EP4328365B1 - Verfahren zum gesteuerten aufwickeln eines textilprodukts auf eine textilmaschine sowie textilmaschine - Google Patents

Verfahren zum gesteuerten aufwickeln eines textilprodukts auf eine textilmaschine sowie textilmaschine Download PDF

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Publication number
EP4328365B1
EP4328365B1 EP23182429.3A EP23182429A EP4328365B1 EP 4328365 B1 EP4328365 B1 EP 4328365B1 EP 23182429 A EP23182429 A EP 23182429A EP 4328365 B1 EP4328365 B1 EP 4328365B1
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EP
European Patent Office
Prior art keywords
winding
supply
traction force
rotation speed
drag
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EP23182429.3A
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English (en)
French (fr)
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EP4328365A1 (de
Inventor
Thomas Weber
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Jakob Mueller AG Frick
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Jakob Mueller AG Frick
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00—Details or constructional features not specially adapted for looms of a particular type
    • D03D49/04—Control of the tension in warp or cloth
    • D03D49/20—Take-up motions; Cloth beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00—Details or constructional features not specially adapted for looms of a particular type
    • D03D49/04—Control of the tension in warp or cloth
    • D03D49/06—Warp let-off mechanisms
    • D03D49/10—Driving the warp beam to let the warp off
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/005—Independent drive motors
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/88—Take-up or draw-off devices for knitting products

Definitions

  • the present invention relates to a method for controlled winding of a textile product on a textile machine, and a textile machine suitable for implementing such a method.
  • the invention can be conveniently applied on weaving machines, such as rapier looms, air-jet looms, water-jet looms, shuttle looms, narrow ribbon weaving machines, etc, as well as on knitting machines etc, to simplify construction and improve the quality of the product by an enhanced control of tensioning in the textile product collected on winding reel.
  • weaving machines such as rapier looms, air-jet looms, water-jet looms, shuttle looms, narrow ribbon weaving machines, etc, as well as on knitting machines etc.
  • “reel” means a spool, reel, beam or other type of cylindrical body carrying threads or textile products wound in coils around a generally cylindrical core.
  • electric motor is meant an electric induction motor, such as a DC motor, AC motor or, preferably, a DC brushless motor.
  • Textile machines typically provides one or more supply unit, e.g. a supply reel from which warp threads are delivered towards a threads-interlacing area.
  • a supply reel from which warp threads are delivered towards a threads-interlacing area.
  • threads-interlacing devices are caused to form a textile product by interlacing the warp yarns supplied from the supply reel, possibly with insertion of weft yarns and/or other yarns depending on the type of the machine and/or required textile pattern.
  • a dragging drive system including a dragging roller operates on the textile product at the threads-interlacing area or immediately downstream thereof, to pull the warp yarns from the supply reels and move the textile product away from the threads-interlacing area. Downstream of the threads-interlacing area, the textile product is collected by winding into superposed coil on a winding reel.
  • Tensioning force of the textile product reaching the winding reel is a critical parameter to obtain a good quality in the final product. For example, a poor tensioning force during loose winding may cause wrinkling or other defects in the textile product, as well as a reduced amount of textile product for a given diameter of the reel. Likewise, excessive tensioning could cause overstretching and consequent structural defects and permanent damages on the wound textile product.
  • the known arrangements also require installation of sensors and/or mechanisms to detect the tensioning force applied and/or when the winding reel is full and needs for replacement. Indeed, two force sensors are typically required for each side of a roller, along with related electronic equipment, with consequently increased of costs.
  • the known systems do not allow to easily obtain a reliable monitoring of the instant diameter of the winding reel, where desired, for example to became timely aware about the need for substitution.
  • US 6,431,220 B1 and EP2907905A1 provide control systems capable of controlling the fabric winding tension according to the change in diameter of the winding reel.
  • Scope of the present invention is to improve the prior art, in particular by providing a method and an apparatus whereby an accurate control of the tensioning of the textile product leaving the dragging roller is attained.
  • a further goal of the invention is to allow an improved control of the tensioning of the warp threads leading to the dragging roller.
