JP2000280272A - Foamed resin product and its molding method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To prevent the exposure of the molding surface of a foamed resin material, to be good in appearance and excellent in touch, and to reduce costs by a method in which a resin sheet of skin material is moved along one cavity surface and molded preliminarily, the resin material is packed in the other mold, heated, and molded, a gas permeable nonwoven fabric is arranged on a skin material non-coated surface and re-molded. SOLUTION: Preliminary molding in which a skin material 6 in which a sheet of acrylic resin material and a sheet of vinyl chloride resin material are laminated is stuck on the inner surface of a fixed mold 10 is done, beads are packed in a skin material cavity 11, heated. and a foamed material is molded. A movable mold 13 is opened, a gas permeable nonwoven fabric having a size to make a non-coated molding surface coatable with the skin material 6 is arranged between both molds which are closed, the molding surface of a softened foamed resin body and the nonwoven fabric 9 are contacted together by heat in the molds and the pressing force of the molds. a slit trace and a packing opening trace are hidden, and a foamed resin product having a new molding surface is obtained. In this way, the molding surface is covered with the nonwoven fabric 9 to prevent exposure appearance is made good, touch is made excellent, material costs can be reduced, and work efficiency can be improved.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a foamed resin product whose surface is covered with a sheet-like skin material and a method of molding the same.

[0002]

2. Description of the Related Art Hitherto, foamed resin products whose surfaces are covered with various skin materials such as vinyl chloride resin materials and nonwoven fabrics have been used for furniture, automobile interior parts and the like. FIGS. 15 and 16 show a foamed resin product and a molding method for molding the foamed resin product.

[0003] In this method of molding a foamed resin product, first, a resin-made sheet-like skin material 25 is joined to a mating surface 30a of a fixed mold 30 having a concave cavity 31 made of aluminum and a plate-like aluminum material. It is sandwiched between the movable mold 33 and the mating surface 33a. Next, the sandwiched skin material 25 is heated in the cavity 31, and the skin material 25 is vacuum-suctioned through the air holes formed in the fixed mold 30, thereby preforming the skin material 25.

[0004] Then, beads, which are granular foamed resin material, are filled into a skin material cavity formed by the preformed skin material 25 and the movable mold 33 through a filling port 37 formed in the movable mold 33. I do. When filling of beads is completed,
The filling port 37 is sealed with a filling port plug 38. Movable mold 33
A steam vent 35 is inserted into the plurality of steam passages 34 formed in a circular shape. The steam vent 35 has a columnar shape and is provided with several slits 36 through which steam passes. The steam passage 34 and the steam vent 35
The steam is supplied to the skin material cavity through the slit 36 of.

[0005] Heating with steam causes the beads to foam within the skin material cavity. Then, due to the heat in the mold and the pressure at which the beads are foamed, the foamed resin material 21 in which the beads are foamed adheres to the skin material 25. At the same time, the foamed resin material 21 is molded along the skin material cavity. Since the pressure for foaming the beads is large, the foamed resin material 21
The molding surface 22 which contacts the movable mold 33 of the
Circular mark formed by the gap between the gas and the steam vent 35, the slit mark 23 by the slit 36, the filling port 3
The filling port mark 24 due to the gap between the filling port 7 and the filling port plug 38 is formed. Thereafter, after performing cooling and drying, the mold is released and finished, so that the foamed resin product 20 is completed.

[0006]

However, in the above-mentioned method for molding a foamed resin product, the foamed resin material is foamed and the molding surface is molded, and the molding surface is molded by steam vent. It has slit traces. Since the inferior molding surface is exposed, the appearance quality of the molding surface of the foamed resin product is reduced.

[0007] The present invention has been made in view of the above circumstances, and without exposing the molding surface of the foamed resin material, the appearance is excellent, the feel is excellent, and the inexpensive foaming material with reduced material and working costs is provided. It is to provide a resin product and a molding method thereof.

