EP3555335A1 - Objekt aus kugelgraphit-gusseisen, zugehörige komponente und zugehöriges herstellungsverfahren - Google Patents

Objekt aus kugelgraphit-gusseisen, zugehörige komponente und zugehöriges herstellungsverfahren

Info

Publication number
EP3555335A1
EP3555335A1 EP17823092.6A EP17823092A EP3555335A1 EP 3555335 A1 EP3555335 A1 EP 3555335A1 EP 17823092 A EP17823092 A EP 17823092A EP 3555335 A1 EP3555335 A1 EP 3555335A1
Authority
EP
European Patent Office
Prior art keywords
cast iron
spheroidal graphite
equal
graphite cast
iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP17823092.6A
Other languages
English (en)
French (fr)
Other versions
EP3555335B1 (de
Inventor
Fabien BRUNESEAUX
Yana NASEDKINA
Rémi Rimlinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain PAM Canalisation SAS
Original Assignee
Saint Gobain PAM SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint Gobain PAM SA filed Critical Saint Gobain PAM SA
Priority to EP22162181.6A priority Critical patent/EP4050116A1/de
Publication of EP3555335A1 publication Critical patent/EP3555335A1/de
Application granted granted Critical
Publication of EP3555335B1 publication Critical patent/EP3555335B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/02Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
    • B22D13/023Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis the longitudinal axis being horizontal
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/10Making spheroidal graphite cast-iron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/10Making spheroidal graphite cast-iron
    • C21C1/105Nodularising additive agents
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • C21D1/30Stress-relieving
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/84Controlled slow cooling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D5/00Heat treatments of cast-iron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/04Cast-iron alloys containing spheroidal graphite
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium
    • C22C37/08Cast-iron alloys containing chromium with nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon

