JP2000321430A - Polarizing plate and its production - Google Patents
Polarizing plate and its productionInfo
- Publication number
- JP2000321430A JP2000321430A JP11134521A JP13452199A JP2000321430A JP 2000321430 A JP2000321430 A JP 2000321430A JP 11134521 A JP11134521 A JP 11134521A JP 13452199 A JP13452199 A JP 13452199A JP 2000321430 A JP2000321430 A JP 2000321430A
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- polarizing plate
- film
- polarizing
- protective film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 56
- 230000001070 adhesive effect Effects 0.000 claims abstract description 56
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 46
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 46
- 230000001681 protective effect Effects 0.000 claims abstract description 37
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000012790 adhesive layer Substances 0.000 claims abstract description 21
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000010030 laminating Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 9
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 9
- 239000012948 isocyanate Substances 0.000 claims abstract description 6
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 239000011347 resin Substances 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 15
- -1 cyclic olefin Chemical class 0.000 claims description 9
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 8
- 239000011550 stock solution Substances 0.000 claims description 8
- 239000010410 layer Substances 0.000 claims description 5
- 230000010287 polarization Effects 0.000 abstract description 16
- 235000019422 polyvinyl alcohol Nutrition 0.000 abstract 3
- 239000011241 protective layer Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 11
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 230000035699 permeability Effects 0.000 description 9
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 239000002904 solvent Substances 0.000 description 8
- 238000002834 transmittance Methods 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 7
- 238000003475 lamination Methods 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 229910052740 iodine Inorganic materials 0.000 description 6
- 239000011630 iodine Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229920001169 thermoplastic Polymers 0.000 description 6
- 239000004416 thermosoftening plastic Substances 0.000 description 6
- 239000003522 acrylic cement Substances 0.000 description 5
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 5
- 239000004327 boric acid Substances 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 238000007127 saponification reaction Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 4
- 229920006254 polymer film Polymers 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 3
- 239000004848 polyfunctional curative Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 229920002978 Vinylon Polymers 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000002075 main ingredient Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 102100029777 Eukaryotic translation initiation factor 3 subunit M Human genes 0.000 description 1
- 101001012700 Homo sapiens Eukaryotic translation initiation factor 3 subunit M Proteins 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- DPOPAJRDYZGTIR-UHFFFAOYSA-N Tetrazine Chemical compound C1=CN=NN=N1 DPOPAJRDYZGTIR-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 150000002848 norbornenes Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 208000019585 progressive encephalomyelitis with rigidity and myoclonus Diseases 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Liquid Crystal (AREA)
- Surface Treatment Of Optical Elements (AREA)
- Polarising Elements (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、長期に渡る耐湿熱
性と光学特性に優れた高偏光度偏光板、特に液晶ディス
プレー(LCD)用に有用な高偏光度偏光板に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high polarization degree polarizing plate having excellent long term wet heat resistance and excellent optical properties, and more particularly to a high polarization degree polarizing plate useful for a liquid crystal display (LCD).
【0002】[0002]
【従来の技術】従来の高偏光度偏光板は、ポリビニルア
ルコール系(以下、PVAという)フィルムにヨウ素又
は2色性染料を吸着配向させた偏光膜に、保護膜である
トリアセチルアセテートフィルム(以下、TACとい
う)を、接着剤であるPVA樹脂の水溶液が未乾燥又は
半乾燥の流動性がある状態で積層したものが一般的であ
った。このような簡単な積層方法が可能であるのは、T
ACの吸水率が3〜6%と大きく、積層直後に存在する
水分が偏光膜(吸水率は一般に3〜7%である)とTA
Cとに吸収され、そして、やがてその表面から蒸散され
るからである。このようにTACは吸水率が高いがため
の利点もある反面、透湿度も400〜600g/m2・
dayと大きいため、TACを保護膜とする偏光板は高
温多湿の環境下での偏光性能の低下が激しかった。2. Description of the Related Art Conventionally, a polarizing plate having a high degree of polarization has a polarizing film in which iodine or a dichroic dye is adsorbed and oriented on a polyvinyl alcohol (hereinafter referred to as PVA) film, and a triacetyl acetate film (hereinafter referred to as a protective film). , TAC) were generally laminated in a state where an aqueous solution of a PVA resin as an adhesive had an undried or semi-dried fluidity. Such a simple lamination method is possible because T
The water absorption of AC is as large as 3 to 6%, and the water existing immediately after lamination is a polarizing film (water absorption is generally 3 to 7%) and TA.