[0008]

According to a first aspect of the present invention, there is provided a method for molding a foamed resin product, wherein a resin is formed on a mating surface of both molds so as to face a cavity formed in at least one of the molds. A sheet-shaped skin material is sandwiched between the molds, the sandwiched skin material is heated in a mold, and the inside of the cavity is vacuum-sucked through a vent formed in one of the molds and opened into the cavity. Preforming along the surface, and into the skin material cavity formed by this preformed skin material and the cavity surface facing the cavity of the other mold, fill the foam resin material filling port formed in the other mold. After filling the granular foamed resin material through, the steam is supplied into the skin material cavity through a steam supply hole formed in the other mold and opened into the skin material cavity, and heated by the steam. Foam resin material By foaming in the material cavity, the foamed resin material and the skin material are adhered to each other by the heat in the mold and the pressure of the foamed resin material, and at the same time, the foamed wood is molded along the skin material cavity, Thereafter, one or both of the molds or the other mold is opened, and both the non-coated surface of the skin material and the air-permeable nonwoven fabric having a size capable of covering the molded surface where the foamed resin material is exposed are coated. Placed between the molds,
Closing one or both types, one type or the other,
The nonwoven fabric is pressed against the softened molding surface via the other mold, and the nonwoven fabric is brought into close contact with the molding surface.

According to a second aspect of the present invention, there is provided a method for molding a foamed resin product, wherein a skin material is sandwiched between mating surfaces of both molds with a cavity face inserted in a predetermined amount in a cavity direction. From the pinched part, retreat a predetermined amount in the cavity direction to mold the molding surface, release the foamed resin body that formed a new molding surface by adhering the nonwoven fabric to the molding surface,
A portion of the foamed resin body projecting from a new molding surface is trimmed.

According to a third aspect of the present invention, there is provided a method for molding a foamed resin product, wherein a non-woven fabric is used in which an adhesive is applied in advance to a surface that comes into contact with a molding surface while ensuring air permeability.
It is characterized in that the nonwoven fabric is adhered to the molding surface via an adhesive.

According to a fourth aspect of the present invention, there is provided a method of molding a foamed resin product, wherein an acrylic fiber nonwoven fabric is used as the nonwoven fabric, and the nonwoven fabric is directly bonded to the foamed resin material by the temperature in the mold and the pressing force of the other mold. Features.

A foamed resin product according to a fifth aspect is characterized in that a nonwoven fabric having air permeability is in close contact with a molding surface on which the foamed resin material is exposed, which is an uncovered surface of the skin material.

[0013] The foamed resin product according to claim 6 is characterized in that the end face of the nonwoven fabric is covered with a skin material.

[0014] The foamed resin product according to claim 7 is characterized in that the nonwoven fabric is adhered to the molding surface via an adhesive.

The foamed resin product according to the present invention is characterized in that an acrylic fiber-based nonwoven fabric is used as the nonwoven fabric, and the nonwoven fabric is directly bonded to the foamed resin material.

[0016]

Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a process chart showing one embodiment of a method for molding a foamed resin product according to the present invention. FIG. 2 is a cross-sectional view showing a set state of the skin material, FIG. 3 is a cross-sectional view showing a heated state of the skin material, and FIG.
It is a line part enlarged view. FIG. 5 is a sectional view showing a preformed state of the skin material, FIG. 6 is a sectional view showing a filled state of the beads, and FIG. 7 is a sectional view showing a foamed state of the beads. 8 is a cross-sectional view showing a state in which the movable mold is opened, FIG. 9 is a cross-sectional view showing a state in which the movable mold is closed again, and FIG. 10 is a cross-sectional view showing the same in a detached state. FIG. 11 is a cross-sectional view showing the trimming of the foamed resin body, FIG. 12 is a cross-sectional view of the foamed resin product, FIG. 13 is an enlarged view of the XIII line portion of FIG. 12, and FIG. It is.

As shown in FIG. 2, the mold used in the molding method according to the present invention corresponds to the outer diameter of the foamed resin product 1, and has a fixed mold 10 having an open side surface and an opening of the fixed mold 10. And a convex movable mold 13 having a cavity surface 13a to be inserted into the movable mold 13. When the foamed resin product 1 is molded, the movable mold 13 moves in the direction of the fixed mold 10 (arrow a in FIG. 2). The fixed mold 10 and the movable mold 13 are formed of a thin brass material. And
The fixed mold 10 has an opening which opens into a cavity 11 formed with the fixed mold 10 and the movable mold 13 and serves as a steam supply passage for sucking air in the cavity 11 and supplying steam into the cavity 11. 12 are formed.

