JP2000212855A - Fabric containing basho fiber and method for producing the same - Google Patents

Abstract

(57) [Abstract] [Problem] To provide a new textile which can extract baso fiber under natural conditions and can replace Oshima Tsumugi. SOLUTION: Basho's trunk 12 is made up of water 10, waste liquid 13,
Basho fiber is extracted and primary dyed by immersing in a mixture of linear dye 14 and salt 15 and simmering for about 12 hours to produce the extracted Basho fiber into Basho thread, and the extracted Basho fiber Is made into Japanese paper and then into Basho paper thread.
The waste liquid 13 is formed by mixing ash produced by burning rice and its stem leaves with water. The manufactured Basho yarn and Basho paper yarn are used for weft and woven.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a woven fabric containing baso fiber and a method for producing the same, and more particularly, to producing a Kasuri or striped woven fabric.

[0002]

2. Description of the Related Art Conventionally, Oshima Tsumugi formed of silk fabric is well known in the Amami Oshima region. When producing Kasuri or striped woven fabrics such as Oshima Tsumugi, in general, both the warp and weft yarns are made of pongee yarn or ball yarn extracted from cotton, and the original yarn is dyed with vegetable dyes, the so-called vegetable dye, that is, boiled bark of teikiki It is dyed with effluent, and it is dyed blackish brown by repeating choreography and squeezing operations in mud with strong iron content. In recent years, however, some chemical dyes have been used to improve productivity.

In this dyeing method, first, yarn is pre-dyed with a chemical dye, then shaded (naturally dried) for several months, washed with eyes and washed with water and air-dried. Then, color printing is performed with a chemical dye, and the shadow is cast again. Thereafter, the dyed yarn is boiled in a kettle, soaked with a color fixing solution of a chemical dye, and air-dried for several months. The dried yarn is immersed in a mixture of a chemical dye and water to prevent fluffing and air-dried. It is done by.

[0004] Oshima Tsumugi dyed and woven by this method,
It is expensive and the dyeing and striped or Kasuri patterns are sophisticated and elegant.

[0005]

However, textiles produced on Amami Oshima have an important factor in improving the value of providing pure handmade products dyed in nature. ing. In the above-mentioned dyeing method, since a large amount of chemical dyes is used, there is a limit to producing a pure natural atmosphere, and metals that cause pollution such as metal salts and chromium are used as chemical dyes for the treatment after use. Has difficulty.

[0006] As for the woven fabrics produced in Amami Oshima, there is a demand for a woven fabric which does not touch the skin, is well ventilated, and has tightness. Although silk fabrics can provide an elegant atmosphere, yarn strength is not so strong, and it has been desired to provide a new fabric that can replace silk fabrics.

The present invention has been made to solve the above-mentioned problems, and provides a fabric which is not airy to the skin and which has a strong strength by using Basho fiber. It is an object of the present invention to provide a fabric capable of producing a pure natural atmosphere by dyeing, and a method for producing the same.

[0008]

In order to solve the above-mentioned problems, a woven fabric containing baso fiber according to the present invention is performed by the following method. That is, the fabric is characterized by being woven with Basho yarn extracted and dyed from Basho, and Basho paper yarn formed by twisting the fibers extracted from Basho into Japanese paper.

[0009] Preferably, the Basho paper yarn is arranged and woven in at least a part of the weft yarn.

[0010] More preferably, the woven fabric may be characterized in that ash-dyed silk-surface mixed yarn and warp weft yarn and Japanese paper yarn including at least the above-mentioned Basho paper yarn are arranged and woven.

[0011] It is further preferable that the Basho paper yarn is characterized by being a mixture of the Basho fiber and the mulberry fiber.

Further, the method for producing a woven fabric containing Basho fibers according to the present invention comprises the steps of: producing a Basho thread by dyeing a fiber extracted from Basho; and producing a part of the Basho thread on Japanese paper. And a step of twisting the Japanese paper to produce a Basho paper thread, and a step of weaving including at least the Basho thread and the Basho paper thread.