  • An additional aim of the invention is to allow the above specified accurate controls by a simplified and cheap system, which doesn't necessarily need additional sensors.
  • an improved tensioning control of the textile product and/or warp threads respectively downstream and upstream of the dragging roller can be achieved by monitoring the rotation speed on the winding reel and/or supply unit with respect to the rotation speed of the dragging roller, and increasing or decreasing the torque applied by a motor on the winding reel and/or the supply unit, in response to variations on the ratio between such rotation speeds.
  • the invention relates to a method for controlled winding of a textile product on a textile machine, according to claim 1.
  • the invention relates to a textile machine, according to claim 10.
  • the rotation speed n11 of the dragging roller is always known, e.g. as given by the input control of the motor of the dragging roller, while the winding rotation speed n15 gradually decreases during the production process. Therefore, the ratio between the rotation speeds n11 / n15 in the algorithm used for determining the instant winding torque value is proportional to the instant value of the winding diameter of the textile product on the winding reel. Consequently, any change in the winding diameter, which progressively increases as the textile product is collected on the winding reel during the manufacturing process, causes a corresponding increase in the instant winding torque value applied to the winding reel.
  • the modulation achieved according to the invention allows an improved control of the winding traction force applied on the textile product at every stage on the production process, irrespective of any change of the winding diameter on the winding reel.
  • torque and rotation speed values on the single dragging roller and winding reel, as well as the supply unit if desired are directly derivable as input and/or output data from the electronic control unit implementing the respective electric motors. Accordingly, the invention may be implemented without requiring installation of additional sensor systems on the textile machine.
  • the winding force control achieved by the invention timely adapt itself to the actual rotation speed n11 of the dragging roller.
  • the rotation speed n11 of the dragging roller may be freely controlled to change according to any desired textile program or pattern, without affecting the efficiency of the winding force control.
  • the winding rotation speed n15 is proportional to the instant winding diameter, as well as a rotation speed n2 of the supply unit is proportional to the instant diameter of the supply unit. Therefore, the invention allows an ease monitoring of the diameter of the winding reel and, if desired, the supply unit, e.g. to provide warning signals for substitution when the winding reel or, if desired, the supply unit are going to be full or empty, respectively, without need for additional sensor devices.
  • the invention may also include one or more of the following preferred technical features.
  • the current constant is a motor specific value, typically expressed in Nm/A unit.
  • the instant value of the winding torque WT is applied to the winding reel through a winding gearbox reducer which connects the winding motor to the winding reel according to a winding transmission ratio i18.
  • the efficiency of the winding gearbox reducer can be introduced as an additional factor in the formula if a greater precision is required.
  • reiteration of the winding adjustment cycle occurs at a desired frequency.
  • said desired frequency is comprised between 1 Hz and 10 Hz.
  • said desired frequency is kept constant.
  • said desired frequency gradually varies during operation of the machine.
  • At least 1 winding adjustment cycle is achieved for each revolution of the winding reel around the winding rotation axis.
  • the number of these adjustment cycles may be increased, e.g. up to 5 cycles for each revolution of the winding reel, to calculate a more reliable average value.
  • a controlled change in the target value WFtv of the winding traction force WF occurs during operation of the textile machine.
  • the winding traction force WF gradually decreases as the winding diameter WD grows, or vice-versa.
  • the supply unit rotates on an unwind rotation axis to unwind the warp yarns that move towards the threads-interlacing area; a supply torque ST is applied to the supply unit for providing a supply traction force SF on the warp yarns between the dragging roller and the supply unit; and a control of the supply traction force SF is achieved during operation of the textile machine to keep it at a desired target value SFtv.
  • control of the supply traction force SF is achieved by modulating a supply rotation speed n2 of the supply unit to keep the supply traction force SF at the target value SFtv.
  • modulating the supply rotation speed n2 includes repeated supply adjustment cycles, each comprising:
  • WF may be ignored in practice since it is typically much lower than SF.
  • the drag torque DT is applied to the dragging roller through a drag gearbox reducer which connects the drag motor to the dragging roller according to a drag transmission ratio i13.
