EP4110251A1 - Élément de couche élastique - Google Patents

Élément de couche élastique

Info

Publication number
EP4110251A1
EP4110251A1 EP20801176.7A EP20801176A EP4110251A1 EP 4110251 A1 EP4110251 A1 EP 4110251A1 EP 20801176 A EP20801176 A EP 20801176A EP 4110251 A1 EP4110251 A1 EP 4110251A1
Authority
EP
European Patent Office
Prior art keywords
layer
nonwoven
areas
elastic
diaper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20801176.7A
Other languages
German (de)
English (en)
Inventor
Christoph Willing
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RKW SE
Original Assignee
RKW SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RKW SE filed Critical RKW SE
Publication of EP4110251A1 publication Critical patent/EP4110251A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577—Apparatus or processes for manufacturing
    • A61F13/15699—Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies
    • A61F13/49007—Form-fitting, self-adjusting disposable diapers
    • A61F13/49009—Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/4902—Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/263—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer having non-uniform thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/04—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a layer being specifically extensible by reason of its structure or arrangement, e.g. by reason of the chemical nature of the fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B32B5/265—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer
    • B32B5/266—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577—Apparatus or processes for manufacturing
    • A61F2013/15821—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • A61F2013/15934—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for making non-woven
    • A61F2013/15983—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for making non-woven by hydroentangled technique
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies
    • A61F13/49007—Form-fitting, self-adjusting disposable diapers
    • A61F13/49009—Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/4902—Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material
    • A61F2013/49022—Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material being elastomeric sheet
    • A61F2013/49023—Form-fitting, self-adjusting disposable diapers with elastic means characterised by the elastic material being elastomeric sheet being textured, e.g. corrugated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
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    • B32B2555/00—Personal care
    • B32B2555/02—Diapers or napkins

