FR3131982B1 - Procédé de fabrication d’un module photovoltaïque et installation de fabrication correspondante - Google Patents

Procédé de fabrication d’un module photovoltaïque et installation de fabrication correspondante Download PDF

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Publication number
FR3131982B1
FR3131982B1 FR2200323A FR2200323A FR3131982B1 FR 3131982 B1 FR3131982 B1 FR 3131982B1 FR 2200323 A FR2200323 A FR 2200323A FR 2200323 A FR2200323 A FR 2200323A FR 3131982 B1 FR3131982 B1 FR 3131982B1
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FR
France
Prior art keywords
layer
assembly
manufacturing
encapsulation material
photovoltaic module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR2200323A
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English (en)
Other versions
FR3131982A1 (fr
Inventor
Tatiana Duigou
Pascal Francescato
Julien Gaume
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Universite Savoie Mont Blanc
Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
Centre Technique Industriel de la Plasturgie et des Composites
Original Assignee
Commissariat a lEnergie Atomique CEA
Universite Savoie Mont Blanc
Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
Centre Technique Industriel de la Plasturgie et des Composites
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Commissariat a lEnergie Atomique CEA, Universite Savoie Mont Blanc, Commissariat a lEnergie Atomique et aux Energies Alternatives CEA, Centre Technique Industriel de la Plasturgie et des Composites filed Critical Commissariat a lEnergie Atomique CEA
Priority to FR2200323A priority Critical patent/FR3131982B1/fr
Priority to PCT/FR2023/050025 priority patent/WO2023135385A1/fr
Priority to EP23703272.7A priority patent/EP4463894A1/fr
Priority to US18/728,755 priority patent/US20250113623A1/en
Publication of FR3131982A1 publication Critical patent/FR3131982A1/fr
Application granted granted Critical
Publication of FR3131982B1 publication Critical patent/FR3131982B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804—Materials of encapsulations
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00—Constructional details of devices covered by this subclass
    • H10F77/70—Surface textures, e.g. pyramid structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/70—Completely encapsulating inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/20—Optical components
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B32B2262/0269—Aromatic polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • B32B2457/12—Photovoltaic modules

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Photovoltaic Devices (AREA)

Abstract

La fabrication d’un module photovoltaïque (10) comprend la fourniture d’une première couche (12) ayant une forme gauche, la fabrication d’une deuxième couche (14) ayant une forme gauche, puis la mise en place d’un empilement incluant en outre cellules photovoltaïques (16) et au moins un matériau d’encapsulation (181, 182) dans un moule d’assemblage (20) variant entre une configuration de fermeture délimitant un entrefer prédéterminé (26) et une configuration d’ouverture. Dans une étape d’assemblage, où la configuration de fermeture du moule d’assemblage (20) est adoptée, la température au sein de l’empilement est maintenue à une température fonctionnelle (Tfonc) comprise entre 70°C et 180°C, et de préférence entre 80°C et 150°C, pendant une période d’assemblage adaptée en fonction de l’au moins un matériau d’encapsulation (181, 182) pour que l’au moins un matériau d’encapsulation (181, 182) subisse une fusion au moins partiellement et créer un ensemble encapsulant (18) apte à adhérer d’une part à la pluralité de cellules photovoltaïques (16) et d’autre part à la première couche (12) et/ou à la deuxième couche (14). Figure 3
FR2200323A 2022-01-14 2022-01-14 Procédé de fabrication d’un module photovoltaïque et installation de fabrication correspondante Active FR3131982B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
FR2200323A FR3131982B1 (fr) 2022-01-14 2022-01-14 Procédé de fabrication d’un module photovoltaïque et installation de fabrication correspondante
PCT/FR2023/050025 WO2023135385A1 (fr) 2022-01-14 2023-01-09 Procédé de fabrication d'un module photovoltaïque et installation de fabrication correspondante
EP23703272.7A EP4463894A1 (fr) 2022-01-14 2023-01-09 Procédé de fabrication d'un module photovoltaïque et installation de fabrication correspondante
US18/728,755 US20250113623A1 (en) 2022-01-14 2023-01-09 Process for manufacturing a photovoltaic module and corresponding manufacturing installation

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2200323 2022-01-14
FR2200323A FR3131982B1 (fr) 2022-01-14 2022-01-14 Procédé de fabrication d’un module photovoltaïque et installation de fabrication correspondante

Publications (2)

Publication Number Publication Date
FR3131982A1 FR3131982A1 (fr) 2023-07-21
FR3131982B1 true FR3131982B1 (fr) 2025-05-02

Family

ID=81325594

Family Applications (1)

Application Number Title Priority Date Filing Date
FR2200323A Active FR3131982B1 (fr) 2022-01-14 2022-01-14 Procédé de fabrication d’un module photovoltaïque et installation de fabrication correspondante

Country Status (4)

Country Link
US (1) US20250113623A1 (fr)
EP (1) EP4463894A1 (fr)
FR (1) FR3131982B1 (fr)
WO (1) WO2023135385A1 (fr)

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4478879A (en) 1983-02-10 1984-10-23 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Screen printed interdigitated back contact solar cell
JP2002231990A (ja) * 2001-02-06 2002-08-16 Nissan Motor Co Ltd 太陽電池パネル
US20050178428A1 (en) 2004-02-17 2005-08-18 Solar Roofing Systems Inc. Photovoltaic system and method of making same
EP2046888B1 (fr) 2006-08-04 2018-02-21 Arkema France Modules photovoltaïques comportant une surface en fluorure de polyvinylidène
FR2955051B1 (fr) 2010-01-14 2013-03-08 Arkema France Film resistant a l'humidite a base de polymere fluore et d'oxyde inorganique pour application photovoltaique
EP2388830A1 (fr) * 2010-05-20 2011-11-23 Fundacion Inasmet Modules photovoltaïques et son procédé de fabrication
ITPD20110116A1 (it) 2011-04-13 2012-10-14 M G Lavorazione Materie Plastiche S P A Film multistrato polimerico incapsulante per celle per moduli fotovoltaici, e foglio protettivo integrato, tipo 'backsheet' o 'frontsheet' comprendente tale film
JP5804106B2 (ja) * 2013-03-08 2015-11-04 株式会社豊田自動織機 ソーラーパネル
HUE029702T2 (en) 2013-10-17 2017-03-28 Das Energy Gmbh Photovoltaic panel and process for its production
CN108022988B (zh) 2016-10-31 2020-06-30 上迈(镇江)新能源科技有限公司 一种光伏组件的层压结构及其制备方法、光伏组件
CN110832138B (zh) 2017-07-07 2022-08-26 老虎表面技术新材料（苏州）有限公司 光伏组件用复合封装材料及该复合封装材料的制备方法
WO2019006764A1 (fr) 2017-07-07 2019-01-10 上迈（香港）有限公司 Structure stratifiée de module photovoltaïque, son procédé de préparation et module photovoltaïque

Also Published As

Publication number Publication date
EP4463894A1 (fr) 2024-11-20
WO2023135385A1 (fr) 2023-07-20
FR3131982A1 (fr) 2023-07-21
US20250113623A1 (en) 2025-04-03

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