  • the efficiency of the drag gearbox reducer can be introduced as an additional factor in the formula if a greater precision is required.
  • control of the supply traction force SF is achieved by modulating the supply torque ST to keep the supply traction force SF at a desired target value SFtv.
  • modulating the supply torque ST includes repeated supply adjustment cycles, each comprising:
  • UD represents an instant unwinding diameter UD on the supply unit.
  • modulating the supply torque ST includes repeated supply adjustment cycles, each comprising:
  • reiteration of the supply adjustment cycle occurs at a desired frequency.
  • said desired frequency for the supply adjustment cycle is comprised between 1 Hz and 10 Hz.
  • said desired frequency is kept constant.
  • said desired frequency gradually varies during operation of the textile machine.
  • At least 1 supply adjustment cycle is achieved for each revolution of the supply unit around the unwind rotation axis.
  • the number of these adjustment cycles may be increased, e.g. up to 5 cycles for each revolution of the supply unit, to calculate a more reliable average value.
  • the detector includes a winding electronic control unit equipping the winding motor and configured for detecting a rotation speed n17 of the winding motor.
  • a winding gearbox reducer operating between the winding motor and the winding reel
  • a drag electronic control unit equipping a drag motor of the dragging roller and configured for detecting a rotation speed n12 of the drag motor.
  • a drag gearbox reducer operating between the drag motor and the dragging roller
  • a drag electronic control unit equipping a drag motor of the dragging roller and configured for acquiring a drag supply current I12 of the drag motor.
  • a drag controller configured for calculating a drag torque DT applied to the dragging roller as a function of the drag supply current I12.
  • a comparator configured for comparing the supply traction force SF with the target value SFtv.
  • the central processing unit is further configured for:
  • a drag gearbox reducer operating between the drag motor and the dragging roller
  • modulating the supply torque ST includes repeated supply adjustment cycles, each comprising:
  • the unwind motor is configured for applying a supply torque ST to the supply unit, whereby a supply traction force SF is applied to the warp yarns between the supply unit and the dragging roller.
  • a textile machine is generally indicated by reference 1.
  • the textile machine 1 may be, for example, a rapier loom, air-jet loom, water-jet loom, shuttle loom, a narrow ribbon weaving machines, a knitting machine or other type of textile machine 1.
  • the textile machine 1 comprises at least one supply unit 2, for example in the form of at least one supply reel or roller.
  • a plurality of warp yarns 3 is unwound from the supply unit 2 as the supply unit 2 rotates around a respective unwind rotation axis X2, upon action of an unwinding drive unit 4.
  • the supply unit 2 rotating upon control by the unwinding drive unit 4 may be configured to unwind the warp yarns 3 from respective spools carried by one or more creels.
  • the unwinding drive unit 4 comprises a unwind motor 5, preferably connected to the supply unit 2 through an unwind gearbox reducer 6.
  • the unwind motor 5 is conveniently governed by an unwind electronic control unit 7, which is capable to control the rotation speed, supply current, and/or other operational parameters of the unwind motor 5. More particularly, a brushless-type motor equipped with the unwind electronic 7 control unit can be conveniently used as unwind motor 5.
  • the warp yarns 3 drawn from the supply unit 2 are longitudinally moved to reach a threads-interlacing area 8 (e.g. a weaving area or knitting area), wherein threads-interlacing devices (not shown) operates for producing a textile product 9 from the warp yarns 3 supplied by the supply unit 2.
  • a threads-interlacing area 8 e.g. a weaving area or knitting area
  • threads-interlacing devices (not shown) operates for producing a textile product 9 from the warp yarns 3 supplied by the supply unit 2.
  • the warp yarns 3 may be linked each other and/or with one or more weft yarns, and/or other additional yarns, in any known manner which is herein not disclosed as not forming part of the present invention.
  • the threads-interlacing devices typically may include or consists of thread guiding elements cooperating with oscillating members: they are not shown as well in the drawings, as they may be realized in many different knows manners depending on the needs.