Definitions

  • the present invention relates to a spheroidal graphite cast iron object manufactured in a mold.
  • a tensile strength greater than or equal to 420 MPa and in particular between 420 MPa and 460 MPa
  • the known ductile iron pipes lead to a large wall thickness and a high consumption of raw material in order to obtain a given crush strength.
  • Cast iron alloys are known for example from documents FR 2 139 866; US 3,891,432; DE 101 01 159 and JP-H-082 69614.
  • the object of the invention is to propose an object, and in particular a pipe element or a road element which is more economical than known objects and in particular which has optimized mechanical properties and a low weight for given dimensions.
  • an object of the invention is an increase in the mechanical strength of the cast iron, in order to make it possible to reduce the thickness of the pipes with respect to the current pipes by maintaining the pressure resistance at a given value, or to achieve a higher pressure resistance than current pipes for the same pipe thickness.
  • the object of the invention also applies to other objects made of spheroidal graphite ductile iron than pipes, such as tubular connectors and pieces of road obtained in the foundry.
  • the invention seeks to reduce their weight and / or their wall thicknesses while maintaining a given mechanical strength.
  • the subject of the invention is a spheroidal graphite cast iron object manufactured in a mold
  • spheroidal graphite cast iron comprising, in% by weight, the following elements:
  • Ni nickel (Ni) ⁇ 0.4%, and / or
  • Mo Molybdenum
  • the spheroidal graphite cast iron has a resilience (E) greater than or equal to 9.49 J.
  • the object according to the invention may comprise one or more of the following characteristics:
  • the spheroidal graphite cast iron has a resilience (E), in particular measured according to the "Charpy” shock test, greater than or equal to 10 Joules or greater than or equal to 1 1 Joules at 20 ° C;
  • the silicon content (Si) of spheroidal graphite cast iron is between 3.4% and 3.6%;
  • the silicon content (Si) of the spheroidal graphite iron is between 3.3% and 3.7%, preferably between 3.5% and 3.6%, and in particular in which the object is obtained by a manufacturing method in which a shaped surface is devoid of temporary thermal insulator or temporary refractory material when casting the molten iron into the mold;
  • the silicon content (Si) of the spheroidal graphite iron is between 3.3% and 3.5%, preferably between 3.4% and 3.5%, and in particular in which the object is obtained by a manufacturing method in which a temporary refractory material or a temporary thermal insulator is deposited on a shaped surface prior to the step of pouring the molten iron into the mold;
  • - Spheroidal graphite cast iron has an elongation at break A greater than or equal to 7% and in particular greater than or equal to 10%;
  • - Spheroidal graphite cast iron has a Brinell HB hardness less than or equal to 250HB, and in particular less than or equal to 230HB.
  • the invention also relates to a pipe element, such as a pipe or fitting, or a road element, such as a manhole or rainwater drain, comprising a base body, characterized in that the basic body is an object as defined above.
  • the invention also relates to a method of manufacturing an object as defined above or a pipe element or a road element as defined above, comprising the following successive steps:
  • object especially a relaxation treatment by obtaining the cast iron object.
  • the manufacturing method may include one or more of the following features:
  • a step is implemented to establish the silicon content of the cast iron, in particular by adding in the melting furnace or in the ladle materials containing silicon, the silicon content added during this step corresponding to the final silicon content of the spheroidal graphite cast iron of the object minus the silicon content provided possibly by spheroidization and inoculation treatments.
  • the shaped surface is devoid of temporary thermal insulation or temporary refractory material when the liquid iron is poured into the mold, and wherein the heat treatment comprises:
  • a third cooling step to a temperature of between 880 ° C and 750 ° C, preferably up to 800 ° C, of less than 7 minutes, and
  • a fourth ferritization step during which the blank of the cast iron object is cooled slowly, at a rate of less than 40 ° C / minute, within a temperature range between 700 ° C and 780 ° C ;
  • the heat treatment comprises:
  • the heat treatment further comprises:
  • the air cooling step being a second step and the relaxation step being a third step.
  • FIG. 1 is a schematic view of a first embodiment of an installation for manufacturing a pipe element forming an object according to the invention
  • FIG. 2 is a time / temperature diagram showing the different steps of the heat treatment of the blank of the object according to the invention manufactured by the installation of FIG. 1;
  • FIG. 3 is a schematic view of a second embodiment of an installation for manufacturing a pipe element corresponding to an object according to the invention
  • FIG. 4 is a time / temperature diagram showing the different steps of the heat treatment of the blank of the object manufactured by the installation of FIG. 3;
  • FIG. 5 shows the tensile strength, as a function of the silicon content, of examples of spheroidal graphite cast iron pipes manufactured by the installations according to FIGS. 1 and 3;
  • FIG. 6 is a diagram showing the influence of the silicon content on the resilience of spheroidal graphite cast iron pipes manufactured by the two installations according to FIGS. 1 and 3;
  • FIG. 7 shows the influence of the silicon content on the elongation at break of spheroidal graphite cast iron pipes manufactured by the two installations according to FIGS. 1 and 3.