A groove-shaped steam passage 14 is formed in the outer surface 13c of the movable die 13. A plurality of groove-like slits 15 are formed in the bottom surface of the steam passage
The cavity surface 13 a facing the cavity 11 communicates with the cavity 11 through the slit 15. The slit 15 is a steam supply hole for supplying steam into the cavity 11. In addition, the width of the slit 15 is about 0.2 mm to 0.3 mm.
The distance between the slits 15 is about 0.3 mm to 0.1 mm.
5 mm. The thickness of the movable mold 13 is about 10 mm, while the depth of the slit 15 is about 3 mm.
The slit 15 is formed by subjecting the movable mold 13 made of brass to laser processing.

The movable die 13 has a filling port 17 for filling the cavity 7 with beads 7 as a foamed resin material. The filling port 17 is sealed by a filling port plug 18.

The molding of the foamed resin product 1 using the fixed mold 10 and the movable mold 13 is performed as follows. In the following description, reference numerals in parentheses correspond to reference numerals in the process chart of FIG. First, as shown in FIG. 2, the movable mold 13 is moved in the direction of arrow a, and the skin material 6 is brought into contact with the fixed mold 10 and the mating surfaces 10a, 13b of the movable mold 13.
(K1). The skin material 6 has a thickness of about 0.05.
A sheet-like acrylic resin material 6a having a thickness of about 0.5 mm to 0.1 mm and a sheet-like vinyl chloride resin material 6b having a thickness of about 0.5 mm to 0.8 mm are laminated in advance, and the thickness of the skin material 6 is about 0.55 mm to 0 mm. It was formed to 0.9 mm.
When sandwiching the skin material 6 between the fixed mold 10 and the movable mold 13, the skin material 6 is arranged so that the acrylic resin material 6 a side faces the movable mold 13.

As shown in FIG. 4, the position of the cavity surface 13a when the skin material 6 is sandwiched is a position where the cavity surface 13a enters the cavity 11 by a depth d from the mating surface 10a of the fixed mold 10. At the time of trimming described later, this depth d
Is cut, the depth d is set to about 1 mm to about 2 mm required for cutting.

Next, as shown in FIG. 3, steam is supplied into the cavity 11 from the air holes 12 of the fixed mold 10 and the slits 15 of the movable mold 13 as shown by arrows b and c, and the entire skin material 6 is removed. Heat (K2). For this heating, for example, 1
Steam between 10 ° C and 120 ° C is used.

When the skin material 6 is heated, the skin material 6 is preformed (K3). As shown in FIG. 5, the preliminary molding is performed by sucking the inside of the cavity 11 as shown by an arrow e from the air hole 12 of the fixed mold 10 by vacuum pressure.
Due to this vacuum pressure, the skin material 6 at the portion facing the cavity 11 of the fixed mold 10 is pulled in the left direction (suction direction) and adheres to the inner surface of the fixed mold 10, and the acrylic resin material 6a of the skin material 6 A skin material cavity 6c substantially corresponding to the inner surface shape of the fixed mold 10 is formed on the side.

At this time, since the skin material 6 is heated, the skin material 6 is in a more flexible state, and is brought into close contact with the inner surface of the fixed mold 10 by the vacuum pressure. The vacuum pressure is set to, for example, -760 mmHg, and the heating step (K
The total time of 2) and the preliminary molding step (K3) is set to, for example, about 1 minute.

When the skin material 6 is preformed, beads 7 are filled in the skin material cavity 10 (K4). As shown in FIG. 6, the filling of the beads 7 is performed by removing the filling port plug 18 that seals the filling port 17 of the movable mold 13.
7, the steam path 14 of the movable mold 13 and the slit 15
Is sucked as indicated by an arrow g. As a result, a predetermined amount of the beads 7 is injected into the skin material cavity 6c through the filling port 17 into the skin material cavity 6c as shown by the arrow f. The beads 7 injected into the skin material cavity 6c have a foaming ratio of, for example, about 10 times, and are pre-foamed to 8 to 9 times a pellet containing a foaming material capable of foaming to about 2.5 mm in diameter. . The use of the pre-foamed beads can reduce the foaming time of the beads 7, but it is not always necessary to use the beads 7 pre-foamed.

When a predetermined amount of the beads 7 is injected into the skin material cavity 6c, as shown in FIG. 7, steam is supplied from the slit 15 through the steam passage 14 as indicated by an arrow h to heat molding ( K5). The steam used for this heat molding also has a value of 1 in the same manner as the heating step K2 for the skin material 6.
Steam of 10 ° C. to 120 ° C. is used, and the supply of the steam causes the beads 7 injected into the skin material cavity 6c to foam to a predetermined magnification to form the foamed resin body 2.