  • a dragging unit 10 engages the textile product 9 near the threads-interlacing area 8, i.e. at the threads-interlacing area 8 or immediately downstream of it.
  • the dragging unit 10 comprises a dragging roller 11 acting on the textile product 9 to advance it away from the threads-interlacing area 8.
  • the dragging roller 11 also produces a pulling action on the warp yarns 3 coming from the supply unit 2.
  • DD indicates a dragging diameter defined by the dragging roller 11, at an external surface thereof acting on the textile product 9.
  • a drag motor 12 is connected to the dragging roller 11 preferably through a drag gearbox reducer 13, to rotate the dragging roller 11 at controlled angular speed and torque.
  • the drag motor 12 is conveniently governed by a respective drag electronic control unit 14 which is capable to control the rotation speed, supply current, and/or other operational parameters of the drag motor 12.
  • a brushless-type motor equipped with the drag electronic control unit 14 can be conveniently used as drag motor 12.
  • the textile product 9 moving from the threads-interlacing area 8 is advanced towards a winding reel 15 configured to receive the textile product 9.
  • a winding unit 16 operates on the winding reel 15 to rotate the winding reel 15 around a winding rotation axis X15.
  • the winding unit 16 also applies a winding torque WT to the winding reel 15, whereby a winding traction force WF is applied to the textile product 9, along a stretch thereof extending between the dragging unit 10 and the winding reel 15.
  • the winding unit 16 comprises a winding motor 17 preferably connected to the winding reel 15 through a winding gearbox reducer 18.
  • the winding motor 17 is conveniently governed by a winding electronic control unit 19, which is capable to control the rotation speed, supply current, and/or other operational parameters of the winding motor 17. More particularly, a brushless-type motor equipped with the winding electronic control unit 19 can be conveniently used as winding motor 17.
  • Rotation of the winding reel 15 causes the textile product 9 to be wound into respectively superposed coils 9a, each according to a winding diameter WD, around the winding rotation axis X15.
  • the thickness of the textile product 9 causes the winding diameter WD being different for each coil 9a. Indeed, the winding diameter WD progressively grows as soon as each coil 9a is formed around the winding rotation axis X15 of the winding reel 15.
  • any change in the winding diameter WD would affect the value of the winding traction force WF, if the winding torque WT applied by the winding unit 16 on the winding reel 15 were kept constant.
  • the invention provides for gradually modulating, i.e. adjusting, the winding torque WT while the textile product 9 is formed and wound on the winding reel 15, to keep the winding traction force WF at a desired target value WFtv.
  • the desired target value WFtv of the winding traction force WF may be conveniently set by the user, or selected by a stored library, or provided by a job program. If desired, the target value WFtv of the winding traction force WF may be changed according to the established job program during prosecution of the job, for example being increased and/or reduced along with gradual growing of the winding diameter WD.
  • At least one detector 19, 20 acts on the winding reel 15 for detecting the instant winding diameter WD, or a representative parameter thereof, on the textile product 9 wound on the winding reel 15 at any moment in time.
  • such detector includes the winding electronic control unit 19 equipping the winding motor 17. Indeed, as it usually occurs in control systems of brushless motors, the winding electronic control unit 19 is capable of detecting at any moment a rotation speed n17 of the winding motor 17, i.e. of a rotor thereof.
  • the winding controller 20 may be embedded within the winding electronic control unit 19 or separated therefrom, for example as a part of a central processing unit CPU overseeing the operation of the entire textile machine 1 or a relevant part thereof as shown in figure 1 .
  • the drag electronic control unit 14 is capable of detecting at any moment a rotation speed n12 of the drag motor 12, i.e. a rotor thereof.
  • the drag controller 21 may be embedded within the drag electronic control unit 14 or separated therefrom, for example as a part of the central processing unit CPU.
  • modulation i.e. adjustment, of the winding traction force WF is obtained according to the following method.
  • Such a method may be achieved by the central processing unit CPU or other parts of the textile machine 1 which may be programmed or configured to control winding of the textile product 9 as follows.
  • the target value WFtv of the winding traction force WF is set (diagram block 23), e.g by the user through an input interface, or by selection from a stored menu. Such a selection may be a part of a stored job program.