[0013] Further, when manufacturing the above-mentioned Basho paper, it is only necessary to mix the above-mentioned Basho fibers with mulberry fibers.

[0014] The woven fabric containing the Basho fiber is characterized by being woven with Basho thread extracted and dyed from Basho.

[0015] The woven fabric containing the Basho fiber is characterized in that the Basho is a real Basho.

Further, the method for producing a woven fabric containing Basho fibers is characterized in that the Basho is a real Basho.

[0017]

DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to the drawings.

According to the present invention, a woven fabric is manufactured using fibers extracted from a Basho tree produced in Amami Oshima. In the following description, a Basho tree (for example, Mizu Basho, Yama Basho or The fiber extracted from the Basho tree is dyed and twisted, and the yarn extracted from the Basho tree is called Basho paper, and the manufactured Basho paper is cut. The yarn formed by twisting is called Basho paper yarn to distinguish it. Furthermore, the above-mentioned Basho paper is produced by mixing Basho fibers and mulberry fibers, and in this embodiment, the ratio is about 90% of Basho fibers and about 10% of mulberry fibers.
Further, the basho thread produced in this embodiment is dyed without using any chemical dye, and is useful for environmental conservation by effectively utilizing nature.

The woven fabric containing Basho fibers of the present embodiment is obtained by collecting stems from Basho trees, extracting fibers, performing primary dyeing, twisting the primary-dyed fibers to produce Basho yarns, and primary dyeing. Manufactured through a process of manufacturing Basho fibers into Japanese paper, a process of twisting and secondary dyeing Basho paper to produce Basho paper yarn, and a process of weaving Basho yarn and Basho paper yarn as weft yarn. You.

In the primary dyeing, various colors such as white, golden brown or indigo can be adhered to the entire yarn by performing ash dyeing, and in the secondary dyeing, a necessary portion of one yarn can be applied to the necessary portion. The color to give the fabric pattern is imprinted.

The fabric using Basho has characteristics such as Basho's unique strength, good ventilation when woven, and no sticking to the skin, so that a new fabric different from Oshima Tsumugi can be provided. . In addition, the weft formed of Japanese paper yarn has a light texture, and is particularly suitable for summer fabrics.

When the above-mentioned Basho yarn and Basho paper yarn are used in combination with other yarns and used as a part of the weft, Basho with a low production amount can be woven effectively, and all the wefts have Basho yarn. And if you use Basho paper thread, you can emphasize the goodness of Basho. Furthermore, if silk, cotton or a mixed yarn of silk and cotton is used for the warp, the goodness of Basho and silk can be brought out, and a mixed yarn of silk and cotton can increase the strength of the warp.

A woven fabric made of Basho yarn and Basho paper yarn is shown, for example, by band 1 in FIG. The belt 1 is formed to have a length of about 5 m and a width of about 34 cm, a mixed yarn of silk and cotton is used for the warp 2, and a washi thread twisted from conventionally manufactured washi is used for the weft 3. The above-mentioned Basho thread and Basho paper thread are used, and the Japanese paper layer 4 and the Basho fiber layer 5 are alternately arranged and formed. Of course, all the wefts 3 may be a Basho fiber layer.

The silk / cotton mixed yarn used for the warp yarn 2 is formed by discharging a yarn obtained by twisting a dyed silk yarn and a cotton yarn and then performing ash dyeing with natural ash and dyeing again. . The mixed yarn of silk and cotton is improved in strength as compared with the original silk yarn. The above-mentioned ash dyeing method is also performed when extracting banana thread, which will be described later, and uses an ash liquid of natural ash and a direct dye.

As the washi layer 4 of the weft 3, a washi thread formed by twisting a washi paper made of fibers extracted from mulberry, goose, or mitsumata is used. The formation is performed using a direct dye as required.

