FR3141871B3 - Procédé de fabrication de tuiles de toit à l’aide d’un processus de cuisson rapide - Google Patents

Procédé de fabrication de tuiles de toit à l’aide d’un processus de cuisson rapide

Info

Publication number
FR3141871B3
FR3141871B3 FR2312403A FR2312403A FR3141871B3 FR 3141871 B3 FR3141871 B3 FR 3141871B3 FR 2312403 A FR2312403 A FR 2312403A FR 2312403 A FR2312403 A FR 2312403A FR 3141871 B3 FR3141871 B3 FR 3141871B3
Authority
FR
France
Prior art keywords
roof tile
slurry
clay
manufacturing
clay material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR2312403A
Other languages
English (en)
Other versions
FR3141871A3 (fr
Inventor
Ralf Hermannsdörfer
Reinhold Janssen
JüRGEN WINTER
Tobias Terhaar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BMI Group Holdings UK Ltd
Original Assignee
BMI Group Holdings UK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BMI Group Holdings UK Ltd filed Critical BMI Group Holdings UK Ltd
Publication of FR3141871A3 publication Critical patent/FR3141871A3/fr
Application granted granted Critical
Publication of FR3141871B3 publication Critical patent/FR3141871B3/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/024—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form the pressure on the material being transmitted through flexible or resilient wall parts, e.g. flexible cushions on the ramming surface, resilient wall parts pressing as a result of deformation caused by ram pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/003—Plant; Methods
    • B28C1/006—Methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
    • B28C1/04—Producing suspensions, e.g. by blunging or mixing; with means for removing stones
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
    • B28C1/06—Processing suspensions, i.e. after mixing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
    • B28C1/06—Processing suspensions, i.e. after mixing
    • B28C1/08—Separating suspensions, e.g. for obtaining clay, for removing stones; Cleaning clay slurries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
    • B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00—General arrangement or layout of plant
    • B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62695—Granulation or pelletising
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427—Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

Selon un premier aspect, l’invention concerne un procédé de fabrication d’une tuile de toit composée d’argile (1), comprenant les étapes suivantes : le fait de prévoir l’argile humide non préparée (1) ; la production d’une suspension d’argile aqueuse (2) ; l’élimination d’une fraction surdimensionnée de la suspension (2), dans lequel la surdimensionnée comprend des grains qui présentent des diamètres supérieurs à une valeur définie ; la granulation de la suspension (2) afin de produire un matériau argileux granulaire (3) ; l’introduction du matériau argileux granulaire (3) dans un moule de pressage (20) ; le pressage du matériau argileux granulaire dans le moule de pressage (20), dans lequel le matériau argileux granulaire (3) est compressé et formé en un moulage de tuile de toit ; le transfert du moulage de tuile de toit vers un four à rouleaux ; et la cuisson du moulage de tuile de toit à l’aide d’un procédé de cuisson rapide. Selon un autre aspect, l’invention concerne une unité (10) de fabrication d’une tuile de toit et une tuile de toit. Figure 1
FR2312403A 2022-11-11 2023-11-13 Procédé de fabrication de tuiles de toit à l’aide d’un processus de cuisson rapide Active FR3141871B3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102022129956 2022-11-11
DE102022129956.2 2022-11-11

Publications (2)

Publication Number Publication Date
FR3141871A3 FR3141871A3 (fr) 2024-05-17
FR3141871B3 true FR3141871B3 (fr) 2025-08-15

Family

ID=88690081

Family Applications (1)

Application Number Title Priority Date Filing Date
FR2312403A Active FR3141871B3 (fr) 2022-11-11 2023-11-13 Procédé de fabrication de tuiles de toit à l’aide d’un processus de cuisson rapide

Country Status (10)

Country Link
AT (1) AT18602U1 (fr)
BE (1) BE1030975B1 (fr)
CZ (1) CZ37954U1 (fr)
DE (1) DE202023106176U1 (fr)
ES (1) ES1310334Y (fr)
FR (1) FR3141871B3 (fr)
HU (1) HU5861U (fr)
NL (1) NL2036211B1 (fr)
PL (1) PL131789U1 (fr)
PT (1) PT12270Y (fr)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1168399B (it) * 1981-12-07 1987-05-20 Saomi Cooperativa Meccanici Im Procedimento per la preparazione di materiale ceramico in particolare di impasti per la fabbricazione di mattonelle ed apparecchiatura per l'attuazione di tale procedimento
CH688800A5 (de) 1994-08-11 1998-03-31 Horst Dr Kreikenbaum Verfahren zur Herstellung von grobkeramischen Tonprodukten und durch das Verfahren hergestellte Produkte.
DE19730728A1 (de) * 1997-07-17 1999-01-21 Ulrich Arnold Verfahren und Vorrichtung zum Aufbereiten von insbesondere zur Ziegelherstellung einsetzbarem Ton
JP3028228B1 (ja) * 1998-12-25 2000-04-04 社団法人大阪港振興協会 粘土の精製方法及び精製システム
CN101121282B (zh) * 2007-09-26 2010-05-19 中国地质大学（武汉） 一种半干法制备建筑陶瓷用坯料的工艺
DE102012101202A1 (de) * 2012-02-15 2013-08-22 PR Ceramic Engineering GmbH Verfahren zur Herstellung einer Betriebsmasse für grobkeramische Produkte und Trocknungsspeicheranlage dafür
DE102016114654A1 (de) * 2016-08-08 2018-02-08 Monier Roofing Gmbh Verfahren und Anlage zur Herstellung eines Dachziegels sowie Dachziegel
CN110407587A (zh) * 2019-09-24 2019-11-05 佛山市博晖机电有限公司 一种建筑陶瓷干湿法制粉工艺

Also Published As

Publication number Publication date
DE202023106176U1 (de) 2024-01-18
PT12270U (pt) 2024-07-02
NL2036211A (nl) 2024-05-24
ES1310334Y (es) 2024-11-27
CZ37954U1 (cs) 2024-06-25
BE1030975B1 (de) 2024-12-02
BE1030975A1 (de) 2024-05-21
PT12270Y (pt) 2025-01-14
ES1310334U (es) 2024-09-06
FR3141871A3 (fr) 2024-05-17
PL131789U1 (pl) 2024-05-13
AT18602U1 (de) 2025-12-15
NL2036211B1 (nl) 2024-10-21
HU5861U (hu) 2025-03-28

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Extension state: PF

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