When the beads 7 foam in the skin material cavity 10, the skin material 6 is moved by the pressure at the time of foaming.
Is pressed down with a predetermined pressure on the inner surface of the. At the same time, due to the heat in the fixed mold 10 and the movable mold 13 and the pressure at which the beads 7 foam, the foamed beads 7 and the acrylic resin material 6a side of the skin material 6 come into close contact, and the acrylic resin material 6a
The surface of the bead 7 that adheres to the surface is dissolved to form an adhesive portion, and both are directly adhered. This uses an acrylic resin material 6a which has a high affinity for the beads 7 which is a foamed resin material and which can be directly bonded to the beads 7 by applying heat and pressure without using an adhesive, as the skin material 6. That's why.

Next, while the foamed resin body 2 is softened at a high temperature, the movable mold 13 is opened as shown in FIG. Then, the nonwoven fabric 10 is arranged between the fixed mold 10 and the movable mold 13 so as to cover the molding surface 3 that is not covered with the skin material 6 and the foamed resin body 2 is exposed. This nonwoven fabric 9
Acrylic fiber non-woven fabric with breathability, thickness about 1
mm to about 0.05 mm.

Then, the movable mold 13 is closed again. Then, the nonwoven fabric 9 is pressed against the molding surface 3 by the cavity surface 13c of the movable mold 13 (the direction of the arrow i in FIG. 8).
At this time, as shown in FIG. 9, air between the nonwoven fabric 9 and the molding surface 3 is generated by the nonwoven fabric 9, the slit 15, and the steam passage 14.
And is discharged out of the movable mold 13 as shown by the arrow j. Therefore, no air remains between the nonwoven fabric 9 and the molding surface 3, and the nonwoven fabric 9 comes into close contact with the molding surface 3.

While the molding surface 3 is still softened at a high temperature, the acrylic fiber-based nonwoven fabric 9 is pressed against the molding surface 3 at a high pressure.
Is directly bonded to the molding surface 3 (K6). Then, the surface of the nonwoven fabric 9 adhered to the molding surface 3 becomes a new molding surface 9a.

In this state, cooling (K7) by vacuum suction and spraying water, followed by demolding (K8),
As shown in FIG. 10, the molded product 8 is taken out from the fixed mold 10 and the movable mold 13. Then, as shown in FIG. 11, the molded product 8 is placed horizontally, and a rotary blade 19 such as a router having a cylindrical shape and having cutting blades on the end face and side faces is moved in the direction of arrow k, and the depth shown in FIG. At the position d, the skin material 6 and the nonwoven fabric 9 protruding from the molding surface 9a are trimmed (K9). As a result, as shown in FIG.
The end face 6d of the skin material 6 in FIG. 12 forms a part of the new molding surface 9a, and the end face of the nonwoven fabric 9 is covered with the skin material 6. Finally, by curing (K10), the foamed resin product 1 in which the surface is covered with the skin material 6 and the inside is filled with the foamed resin material is molded. The nonwoven fabric 9 is adhered to the surface not covered with the skin material 6.

According to the present embodiment, after the preliminary molding and the molding of the foamed resin material are completed, the movable mold 13 is opened, and the nonwoven fabric 9 having a size capable of covering the molding surface 3 and having air permeability is placed between the molds. The movable mold 13 is closed again, and the nonwoven fabric 9 is pressed against the softened molding surface 3 by the cavity surface 13 a of the movable mold 13, and the nonwoven fabric 9 is brought into close contact with the molding surface 3. And
Beads 7, which are granular foamed resin materials, are formed by foaming,
The molding surface 3 having the slit trace 4 formed by the slit 15 and the filling port trace 5 formed by the gap between the filling port 17 and the filling port plug 18 is hidden under the nonwoven fabric 9. For this reason, the molded foamed resin body 2 is not exposed, and the foamed resin product 1 having a new molding surface 9a which is good in appearance and excellent in touch can be obtained.

The portion of the foamed resin body 2 projecting from the new molding surface 9a is trimmed. The skin material 9 covers the end surface of the new molding surface 9a. For this reason,
The end surface of the nonwoven fabric 9 can be finished cleanly, and the end surface of the nonwoven fabric 9 is covered with the skin material, so that the end surface of the nonwoven fabric 9 can be prevented from peeling.

