a temperature greater than or equal to 35 ° C, or even at a temperature greater than or equal to 40 ° C.
- the invention is characterized by the use, as a hydraulic binder, of plaster in its crystalline form ⁇ .
- This plaster also called calcium sulphate hemihydrate or calcium sulphate hemihydrate, chemical formula CaSO 4 * 0.5H 2 O, can exist in two crystalline forms: the form a or the form ⁇ .
- the two crystalline forms can be used for the preparation of screeds, the ⁇ form however giving better quality screeds and especially for a lower financial cost.
- the composition may comprise as hydraulic binder only plaster or a mixture of plaster and filler.
- the hydraulic binder comprises at least 52% by weight of plaster and from 0% to 48% by weight, the sum of these two percentages varying from 80% to 100%.
- the sum of these two percentages advantageously varies from 85% to 100%, more preferably from 90% to 100%, even more preferably from 95% to 100%).
- the plaster being most often of natural origin, it is difficult to obtain a raw material comprising exclusively calcium sulphate semi-hydrate.
- the plaster may comprise impurities such as quartz (Si0 2 ), celestine (SrS0 4 ), carbonate phases such as calcite (CaCO 3 ), dolomite (CaMg (CO 3 ) 2 ), clay or feldspathic phases such as chlorite ((Mg, Al) 6 (Si, Al) 4 O 10 (OH) 8 ), microcline (K (Si 0 , 75 Al 0 , 25 ) 4 O 8 ), phlogopite (KMg 2 , 75 Si 3 , 5 A 10, 5 OioF 2), kaolinite (Al 2 Si 2 0 5 (OH) 4), albite (Na (AlSi 3 O), muscovite (KAl 3 Si 3 Oio (OH) 2).
- impurities such as quartz (Si0 2 ), celestine (SrS0 4 ), carbonate phases such as calcite (CaCO 3 ), dolomite (CaMg (CO 3
- the plaster comprises less 5%) by weight, more preferably less than 2% by weight, based on the total weight of the plaster, impurities.
- the plaster may also include gypsum or anhydrite. A plaster with the smallest possible amounts of gypsum or anhydrite will be used.
- the plaster comprises less than 5% by weight, more preferably less than 2% by weight, and even more advantageously less than 1% by weight, relative to the total weight of plaster, of gypsum.
- the plaster comprises less than 5% by weight, more preferably less than 2% by weight, and even more advantageously less than 1% by weight, based on the total weight of the plaster, of anhydrite.
- the plaster comprises less than 5% by weight, more preferably less than 2% by weight, and even more advantageously less than 1% by weight, based on the total weight of the plaster, of plaster in its crystalline form a.
- the particle size and the specific surface area of the plaster is not critical in the invention.
- Fillers (filler) of different kinds limestone, siliceous, fly ash, silica fume can be used in addition to plaster.
- Replacing part of the plaster with a load reduces the cost of raw materials. Such a replacement also makes it possible to reduce the mechanical strengths when they are greater than the target. Such a replacement also makes it possible to reduce the quantities by superplasticizer.
- the load will be inert or will have a low reactivity compared to that of plaster.
- the filler may be, for example, limestone, ground natural calcium carbonate (eg chalk, calcite, marble or other natural calcium carbonate), precipitated calcium carbonate (also known as calcium carbonate). synthetic calcium), barium carbonate, dolomite, talc, crystalline silica, pyrogenic titanium dioxide, iron oxide, manganese oxide, titanium dioxide, kaolin, clays, mica, calcium sulphate, basalt, barium sulfate, aluminum hydroxide, bauxite, a low reactivity filler such as blast furnace slag, or a mixture thereof. Limestone, ground calcium carbonate and precipitated calcium carbonate are preferred.
- the pH is adjusted by adding lime (CaO or Ca (OH) 2 ). It is thus possible to add from 0.1 to 0.2% by weight of CaO equivalent, relative to the weight of the plaster.
