Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
  • B21D1/05—Stretching combined with rolling
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
  • B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
  • B21D1/06—Removing local distortions
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
  • B21D1/12—Straightening vehicle body parts or bodies
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
  • B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers

Definitions

• the present invention relates to a metal strip planer ⁇ lique according to the preamble of claim 1.
• a problem of final shaping of the metal ⁇ lique product such as stamping or forming is thus made more difficult by high elastic limit properties (springback), and requires an incoming product having a homogeneous material and perfectly free of internal stresses.
• a machine of metal strip has a ⁇ property of correcting unevenness, for example by means of two upper and lower rows of upper and lower leveling rollers respectively, the rou ⁇ WPL upper and lower being parallel axes, phenomenon a ⁇ longitudinally in a band pass line direction and also offset in height, so as to determine, by nesting rollers, a corrugated path of the strip between said rollers.
• this type of planer makes it possible to impose an elongation of the strands of band in order to make it flatter.
• At the exit of such pla ⁇ neuse it is possible to have an anti-tile crew to correct a residual deformation related to the effect of tape tile.
• planer may include at its output a second so-called multi-roll type module, whose main property is to reduce residual stresses of the metal strip.
• fig. 20-23 presents in particular tensile planarization profiles comprising a first profile of linear roll nesting values (Penetration settings of rollers (mm), Fig. 22) in the direction of the line of the passing which form an effect of " corner ", that is to say, for which the nesting is more accentuated at the input of the planer than at its output, in a linear manner and to compensate residual con ⁇ trates of the product under tension.
• a se- cond linear interleaving value profile of the rollers is also provided with two linear profiles ⁇ discontinuous sive of linear values interleaves ( ⁇ pene tration settings of rollers (mm), Fig. 23) in the direction of line of pass.
• Figure 1 shows a typical example of asymmetrical residual stress profile (c) according to the thickness (e) of tape (B) such that after a planing step according to the state of the art.
• the stress value is zero at the level of at least one neutral fiber (fn), the said neutral fiber being here spaced from a so-called "center of strip” fiber (cb) located in the middle of the strip thickness.
• center of strip fiber (cb) located in the middle of the strip thickness.
• This unbalanced asymmetric distribution imbalance of nonlinear constraints is obviously very disadvantageous for subsequent forming steps which require mastered (symmetrically established) stress properties according to the thickness of the strip.
• FIG. 2 shows an optimized profile of resi ⁇ dual stresses targeted by the invention, in that the asymmetry of the profile according to FIG. 1 tends to be corrected by a rebalancing of the asymmetric positive and negative stresses.
• Such stablished ⁇ balance should lead to a stress profile symmetrical to the strip center and whose stress distribution (c) Positive and negative is also the most balanced possible.
• An object of the present invention is to provide a metal strip leveler adapted to at least compensate foreriequi ⁇ free, in particular asymmetrical, distribution of residual stresses in the thickness of the planished web, in particular for high-strength steels elastic.
• a metal strip planer is thus proposed tra ⁇ vers the features of claim 1.
• the invention has a metal strip planer, said strip having a thickness subjected to a profile of con ⁇ strands, said profile having at least one fault geneity ceiling and / or asymmetry as a function of the thickness of the ⁇ Duit, said leveler comprising:
• rollers being planing or dressing rolls in contact with the band
• a major advantage of the nesting profile with at least three nonlinear type deviations makes it possible to better distribute residual stresses in the thickness of the pla ⁇ band, on the model of FIG. 2, conversely of known linear type profiles which mainly have a planar resorbant effect of symmetrical type constraints on the thickness of the band to be hovered and therefore can not rebalance an asymmetric constraint.
• Figure 7 Nesting profile according to the third embodiment.
• Figure 3 shows a first embodiment of the flattener of a metal strip (B) according to the invention and in a side view (operator for example).
• the strip has a thickness subjected to a stress profile as de ⁇ written previously in relation to Figure 1.
• the tape also has defects in any flatness.
• Said planer comprises:
• rollers being planing rollers or dressage con ⁇ tact with the web
• the upper and lower rollers are paral axes ⁇ Lele, longitudinally offset in a pass line direction (lp) and offset in height, so as to determine, by vertically overlapping rollers, an undulating path of the strip between said rolls
• FIG. 4 shows, according to FIG. 3, the said deviations having a profile (in continuous line) of nonlinear values of imbrication of either convex or concave type relative to a profile (in dotted lines) of linear nesting values ( Imbr_lin) following the direction of line (rolls 1 to 16 in this case).
• the two upper and the two lower rollers rollers are available ⁇ SES (1, 2, 3, 4) in a first set planing device (fold) comprising for each of the rollers a vertical individual adjustment (v1, v2, v3, v4) relative to a frame, a beam, a cassette or any other holding element included in the planer for this purpose.
• the adjustment of at least one of the rollers comprises at least one jack.
• the first rollers of the planer included in the first set of planing (fold) ensure in principle most of the elongation of the band to correct flatness defects and stresses.
• the planer may additionally comprise at least one second leveling assembly (pl2) respectively formed by an upper cassette (C1) and a lower cassette (C2) of multi-roll type planer (5, 6, 7, 8, ... ).
• This con ⁇ figuration is particularly suitable for the planing of steels known as "tinplate", for example suitable for the manufacture of metal packaging.
• At least one of the cassettes (Cl, C2) of the second set of leveling (pl2) is inclined by means of ⁇ vertical placement (v2hg, v2hd, v2bg, v2bd) so that the cassettes are disposed at an angle open in a vertical plane according to the direction of pass.
