EP4616971A1 - Verfahren zur herstellung eines pressgeformten artikels - Google Patents

Verfahren zur herstellung eines pressgeformten artikels

Info

Publication number
EP4616971A1
EP4616971A1 EP23906384.5A EP23906384A EP4616971A1 EP 4616971 A1 EP4616971 A1 EP 4616971A1 EP 23906384 A EP23906384 A EP 23906384A EP 4616971 A1 EP4616971 A1 EP 4616971A1
Authority
EP
European Patent Office
Prior art keywords
press
shaped cross
ridge
top plate
formed product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23906384.5A
Other languages
English (en)
French (fr)
Other versions
EP4616971A4 (de
Inventor
Hiroyuki Tanaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Publication of EP4616971A1 publication Critical patent/EP4616971A1/de
Publication of EP4616971A4 publication Critical patent/EP4616971A4/de
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/26Deep-drawing for making peculiarly, e.g. irregularly, shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/06Stamping using rigid devices or tools having relatively-movable die parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/005Multi-stage presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards

Definitions

  • the present invention relates to a method of manufacturing a press-formed product having a preferable shape close to a target shape by suppressing a spring-back in which an angle between a top plate and a vertical wall increases after releasing from a die in press-forming a vehicle body component or the like.
  • Collision safety of a vehicle body is improving in line with the tightening of vehicle collision safety standards and it is also necessary to reduce the weight of the vehicle body under recent carbon dioxide emission regulations.
  • a metal sheet having higher strength than a conventional metal sheet is being adopted in the vehicle body.
  • ultrahigh tensile steel sheets of 1.5 GPa or more have been adopted.
  • Patent Literature 1 discloses a method of widening a punch width in a second press-forming than a punch width in the first press-forming. By increasing the punch width in the second press-forming, reverse bending deformation can be applied to a wall of the press-formed product obtained by the first press-forming. Thus, an increase of the punch shoulder inner angle due to the spring-back can be reduced.
  • Patent Literature 2 discloses a method of press-forming a workpiece while pushing a die-side pad against the workpiece in a state a punch-side pad projects outward (die side).
  • the workpiece is formed while being loosened, and a loosened portion is crushed at a forming bottom dead center, so that a spring-back and a spring-go of the workpiece can be balanced.
  • a spring-back and a spring-go of the workpiece can be balanced.
  • Patent Literature 1 since the punch width in the second press-forming is wider than the punch width in the first press-forming, a forming mark on a ridge between a top plate and a vertical wall in a press-formed product obtained by the first press-forming is likely to remain on the top plate of a target press-formed product. Thus, the target press-formed product has a poor appearance. Also in Patent Literature 2, when a cross-sectional line length of a workpiece is longer than a target shape, the punch shoulder easily breaks. When the cross-sectional line length is short, the punch shoulder angle does not become the target shape.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a press-formed product manufacturing method capable of efficiently obtaining a press-formed product having a good appearance while suppressing a spring-back caused by press-forming of a vehicle body component.
  • a press-formed product manufacturing method manufactures a press-formed product including a top plate and a vertical wall continuous with the top plate via a ridge, and includes: a first step of forming a metal sheet blank into an intermediate press-formed product including an intermediate top plate, and an intermediate vertical wall continuous with the intermediate top plate via an intermediate ridge, the intermediate top plate being provided with a convex/concave portion extending in a direction same as an extending direction of the intermediate ridge, the convex/concave portion having at least a convex or concave ridge-orthogonal cross-sectional shape; and a second step of crushing the convex/concave portion of the intermediate press-formed product to form the press-formed product, wherein the crushing of the convex/concave portion in the second step generates a material flow, and the material flow pushes out a material corresponding to the intermediate ridge toward the vertical wall to cause reverse bending of