  • Figure 1 an installation for manufacturing a spheroidal graphite cast iron pipe according to a first embodiment of the invention, designated by the general reference 2.
  • the installation 2 comprises a feed bag 4, a pouring device 6, a pouring channel 8, an inoculation device 9, a rotating mold 10, a cooling device 12 and an extraction device 14.
  • the plant 2 is used to centrifugally produce pipe elements 15, such as pipes.
  • the pipe member 15 forms an object or base body 16 of spheroidal graphite cast iron.
  • the feed bag 4 is a refractory crucible containing liquid metal, such as cast iron.
  • the pouring device 6 also called “basket”, has a volume corresponding to the amount of liquid metal needed to manufacture one or more basic bodies 16.
  • the pouring device 6 can be inclined in a pouring position of the liquid metal in the channel casting 8.
  • the casting channel 8 conducts the liquid metal of the pouring device 6 to the mold 10. It comprises an inlet 20 located near the pouring device 6 and an outlet 22 extending into the mold 10.
  • the pouring channel 8 is inclined relative to the horizontal so that the outlet 22 is located lower than the inlet 20, thus allowing the liquid iron to flow by gravity.
  • the rotary mold 10, also called “shell”, has a symmetrical shape of revolution, in the generally cylindrical example of axis XX, inclined relative to the horizontal so that it is parallel to the channel of 8.
  • the mold 10 has an inner surface 24 of shape which is the negative surface of the base body 16, as well as a cylindrical outer surface 26.
  • the inner surface 24 is provided with a controlled roughness called “peening”, for driving the liquid metal in rotation during its casting in the mold 10.
  • the mold 10 comprises a plain end 28, facing the inlet 20, and a plug end 30, which is turned away from the inlet 20 and which is provided with a core (not shown).
  • the spigot end 28 forms the spigot end of the base body 16, while the spigot end 30 forms the interlocking end of the base body 16.
  • the mold 10 can be rotated about the X-X axis. Furthermore, the mold 10 can be driven in translation along the axis XX between a casting start position, in which the outlet 22 is in front of the end plug end 30, and a end of casting position , in which the outlet 22 is in front of the end end 28.
  • the cooling device 12 comprises a watering means which is adapted to project cooling liquid, for example water, onto the outer surface 26 of the mold 10.
  • the extraction device 14 is adapted to extract axially from the mold The base body blank 16 obtained at the end of the casting of the liquid metal in the mold.
  • the pouring 6, cooling 12 and extraction 14 devices, the feed bag 4 and the pouring channel 8 are known per se and are not described in more detail.
  • the mold 10 is for example entirely made of forged steel.
  • the installation also comprises a heat treatment furnace 40.
  • the manufacture of the object or base body 16 according to the invention with the installation 2 is performed as follows.
  • the manufacturing method used is a process having the characteristics of the manufacturing process called "DeLavaud".
  • Liquid cast iron is introduced into the feed bag 4.
  • the liquid cast iron in the bag 4 is such that the object or base body 16 obtained with the manufacturing method according to the invention has the chemical composition defined below. and in particular the silicon content according to the invention.
  • the establishment of the final silicon content of the object or of the base body 16 is made before the casting step in the mold 10, by additions of silicon-containing materials, especially FeSi alloys. These additions are for example made in the molten bath of electric furnaces or in feed pockets. Potential silicon inputs resulting from spheridisation and / or inoculation treatments using silicon-based agents must be taken in order to determine the amount of silicon to be added to the liquid metal to obtain an object or base body 16 having a silicon content according to the invention.
  • the establishment of the final silicon content of the object or of the base body 16, made before the casting step in the mold 10 is carried out by adding to the cast iron a silicon content equal to that of the less the content provided by inoculation and / or spheronization.
  • the increase in the silicon content of the spheroidal graphite cast iron according to the invention should not be obtained by increasing the amount of silicon-based inoculating agent.
  • the amount of silicon in the melt of the object provided by the inoculation agent is between 0.1% and 0.3%.
  • Liquid cast iron corresponding to the amount of cast iron necessary for the basic body 16, is introduced into the pouring device 6 by the feed bag 4.
  • the mold 10 is rotated about the X-X axis and is brought into its casting start position.
  • the mold 10 is brought to its end-of-casting position while the molten iron is gradually poured onto the inner surface 24 of the mold and, before the molten iron comes into contact with the inner surface 24, the device inoculation 9 deposits an inoculation agent, for example a FeSi-based powder, on the inner surface 24 of the mold 10.
  • an inoculation agent for example a FeSi-based powder
  • the inner surface 24 of the mold 10 is not covered with other materials and is in particular devoid of any temporary thermal insulation or temporary refractory material. as used in the casting process called "Wetspray” (see also below for the installation of Figure 3).
  • the mold 10 is cooled by the cooling device 12.
  • the molten iron in the mold 10 is pressed against the surface 24 by centrifugation, solidifies and forms a blank 161 of the base body 16.
  • the blank 161 of the base body 16 is extracted from the mold 10 by the extraction device 14. Then, the blank 161 of the base body 16 is subjected to a heat treatment, which will be described in more detail below and, after the heat treatment, the base body 16 is obtained.