  • the winding rotation speed n15 (diagram sub-block 24a) and the dragging rotation speed n11 (diagram sub-block 24b) are acquired, e.g. derived as above disclosed, from the data detected by the winding electronic control unit 19 and drag electronic control unit 14, respectively.
  • the ratio between the diameters WD / DD equals the ratio between the rotation speeds n11 / n15.
  • the obtained instant value of the winding torque WT is then applied to the winding reel 15 through the winding motor 17 and respective winding gearbox reducer 18 (diagram block 27).
  • the above-described winding adjustment cycle is repeated during operation of the textile machine 1, so that the instant value of the winding torque WT may be timely updated during the gradual growing of the winding diameter WD to keep the desired target value WFtv of the winding traction force WF.
  • Reiteration of the winding adjustment cycle may occur at a desired frequency, preferable comprised between 1 Hz and 10 Hz.
  • the frequency may be kept constant or gradually vary during operation of the machine, for example to achieve a fixed number, preferably at least 1 winding adjustment cycle for each revolution achieved by the winding reel 15 around the winding rotation axis X15.
  • any controlled change in the target value WFtv of the winding traction force WF may also be achieved during operation of the textile machine 1, e.g. according to a pre-established job program. For example, depending on the production specifications, a greater winding traction force WF may be set for the first coils 9a on the winding reel 15, when the winding diameter WD is relatively small, to gradually decrease the winding traction force WF as the winding diameter WD grows, or vice-versa.
  • the supply unit 2 rotates upon the unwind rotation axis X2 to unwind the warp yarns 3 that move towards the threads-interlacing area 8.
  • the unwind motor 5 and unwind gearbox reducer 6 apply a supply torque ST to the supply unit 2.
  • the supply torque ST opposes rotation the supply unit 2 undergoes upon the action exerted by the dragging unit 10 on the warp yarns 3, although without preventing rotation required for unwinding the warp yarns 3.
  • a supply traction force SF is maintained along the warp yarns 3 extending between the supply unit 2 and the dragging roller 11.
  • An efficient control of the supply traction force SF is critical for the correct execution of the mutual interlinking of the warp yarns 3 each other and/or with the weft yarns and/or other yarns at the threads-interlacing area 8.
  • the supply unit 2 is in the form of a reel carrying the warp yarns 3 wound around the unwind rotation axis X2
  • rotation of the supply unit 2 causes the external diameter thereof, hereinafter also referred as unwinding diameter UD, to gradually decrease as the warp yarns 3 are unwound from the unwinding reel 15. Therefore, the supply traction force SF would gradually increase in response to a progressive reduction of the unwinding diameter UD during operation of the textile machine 1, if the supply torque ST were kept constant.
  • a positive control of the supply traction force SF is preferably achieved to keep this latter at a desired target value SFtv.
  • the desired target value SFtv of the supply traction force SF may be conveniently set by in the user (see diagram block 28 in figure 3 ) or provided by a job program, at or just after start 22 of the textile machine 1.
  • the target value SFtv of the supply traction force SF may be changed according to a pre-established program during operation of the textile machine 1, for example being increased and/or reduced along with prosecution of the job in response to changes in the weaving pattern executed in the threads-interlacing area 8.
  • a pre-established weaving pattern may include a production stage wherein, e.g. due to insertion of additional yarns in the threads-interlacing area 8 or for other reasons, the supply traction force SF is required to be greater or lower than a previous or subsequent production stage, for optimization of the result.
  • control of the supply traction force SF is achieved by modulating a supply rotation speed n2 of the supply unit 2 to keep the supply traction force SF at the target value SFtv.
  • the central processing unit CPU may be configured for achieving repeated supply adjustment cycles, each comprising calculating the instant value of the supply traction force SF basing on a drag torque DT applied to the dragging roller 11.
  • the drag torque DT may be calculated by the drag controller 21 as a function of a drag supply current I12 of the drag motor 12.
  • the drag supply current I12 may be acquired by the drag electronic control unit 14 (diagram block 29).