  • the press-formed product is a hat-shaped cross-section component or a U-shaped cross-section component having a pair of vertical walls on both sides of the top plate.
  • the above-described press-formed product manufacturing method according to the invention (2) further includes a dividing step of cutting and dividing the top plate of the hat-shaped cross-section component or the U- shaped cross-section component formed in the second step in an extending direction of the ridge to acquire two Z-shaped cross-section components or two L-shaped cross-section components.
  • the top plate is cut out at one side or both sides, in a ridge direction, of a portion where the convex/concave portion is provided, and the dividing step includes dividing the top plate by cutting and removing a cut-out portion of the top plate.
  • the press-formed product is a Z-shaped cross-section component or an L-shaped cross-section component having the vertical wall only on one side of the top plate
  • the second step includes restraining, during forming, an end of the intermediate top plate of the intermediate press-formed product on a side without the intermediate vertical wall.
  • a press-formed product manufacturing method is capable of manufacturing a press-formed product with good dimensional accuracy in which a spring-back is suppressed without impairing an appearance of the press-formed product made of a high-strength metal sheet. Further, by manufacturing a vehicle body using the above press-formed product, it is possible to achieve both collision safety performance and weight reduction of the vehicle body.
  • a press-formed product manufacturing method is a method of manufacturing a press-formed product having a top plate and a vertical wall continuous with the top plate via a ridge.
  • FIG. 2 illustrates an example of the press-formed product applicable to the present invention.
  • FIG. 2(a) is a diagram illustrating an example of a hat-shaped cross-section component 9 including a top plate 1 and a pair of vertical walls 5 each continuous with both sides of the top plate 1 via a ridge 3. Each of the pair of the vertical walls 5 has a flange 7 at a lower end.
  • FIG. 2(b) is a diagram illustrating an example of a U-shaped cross-section component 11 including the top plate 1 and the pair of vertical walls 5 each continuous with both sides of the top plate 1 via the ridge 3. Each of the pair of vertical walls 5 does not have the flange 7 at the lower end.
  • FIG. 2(c) is a diagram illustrating an example of a Z-shaped cross-section component 13 as a press-formed product having the top plate 1 and one vertical wall 5 continuous with one side of the top plate 1 via the ridge 3.
  • FIG. 2(d) is a diagram illustrating an example of an L-shaped cross-section component 15 as a press-formed product having the top plate 1 and one vertical wall 5 continuous with one side of the top plate 1 via the ridge 3.
  • the press-formed product manufacturing method of the present invention is applicable to any of the press-formed products illustrated in FIGS. 2(a) to 2(d) .
  • FIG. 9 (a-2) is a diagram of the hat-shaped cross-section component 9 in FIG. 9 (a-1), illustrating a ridge-orthogonal cross-sectional shape after a die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • FIG. 9 (b-1) is a diagram illustrating a stress distribution on the outer side at the forming bottom dead center by performing the FEM analysis of the press-forming of the U-shaped cross-section component 11 illustrated in FIG. 2(b) .
  • the stress illustrated here is a stress in a direction orthogonal to the extending direction of the ridge 3 of the U-shaped cross-section component 11 and in a direction along the outer surface.
  • FIG. 9 (b-2) is a diagram of the U-shaped cross-section component 11, illustrating a ridge-orthogonal cross-sectional shape after a die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • FIGS. 9 (a-1) and 9(b-1) a tensile stress is generated in a light-colored portion, and a compressive stress is generated in a dark-colored portion.
  • a tensile stress is generated in a light-colored portion
  • a compressive stress is generated in a dark-colored portion.
  • FIGS. 9 (a-1) and 9(b-1) when the hat-shaped cross-section component 9 and the U-shaped cross-section component 11 are press-formed, the tensile stress is generated on an outer side of the ridge 3 in line with bending deformation, and the compressive stress is generated on an inner side of the ridge 3.
  • the inventor of the present invention has studied to apply an equivalent stress to the vicinity of the ridge 3 to offset the stress caused by the bending deformation of the ridge 3.
  • the spring-back can be suppressed by offsetting the tensile stress on the outer side and the compressive stress on the inner side caused by bending.