  • composition of the spheroidal graphite iron used for the manufacturing process and therefore the composition of the base body 16 comprises, in% by weight, carbon (C) at a content of less than or equal to 3.65%, and silicon (Si) at a level of between 3.3% inclusive and 3.7% inclusive.
  • the spheroidal graphite cast iron comprises, in% by weight, the following element or elements:
  • Ni nickel (Ni) ⁇ 0.4%, and / or
  • Mo Molybdenum
  • Vanadium (V) ⁇ 0.04%.
  • the remainder of the spheroidal graphite iron is iron (Fe), and other residual elements at contents less than 0.01%, due to the process of making the cast iron or unavoidable impurities.
  • the carbon equivalent C E Q is equal to 4.5%.
  • the silicon (Si) content is preferably between 3.4% inclusive and 3.6% inclusive, and preferably between 3.5% inclusive and 3.6% inclusive especially in the case of the use of the process DeLavaud as is the case of the present embodiment.
  • FIG. 2 shows the time / temperature diagram during the heat treatment of the blank of the base body 16 or more generally of a blank of the cast iron object manufactured by the installation 2 of FIG. 1 according to the method Manufacturing "DeLavaud". Subsequently the terms “base body 16" and “cast iron object” will be used synonymously.
  • this manufacturing process "Lavaud” comprises a step of pouring molten iron in the mold 10 and let solidify the molten iron by obtaining the blank of the cast iron object; then heat treatment is carried out on the blank of the cast iron object.
  • the molten iron is poured into the mold 10 whose inner surface of form 24 is devoid of temporary thermal insulation or temporary refractory material deposited on the inner surface 24.
  • the blank of the base body is at a temperature generally between 900 ° C and 1000 ° C, and in particular equal to about 950 ° C.
  • the blank of the base body is at a temperature generally of between 550 ° C. and 650 ° C., in particular at a temperature of approximately 600 ° C., forming the starting temperature of the heat treatment in the oven.
  • the blank of the cast iron object is heated for a duration of between 2 and 10 minutes during a first heat treatment step ED1, until to achieve a graphitization temperature greater than 800 ° C and in particular greater than 900 ° C, but less than 1000 ° C.
  • This first step ED1 of temperature rise relaxes the internal stresses present in the cast iron.
  • a second heat treatment step ED2 the blank of the cast iron object is maintained at the graphitization temperature which in this case is equal to about 950 ° C.
  • the second ED2 heat treatment stage has a duration of between 5 minutes and 30 minutes, and in this case has a duration of 15 minutes.
  • the cementite is dissolved and converted into austenite and graphite.
  • the temperature is lowered, starting from the graphitization temperature, to a ferritization start temperature of between 880 ° C. and 750 ° C., in this case equal to approximately 800 ° C.
  • a ferritization start temperature of between 880 ° C. and 750 ° C., in this case equal to approximately 800 ° C.
  • ED3 is carried out over a period of between 4 and 7 minutes, preferably less than or equal to 6 minutes.
  • a fourth heat treatment step ED4 which is a ferritization step
  • the blank of the cast iron object is cooled slowly, that is to say at a cooling rate of less than 40 ° C / minute. , preferably between
  • the austenite is transformed into ferrite and graphite.
  • the blank of the cast iron object is cooled from the end ferritization temperature to a temperature below 100 ° C, and especially to the ambient air temperature of 20 ° C.
  • the spheroidal graphite cast iron thus obtained has a tensile strength Rm greater than 470 MPa and preferably a tensile strength Rm greater than 500
  • MPa and in particular greater than 530 MPa.
  • the spheroidal graphite cast iron having a silicon content as defined above and manufactured by the DeLavaud process described above meets this requirement.
  • the spheroidal graphite cast iron according to the invention has an elongation at break of greater than or equal to 7% and in particular greater than or equal to 8%, greater than or equal to 9% or greater than or equal to 10%.
  • the spheroidal graphite cast iron of the object according to the invention has a resilience E greater than or equal to 9.49 Joules at ambient temperature (20 ° C.). This is achieved inter alia by the fact that the silicon content does not exceed 3.7%.
  • the resilience E measured according to the "Charpy” method is greater than or equal to 10 Joules or greater than or equal to
  • the spheroidal graphite cast iron of the object according to the invention has a Brinell HB hardness of less than or equal to 230 HB.
  • the pipe member 15 or the base body 16 has a nominal diameter DN and a wall thickness e.
  • the nominal diameter DN is for example less than or equal to 600 mm or less than or equal to 1000 mm or less than or equal to 1600 mm.
  • FIG. 3 shows a second embodiment of a manufacturing installation 2 according to the invention.
  • the installation 2 comprises a device (not shown) for applying a refractory material.
  • This device is adapted to deposit a layer of a temporary refractory material 50 on the inner surface 24 of the mold 10.
  • the temporary refractory material 50 is known per se and is for example a mixture of water, bentonite and refractory product based on silica.
  • the temporary refractory material layer 50 reduces the cooling rate of the cast iron in the mold 10.
  • the temporary refractory material 50 is replaced by a temporary thermal insulating material.
  • the manufacturing process using the installation 2 is a manufacturing process of the "Wetspray” type. This process is as follows.
  • the temporary refractory material 50 is disposed on the inner surface 24 and forms a layer of temporary refractory material.