Further, the molding surface 3 of the foamed resin body 2 and the nonwoven fabric 9 are brought into close contact with each other due to the heat in the mold and the pressing force of the mold, and the two are directly adhered to each other. For this reason, application | coating of an adhesive becomes unnecessary, reduction of material cost and improvement of work efficiency can be achieved, and the inexpensive foamed resin product 1 can be obtained.

In this embodiment, an acrylic fiber non-woven fabric is used as the non-woven fabric 9 and the non-woven fabric 9 is adhered to the molding surface 3 without using an adhesive. However,
The material of the nonwoven fabric 9 is not limited to this, and for example, a polypropylene-based or rayon-based nonwoven fabric can be used. When these nonwoven fabrics 9 are used, a thermosetting adhesive is applied to the side that comes into contact with the molding surface 3 before molding, while taking care not to impair the air permeability of the nonwoven fabric 9. Then, in the molding process, the adhesive exerts an adhesive force due to the heat of the molding surface 3, and the nonwoven fabric 9 adheres to the molding surface 3.

[0036]

According to the first aspect of the present invention, after completion of the preforming and the molding of the foamed resin material, one or both of the molds or the other mold is opened to cover the molding surface. A nonwoven fabric having a size and air permeability is placed between both molds, one or both molds are closed, and the nonwoven fabric is pressed through the other mold onto the softened molding surface. Then, the nonwoven fabric is brought into close contact with the molding surface. Therefore, the molded surface on which the trace of the slit generated during foaming is exposed is not covered with the nonwoven fabric and is exposed, so that a foamed resin product having a new molded surface with good appearance and excellent touch can be obtained.

According to the second aspect of the present invention, the portion of the foamed resin body projecting from the new molding surface is trimmed. The skin material covers the end surface of the new molding surface. For this reason, the end surface of the nonwoven fabric can be finely finished, and the end surface of the nonwoven fabric is covered with the skin material, thereby preventing the end surface of the nonwoven fabric from peeling.

According to the fourth aspect of the present invention, the foamed resin material and the nonwoven fabric come into close contact with each other due to the heat in the mold and the pressing force of the mold, and the two are directly adhered to each other. For this reason, it is not necessary to apply an adhesive, so that material costs can be reduced and work efficiency can be improved.

According to the fifth aspect of the present invention, the nonwoven fabric having air permeability is in close contact with the molding surface having the slit marks formed by the foaming of the granular foamed resin material of the foamed resin product. ing. For this reason, the foamed resin product does not expose the foamed resin material, and has a good appearance and excellent touch.

According to the invention of claim 6, the end face of the nonwoven fabric is covered with the skin material. For this reason, peeling of the nonwoven fabric from the end surface can be prevented without exposing the end surface of the nonwoven fabric.

According to the invention of claim 8, the nonwoven fabric is an acrylic fiber nonwoven fabric, and the nonwoven fabric is directly bonded to the foamed resin material. Since no adhesive is used, material costs and operation costs can be reduced, and an inexpensive foamed resin product can be obtained.

[0042]

[Brief description of the drawings]

FIG. 1 is a process chart showing one embodiment of a method for molding a foamed resin product according to the present invention.

FIG. 2 is a sectional view showing a set state of the skin material.

FIG. 3 is a cross-sectional view showing a heating state of the skin material.

FIG. 4 is an enlarged view taken along a line IV in FIG. 3;

FIG. 5 is a sectional view showing a preformed state of the skin material.

FIG. 6 is a cross-sectional view showing a filled state of the beads.

FIG. 7 is a sectional view showing a foamed state of the beads.

FIG. 8 is a sectional view showing a state where the movable mold is opened.

FIG. 9 is a sectional view showing a state in which the movable mold is closed again.

FIG. 10 is a cross-sectional view showing the detached state.

FIG. 11 is a cross-sectional view showing how the foamed resin body is trimmed.

FIG. 12 is a sectional view of the foamed resin product.

FIG. 13 is an enlarged view taken along the line XIII in FIG. 12;

FIG. 14 is a molding view of the foamed resin product.

FIG. 15 is a sectional view of a mold showing a conventional method for molding a foamed resin product.

FIG. 16 is a molding view of a conventional foamed resin product.