  • a comparator (not shown), e.g. embedded within the central processing unit CPU or separated therefrom, may be provided for comparing the instant value of the supply traction force SF with the target value SFtv thereof. If the instant value of the supply traction force SF equals the target value SFtv (diagram block 32), a new supply adjustment cycle is achieved.
  • the comparator determines if the instant supply traction force SF is smaller than the target value SFtv. In the affirmative the central processing unit CPU drives the unwind motor 5 to increase the supply rotation speed n2 (diagram block 34). Otherwise, the supply rotation speed n2 is decreased (diagram block 35).
  • Increasing and decreasing the rotation speed n2 causes a corresponding decreasing and increasing, respectively, of the supply traction force SF toward the target value SFtv.
  • any adjustment in the supply rotation speed n2 triggers a new supply adjustment cycle as shown in figure 3 .
  • Reiteration of the supply adjustment cycle may occur at a desired frequency, preferably comprised between 1 Hz and 10 Hz.
  • the frequency may be kept constant or gradually vary during operation of the machine, for example to achieve a pre-determined number, preferably at least 1 supply adjustment cycle for each revolution achieved by the supply unit 2 around the unwind rotation axis X2.
  • control of the supply traction force SF may be achieved by modulating the supply torque ST, instead of the supply rotation speed n2, to keep the supply traction force SF at the desired target value SFtv.
  • each supply adjustment cycle will include acquiring the dragging rotation speed n11 of the dragging roller 11 and acquiring the supply rotation speed n2 of the supply unit 2. These acquiring steps may be respectively achieved by the drag controller 21, and by an unwinding controller 36.
  • the unwinding controller 36 receives a rotation speed n5 of the unwind motor 5, i.e.
  • n 2 n 5 ⁇ i 6 .
  • the unwinding controller 36 may be embedded within the unwind electronic control unit 7 or separated therefrom, for example as a part of the central processing unit CPU.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Warping, Beaming, Or Leasing (AREA)

Claims (13)

  1. Verfahren zum gesteuerten Aufwickeln eines Textilprodukts (9) auf eine Textilmaschine, bei dem:
    Kettgarne (3) von einer Zuführeinheit (2) abgewickelt und längslaufend bewegt werden, um einen Fadenverschlingungsbereich (8) zu erreichen;
    ein Textilprodukt (9), das die genannten Kettgarne (3) enthält, in dem Fadenverschlingungsbereich (8) gebildet wird;
    eine Schleppwalze (11), die einen Außendurchmesser DD aufweist, das Textilprodukt (9) in der Nähe des Fadenverschlingungsbereichs (8) in Eingriff nimmt und bei einer Schleppdrehzahl n11 dreht, um das Textilprodukt (9) zu mindestens einer Wickelrolle (15) zu befördern;
    die Wickelrolle (15) um eine Wickeldrehachse (X15) dreht, um das Textilprodukt (9) jeweils gemäß einem aktuellen Wickeldurchmesser WD in entsprechende überlagerte Spulen (9a) zu wickeln;
    ein Wickelmoment WT auf die Wickelrolle (15) aufgebracht wird, um eine Wickelzugkraft WF auf dem Textilprodukt (9) zwischen der Schleppwalze (11) und der Wickelrolle (15) zur Verfügung zu stellen;
    wobei das Verfahren außerdem Folgendes umfasst:
    Modulierung des Wickelmoments WT, um die Wickelzugkraft WF auf einem gewünschten Zielwert Wftv zu halten,
    dadurch gekennzeichnet, dass die Modulierung des Wickelmoments WT wiederholte Wickeleinstellzyklen einschließt, von denen jeder Folgendes umfasst:
    Erfassung einer Abwickeldrehzahl n15 der Wickelrolle (15);
    Erfassung der Schleppdrehzahl n11 der Schleppwalze (11);
    Erfassung des aktuellen Wickeldurchmessers WD; und
    Anwendung eines Momentwerts des Wickelmoments WT, der mit der folgenden Formel berechnet wird: WT = WFtv * WD / 2
    Figure imgb0031
    wobei während eines oder mehrerer der genannten Wickeleinstellzyklen
    die Erfassung des aktuellen Wickeldurchmessers WD durch Berechnung des aktuellen Wickeldurchmessers WD mit der folgenden Formel erfolgt: WD = DD * n 11 / n 15 .