As shown in FIG. 2, the Basho fiber layer 5 includes Basho yarns 51 and Basho paper yarns 52 arranged alternately. In particular, by using Basho fiber around the knot of the belt 1, the knot can be strengthened and it becomes difficult to loosen.

The woven band 1 is vividly represented by the primary dyed primary yarn formed on the weft 3 and the secondary dyed striped pattern.

The woven fabric containing Basho fiber can be woven for kimono and other woven fabrics in addition to the above-mentioned band.

Next, a method for producing an ash used for primary dyeing when extracting baso fiber will be described. The above-mentioned method for producing ash liquid is performed by burning the stem leaves of a rice plant and the stem leaves of the rice plant. As shown in FIG. A 6: 1 ratio amount is arranged in a cross shape, laid on beach sand 9 having almost the same amount as the trunk 7 of rice, and then incinerated. As a result, the ash is uniformly dropped on the beach sand 9. Next, a sealing chamber is provided so that the ash dropped on the beach sand 9 is sealed together with the beach sand 9. For example, a triangular roof is made of plywood, and a vinyl sheet is put on the roof, and left for a long time (about 12 hours in this embodiment). As a result, the stem 7 and the stem 8 of the rice are completely burned, and the ash penetrates into the beach sand. The ash in the beach sand 9 is separated and taken out.

The ash taken out is obtained by mixing a mixture of about 250 g of ash and about 10 L of water at a rate of ash to form an ash liquid. This ash liquid is usually formed in black.

The ash liquor produced by the above method is used as an ash dyeing as a primary dyeing by directly mixing a dye when extracting baso fiber.

Next, a method of extracting and dyeing fibers from the stem of Basho will be described. As shown in FIG. 4, the collected banana stem 12, ash solution 13, direct dye 14, and salt (NaCl) are put into a pot 11 filled with water 10 and immersed for a long time (about 12 hours in this embodiment). . The ratio of each amount is about 15 kg of Basho's trunk 12 and about 10 ash liquid 13 for about 20 L of water 10.
L, about 25 g of direct dye 14 and about 90 g of salt. Then, at 100 ° C. or higher for several hours (in this embodiment, 2.5 hours)
Simmer for 3 hours). After washing with water, air dry by shading and exposing to sunlight. Thereby, as shown in FIG.
Basho fibers 16 are extracted. The direct dye used at this time is strongly adhered by mordanting the ash liquid, and the baso yarn thus primarily dyed does not fade even if it is soaked in water for a long time. Furthermore, since the ash liquor exerts a disinfecting effect by watering the fields, it can be useful for soil improvement, and it is possible to cultivate Basho by spraying the ash liquor.

Next, a method for producing basho paper from the extracted basho fiber will be described.

It should be noted that the Basho paper of the present invention has one feature in that Basho fibers and Kozo fibers are mixed as described above. The yarn produced by mixing the mulberry fiber can increase the strength. If the mulberry fiber is at least 5% (preferably at least 10%), the strength as the weft can be maintained. However, mixing more than necessary the fiber of the mulberry will reduce the characteristics of Basho itself (thread tension, lack of skin, ventilation, etc.). 90%, mulberry fiber about 10-20% is moderate, preferably Basho fiber about 9
0%, about 10% mulberry fiber.

Basho fiber provided (basho fiber 100%)
First, it is washed with water and bleached in the river, and then boiled in a kettle for several hours (about 1 hour) while adding caustic soda. Remove the dust by removing the softened Basho fiber from the dust,
Squeeze into a ball. Basho fiber squeezed into a ball is mixed with similarly squeezed mulberry fiber, and is beaten with a stick or a machine to form a wet cotton. The mixed fiber is mixed with a batter as a vegetable adhesive and then subjected to flow sifting. The paper sheets formed by sinking are stacked on a floorboard, drained, and then peeled off and dried.