Definitions

  • the invention relates to a stretchable diaper element with an elastic layer and a layer made of nonwoven, the elastic element having connection areas between the elastic layer and the layer made of nonwoven and the connection areas extending in a preferred direction, the layer made of nonwoven in the unstretched state of the diaper element is curled in order to ensure areas as a reserve to allow stretching.
  • Elastic elements are used in diapers to ensure a good fit and tightness.
  • the diaper element according to the invention is preferably used as a diaper band, as a so-called “waistband”.
  • the material is also particularly suitable for use as an elastic closure element, so-called “back ear” on baby diapers.
  • the diaper element according to the invention comprises a layer made of an elastic material.
  • the elastic layer is provided on at least one side with a layer made of a nonwoven fabric. Such nonwovens generally have limited extensibility.
  • a nonwoven layer is therefore connected to the elastic layer in a corrugated shape.
  • the wave troughs are connected to the elastic layer, while the wave crests protrude from the elastic layer and enclose a cavity towards the elastic layer. Due to the waves, the nonwoven layer in the unstretched state forms a reserve to enable the element to stretch.
  • DE 602 04 588 T2 describes a manufacturing method for a stretchable elastic composite material. Rollers are used that have a large number of axially spaced apart, juxtaposed, circumferential, identically shaped teeth. The distances between teeth lying next to one another form recessed, identically configured grooves running in the circumferential direction.
  • DE 68923866 T2 describes a diaper with an upper and a lower layer.
  • An elastic band is attached to the elastic layer in the untensioned state.
  • the elastic band is connected to the elastic layer over the entire surface. After stretching and relaxing the elastic band, gathered areas are formed.
  • EP 217032 B1 relates to a laminate with an elastic material which is connected to at least one sheet to be laid in folds at points spaced apart from one another.
  • the elastic material is a non-corrugated, elastic fiber web.
  • EP 1 807035 B1 describes a method for producing a corrugated stretch laminate.
  • an elastic composition is applied in a molten state to a carrier web to form an elastic element.
  • An expansion composite preform is formed by stretching the carrier web. The preform is then stretched.
  • a substrate is bonded to the stretched preform to form a corrugated stretch laminate upon relaxation of the stretched preform.
  • EP 2024 178 B1 describes a method for producing an elastically stretchable laminate with three layers.
  • the laminate comprises an elastic film and two layers of non-elastic non-woven fabric. In one variant, a crepe fleece is used.
  • a first elastic laminate is connected to a non-elastic nonwoven layer in a stretched state.
  • the object of the present invention is to provide a diaper element which has favorable stretch properties and at the same time ensures high tear resistance.
  • the element should behave in a stretchable manner when subjected to a force, but should also build up sufficient resistance that gives the consumer a feeling of a high-quality product.
  • the element When used as a "back ear", the element must not tear, otherwise the diaper can no longer be closed.
  • at least one nonwoven layer should provide a sufficient but not too large reserve for stretching the element through a wavy design.
  • the laminate should be harmless to health and ecologically sustainable.
  • the product should not emit any odors.
  • the element should have a pleasant feel.
  • the diaper element is intended to ensure an optimal fit of the diaper on the body, so that cavities between the diaper and the body are avoided and leakage of liquid is prevented.
  • the connecting areas between the elastic layer and the nonwoven layer of a diaper element extend in an oscillating course. Compared to connecting areas that run in a straight line, this improves the elongation properties, the tear resistance and the feel.
  • connection areas have an undulating, in particular a sinusoidal, alignment.
  • the course extends around an imaginary auxiliary line, with the amplitude running once above and one below the imaginary auxiliary line within a phase length.
  • connection areas have a jagged orientation.
  • the connecting areas can be designed as sawtooth-shaped or triangular lines. These lines run straight in pieces and change the direction of their alignment through defined angles.
  • connection areas extend around their imaginary auxiliary line perpendicular to the direction of pull of the diaper element.
  • angle between the incline tangent of the connection area and the direction of the tensile stress changes continuously in the range from 45 ° to 135 °. This results in a pattern of different expansion areas, which significantly increases the elastic reserve and, at the same time, the restoring force.
  • connection areas which are designed as oscillating lines, preferably have the same spacing. It proves to be advantageous if the distance between these lines is more than 1 mm, preferably more than 2 mm, in particular more than 2.5 mm and / or less than 8 mm, preferably less than 7 mm, in particular less than 6 mm.
  • the oscillating lines are the
  • connection areas arranged in mirror image to one another.