  • the inventor has conceived that by pushing out a material of the ridge 3 bent toward the vertical wall 5, the stress as described above can be generated in a pushed-out portion.
  • FIGS. 1(a) and 1(b) illustrate an example of a manufacturing process when the hat-shaped cross-section component is press-formed.
  • the press-formed product manufacturing method includes a first step of forming a metal sheet blank into an intermediate press-formed product 17, and a second step of forming the intermediate press-formed product 17 into a hat-shaped cross-section component 19.
  • the first step is a step of forming the metal sheet blank into the intermediate press-formed product 17 having an intermediate top plate 21, an intermediate vertical wall 25 continuous with the intermediate top plate 21 via an intermediate ridge 23, and an intermediate flange 27 continuous with the intermediate vertical wall 25.
  • a convex/concave portion 29 having a curved shape projected upward in a cross-section orthogonal to the ridge is formed and extended in the same direction as the extending direction of the intermediate ridge 23.
  • An overall shape of the intermediate press-formed product 17 is the same as the hat-shaped cross-section component 19, which is the target shape in the second step, except that the intermediate top plate 21 is provided with the convex/concave portion 29.
  • the convex/concave portion 29 may have a curved shape recessed upward in the cross section orthogonal to the ridge, or may have a curved shape projected and recessed in the cross section orthogonal to the ridge.
  • the convex/concave portion 29 is formed at an intermediate position of the intermediate top plate 21.
  • a material easily flows uniformly to both sides when the convex/concave portion 29 is crushed in the second step described later.
  • the intermediate top plate 21 of the intermediate press-formed product 17 in FIG. 1 is formed according to the target shape by cutting out both sides, in the extending direction of the intermediate ridge 23, of a portion where the convex/concave portion 29 is provided. However, only one side of the intermediate top plate 21 may be cut out or may not be cut out.
  • the second step is a step of crushing the convex/concave portion 29 of the intermediate press-formed product 17 formed in the first step to form the hat-shaped cross-section component 19.
  • the overall shape of the intermediate press-formed product 17 is the same as the hat-shaped cross-section component 19, which is the target shape in the second step, except for the convex/concave portion 29 to be crushed. Therefore, in the second step, it is preferable to use a die in which a top plate portion of a die used in the first step is flattened.
  • FIG. 3(a) is a diagram illustrating a ridge-orthogonal cross-section of the intermediate ridge 23 and the vicinity thereof at the forming bottom dead center in the first step.
  • FIG. 3(b) is a diagram illustrating a ridge-orthogonal cross-section of the ridge 3 and the vicinity thereof at the forming bottom dead center in the second step.
  • FIG. 4 (a-1) illustrates a stress distribution on the outer side of the hat-shaped cross-section component 19 at the forming bottom dead center in the second step.
  • FIG. 4 (a-1) illustrates only a half of the top plate 1 of the hat-shaped cross-section component 19 obtained by dividing the top plate 1 into two along the extending direction of the ridge 3.
  • FIG. 4 (a-2) is a diagram of the hat-shaped cross-section component 19 in FIG. 4 (a-1), illustrating a ridge-orthogonal cross-sectional shape after the die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • the stress illustrated here is a stress in a direction orthogonal to the extending direction of the ridge 3 of the hat-shaped cross-section component 19 and in a direction along the outer surface.
  • the material of the portion that has been the intermediate top plate 21 flows into the ridge 3 by the material flow generated by crushing the convex/concave portion 29, and the material of the portion that has been the intermediate ridge 23 is pushed out to the vertical wall 5 by the material flowing into the ridge 3. Therefore, a part of the flat intermediate top plate 21 is bent and formed into the ridge 3, and thus a tensile stress is generated on the outer side of the ridge 3 as illustrated in FIG. 4 (a-1). Although not illustrated, the compressive stress due to bending is generated on the inner side of the ridge 3.
  • the portion that has been the intermediate ridge 23 flows to the upper end of the vertical wall 5, and the bent portion is bent back, so that the compressive stress is generated on the outer side of an upper end of the vertical wall 5 as illustrated in FIG. 4 (a-1).