    Figure imgb0032
  2. Verfahren nach Anspruch 1, wobei die Wiederholung des Wickeleinstellzyklus bei einer Frequenz zwischen 1 Hz und 10 Hz erfolgt.
  3. Verfahren nach einem oder mehreren der vorangegangenen Ansprüche, wobei mindestens ein Wickeleinstellzyklus für jede Umdrehung der Wickelrolle (15) um die Wickeldrehachse (X15) ausgeführt wird.
  4. Verfahren nach einem oder mehreren der vorangegangenen Ansprüche, wobei eine gesteuerte Änderung des Zielwerts WFtv der Wickelzugkraft WF während des Betriebs der Textilmaschine (1) erfolgt.
  5. Verfahren nach einem oder mehreren der vorangegangenen Ansprüche, wobei die Wickelzugkraft WF mit zunehmendem Wickeldurchmesser WD allmählich abnimmt oder umgekehrt.
  6. Verfahren nach einem oder mehreren der vorangegangenen Ansprüche, wobei:
    die Zuführeinheit (2) um eine Abwickeldrehachse (X2) dreht, um die Kettgarne (3) abzuwickeln, die sich zu dem Fadenverschlingungsbereich (8) bewegen;
    ein Zuführmoment ST auf die Zuführeinheit (2) aufgebracht wird, um eine Zuführzugkraft SF auf den Kettgarnen (3) zwischen der Schleppwalze (11) und der Zuführeinheit (2) zur Verfügung zu stellen; und
    eine Steuerung der Zuführzugkraft SF während des Betriebs der Textilmaschine (1) ausgeführt wird, um sie auf einem gewünschten Zielwert Sftv zu halten.
  7. Verfahren nach Anspruch 6, wobei die Steuerung der Zuführzugkraft SF durch Modulierung einer Zuführdrehzahl n2 der Zuführeinheit (2) ausgeführt wird, um die Zuführzugkraft SF auf dem Zielwert Sftv zu halten.
  8. Verfahren nach Anspruch 7, wobei die Modulierung der Zuführdrehzahl n2 wiederholte Zuführungseinstellzyklen einschließt, von denen jeder Folgendes umfasst:
    Erfassen eines Schleppversorgungsstroms 112 des Schleppmotors (12);
    Berechnung eines Schleppmoments DT, das abhängig von dem Schleppversorgungsstrom 112 auf die Schleppwalze (11) aufgebracht wird;
    Berechnung eines Momentwerts der Zuführzugkraft SF anhand der Formel: SF = DT * 2 / DD;
    Figure imgb0033
    Vergleichen des Momentwerts der Zuführzugkraft SF mit dem Zielwert SFtv;
    Steigerung der Zuführdrehzahl n2 wenn SF > SFtv;
    Verringerung der Zuführdrehzahl n2 wenn SF < SFtv.
  9. Verfahren nach einem oder mehreren der vorangegangenen Ansprüche 6 bis 8, wobei eine gesteuerte Änderung des Zielwerts SFtv der Zuführzugkraft SF während des Betriebs der Textilmaschine (1) erfolgt.