- the screed composition according to the invention comprises adjuvants, the purpose of which is to modify the rheological properties of the mortar. Adjuvants will also influence setting time.
- the adjuvants are added for example either in the mortar, preferably in a water-soluble sachet, or with part of the water, or in the binder, or in several vectors.
- a superplasticizer is added.
- a superplasticizing agent is an additive which, by its addition to an aqueous calcium sulphate composition, reduces the water demand and maintains the fluidity / rheology of the dough.
- Superplasticizers were broadly classified into four groups: sulfonated condensates of naphthalene formaldehyde (SNF) (usually a sodium salt); sulphonated condensates of melamine formaldehyde (SMF); modified lignosulfonates (MLS); And the others. More recent superplasticizers include polycarboxylic compounds such as polycarboxylates, for example polyacrylates. Acrylic copolymer superplasticizers can also be used, preferably they are polymers comprising a chain with a possibly salified polycarboxylic function, to which another group (for example of the polycarboxylate or polyoxyethylene type) is attached.
- SNF naphthalene formaldehyde
- SMF sulphonated condensates of melamine formaldehyde
- MLS modified lignosulfonates
- More recent superplasticizers include polycarboxylic compounds such as polycarboxylates, for example polyacrylates. Acrylic copolymer
- a superplasticizer is preferably a new generation superplasticizer, for example a copolymer containing a polyethylene glycol as a grafted chain and carboxylic functions in the main chain as a polycarboxylic ether.
- Polycarboxylates such as polycarboxylate ether (PCE)
- PCE polycarboxylate ether
- the superplasticizer is a polycarboxylate, in particular an ether or a polycarboxylate ester.
- the superplasticizers are polycarboxylates which have at least the following three units which are repeated: an acrylic unit, a methacrylic acid unit and a unit formed of a long chain of polyethers
- High dispersion efficiency also makes it possible to reduce the amount of superplasticizer used and to have an economic benefit since the carboxylate product is relatively expensive.
- Sodium polycarboxylate polysulfonates and sodium polyacrylates can also be used. Phosphonic acid derivatives and polycarboxylates having phosphate groups may also be used. Sodium polycarboxylate polysulfonates and sodium polyacrylates may also be used.
- the amount of superplasticizer is highly dependent on the nature of the superplasticizer and its dilution; however, 100% solids content will be given.
- the superplasticizing agent (expressed as dry extract) is generally present in an amount of between 0.01% and 3%, preferably between 0.1% and 2.5%, relative to the weight of the plaster.
- the superplasticizer is usually added as a powder, but an addition in liquid form is also possible.
- the addition in liquid form generally allows an automated dosage of additives.
- the composition also includes a retarder.
- a retarder One or more set retarders may be used.
- Such retarders are, for example, carboxylic acids such as citric acid, sugars and their derivatives, polyoxymethylene amino acid calcium salt, degraded polyamides.
- Delayers are used to obtain a setting time (between the beginning and the end of the shot) that is compatible with the desired application. Viscosifiers and thickeners may also be used, in particular to avoid segregation and / or bleeding.
- biopolymers such as gums: diutane gum, guar gum, xanthan gum
- precipitated silica or cellulose derivatives such as methylcellulose, methylhydroxypropylcellulose, hydroxyethylcellulose, carboxymethylcellulose
- a dye pigment in the mortar for screed, especially at the level of the additive in its bag.
- the amount of retarder is very dependent on the nature of the retarder and its dilution; however, 100% solids content will be given.
- the retarding agent (expressed as dry extract) is generally present in an amount of between 0.01% and 3%, preferably between 0.05% and 2%, relative to the weight of plaster.
- the amount of retarder will also be adjusted according to the ambient temperature: quantity to decrease when the ambient temperature increases.
- the amount of retarder can be increased with respect to a formula comprising siliceous sand.