  • small reserve areas for stretching alternate with large reserve areas, as a result of which the stretchability is increased in particularly stressed areas of the diaper element.
  • the distance between these lines is more than 1 mm, preferably more than 1.5 mm, in particular more than 2 mm and / or less than 16 mm, preferably less than 10 mm, in particular less than 6 mm.
  • the oscillating lines are the
  • connection areas shifted in their phase to one another, which results in randomly distributed small and large reserve areas for expansion.
  • the same effect for increasing the extensibility is achieved if the oscillating lines of the connecting areas differ in their amplitude and in their phase length.
  • a variant of the invention is also conceivable in which segments at connection areas alternate with segments at interruptions. Rows are formed with segments of connecting areas and segments of interruptions that are arranged directly offset to one another.
  • a method is preferably used to produce the elastic laminate in which the corrugated nonwoven layer is pressed into the molten elastic layer takes place with a roller, which has elevations.
  • a roller is used, the elevations of which are wave-shaped.
  • a material bond is produced by means of ultrasonic welding.
  • the nonwoven layer is formed into a wave shape by rolling and welded to the elastic layer in the wave troughs in an oscillating process.
  • the use of rollers with webs oscillating parallel to one another has proven to be particularly advantageous.
  • the oscillating course of the webs can be designed to be wave-shaped, in particular sinusoidal or sawtooth-shaped or triangular tooth-shaped, and is characterized by repeated mirroring of an oscillating path.
  • the course of the webs establishes the course of the connection areas between the elastic layer and the nonwoven layer.
  • rollers with parallel and straight grooves are used.
  • at least two rollers are set in a mutually oscillating movement.
  • the rollers oscillate in such a way that a phase has a length of more than 10 mm, preferably more than 20 mm, in particular more than 30 mm and / or less than 200 mm, preferably less than 150 mm, in particular less than 100 mm and an amplitude of more than 0.5 mm, preferably more than 0.8 mm, in particular more than 1.0 mm and / or less than 10 mm, preferably less than 8.0 mm, in particular less than 6.0 mm.
  • the corrugated profile of the nonwoven layer can be formed between two rollers which have elevations and depressions, at least one of the two rollers being designed as a grooved roller.
  • the elevations of one roller engage in the depressions of the other roller and vice versa.
  • the elevations have an oscillating course.
  • the elevations have a serrated, in particular a sawtooth-shaped or triangular-toothed groove profile.
  • the oscillating course of the connection areas can be produced by ultrasonic welding in a wavy and / or zigzag pattern.
  • nonwoven or “fleece” refer to a fabric which can be produced from continuous filaments and / or discontinuous fibers without weaving or knitting by means of processes such as spunbonding, carding or meltblowing.
  • the nonwoven fabric can comprise one or more layers of fleece wherein each layer can contain continuous filaments or discontinuous fibers.
  • Nonwoven fabric can also comprise bicomponent fibers, which can have fiber structures such as sheath / core, side-by-side.
  • elastic preferably refers to any material that, upon application of a directed force, can stretch to an elongated length of at least about 160% of its relaxed, original length without tearing or breaking, and that after the applied force is removed Force restores at least about 55% of its extension, preferably substantially to its original length, ie the restored length less than about 120%, preferably less than about 110%, more preferably less than about 105% of the original relaxed length.
  • diaper preferably refers to disposable absorbent articles that absorb and contain fluids.
  • the term includes, but is not limited to, diapers with fasteners, pant diapers, training pants, swim diapers, adult incontinence articles, and the like.
  • the nonwoven layer is brought into a three-dimensional, corrugated shape before the joining step by being guided over a special device.
  • This device can be a roller which has elevations and thereby forms the corrugated profile of the nonwoven layer.
  • the nonwoven layer can be passed over an element before the connecting step, which extends in an arc shape up to the extruded elastic layer, so that the corrugated profile of the nonwoven layer is maintained up to the connecting step.
  • the element can for example be designed as a finger strip.
  • the ratio of the highlighted to the lowered areas of the devices that are used to form the corrugated profile and in the joining step is important for an optimal diaper waistband laminate.
  • This ratio is also referred to as the land-to-groove ratio.
  • This land / groove ratio is preferably less than 1: 1, preferably less than 1: 2.
  • connection areas have a width of more than 0.1 mm, preferably more than 0.3 mm, in particular more than 0.5 mm and / or a width of less than 1.5 mm, preferably less than 1.3 mm, in particular less than 0.9 mm.
  • the corrugated nonwoven layer with its elevations protrudes from the elastic layer in an undulating manner and encloses cavities are arranged between the connecting areas. These areas serve as a reserve for the expansion of the diaper element, there being no connection between the nonwoven layer and the elastic layer in these areas.