  • the next step is to cast the molten iron on the layer of temporary refractory material
  • the blank of the base body 16 or the blank of the cast iron object contains no or very little cementite.
  • the spheroidal graphite cast iron has an essentially ferritic matrix with a low perlite content, especially less than or equal to 10%, since the Si content is greater than 3.2%.
  • FIG. 4 shows the temperature / time diagram during the heat treatment of the blank of the base body 16 or more generally of a blank of the cast iron object manufactured according to the "Wetspray” method by the installation 2 according to the second embodiment shown in Figure 3.
  • the blank of the base body 16 or of the cast iron object undergoes a heat treatment, for this purpose, the blank of the basic body or the object is introduced into an oven at an inlet temperature above 800 ° C and, in a first heat treatment step EW1, is cooled at a cooling rate of less than 40 ° C / minute to a termination temperature of ferritization less than 740 ° C and preferably between 700 ° C and 740 ° C.
  • This first step EW1 is a ferritization step during which the austenite is converted into ferrite and graphite.
  • the blank of the base body or of the cast iron object is cooled from the end ferritization temperature to a temperature below 100 ° C., and preferably between 20 ° C and 100 ° C excluded.
  • This cooling takes place in air, that is to say at a speed of between 30 ° C./min and 70 ° C./min, and preferably between 40 ° C./min and 60 ° C./min, and in particular at about 50 ° C / min.
  • the temperature of the air during this cooling is between 10 ° C and 40 ° C.
  • a relaxation heat treatment intended to relax the internal stresses initially present in the cast iron.
  • This consists first of all in heating the blank of the base body 16 or of the cast iron object from the above-mentioned temperature situated between 20 ° C. and 100 ° C. at a relaxation temperature of between 600 ° C. and 700 ° C. ° C, then maintain the blank of the base body or cast iron object at this relaxation temperature for a period of between 10 minutes and 30 minutes.
  • a fourth step EW4 the blank of the base body 16 or cast iron object is cooled to room temperature (20 ° C).
  • the nominal diameter DN is for example greater than 600 mm.
  • Tests carried out show that, for an identical rupture pressure and in the case for example of a DN800 pipe, the pipe obtained with the installation of FIG. 3 and which has undergone the heat treatment described above with reference to FIG. Fig. 4 has a thickness of about 7.7 mm, whereas a pipe obtained with the conventional Wetspray process and whose cast iron has a silicon content of less than 2.9% has a thickness greater than or equal to 9.4 mm.
  • Figure 6 shows the resilience E according to the "Charpy Sheep” impact test and shows that objects with spheroidal graphite cast iron contain between 3.3% and 3.5% of silicon and manufactured using the Wetspray process followed by a heat treatment ("WS Treaty ”) as described above, have a resilience well beyond 10 Joules, unlike the spheroidal graphite cast iron obtained by the Wetspray process without subsequent heat treatment (" raw WS "in Figure 6) for which a Resiliency greater than 9.49 Joules is obtained only for silicon contents of less than 3%.
  • FIG. 7 shows that the objects obtained by the Wetspray process followed by the heat treatment ("WS treated") according to the invention and having a silicon content of between 3.4 and 3.5% have a higher elongation A 15% and in particular between 18% and 22% approximately.
  • the piping element manufactured by the above methods may be a tubular element other than a socket pipe, for example a cylindrical tubular connector.
  • the composition of the spheroidal graphite cast iron according to the invention can also be used for the manufacture of a cast-iron road element such as a manhole or a rainwater drainage device, or for manufacturing foundry fittings.
  • the method of manufacturing such objects is to cast the liquid iron in a mold and to inoculate simultaneously. Then, after extraction of the mold and cooling to a temperature below 100 ° C, the blank of the cast iron object is subjected to a relaxation heat treatment. This first consists in heating the blank of the object at a relaxation temperature greater than 400 ° C. and preferably between 600 ° C. and 700 ° C. Then, the blank of the cast iron object is maintained at this relaxation temperature for a period of between 10 minutes and about 30 minutes.
  • the blank of the object is cooled to room temperature.
  • the cast iron obtained at the end of this heat treatment makes it possible to reduce the weight of the road element or foundry connection relative to the known elements while maintaining a given mechanical strength, or else, at the same weight, makes it possible to increase the mechanical performance of the road element or foundry fitting.
  • the resilience of the cast iron at room temperature (20 ° C) is greater than or equal to 10J or greater than or equal to 1 1 J. Resilience is measured in particular by the Charpy Sheep impact test. ".
  • the spheroidal graphite cast iron object according to the invention therefore makes it possible to obtain pipe elements or road elements with small wall thicknesses for a given mechanical strength or improved mechanical performance at similar wall thicknesses. Manufacturing and use, including transportation and handling, are therefore economical.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Child & Adolescent Psychology (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
EP17823092.6A 2016-12-19 2017-12-18 Verfahren zur herstellung eines gegenstand aus kugelgraphit-gusseisen Active EP3555335B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP22162181.6A EP4050116A1 (de) 2016-12-19 2017-12-18 Verfahren zur herstellung eines gegenstands aus gusseisen mit kugelgraphit und entsprechendes element