- a formula comprising siliceous sand For example, at 40 ° C., 0.30%> retarder, based on the weight of plaster, with calcareous sand and 0.20%) retarder, based on the weight of plaster, with a siliceous sand can be used. .
- the retarder is usually added as a powder, but addition in liquid form is also possible.
- the addition in liquid form generally allows an automated dosage of additives.
- the composition also comprises an antifoaming agent.
- antifoaming agent is varied. It may especially be based on silicone, fatty alcohols, esters, polypropylene glycol.
- the anti-foam agent may be chosen in the following classes:
- Antifoam based on oil which has an oil as a vehicle.
- This oil can be mineral, vegetable (except silicone).
- the antifoam also comprises a wax and / or a hydrophobic silica.
- waxes are ethylene bis stearamide (EBS), paraffin waxes, ester waxes and waxes based on fatty alcohols. Surfactants may also be present;
- Antifoam powder These agents correspond to these oil-based agents but on a particulate support such as silica;
- oils or waxes dispersed in an aqueous base.
- the oils are white oils or vegetable oils and the waxes are fatty alcohols, fatty acids, esters or soaps thereof;
- the agent antifoam may be a polydimethylsiloxane. Particularly suitable are silicones comprising (RSiOo, s) and (R 2 SiO) groups. In these formulas, the R radicals, which may be the same or different, are preferably a hydrogen atom or an alkyl group of 1 to 8 carbon atoms, the methyl group being preferred. The number of units is preferably from 30 to 120;
- Anti-foam glycol type include polyethylene glycol and polypropylene glycol copolymers. They are available on oily or aqueous base or emulsions;
- the amount of this agent is typically between 0.01% and 5%, preferably 0.11% and 5%, calculated with respect to the solids content of the superplasticizer.
- the defoamer is usually added as a powder, but addition in liquid form is also possible.
- the addition in liquid form generally allows an automated dosage of additives.
- the composition further comprises an adjuvant chosen from setting accelerators, thickening agents, viscosity agents and / or water retenters, air entraining agents, anti-film agents, tracers, hydrophobing agents and coloring agents. and mixtures thereof, in particular viscosifiers and / or thickeners.
- an adjuvant chosen from setting accelerators, thickening agents, viscosity agents and / or water retenters, air entraining agents, anti-film agents, tracers, hydrophobing agents and coloring agents. and mixtures thereof, in particular viscosifiers and / or thickeners.
- the amount of water is adjusted to obtain the consistency and the mechanical strengths required for the application of the composition on site.
- the amount of water is generally capable of being expressed relative to the binder, and the water / binder ratio is generally between 0.27 and 0.70, preferably between 0.35 and 0.70, advantageously between 0, 40 and 0.70.
- the spreading values of the compositions according to the invention are conventional. In particular, they have a spread of at least 22 cm, preferably at least 24 cm, advantageously at least 25 cm.
- the screed according to the invention generally meets the requirements of the European standards EN 13454-1 of February 2005 (binder), EN 13813 of June 2003 (mortar), and according to the test methods described in standard NF EN 13454-2 + A1 of September 2007 relating to binders and mortars based on calcium sulphate for fluid screeds.
- the amount of binder, especially calcium sulphate, in the screed advantageously varies from 400 to 700 kg / m 3 , typically of the order of 650 kg / m 3 .
- the binder is present in a customary amount, in particular to achieve and maintain the minimum qualities specified in the standards above.
- the sands which are used in the formulation according to the invention are conventional aggregates in accordance with EN 12620 (sands for concrete).
- the Dmax is less than 4 mm, and in general the sand has particle sizes substantially between 0 and 4 mm (which are generally referred to as 0-4 sands).
- Sands include calcareous, siliceous and silico-calcareous materials.