  • the reserve areas In relation to the total area of the flat film, the reserve areas have a significantly larger proportion than the connecting areas.
  • the proportion of reserve areas is preferably more than 60%, in particular more than 70%, preferably more than 80% of the total area.
  • the surface of the solidified, flat elastic layer is used as a reference.
  • the nonwoven layer of a laminate section is significantly longer than the elastic layer.
  • the nonwoven layer is preferably more than a factor of 1.5, in particular more than a factor of 2.0, preferably more than a factor of 2.5, longer than the elastic layer.
  • the laminate is stretched in the transverse direction after the joining process.
  • the elongation preferably takes place below the elongation at break of the nonwoven layer. It proves to be particularly favorable if the non-binding areas, i.e. the reserve areas, have a width of more than 1.5 mm, preferably more than 2 mm, in particular more than 2.5 mm and / or a width of less than 6 mm, preferably less than 5 mm, in particular less than 4 mm.
  • the binding areas preferably have a width of more than 0.1 mm, in particular more than 0.2 mm, preferably more than 0.3 mm and / or a width of less than 1 mm, preferably less than 0.8 mm, preferably less than 0.6 mm.
  • the reserve areas or connecting areas are preferably designed in the form of strips transversely to the direction of pull of the diaper waistband. Rollers with a surface structure are preferably used to create the connection areas, the height of the elevations being more than 100 gm, preferably more than 500 gm, in particular more than 1 mm and / or less than 12 mm, preferably less than 10 mm, in particular less than 8 mm.
  • the nonwoven layer preferably consists of a water-jet bonded nonwoven. Fibers in the nonwoven can be reoriented using a water jet needling so that the original two-dimensional fiber orientation is converted into a three-dimensional fiber orientation. The fibers are more strongly integrated into the fleece.
  • This nonwoven layer preferably has a specific weight of 5 to 80 g / m 2 , preferably 10 to 70 g / m 2 , in particular 15 to 35 g / m 2 .
  • the hydroentangled nonwoven layer is preferably nonwoven made of continuous filaments. Due to their manufacturing process, these offer a fiber pile that is preferably designed in the form of a loop. Spinnable polymers, such as polyester, PLA, polyolefins, in particular polypropylene and polyethylene, can be used as the material for producing the continuous filaments.
  • water-jet-bonded nonwoven fabric as a corrugated nonwoven layer which forms reserve areas for expansion of the diaper element is particularly advantageous.
  • the water jet 1-bonded nonwoven material is deformed in such a way that the fibers are stretched in the connecting areas and thereby preferably experience an orientation.
  • a water-jet-bonded nonwoven fabric creates a diaper element with particularly favorable properties.
  • the nonwoven layer made of the water-jet bonded nonwoven can be shaped particularly well.
  • the nonwoven web fed in loses almost no width during the manufacturing process, despite the formation of waves.
  • the elastic layer is preferably a polypropylene and / or a polyethylene block copolymer.
  • the elastic film preferably has a specific weight of 5 to 140 g / m 2 , in particular 10 to 130 g / m 2 , preferably 20 to 40 g / m 2 .
  • the elastic layer can also consist of an SBC (styrene block copolymer) or an elastic polyurethane.
  • the elastic layer has a multilayer structure and is preferably designed as a coex film.
  • this comprises a core layer, “core layer” and a “skin layer” that is significantly thinner in comparison.
  • the skin layer preferably has a specific weight of less than 5 g / m 2 , in particular less than 4 g / m 2 , preferably less than 3 g / m 2 and / or more than 0.3 g / m 2 , in particular more than 0.6 g / m 2 , preferably more than 0.9 g / m 2 .
  • the core layer is embedded between two skin-layer outer layers.
  • the core layer preferably consists of an elastic polyolefin or an SBC (styrene block polymer) or a polyurethane.
  • the skin layer is preferably made of a polyethylene, a polypropylene or an EVA (ethylene-vinyl acetate copolymer).
  • filled polyolefins are used as skin layers.
  • Mineral materials such as calcium carbonate or talc, for example, are used as fillers.
  • the filler content is preferably more than 20% by weight, in particular more than 30% by weight, preferably more than 40% by weight.
  • Blends can also be used to form the skin layer. For example, blends of polyolefins with polystyrene and / or blends of polyolefins with PLA are suitable. A filler is not absolutely necessary for such blends.
  • the diaper element comprises a nonwoven layer made from a carded nonwoven.
  • the carded nonwoven used is preferably made of polypropylene fibers and / or mixtures of different types of fibers, such as polypropylene / iscose, polypropylene / polyamide, polypropylene / polyester, etc.
  • the carded nonwoven can also consist of polypropylene and / or polyethylene copolymer.
  • the specific weight per unit area of the carded nonwoven is preferably 10 to 40 g / m 2 , in particular between 15 to 25 g / m 2 .
  • the carded nonwoven fabric can be consolidated, for example, by means of a calender and / or by means of the action of air and / or a water jet.