  • the tensile stress generated by reverse bending occurs on the inner side of the upper end of the vertical wall 5.
  • FIG. 4 (b-1) illustrates only a half of the top plate 1 of a U-shaped cross-section component 31 obtained by dividing the top plate 1 into two along the extending direction of the ridge 3.
  • FIG. 4 (b-1) illustrates a stress distribution on an outer side of the plate at the forming bottom dead center when the target press-formed product in the second step is the U-shaped cross-section component 31.
  • FIG. 4 (b-2) is a diagram of the U-shaped cross-section component 31, illustrating a ridge-orthogonal cross-sectional shape after the die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • the hat-shaped cross-section component 9 in FIG. 2(a) may be press-formed, and the top plate 1 of the hat-shaped cross-section component 9 may be cut in the extending direction of the ridge, so as to manufacture two Z-shaped cross-section components 13.
  • the U-shaped cross-section component 11 in FIG. 2(b) may be press-formed, and the top plate 1 of the U-shaped cross-section component 11 may be cut in the extending direction of the ridge, so as to manufacture two L-shaped cross-section components 15. As illustrated in FIG.
  • the dividing step is a step of cutting and dividing the top plate 1 of the hat-shaped cross-section component 19 formed in the second step to obtain two Z-shaped cross-section components 13.
  • the top plate 1 may be cut at two positions indicated by broken lines in FIG. 1(c) to remove a cut-out portion of the top plate 1 and form two Z-shaped cross-section components 13 as illustrated in FIG. 1(d) .
  • the dividing method in the dividing step is not limited thereto.
  • the hat-shaped cross-section component 9 whose top plate 1 is not cut out, as illustrated in FIG. 2(a) may be formed, and the hat-shaped cross-section component 9 may be divided into two by cutting the top plate 1 at one position at the center in the extending direction of the ridge 3, so as to acquire two Z-shaped cross-section components 13.
  • the hat-shaped cross-section component 19 formed through the first step and the second step has a favorable shape in which the spring-back is reduced and the inner angle ⁇ 2 of the ridge 3 (angle between the top plate 1 and the vertical wall 5) is close to the target angle ⁇ 1 . Therefore, by dividing the above the hat-shaped cross-section component 19, it is possible to acquire two Z-shaped cross-section components 13 favorable shape.
  • the stress opposite to the stress generated in the ridge 3 of the press-formed product is generated in the vicinity of the ridge 3, and thus the spring-back at the time of the die release can be reduced by offsetting the both stresses.
  • the hat-shaped cross-section component 9, the hat-shaped cross-section component 19, or the U-shaped cross-section component 11 having a favorable shape close to the target shape can be manufactured.
  • the Z-shaped cross-section component 13 ( FIG. 2(c) ) or the L-shaped cross-section component 15 having a favorable shape can be manufactured.
  • the intermediate top plate 21 of the intermediate press-formed product 17 is provided with the convex/concave portion 29 having the curved shape projected upward in the cross section orthogonal to the ridge.
  • the present invention is not limited thereto.
  • the convex/concave portion 29 having a curved shape recessed upward may be provided.
  • the intermediate top plate 21 of the intermediate press-formed product 17 may be provided with the convex/concave portion 29 having the curved shape recessed and projected upward in both directions in the cross section orthogonal to the ridge.
  • the convex/concave portion 29 may also be provided entirely in a width direction of the intermediate top plate 21. In any case, by crushing and flattening the convex/concave portion 29 in the second step, the same action as in the first embodiment is generated, and thus the spring-back can be reduced.
  • the press-formed product manufacturing method includes a first step of forming a metal sheet blank as illustrated in FIG. 5(a) into an intermediate press-formed product, and a second step of forming the intermediate press-formed product into the L-shaped cross-section component as illustrated in FIG. 5(b) .
  • FIGS. 5(a) and 5(b) parts corresponding to FIGS. 1(a) and 1(b) are denoted by the same reference signs. Hereinafter, each step will be described in detail.
  • the first step is a step of forming a metal sheet blank into an intermediate press-formed product 33 having an intermediate top plate 21 and one intermediate vertical wall 25 continuous with one side of the intermediate top plate 21 via an intermediate ridge 23.