- the sand can be of different origins, alluvial washed (rolled, semi-crushed or crushed), sands of marine origin, crushed calcareous sand (dry or washed), sands of magmatic origin (porphyry, granite), aggregates of recycling resulting crushing concrete or other building materials
- inertants are compounds that reduce or prevent the harmful effects of clays on the properties of hydraulic binders. Inerting clays include those described in FR 2 948 1 18, WO 2006/032785 and WO 2006/032786.
- the sands are sands of calcareous or silico-calcareous nature, more preferably of limestone nature.
- the screed composition comprises, per cubic meter of composition in the fresh state:
- the screed composition advantageously comprises from 0.5 to 2.5% of superplasticizer, percentages expressed by weight of dry extract of superplasticizer relative to the weight of the plaster.
- the screed composition advantageously comprises from 0.05 to 0.2% of retarder, percentages expressed by weight of dry extract of retarder relative to the weight of the plaster.
- the screed composition advantageously comprises from 0.1 to 0.2% of CaO, percentages expressed by weight of retarder solids relative to the weight of the plaster.
- the screed composition advantageously comprises from 0.01% to 0.5%, based on the dry extract of the superplasticizer, of an antifoaming agent.
- the floor screed composition according to the invention has the advantage of being self-placing. It can easily be poured by means of a pump, for example a screw pump or a piston pump.
- the compressive strengths are measured on cubic test pieces 15 ⁇ 15 ⁇ 15 cm after curing for two days at 20 ° C. and then after drying for several days at 45 ° C. maximum. Drying at 90 ° C in the long term would lead to dehydration of the gypsum and therefore a decrease in mechanical strength, so drying should be recommended at 40-45 ° C until the mass of the test piece is constant.
- the force applied to the sample is increased at a rate of 3.85 kN / s during the test;
- the principle of the spreading measurement consists in filling a truncated cone of spreading measurement with the hydraulic composition to be tested and then in releasing said composition from said truncated cone of spreading measurement so as to to determine the disc surface obtained when the hydraulic composition has finished spreading.
- Viscosity measurement method (flow): The measurement of the viscosity consists in measuring the flow time of the hydraulic composition to be tested through a viscosity measurement truncated cone.
- the viscosity measuring truncated cone has the following dimensions:
- the viscosity measurement truncated cone further comprises first and second indicia which may be parallel marks provided on the wall of the truncated cone and defining planes perpendicular to the truncated cone axis.
- the first mark is closer to the base of larger diameter than the second mark.
- the distance between the two marks is 60 mm, the first mark being 12 mm from the larger diameter base.
- the hydration reaction of the semi-hydrates is an exothermic reaction which will cause an increase in the temperature of the screeds. This increase in temperature will be recorded thanks to a TESTO temperature recorder.
- the graph of the evolution of temperature as a function of time is plotted and the setting time is read at the abscissa where the peak of the curve is maximum.
- Effective water is the water required for the hydration of a hydraulic binder and the fluidity of a hydraulic composition in the fresh state.
- Total water represents all of the water present in the mixture (at the time of mixing) and includes the effective water and the water absorbed by the aggregates. Efficient water and its method of calculation are discussed in the EN 206-1 standard of October 2005, page 17, paragraph 3.1.30.
- the amount of absorbable water is deduced from the absorption coefficient of the aggregates which is measured according to standard NF EN 1097-6 of June 2001 page 6 paragraph 3.6 and the associated appendix B.
- the water absorption coefficient is the ratio of the mass increase of a sample of aggregates to its dry mass, the sample being initially dry and then immersed for 24 hours in water. The increase in mass is due to the penetration of water into the pores of the aggregates accessible to water.
- Vinapor antifoam Vinapor ® DF9010, manufactured by BASF
- PCE239 superplasticizer Melflux PCE239L, manufactured by
- compositions based on calcareous sand are more economical.
- the amount of admixture is less important (about 40% decrease) than with siliceous sand.
- the mechanical strengths are also more important with the calcareous sand.