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1662781A FR3060607B1 (fr) 2016-12-19 2016-12-19 Objet en fonte a graphite spheroidal, element et procede de fabrication correspondants
PCT/EP2017/083378 WO2018114845A1 (fr) 2016-12-19 2017-12-18 Objet en fonte à graphite sphéroïdal, élément et procédé de fabrication correspondants

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP22162181.6A Division-Into EP4050116A1 (de) 2016-12-19 2017-12-18 Verfahren zur herstellung eines gegenstands aus gusseisen mit kugelgraphit und entsprechendes element
EP22162181.6A Division EP4050116A1 (de) 2016-12-19 2017-12-18 Verfahren zur herstellung eines gegenstands aus gusseisen mit kugelgraphit und entsprechendes element

Publications (2)

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EP3555335A1 true EP3555335A1 (de) 2019-10-23
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EP17823092.6A Active EP3555335B1 (de) 2016-12-19 2017-12-18 Verfahren zur herstellung eines gegenstand aus kugelgraphit-gusseisen
EP22162181.6A Pending EP4050116A1 (de) 2016-12-19 2017-12-18 Verfahren zur herstellung eines gegenstands aus gusseisen mit kugelgraphit und entsprechendes element

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CN (2) CN110268082B (de)
ES (1) ES2914548T3 (de)
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WO (1) WO2018114845A1 (de)

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CA3095046A1 (en) 2018-03-29 2019-10-03 Oerlikon Metco (Us) Inc. Reduced carbides ferrous alloys
JP7641218B2 (ja) 2018-10-26 2025-03-06 エリコン メテコ(ユーエス)インコーポレイテッド 耐食性かつ耐摩耗性のニッケル系合金
CN113631750A (zh) 2019-03-28 2021-11-09 欧瑞康美科(美国)公司 用于涂布发动机气缸孔的热喷涂铁基合金
EP3962693A1 (de) 2019-05-03 2022-03-09 Oerlikon Metco (US) Inc. Pulverförmiges ausgangsmaterial für verschleissfestes masseschweissen mit konfiguration zur optimierung der herstellbarkeit
EP3997252B1 (de) 2019-07-09 2025-10-29 Oerlikon Metco (US) Inc. Eisenbasislegierungen, die auf verschleiss- und korrosionsbeständigkeit ausgelegt sind
FR3099716B1 (fr) * 2019-08-08 2021-08-27 Saint Gobain Pont A Mousson Procédé de fabrication d’un élément tubulaire
RU2733940C1 (ru) * 2020-03-02 2020-10-08 Денис Александрович Габец Чугун
FR3141698B1 (fr) 2022-11-09 2024-11-08 Saint Gobain Pam Batiment Objet tubulaire en fonte à graphite lamellaire, élément de tuyauterie et procédé de fabrication correspondants

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FR759342A (fr) * 1932-08-20 1934-02-01 Internat Delavaud Mfg Corp Ltd Tuyaux en fonte et procédé pour les fabriquer
AT275763B (de) * 1966-03-03 1969-11-10 United States Pipe Foundry Verfahren zum Gießen duktiler Gußstücke aus Eisen
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FR2522291A1 (fr) * 1982-03-01 1983-09-02 Pont A Mousson Tube centrifuge en fonte a graphite spheroidal et son procede de fabrication
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CN110268082A (zh) 2019-09-20
CN114774767A (zh) 2022-07-22
ES2914548T3 (es) 2022-06-13
FR3060607B1 (fr) 2021-09-10
EP3555335B1 (de) 2022-04-27
FR3060607A1 (fr) 2018-06-22
WO2018114845A1 (fr) 2018-06-28
EP4050116A1 (de) 2022-08-31
CN114774767B (zh) 2023-09-15
CN110268082B (zh) 2022-04-19

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