ES2568934T3 - Un método de fabricación de una pieza de material compuesto reforzado - Google Patents

Un método de fabricación de una pieza de material compuesto reforzado Download PDF

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Publication number
ES2568934T3
ES2568934T3 ES10400011.2T ES10400011T ES2568934T3 ES 2568934 T3 ES2568934 T3 ES 2568934T3 ES 10400011 T ES10400011 T ES 10400011T ES 2568934 T3 ES2568934 T3 ES 2568934T3
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ES
Spain
Prior art keywords
piece
thermoplastic sheet
main
composite material
manufacturing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
ES10400011.2T
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English (en)
Inventor
Christian Weimer
Nikolaus Bätge
Patricia Parlevliet
Hans Luinge
Georg Wachinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Airbus Helicopters Deutschland GmbH
Airbus Defence and Space GmbH
Original Assignee
Airbus Helicopters Deutschland GmbH
Airbus Defence and Space GmbH
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Filing date
Publication date
Application filed by Airbus Helicopters Deutschland GmbH, Airbus Defence and Space GmbH filed Critical Airbus Helicopters Deutschland GmbH
Application granted granted Critical
Publication of ES2568934T3 publication Critical patent/ES2568934T3/es
Active legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/003—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised by the matrix material, e.g. material composition or physical properties
    • B29C70/0035—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised by the matrix material, e.g. material composition or physical properties comprising two or more matrix materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00—Making preforms
    • B29B11/04—Making preforms by assembling preformed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00—Making preforms
    • B29B11/14—Making preforms characterised by structure or composition
    • B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4835—Heat curing adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4845—Radiation curing adhesives, e.g. UV light curing adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4855—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by their physical properties, e.g. being electrically-conductive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/434—Joining substantially flat articles for forming corner connections, fork connections or cross connections
    • B29C66/4344—Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces
    • B29C66/43441—Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces, H-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Reinforced Plastic Materials (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

Un método de fabricación de una pieza de material compuesto (12) que presenta una estructura de material compuesto que comprende al menos una capa de refuerzo a base de fibras, tejidos, o productos textiles de refuerzo, y al menos una matriz de impregnación (R, R1, R2), consistiendo el método en ensamblar la estructura, colocar dicha estructura en un molde (5, 8), impregnar dicha estructura con la matriz de impregnación (R, R1, R2) por inyección o infusión, y solidificar dicha estructura impregnada elevándola a una temperatura determinada, estando el método caracterizado por que el método consiste en: - usar al menos dos piezas principales distintas (1, 2c) para componer una estructura integral (3); siendo una de las piezas principales distintas (1) un pliegue de fibras de refuerzo secas de un elemento de panel y estando la otra de las piezas principales distintas (2c) conformada en un miembro de perfil; - colocar en al menos una de las piezas principales (1, 2c) o entre las piezas principales (1, 2c) una lámina termoplástica (4) con el fin de hacer una interfaz de unión mecánica de la estructura integral (3); obteniéndose en la estructura integral (3) la unión mecánica entre la pieza principal de pliegue (1) y la pieza principal de miembro de perfil (2c) por fusión seguida de la solidificación de la lámina termoplástica (4); y - en el que la lámina termoplástica (4) presenta un espesor que se encuentra en el intervalo de 0,02 mm a 1 mm y los materiales que constituyen la lámina termoplástica (4) incluyen al menos un material que se expande por efecto del calor.

Description

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Claims (1)

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ES10400011.2T 2010-01-18 2010-01-18 Un método de fabricación de una pieza de material compuesto reforzado Active ES2568934T3 (es)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP10400011.2A EP2345529B1 (en) 2010-01-18 2010-01-18 A method of fabricating a part out of reinforced composite material

Publications (1)

Publication Number Publication Date
ES2568934T3 true ES2568934T3 (es) 2016-05-05

Family

ID=42348741

Family Applications (1)

Application Number Title Priority Date Filing Date
ES10400011.2T Active ES2568934T3 (es) 2010-01-18 2010-01-18 Un método de fabricación de una pieza de material compuesto reforzado

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US (1) US8790487B2 (es)
EP (1) EP2345529B1 (es)
ES (1) ES2568934T3 (es)

Families Citing this family (17)