- Example 3 Impact of the amount of binder The effect of varying the amount of binder was analyzed by not modifying the amount of water. The results are reported in the following table: 30 ° C
- PCE 239 (% / plaster) 0.63 0.60 0.57 0.58
- the sand is a cut 73/27 of sand 0 / 1.6 Cassis and sand 1.6 / 3 Cassis.
- Plaster is a French plaster, Prestia 2500, crystalline form ⁇ .
- the decrease in the amount of binder does not change the amount of water increases the ratio Eff / plaster and allows to make screeds that fall within the specifications at the level of rheology while reducing the amount of adjuvant.
- the reduction in the amount of plaster reduces the mechanical resistance.
- the formulator may vary the amount of binder by increasing it to increase the mechanical properties or by decreasing it to reduce the mechanical properties.
- Example 4 Replacement of a part of the plaster with a load
- the sand is a cut 73/27 of sand 0 / 1.6 Cassis and sand 1.6 / 3 Cassis.
- Plaster is a French plaster, Prestia 2500, crystalline form ⁇ .
- pH regulator CaO powder
- a homogeneous product A self-placing product. Product appearance very correct after pouring. A nice finish after the passage of the "bar”.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1654591A FR3051462A1 (fr) | 2016-05-23 | 2016-05-23 | Utilisation de platre pour la fabrication d'une chape fluide destinee aux pays chauds |
| PCT/EP2017/062326 WO2017202801A1 (fr) | 2016-05-23 | 2017-05-23 | Utilisation de platre pour la fabrication d'une chape fluide destinee aux pays chauds |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3464213A1 true EP3464213A1 (de) | 2019-04-10 |
Family
ID=56404182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17724382.1A Withdrawn EP3464213A1 (de) | 2016-05-23 | 2017-05-23 | Verwendung von pflaster zur herstellung einer selbstnivellierender unterlage für heisse länder |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP3464213A1 (de) |
| CA (1) | CA3025254A1 (de) |
| FR (1) | FR3051462A1 (de) |
| MA (1) | MA45085A (de) |
| WO (1) | WO2017202801A1 (de) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3937431A1 (de) * | 1989-11-10 | 1991-05-16 | Knauf Westdeutsche Gips | Verschleissschicht fuer nutzboeden |
| RU2388711C2 (ru) | 2004-09-21 | 2010-05-10 | Лафарж | Способ нейтрализации примесей |
| PL1838643T3 (pl) | 2004-09-21 | 2012-04-30 | Lafarge Sa | Mieszanki do zobojętniania zanieczyszczeń |
| DE202007003608U1 (de) * | 2007-03-10 | 2008-07-24 | Knauf Gips Kg | Werktrockenmörtel zur Herstellung eines Schnellestrichs |
| FR2948118A1 (fr) | 2009-07-17 | 2011-01-21 | Coatex Sas | Additif d'inertage des impuretes pour les suspensions aqueuses de sulfate de calcium hemihydrate contenant un polymere peigne et un polymere cationique |
| FR2995604B1 (fr) * | 2012-09-17 | 2017-04-21 | La Chape Liquide | Nouvelle chape a base de liant hydraulique avec une conductivite thermique amelioree |
-
2016
- 2016-05-23 FR FR1654591A patent/FR3051462A1/fr not_active Withdrawn
-
2017
- 2017-05-23 MA MA045085A patent/MA45085A/fr unknown
- 2017-05-23 WO PCT/EP2017/062326 patent/WO2017202801A1/fr not_active Ceased
- 2017-05-23 CA CA3025254A patent/CA3025254A1/fr not_active Abandoned
- 2017-05-23 EP EP17724382.1A patent/EP3464213A1/de not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| FR3051462A1 (fr) | 2017-11-24 |
| WO2017202801A1 (fr) | 2017-11-30 |
| MA45085A (fr) | 2019-04-10 |
| CA3025254A1 (fr) | 2017-11-30 |
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