[Explanation of symbols]

 1 ···· Foamed resin product 2 ···· Foamed resin material 3, 9a ··· Molding surface 4 ····· Slit mark 5 ····· Filling Mouth mark 6 ... Skin material 9 ... Non-woven fabric 10 ... Fixed mold 11 ... Cavity 12 ... Ventilation hole 13 ... ... Movable type 14 ... Steam passage 15 ... Slit 17 ... Filling port 19 ... Rotary blade 18 ... Filling port plug

 ──────────────────────────────────────────────────の Continued on the front page (72) Inventor Seiji Ohashi 260 Miyanomachi, Nishio City, Aichi Prefecture Kanayama Kasei Co., Ltd. F term (reference) 4F100 AK27C AR00A BA03 BA07 BA10A BA10C DG15 DG15C DJ01 DJ01B EA011 EC01C EC012 EC18C EH31B EH311 EH51A EH511 EJ02B EJ022 EJ17C EJ172 EJ24A EJ241 EJ36 EJ363 EJ42B EJ422 EJ50 EJ93 GB33 GB81 JK14 JL02 JL03 4F202 AD05 AD08 AD16 AD27 AG03 AG20 AH26 AH51 CA24 CB01 CQ01 CQ06 4F212 AD05 AD03 AUD13 AD12

Claims (8)

[Claims] 1. A resin-made sheet-shaped skin material is sandwiched between mating surfaces of two molds so as to face a cavity formed in at least one of a pair of molds, and the sandwiched skin material is removed. Heating in a mold, vacuum suction in the cavity through a vent formed in the one mold and opening into the cavity, pre-molds the skin material along the surface of the cavity, A granular foam resin material is filled into the skin material cavity formed by the formed skin material and the cavity surface facing the cavity of the other mold through the foam resin material filling port formed in the other mold. After that, steam is supplied into the skin material cavity through a steam supply hole formed in the other mold and opened into the skin material cavity, and the foamed resin material is heated by the steam to form the foamed resin material. Foamed in the skin material cavity, Due to the heat in the mold and the pressure at which the foamed resin material foams, the foamed foamed resin material and the skin material adhere to each other, and at the same time, the foamed wood material is molded along the skin material cavity. Open the mold or the other mold or both molds, the non-coated surface of the skin material, the nonwoven surface having air permeability and large enough to cover the molding surface where the foamed resin material is exposed Placed between the molds, closing one or both molds of one mold or the other mold, pressing the nonwoven fabric through the other mold against the softened molding surface, and applying the nonwoven fabric to the molding surface. A method for molding a foamed resin product, characterized by being adhered to each other. 2. The skin material is sandwiched between the mating surfaces of the two molds with the cavity surface being inserted in a predetermined amount in the cavity direction, and then a portion of the skin material sandwiched between the mating surfaces. More, the molding surface is retracted by a predetermined amount in the cavity direction to mold the molding surface, and the nonwoven fabric is brought into close contact with the molding surface to release a foamed resin body having a new molding surface, and then the foamed resin body is molded. 2. The method for molding a foamed resin product according to claim 1, wherein a portion protruding from a new molding surface is trimmed. 3. The nonwoven fabric as described above, while ensuring air permeability.
The foam according to claim 1 or 2, wherein a non-woven fabric having an adhesive applied to a surface thereof in contact with the molding surface is used, and the non-woven fabric is adhered to the molding surface via the adhesive. Molding method for resin products. 4. An acrylic fiber nonwoven fabric is used as said nonwoven fabric, and said nonwoven fabric is directly bonded to said foamed resin material by a temperature in said mold and a pressing force of said other mold. Or a method for molding a foamed resin product according to claim 2. 5. A foamed resin product in which the surface of a foamed resin material is made of resin and covered with a sheet-like skin material, wherein a ventilation surface is formed on an uncoated surface of the skin material and on which the foamed resin material is exposed. A foamed resin product characterized in that a nonwoven fabric having a property is adhered. 6. The foamed resin product according to claim 5, wherein an end face of said nonwoven fabric is covered with said skin material. 7. The method according to claim 5, wherein the nonwoven fabric is adhered to the molding surface via an adhesive.
The foamed resin product according to the above. 8. The foamed resin product according to claim 5, wherein an acrylic fiber nonwoven fabric is used as the nonwoven fabric, and the nonwoven fabric is directly bonded to the foamed resin material.