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Publication number Priority date Publication date Assignee Title
EP2384884A1 (en) * 2010-05-07 2011-11-09 Eurocopter Deutschland GmbH A method of fabricating a reinforced composite part and a reinforced composite part obtained with said method
FR2983264B1 (fr) * 2011-11-29 2016-04-01 Mecano I D Piece d'assemblage
ES2415773B1 (es) * 2011-12-29 2014-09-02 Airbus Operations S.L. Método de fabricación de piezas de material compuesto con cambios de espesor
US9308688B1 (en) 2013-03-20 2016-04-12 The Boeing Company Installation assembly and associated method for forming a bonded joint
US10807320B1 (en) * 2013-04-29 2020-10-20 Terry Kieffer Fabrication apparatuses and methods
US11052619B1 (en) 2013-04-29 2021-07-06 Plastics Unlimited, Inc. Fabrication apparatuses and methods
US11969931B1 (en) 2013-04-29 2024-04-30 Plastics Unlimited, Inc. Fabrication apparatuses and methods
DE102013213653A1 (de) 2013-07-12 2015-01-15 Bayerische Motoren Werke Aktiengesellschaft Kraftfahrzeug
DE102013013497A1 (de) * 2013-08-16 2015-02-19 Leichtbau-Zentrum Sachsen Gmbh Verfahren zur Herstellung eines Bauteils aus Organoblechen
JP5971409B2 (ja) * 2014-02-19 2016-08-17 三菱レイヨン株式会社 繊維強化複合材料成形品の製造方法
EP3129203A1 (en) * 2014-04-08 2017-02-15 SABIC Global Technologies B.V. Method of making a composite preform
US10456997B2 (en) * 2014-10-21 2019-10-29 Gloyer-Taylor Laboratories Llc Laminate apparatus with bonded liner
DE102015008312A1 (de) * 2015-06-30 2017-01-05 Airbus Defence and Space GmbH Verfahren und Vorrichtung zum Reparieren von Bauteilen
WO2020119871A1 (en) * 2018-12-10 2020-06-18 Vestas Wind Systems A/S Improvements relating to wind turbine blade manufacture
US11084228B2 (en) 2019-04-08 2021-08-10 Rohr, Inc. Methods of joining and repairing composite components
WO2022081884A1 (en) * 2020-10-14 2022-04-21 The Boeing Company High rate resin infusion horizontal stabilizer stiffened skin technology
US12043000B2 (en) 2022-04-07 2024-07-23 Rohr, Inc. Joining thermoplastic components

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GB2225277B (en) * 1988-11-21 1992-11-18 United Technologies Corp Method of fabricating fiber reinforced composite articles by resin transfer molding
US4988469A (en) * 1988-11-21 1991-01-29 United Technologies Corporation Method of fabricating fiber reinforced composite articles by resin transfer molding
EP1754743B1 (en) * 2000-08-22 2020-05-13 Cytec Technology Corp. Flexible polymer element as toughening agent in prepregs
DE10114708A1 (de) * 2001-03-26 2002-10-24 Klaus-Kurt Koelzer Verstärkungsmaterial mit volumisierten Fasern
DE10222672B4 (de) * 2001-05-28 2016-01-21 Jnc Corporation Verfahren zur Herstellung von thermoadhäsiven Konjugatfasern und von dieselben verwendenden Vlies"
US7138028B2 (en) 2001-07-26 2006-11-21 The Boeing Company Vacuum assisted resin transfer method for co-bonding composite laminate structures
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EP1342553B1 (de) * 2002-03-08 2016-05-18 Airbus Operations GmbH Verfahren zum Herstellen eines Fensterrahmens für Flugzeuge aus faserverstärktem Kunststoff und Vorrichtung zur Durchführung des Verfahrens
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US20050257887A1 (en) * 2004-05-24 2005-11-24 Tsotsis Thomas K Method and apparatus for melt-bonded materials for tackification of dry fabric preforms
US20080289743A1 (en) * 2003-05-02 2008-11-27 Tsotsis Thomas K Highly porous interlayers to toughen liquid-molded fabric-based composites
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US20070035058A1 (en) * 2005-07-06 2007-02-15 Ogle Steven E Method for relofting a nonwoven fiber batt

Also Published As

Publication number Publication date
US20110174426A1 (en) 2011-07-21
US8790487B2 (en) 2014-07-29
EP2345529B1 (en) 2016-03-30
EP2345529A1 (en) 2011-07-20

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