  • the convex/concave portion 29 On the intermediate top plate 21 of the intermediate press-formed product 33, the convex/concave portion 29 having a curved shape projected upward in a cross section orthogonal to the ridge is formed, and the convex/concave portion 29 extends in the extending direction of the intermediate ridge 23.
  • An overall shape of the intermediate press-formed product 33 is the same as that of an L-shaped cross-section component 35, which is a target shape in the second step, except that the intermediate top plate 21 is provided with the convex/concave portion 29.
  • the second step is a step of crushing the convex/concave portion 29 of the intermediate press-formed product 33 formed in the first step to form the L-shaped cross-section component 35.
  • a forming method in the second step according to the second embodiment will be described with reference to FIG. 6 .
  • FIG. 6 is a cross-sectional view illustrating a state in the middle of forming in the second step.
  • the intermediate press-formed product 33 is formed into the L-shaped cross-section component 35 using a punch 37, a die 39, and a pad 41.
  • the material of the intermediate ridge is pushed out to the vertical wall by a material flow generated by crushing the convex/concave portion 29, and a pushed out portion is bent back, thereby reducing a stress that causes a spring-back. Therefore, when the target shape has the vertical wall 5 only on one side as in the L-shaped cross-section component 35 of the present embodiment, it is preferable to perform the second step such that the material flows toward a side having the intermediate vertical wall 25.
  • forming is performed in a state where a restraining portion 37a is provided in the punch 37 to restrain an end of the intermediate top plate 21.
  • the method of restraining one end of the intermediate top plate 21 is not limited to the example in FIG. 6 , and the end may be fixed with a pin or the like.
  • the L-shaped cross-section component 35 is manufactured alone, but the same applies to a case where the Z-shaped cross-section component is manufactured alone.
  • an intermediate press-formed product 43 having the convex/concave portion 29 illustrated in FIG. 7(a) may be formed in the first step, and the convex/concave portion 29 may be crushed and formed into a Z-shaped cross-section component 45 illustrated in FIG. 7(b) in the second step.
  • FIG. 8 (a-1) is a diagram of the Z-shaped cross-section component 45, illustrating a stress distribution at the forming bottom dead center in the second step of the press-formed product manufacturing method according to the second embodiment.
  • the stress illustrated here is a stress in a direction orthogonal to the extending direction of the ridge 3 of the Z-shaped cross-section component 45 and in a direction along the outer surface.
  • FIG. 8 (b-1) is a diagram of the L-shaped cross-section component 35, illustrating a stress distribution at the forming bottom dead center in the second step of the press-formed product manufacturing method according to the second embodiment.
  • FIG. 8 (a-2) is a diagram of the Z-shaped cross-section component 45, illustrating a ridge-orthogonal cross-sectional shape after a die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • FIG. 8 (a-2) is a diagram of the Z-shaped cross-section component 45, illustrating a ridge-orthogonal cross-sectional shape after a die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • FIG. 8 (b-2) is a diagram of the L-shaped cross-section component 35, illustrating a ridge-orthogonal cross-sectional shape after a die release by a solid line and a ridge-orthogonal cross-sectional shape at the forming bottom dead center by a broken line.
  • the tensile stress is generated on the outer side of the ridge 3 at the forming bottom dead center in the second step, and the compressive stress is generated on the outer side of the upper end of the vertical wall 5, similarly to the first embodiment.
  • the compressive stress is generated on the inner side of the ridge 3 and the tensile stress is generated on the inner side of the upper end of the vertical wall 5 of the Z-shaped cross-section component 45 and the L-shaped cross-section component 35.
  • a 1470 MPa-class steel sheet having a sheet thickness of 1.0 mm was used as a blank, and a hat-shaped cross-section component or a U-shaped cross-section component was press-formed.
  • the top plate of the press-formed component was cut to manufacture two Z-shaped cross-section components or L-shaped cross-section components.