  • the elastic layer can also be embedded between two layers made of nonwoven.
  • at least one layer preferably consists of a water-jet bonded nonwoven material.
  • the second nonwoven layer can either also consist of a water jet-bonded nonwoven or a carded nonwoven or a spunbond nonwoven.
  • the second nonwoven layer can either also have a corrugated design or have a flat profile. Due to the design of the diaper element according to the invention, the diaper rests optimally on the body and ensures an optimal fit. Due to the height of its folds, the diaper element has a voluminous design and fills cavities between the diaper and the body, so that leakage is effectively prevented.
  • the laminate according to the invention preferably has a straight pleat on the surface of the nonwoven fabric and has good resilience.
  • the transverse elasticity and plastic deformation after the application of stretching, also known as a “set”, of laminates pressed lengthways with bars shows a proportional relationship with the bonded area.
  • the bond area is reduced.
  • sufficient bond strength is maintained.
  • the composite adhesion of the laminate according to the invention is preferably more than 1N / 25 mm in the machine direction (MD) with a simultaneous improvement in the
  • CD Transverse elasticity
  • the webs of the rollers are provided with millings, that is to say perforated.
  • Rollers with parallel webs and grooves with an oscillating course are preferably used. Circumferentially identical, wavy grooved rollers with webs and grooves have proven to be particularly advantageous.
  • a phase of the oscillating course of these grooves has a length of more than 10 mm, preferably more than 20 mm, in particular more than 30 mm and / or less than 200 mm, preferably less than 150 mm, in particular less than 100 mm.
  • a phase of the oscillating course of these grooves has a Amplitude of more than 0.5 mm, preferably more than 0.8 mm, in particular more than 1.0 mm and / or less than 10 mm, preferably less than 8.0 mm, in particular less than 6.0 mm.
  • FIG. 1 shows a section through a diaper element according to the invention
  • FIG. 2 shows a schematic plan view of the diaper element with a first variant of the intermittent connecting areas
  • FIG. 3 shows a schematic plan view of the diaper element with a second variant of the intermittent connecting areas
  • FIG. 4 shows a schematic top view of a corrugated connecting area with identification of the continuously changing angle between the connecting area and the direction of pull; 6 shows a schematic plan view of the diaper element with an alternative variant of the intermittent connecting areas.
  • the laminate comprises an elastic layer 1 and a nonwoven layer 2 made of a corrugated nonwoven fabric.
  • This is a hydroentangled nonwoven fabric, a spunbonded nonwoven made of continuous filaments being used in the exemplary embodiment.
  • the nonwoven fabric is brought into a wave shape before being connected to the elastic layer 1. After the elastic layer 1 has been extruded into the corrugated nonwoven layer 2, the depressions in the nonwoven fabric are pressed into the molten elastic layer 1, so that connecting areas 5 are formed between the corrugated nonwoven fabric 2 and the elastic layer 1.
  • the elastic layer 1 is listed as a multi-layer coex film, with a core layer 3 and a further layer 4, which is designed as a “skin layer”.
  • the ratio of the thickness of the core layer 3 to the further layer 4 is preferably more than 8: 1, in particular more than 10: 1, in particular more than 12: 1:
  • the skin layer 4 preferably has a weight between 1 to 3 g / m 2 .
  • the core layer 3 preferably consists of thermoplastic polymers.
  • Polypropylene-polyethylene block copolymers are preferably used, for example the Exxon Vistamaxx series (PP-based): VM 6102, or VM 6202 or VM 7810 and / or the Dow Infuse (PE-based) series: Infuse 9507, Infuse 9107.
  • the outer layer 4 preferably consists of a polyolefin or an ethylene-vinyl acetate copolymer (EVA). In contrast to the core layer 3, the outer layer 4 is not “sticky” and thus prevents undesired adhesion.
  • the laminate comprises connection areas 5 and reserve areas 6.
  • the reserve areas 6 have no or only a very weak bond with the elastic layer 1 and preferably include cavities 7.
  • the web-to-groove ratio of the roller which brings the nonwoven into a wave shape and presses the depressions of the corrugated nonwoven layer 2 into the molten elastic layer 1, is 1: 6, the web width preferably 0.5 mm and the Groove width is preferably 3 mm.
  • connection areas 5 according to the invention have different zones 8, 9 in the exemplary embodiment.
  • the outer zone 9 is free of elastic material, so that the elastic material does not penetrate through the nonwoven layer 2.
  • the nonwoven material in the outer zone 8 is not thermally influenced from the outside, so that the filaments of the layer 2 made of nonwoven are not melted on.
  • the inner zone 8 of the connecting areas 5 there is a form-fitting bond of solidified elastic material and nonwoven material.
  • the nonwoven material is not melted in the inner zone 8 either.
  • the continuous filaments of the hydroentangled Nonwovens are only pressed into the elastic melt, so that a form-fitting bond is created after solidification.
  • the continuous filaments of the water-jet-bonded nonwoven themselves remain largely unaffected during the joining process. They are only enclosed by the molten material of the elastic layer 1.