  10. Textilmaschine, umfassend
    mindestens eine Zuführeinheit (2), die darauf ausgelegt ist, Kettgarne (3) zu tragen;
    Fadenverschlingungsvorrichtungen, die in einem Fadenverschlingungsbereich (8) wirken, um mit den von der Zuführeinheit (2) zugeführten Kettgarnen (3) ein Textilprodukt (9) herzustellen;
    eine Schleppwalze (11), die einen Außendurchmesser DD aufweist und darauf ausgelegt ist, das Textilprodukt (9) in der Nähe des Fadenverschlingungsbereichs (8) in Eingriff zu nehmen und es von dem Fadenverschlingungsbereich (8) weg zu befördern;
    eine Wickelrolle (15), die darauf ausgelegt ist, das von der Schleppwalze (11) beförderte Textilprodukt (9) zu erhalten, und um eine Wickeldrehachse (X15) drehbar ist, um das Textilprodukt (9) gemäß einem aktuellen Wickeldurchmesser WD in entsprechende überlagerte Spulen (9a) zu wickeln;
    einen Wickelmotor (17), der darauf ausgelegt ist, ein Wickelmoment WT auf die Wickelrolle (15) aufzubringen, wodurch zwischen der Schleppwalze (11) und der Wickelrolle (15) eine Wickelzugkraft WF auf das Textilprodukt (9) aufgebracht wird;
    einen Detektor, der auf die Wickelrolle (15) wirkt, wobei der Detektor den aktuellen Wickeldurchmesser WD des auf die Wickelrolle (15) gewickelten Textilprodukts (9) erfasst;
    dadurch gekennzeichnet, dass der Detektor einen Hauptprozessor (CPU) umfasst, der darauf ausgelegt ist, wiederholte Wickeleinstellzyklen durchzuführen, um ein den aktuellen Wickeldurchmesser WD darstellendes Eingangssignal zu erhalten, und auf den Wickelmotor (17) wirkt, um das abhängig von dem aktuellen Wickeldurchmesser WD anhand der Formel WT = WFtv * WD / 2 berechnete Wickelmoment WT zu modulieren, um die Wickelzugkraft WF auf einem zuvor festgelegten Zielwert Wftv zu halten,
    wobei der Hauptprozessor (CPU) darauf ausgelegt ist:
    eine Abwickeldrehzahl n15 der Wickelrolle (15) zu erfassen;
    eine Schleppdrehzahl n11 der Schleppwalze (11) zu erfassen;
    und
    den aktuellen Wickeldurchmesser WD auf Grundlage einer Wickeldrehzahl n15 der Wickelrolle (15) und einer Schleppdrehzahl n11 der Schleppwalze (11) anhand der folgenden Formel zu berechnen: WD = DD * n11 / n15 .
    Figure imgb0034
  11. Textilmaschine nach Anspruch 12, die außerdem eine Abwickelantriebseinheit (4) umfasst, die darauf ausgelegt ist, ein Zuführmoment aufzubringen, das der Drehung der Zuführeinheit (2) um eine Abwickeldrehachse (X2) entgegenwirkt, wodurch eine Zuführzugkraft SF auf den Kettgarnen (3) zwischen der Schleppwalze (11) und der Zuführeinheit (2) zur Verfügung gestellt wird.
  12. Textilmaschine nach Anspruch 11, die außerdem Folgendes umfasst:
    eine elektronische Schleppsteuerung (14), mit der ein Schleppmotor (12) der Schleppwalze (11) ausgestattet ist, und die darauf ausgelegt ist, einen Schleppversorgungsstrom 112 des Schleppmotors (12) zu erfassen;
    eine Schleppsteuerung (21), die darauf ausgelegt ist, ein Schleppmoment DT zu berechnen, das abhängig vom Schleppversorgungsstrom 112 auf die Schleppwalze (11) aufgebracht wird;
    wobei der genannte Hauptprozessor (CPU) außerdem darauf ausgelegt ist, die Zuführzugkraft SF mit der folgenden Formel zu berechnen: SF = DT * 2 / DD .
    Figure imgb0035
  13. Textilmaschine nach Anspruch 11 oder 12, die außerdem einen Komparator umfasst, der darauf ausgelegt ist, die Zuführzugkraft SF mit einem Zielwert SFtv der Zuführzugkraft SF zu vergleichen, wobei der Hauptprozessor (CPU) außerdem auf Folgendes ausgelegt ist:
    Steigerung der Zuführdrehzahl n2 wenn SF > SFtv;
    Verringerung der Zuführdrehzahl n2 wenn SF< SFtv.
EP23182429.3A 2022-08-24 2023-06-29 Verfahren zum gesteuerten aufwickeln eines textilprodukts auf eine textilmaschine sowie textilmaschine Active EP4328365B1 (de)

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