• ⁇ vertical placement v2hg, v2hd, v2bg, v2bd
• Figures 5 to 7 finally show a second and a third embodiment of the planer according to the invention.
• the second embodiment of the planer according to the invention provides that the planer is uni ⁇ cally composed of the second set of planing mulit-roller type (first set of planing absent or inactive).
• This type of multi-roll leveler typically includes a large number of rollers (15 or more), and has the advantage to be able to absorb large unevenness and con ⁇ constraint.
• the non-linear imbrication value profile is applied to at least four rolls of the second leveling assembly (pl2), for example, by means of the two rollers su ⁇ iors (5, 7) and the two rollers lower (6, 8) which are arranged in (at least) the second leveling assembly (pl2) respectively formed by an upper cassette (C1) and a lower cassette (C2) of multi-roll type planer, with at least one said cassettes comprising for each of the rollers a vertical individual adjustment (r5, r7; r6, r8, ...) of the rolls with respect to the cassettes, ideally the setting comprising at least one actuator of mechanical type or servomotor.
• Figure 6 shows an example of nonlinear profile nesting values (IMBR) of convex shape and here app ⁇ the rollers (5, 6, 7, 8, etc.) of one second set of leveling (pl2) presented in FIG. 5 for this second embodiment, the first leveling assembly being not present or inactive.
• IMBR nonlinear profile nesting values
• the third embodiment of the planer according to the invention finally provides that the platen is again composed of the first and second plan ⁇ ⁇ planing (fold, pl2).
• the platen is again composed of the first and second plan ⁇ ⁇ planing (fold, pl2).
• at least the two upper rollers and two lower rollers connected to the pro ⁇ thread of nonlinear imbrication values are distributed or distributed in the first set and in the second ⁇ seems.
• FIG. 7 This example of two profiles (Imbr) succeeding one another according to the pass line is represented in FIG. 7, in the form of a first convex profile for the rollers (1, 2, 3, 4) followed by a second concave profile for the rollers (5, 6, 7, 8, etc.) with respect to each of the two successive linear profiles (Imbr_lin) of usual nesting of the state of the art respectively.
• rollers of the second planing assembly made it possible in the state of the art to limit the residual stresses generated by linear and decreasing planar nesting to compensate for stresses induced in the product
• the application of profiles of nonlinear imbrication values (convex and / or concave) according to FIG. 5 around said linear profiles leads to very advantageously complementarily com ⁇ think stress asymmetries in the thickness of the product.
• said first rollers (in the bandpass direction) of the second planar assembly (p12) are arranged under non-linear nesting values of concave or convex shape, said nesting values nonlinear being able ⁇ Stainlesseures linear values nesting (Imbr_lin).
• Such an advantageous profile of nonlinear nesting values is explicitly shown in FIGS. 6 and 7.
• an existing planer can also be adapted easily and economically to meet the characteristics and ⁇ advan tages of the leveler according to the invention, whereby:
• the vertical displacement means (v1, v2, v3, v4) of the first planing set (fold) are present in an existing planer comprising said first set;
• planer according to the invention has the following characteristics and advantages:
• the second set of leveling (pl2) type multi rollers comprises several pairs of Suselling cassettes ⁇ higher and lower succeeding according to the pass line, in order to generate a first pair of tapes stronger elongation effects (planing) and generate in a second pair of cassettes of weaker elongation effects (dressage). All these pairs of cassettes make it possible to modulate and widen the range of nonlinear nesting values for very asymmetrical constraints;
• the profile of linear nesting values (Imbr_lin) according to the direction of the line of the pass is decreasing by ⁇ and then an entry to an output of at least one portion of band planing along said line of pass and the profile of non values nesting -linéaires near or intersects the value of profile nesting li ⁇ provisionaire, so that the effects of resorption con ⁇ residual constraints (reasury out constraints asymmetry ⁇ quiet because by the invention) are always preserved;
• At least two tensioners are disposed upstream and downstream respectively of at least a group of upper and lower rollers, so that the strip is sou ⁇ put to a tensile stress;
• the second leveling assembly (pl2) comprises at least 2.2 times more planing rolls than the first leveling set (ply), ideally 2.5 to 6 times more, of so that if a more intense planing (hard steel, under very high elastic limit) and within the meaning of the invention is required, it will be possible not to have to increase the number of rollers of the first leveling set (fold) if said assembly is present or active, but rather if necessary to increase the number of rollers of the second leveling set (pl2), in particular also the number of its rollers (5, 6, 7, 8,) in the form of nonlinear nesting values when changing or maintaining cassettes;
• the planer embodiments according to the invention can be advantageously controlled by a control unit of the automaton type and / or able to be controlled by an operator, said unit having a support of don ⁇ born including different models of con ⁇ profile constraint depending on the mechanical properties of different strip materials to hover and capable of selecting one of the leveling models associated with dif ⁇ ent profiles of non-linear values nesting in the form of control signals transmitted to tionneurs of ac- vertical adjustment (v1, v2 ...; r5, r6 ...) of the successive planing rollers. It shows a ⁇ ducer of flat products might more easily to extend its product range while ensuring high quality of product, in particular by asymmetric ⁇ con straints advantageously compensated;
• planer embodiments according to the invention advantageously provide that on the operator side at least three vertical gaps between first pairs of successive upper and lower rollers have a first profile of non-linear values.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Straightening Metal Sheet-Like Bodies (AREA)
• Casting Or Compression Moulding Of Plastics Or The Like (AREA)
• Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
• Metal Rolling (AREA)
• Rolls And Other Rotary Bodies (AREA)