  • the laminate shown in the figure is connected to one another between a pair of rollers, in which, looking at the drawing from above, a profiled roller with elevations presses the nonwoven layer 2 into the elastic layer 1 and a counter roller with a smooth surface is arranged from below.
  • a cooling roller is used as a counter roller.
  • the chill roll is a steel roll.
  • the roller that acts from above is a non-cooled roller.
  • the rollers used for the connection are moved at a distance, with a fixed distance being set.
  • the laminate preferably has a specific weight per unit area of more than 10 g / m 2 , in particular more than 20 g / m 2 , preferably more than 30 g / m 2 and / or less than 200 g / m 2 , in particular less than 150 g / m 2 m 2 , preferably less than 100 g / m 2 .
  • the connecting areas 5 and the reserve areas 6 are strip-shaped, the strips running transversely to the direction of pull of the diaper element.
  • the strips of the connecting areas 5 have a width between 0.1 and 1 mm.
  • the connecting areas 5 have a width of 0.5 mm.
  • the strips of the reserve areas 6, in which there is no connection between the nonwoven layer 2 and the elastic layer 1, have a width between 2 and 6 mm.
  • the reserve areas 6 have a width of 3 mm.
  • the connecting areas 5 extend transversely to the direction of pull.
  • the connecting areas 5 are designed as continuous, wavy lines, the spacing 10 of these lines being approximately 3 mm in the exemplary embodiment.
  • the imaginary auxiliary line 13 of the undulating course of the connecting areas 5 marks the deflection of the wave as amplitude 11 in relation to the imaginary auxiliary line 13.
  • the length of the phase 12 marks the smallest local interval.
  • the length of a phase 12 of the undulating line extends in the range from 30 to 100 mm.
  • the amplitude 11 measures between 1 and 6 mm.
  • the ratio of amplitude 11 to phase 12 is more than 0.001, preferably more than 0.005, in particular more than 0.01 and / or less than 0.6, preferably less than 0.4, in particular less than 0.2.
  • the block arrows pointing upwards and downwards when looking at the drawing show the direction of pull when the diaper element is stressed.
  • the imaginary auxiliary line 13 corresponds to the direction of extent of the connecting areas 5.
  • Fig. 3 shows a schematic plan view of the diaper element with a second variant of the wave-shaped connecting areas 5.
  • Those connecting areas 5 extend along the imaginary auxiliary line 13 and thus transversely to the direction of tension when the diaper element is stressed, which is indicated by the block arrows, which with a view of face the drawing up and down.
  • Two connection areas 5 are each aligned in mirror image to one another.
  • the distance 14 of the imaginary auxiliary line 13 is at least twice the amplitude 11 plus the minimum distance 15, which is at least 1 mm. This results in a maximum distance 16 between the connection areas 5, which corresponds to four times the amplitude 11 plus the minimum distance 15.
  • reserve areas 6 are arranged, in which the corrugated nonwoven layer with its elevations protrudes from the middle layer in folds and encloses cavities 7. These areas 6 serve as a reserve for the stretching of the diaper element. Due to the corrugated connecting areas 5, the reserve areas 6 have different reserves of nonwoven layer and thus different reserves of elasticity, which complement each other in mirror image.
  • FIG. 4 shows schematically a wave-shaped course of a connection area 5, which extends in a wave-shaped manner around the imaginary auxiliary line 13.
  • the block arrows pointing upwards and downwards when looking at the drawing show the direction of pull when the diaper element is stressed.
  • both the angle at the wave crest 18 and the angle at the wave trough 20 are exactly 90 °. Starting from an angle at the wave valley (comparable to 20) to the angle at the wave crest 18, this angle increases steadily, reaches a maximum angle 17 of 135 ° at the turning point and then decreases steadily up to the angle at the wave crest 18. In the further course of the connection area 5, the angle between the incline tangent and the direction of the tensile stress continues to decrease until it reaches a minimum angle of 45 ° at the turning point 19 and increases steadily from then on.
  • FIG. 5 shows a schematic top view of the diaper element of a further variant of the invention with regard to the connecting areas 5 extending in a wave-like manner around the imaginary auxiliary line 13 .
  • FIG. 6 shows a schematic top view of the diaper element with an alternative variant of the wave-shaped connecting areas 5.
  • Those connecting areas 5 extend along the imaginary auxiliary line 13 and thus transversely to the direction of pull when the diaper element is stressed, which are indicated by the block arrows and which are facing face the drawing up and down.
  • connecting areas 5 arranged next to one another are identical in their amplitude 11 and wavelength 12, but are shifted in their phase position.
  • This phase shift 23 can be in the range from 0 to be realized. If the connection areas 5 are not arranged directly next to one another, the phase shifts 25 and 26 can be in the range 0 to 2p.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • General Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)
  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