  • the target angle ⁇ 1 of the inner angle of the ridge in the Z-shaped cross-section component or the L-shaped cross-section component was set to 100°, and an allowable upper limit angle was set to 108°.
  • a blank was press-formed in the first step using a punch and a die having a flat forming surface for the top plate when the blank was press-formed into the hat-shaped cross-section component or the U-shaped cross-section component.
  • a blank was press-formed in two steps and then divided into two components as in the first embodiment described with reference to FIG. 1 when the blank was press-formed into the hat-shaped cross-section component or the U-shaped cross-section component.
  • the intermediate press-formed product in which the convex/concave portion was provided to the intermediate top plate was formed in the first step, and the convex/concave portion was crushed to form the hat-shaped cross-section component or the U-shaped cross-section component in the second step.
  • the convex/concave portion is provided in the intermediate top plate at the center in the ridge direction of the intermediate press-formed product, and a length thereof was set to 1/5 of the entire length of the intermediate top plate. Then, the component was divided into two pieces.
  • the "component cross-sectional shape” indicates whether the manufactured component is the Z-shaped cross-section component or the L-shaped cross-section component.
  • the “shape provided to top plate in first step” indicates whether the convex/concave portion provided to the intermediate top plate of the intermediate press-formed product in the invention example has a convex shape projected upward or a concave shape recessed upward.
  • the “convex/concave height” indicates a height at the tip of the convex shape or a depth at the bottom of the concave shape from the outer surface of the intermediate top plate.
  • the “inner angle between top plate and vertical wall after second step” indicates the inner angle ⁇ 2 of the ridge of the Z-shaped cross-section component or the L-shaped cross-section component obtained by dividing the hat-shaped cross-section component or the U-shaped cross-section component after the die release.
  • Conventional example No. 1 is an example in which the hat-shaped cross-section component is formed in the first step and divided to manufacture the Z-shaped cross-section component.
  • the inner angle ⁇ 2 of the ridge of the Z-shaped cross-section component manufactured was 115°.
  • an increase in the inner angle of the ridge was large with respect to the target angle ⁇ 1 of 100°, and resulted in deviating from an allowable upper limit angle of 108°.
  • invention examples No. 5 and No. 6 are examples of forming the intermediate press-formed product in which the convex/concave portion is provided to the intermediate top plate, crushing the convex/concave portion to form the U-shaped cross-section component, and dividing the U-shaped cross-section component to manufacture the L-shaped cross-section component.
  • the inner angles ⁇ 2 of the ridge of the L-shaped cross-section component manufactured were 101° and 102°, and the spring-back was reduced as compared with the conventional example No. 4. The angles were within the allowable range.
  • the spring-back that increases the inner angle of the ridge can be reduced by using the press-formed product manufacturing method of the present invention.
  • the present invention can provide the press-formed product manufacturing method capable of efficiently obtaining a press-formed product having a good appearance by suppressing the spring-back that occurs in the press-forming of a vehicle body part.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
EP23906384.5A 2022-12-23 2023-09-07 Verfahren zur herstellung eines pressgeformten artikels Pending EP4616971A4 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2022206173A JP7794118B2 (ja) 2022-12-23 2022-12-23 プレス成形品の製造方法
PCT/JP2023/032669 WO2024135007A1 (ja) 2022-12-23 2023-09-07 プレス成形品の製造方法

Publications (2)

Publication Number Publication Date
EP4616971A1 true EP4616971A1 (de) 2025-09-17
EP4616971A4 EP4616971A4 (de) 2025-12-31

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Country Status (6)

Country Link
EP (1) EP4616971A4 (de)
JP (1) JP7794118B2 (de)
KR (1) KR20250111186A (de)
CN (1) CN120322298A (de)
MX (1) MX2025007347A (de)
WO (1) WO2024135007A1 (de)

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JP2007111725A (ja) 2005-10-19 2007-05-10 Nippon Steel Corp 形状凍結性に優れたプレス成形方法及びプレス金型
JP2010082660A (ja) 2008-09-30 2010-04-15 Nippon Steel Corp プレス成形装置及びプレス成形方法

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MX2025007347A (es) 2025-07-01
CN120322298A (zh) 2025-07-15
KR20250111186A (ko) 2025-07-22

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