The thus-produced Basho paper has a primary dyed color on the entire surface. This Basho paper is cut and twisted to produce one Basho paper thread. The manufactured Basho paper thread is secondarily dyed as follows. After imprinting a predetermined color directly on each basho paper thread with a dye, shading is performed for a long time (about 24 hours). Wash with water and air dry. Basho paper yarn is put in a steam boiler and simmered at 100 ° C or higher for several hours (about 1 hour). After that, immersion in a color fixing solution and shading again for a long time (24
Let dry for more than an hour). The dried yarn is immersed in a mixture of light silicone and water to prevent fluffing and air-dried. The secondary dyed Basho paper yarn is used for the weft while maintaining its strength without discoloration, and weaving is performed.

The weaving is performed with a hand loom. The warp yarn is preferably a thin and long yarn, and as described above, a silk / cotton mixed yarn, or silk or cotton, or even a Basho yarn is used.Washi yarn or Basho paper yarn is a weft yarn because it is thick and can strongly emphasize color expression. It is desirable to use it.

The method of manufacturing Japanese paper other than Basho paper yarn, for example, Japanese paper manufacturing methods such as mulberry or ganpi, or Mitsumata, is generally performed by a method of manufacturing Japanese paper, and secondary dyeing other than Basho paper yarn is performed by Basho paper yarn. It is performed in the same manner as the method of secondary dyeing of paper thread.

The basso of the present embodiment may be a real bassho. Real Basho is known to produce Ogasawara bananas, and unlike Yamabasho or Mizubasho, its production is large and its trunk is thick. Therefore, since a large amount of fiber extracted from real Basho is expected, it is possible to fabricate warp and weft with only real Basho yarn.
Further, a woven fabric can be woven by using either real Basho yarn or real Basho yarn for the warp and either real Basho paper yarn or real Basho yarn for the weft. Of course, it may be a woven fabric woven with a silk / face mixed yarn for the warp yarn, a real basho yarn or a real basho yarn or a mixed yarn of real basho yarn / real basho paper yarn for the weft.

When the fiber extracted from the real Basho is used for extracting and dyeing the fiber, the time for simmering the Real Basho is 5 to 6 hours (2.5 to 3 hours for the above-mentioned Basho (Yama Basho etc.)). . The amount of the waste liquid 13 is 10 liters of water and 200 ash.
cc (250 cc for the aforementioned Basho (Yama Basho etc.)). Further, it is preferable to add 10 L of water in the ash liquid 13 per hour during the cooking of the squid.

The method for producing the actual Basho paper thread is the same as the method for producing the Basho paper thread described above. The thus-produced real basho yarn or real basho paper yarn has a softer and thicker fiber than the fiber extracted by Yamabashio, so that when it is made into a woven fabric, a woven fabric with good texture and strongness is produced.

[0042]

According to the present invention, the woven fabric containing the basho fiber according to claim 1 comprises a basho thread extracted and dyed from the basho,
Basho paper yarn, which is formed by twisting the fibers extracted from Basho into Japanese paper, and then twisted. Basho thread is stronger and more taut than conventional silk thread, and if it is made into a woven fabric, it will be well ventilated and will not stick to the skin, so it can provide a new summer fabric that is different from the conventional Oshima Tsumugi. In addition, since Basho thread and Basho paper thread can be manufactured under natural conditions, it can also contribute to environmental conservation.

In the woven fabric containing the Basho fiber according to the second aspect, since the Basho paper yarn is arranged and woven in at least a part of the weft, the woven fabric can be effectively woven without using a large amount of Basho having a characteristic property. Can be provided as

The woven fabric containing the Basho fiber according to the third aspect of the present invention has a high strength if it is woven by arranging ash-dyed silk / cotton mixed yarn on the warp and Japanese paper yarn containing at least the Basho paper yarn on the weft. It is possible to provide a new woven fabric comprising a combination of a warp having a weft and a weft having a coolness.

According to a fourth aspect of the present invention, in the woven fabric containing Basho fiber, if the Basho paper yarn is a mixture of the Basho fiber and the mulberry fiber, the Basho paper yarn can have strength. A woven fabric using a paper thread can be provided.