La présente invention concerne un élément de couche élastique qui comprend une couche élastique (1) et au moins une couche (2) constituée d'un non-tissé. L'élément élastique comporte des parties de liaison (5) entre la couche élastique (1) et la couche de non-tissé (2). Les parties de liaison (5) s'étendent dans une direction préférée. La couche de non-tissé (2) est ondulée lorsque l'élément de couche est dans l'état non étiré afin de constituer des parties (6) de réserve permettant l'étirement. Les parties de liaison (5) ont une forme oscillante le long de leur étendue.
EP20801176.7A 2020-02-28 2020-10-29 Élément de couche élastique Withdrawn EP4110251A1 (fr)

Applications Claiming Priority (2)

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DE102020105263.4A DE102020105263A1 (de) 2020-02-28 2020-02-28 Dehnbares Windelelement
PCT/EP2020/080352 WO2021170261A1 (fr) 2020-02-28 2020-10-29 Élément de couche élastique

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EP4110251A1 true EP4110251A1 (fr) 2023-01-04

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EP (1) EP4110251A1 (fr)
JP (1) JP2023515300A (fr)
CN (1) CN115151224A (fr)
AU (1) AU2020432009A1 (fr)
BR (1) BR112022013209A2 (fr)
CA (1) CA3168371A1 (fr)
DE (1) DE102020105263A1 (fr)
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WO (1) WO2021170261A1 (fr)

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DE102023106980A1 (de) * 2023-03-21 2024-09-26 Rkw Se Pull Up Windel
EP4461279A1 (fr) * 2023-05-11 2024-11-13 The Procter & Gamble Company Article absorbant comprenant un non-tissé calandre cardé
WO2024229793A1 (fr) * 2023-05-11 2024-11-14 The Procter & Gamble Company Article absorbant comprenant un non-tissé calandré cardé

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Publication number Priority date Publication date Assignee Title
US4720415A (en) 1985-07-30 1988-01-19 Kimberly-Clark Corporation Composite elastomeric material and process for making the same
DE68923866T2 (de) 1989-05-11 1996-01-11 Reinhardt Nils Sabee Wegwerfwindel mit einem elastischen Taillenband.
US6475600B1 (en) * 1998-12-23 2002-11-05 Kimberly-Clark Worldwide, Inc. Composite material having stretch and recovery including a layer of an elastic material and a transversely extensible and retractable necked laminate of non-elastic sheet layers
US6914018B1 (en) * 2000-10-27 2005-07-05 Kimberly-Clark Worldwide, Inc. Biaxial stretch, breathable laminate with cloth-like aesthetics and method for making same
WO2003039421A2 (fr) 2001-11-05 2003-05-15 The Procter & Gamble Company Composites extensibles et procedes de fabrication associes
US7501034B2 (en) 2004-10-15 2009-03-10 The Procter & Gamble Company Method for producing a corrugated stretch laminate
US8741083B2 (en) 2006-05-12 2014-06-03 Sca Hygiene Products Ab Elastic laminate and a method for producing an elastic laminate
CA2895643C (fr) * 2012-12-21 2017-11-07 Sca Hygiene Products Ab Stratifie elastique et procede de fabrication d'un stratifie elastique
JP6298093B2 (ja) * 2016-03-30 2018-03-20 大王製紙株式会社 吸収性物品の伸縮構造及びその製造方法

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US20230146654A1 (en) 2023-05-11
CN115151224A (zh) 2022-10-04
BR112022013209A2 (pt) 2022-09-13
JP2023515300A (ja) 2023-04-13
WO2021170261A1 (fr) 2021-09-02
MX2022008600A (es) 2022-08-10
AU2020432009A1 (en) 2022-09-15
CA3168371A1 (fr) 2021-09-02

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