Priority Applications (2)

Applications Claiming Priority (2)

Publications (3)

Family

ID=59699636

Family Applications (2)

Family Applications Before (1)

Country Status (11)

Families Citing this family (3)

Family Cites Families (25)

• 2017
  • 2017-08-04 EP EP17290100.1A patent/EP3437749A1/de not_active Withdrawn
• 2018
  • 2018-07-17 MX MX2020001331A patent/MX2020001331A/es unknown
  • 2018-07-17 BR BR112020001276-9A patent/BR112020001276B1/pt active IP Right Grant
  • 2018-07-17 WO PCT/EP2018/069394 patent/WO2019025179A1/fr not_active Ceased
  • 2018-07-17 EP EP18738359.1A patent/EP3661669B8/de active Active
  • 2018-07-17 PL PL18738359T patent/PL3661669T3/pl unknown
  • 2018-07-17 ES ES18738359T patent/ES2899672T3/es active Active
  • 2018-07-17 KR KR1020207002826A patent/KR102606762B1/ko active Active
  • 2018-07-17 JP JP2020505775A patent/JP7071011B2/ja active Active
  • 2018-07-17 US US16/636,455 patent/US12318830B2/en active Active
  • 2018-07-17 CN CN201880050817.6A patent/CN110914005B/zh active Active
  • 2018-07-17 RS RS20211292A patent/RS62458B1/sr unknown

Also Published As

Similar Documents

Legal Events