According to a fifth aspect of the present invention, there is provided a method for manufacturing a woven fabric containing Basho fibers, wherein the process comprises: dyeing fibers extracted from Basho to produce Basho yarn; It is manufactured to include a step of twisting Japanese paper to produce a Basho paper thread, and a step of weaving including at least the Basho thread and the Basho paper thread. Therefore, a new woven fabric using Basho yarn and Basho paper yarn can be manufactured.

According to a sixth aspect of the present invention, there is provided the method for producing a woven fabric containing Basho fibers, wherein the Basho paper is manufactured by mixing the Basho fibers with the mulberry fibers. Can be.

Since the woven fabric containing the Basho fiber according to the seventh aspect is woven with Basho yarn extracted and dyed from Basho, it is stronger and more taut than conventional silk yarn, and the woven fabric has good ventilation and skin. It is possible to provide a new summer fabric that is different from conventional Oshima Tsumugi because it does not get wet.

According to the eighth aspect of the present invention, since the basho is a real basho, the fiber extracted from the thick trunk has a good yield and can be mass-produced, and provides a soft and strong woven fabric. be able to.

According to the ninth aspect of the present invention, the basho fiber is a real basho, and thus can be mass-produced.

[Brief description of the drawings]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a simplified diagram of a woven fabric (band) containing Basho fiber showing one embodiment of the present invention.

FIG. 2 is a partially enlarged view of FIG. 1;

FIG. 3 is a simplified diagram showing a state in which ash is produced by burning rice stem leaves and stubble stem leaves;

FIG. 4 is a simplified diagram showing a state in which stem leaves of Basho are stewed in a kettle to extract fibers.

FIG. 5 is a simplified diagram showing extracted Basho fibers.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Obi 2 ... Warp 3 ... Weft 4 ... Washi layer 5 ... Basho fiber layer 7 ... Trunk leaves of rice 8 ... Stem leaves 9 ... Beach sand 10 ... Water 12 ... Basho trunk 13 ... Ash liquid 14 ... Direct dye 15 ... salt 16 ... Basho fiber 51 ... Basho thread 52 ... Basho paper thread

 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Takashi Nakamura 2180 Ujuku, Kasari-cho, Oshima-gun, Kagoshima F-term (reference) 4L048 AA06 AA08 AA12 AA51 AB18 AB37 AC12 BA02 CA11 DA02 DA04

Claims (9)

[Claims] 1. Basho thread extracted and dyed from Basho,
A woven fabric containing Basho fiber, characterized in that the fabric is woven with a Basho paper thread formed by twisting the fiber extracted from Basho into Japanese paper. 2. The woven fabric containing Basho fibers according to claim 1, wherein said Basho paper yarn is arranged and woven in at least a part of the weft. 3. The basho fiber according to claim 1, wherein the ash dyed silk / cotton mixed yarn on the warp and the Japanese paper yarn including at least the basho paper yarn on the weft are arranged and woven. fabric. 4. The woven fabric containing Basho fibers according to claim 1, wherein the Basho paper yarn is a mixture of the Basho fibers and the mulberry fibers. 5. A process of dyeing fibers extracted from Basho to produce Basho yarns, a process of producing the Basho fibers into Japanese paper, and a process of twisting the Japanese paper to produce Basho paper yarns.
A weaving process including at least the basho yarn and the basho paper yarn. 6. The method according to claim 5, wherein the baso paper is produced by mixing a mulberry fiber with the baso fiber.
A method for producing a woven fabric containing the basho fiber according to the above. 7. A woven fabric containing Basho fibers, which is woven with Basho yarn extracted and dyed from Basho. 8. The woven fabric containing Basho fibers according to claim 1, wherein the Basho is a real Basho. 9. The method for producing a woven fabric containing Basho fibers according to claim 5, wherein the Basho is real Basho.