C and is eventually evaporated from its surface. As described above, TAC has an advantage due to a high water absorption, but also has a moisture permeability of 400 to 600 g / m 2.
Due to the large day, the polarization performance of the polarizing plate using TAC as a protective film under a high temperature and high humidity environment was significantly reduced.
【0003】このため透湿度が小さい樹脂からなるフィ
ルムを保護膜とする偏光板が提案されている。例えば、
特開平5−212828号公報では、PVAシートの少
なくとも一面に、アクリル系粘着剤を介して低透湿度の
熱可塑性飽和ノルボルネン系樹脂シートが積層され、加
熱圧着されてなることを特徴とする複合シートが開示さ
れている。また、特開平10−130402号公報では
低透湿度の高分子フィルム、好ましくは芳香環含有モノ
マー単位の結合量が20重量%以上である熱可塑性ノル
ボルネン系樹脂からなる高分子フィルムが開示されてい
る。For this reason, a polarizing plate using a film made of a resin having low moisture permeability as a protective film has been proposed. For example,
JP-A-5-212828 discloses a composite sheet characterized in that a thermoplastic saturated norbornene resin sheet having low moisture permeability is laminated on at least one surface of a PVA sheet via an acrylic pressure-sensitive adhesive, and then heated and pressed. Is disclosed. JP-A-10-130402 discloses a polymer film having a low moisture permeability, preferably a polymer film made of a thermoplastic norbornene-based resin having an aromatic ring-containing monomer unit binding amount of 20% by weight or more. .
【0004】しかしながら、前記各号公報の保護膜は吸
水性やある種の溶剤に対する耐性に欠けるためか、PV
A偏光膜と保護膜とを貼着するのに、TACの場合に比
し煩雑で生産性に劣る方法によっている。即ち、特開平
5−212828号公報では、(1)水系エマルジョン
型のアクリル系粘着剤を用いて貼着する方法(2)PV
Aシートに溶剤型のアクリル系粘着剤を塗布し、溶剤を
揮発させた後、熱可塑性飽和ノルボルネン型シートと貼
着する方法(3)酢酸エチル、メチルエチルケトン等の
エステル系、ケトン系、アルコール系等の熱可塑性ノル
ボルネン系樹脂の貧溶媒であって、アクリル系粘着剤が
可溶な溶剤を用いたアクリル系粘着剤を用いる方法
(4)溶剤型アクリル系粘着剤を離型膜(セパレータ
ー)などに塗布し、溶剤を揮発させた後、熱可塑性飽和
ノルボルネン型樹脂シートに転写し、PVAシートと貼
着する方法などが採用されている。そしてアクリル系粘
着剤の塗布厚みは、10〜50μmであり、前記(1)
〜(4)のいずれの方法においても、塗布後、溶剤や水
を加熱(例えば溶剤の場合には、塗布後、60〜110
℃で1〜5分)によって揮発させ、次いで、PVAシー
トと熱可塑性飽和ノルボルネン型樹脂シートとを貼り合
わせ、50〜120℃の温度範囲で加熱し、1〜5分保
ち、次いで1〜10kg/cm2で加圧することにより
接着している。However, the protective film disclosed in each of the above publications lacks water absorbency and resistance to certain solvents.
The method of attaching the A-polarizing film and the protective film is complicated and inferior in productivity to the case of TAC. That is, JP-A-5-212828 discloses (1) a method of attaching using an aqueous emulsion type acrylic pressure-sensitive adhesive (2) PV
A method in which a solvent-type acrylic pressure-sensitive adhesive is applied to the A sheet, the solvent is volatilized, and the sheet is adhered to a thermoplastic saturated norbornene-type sheet. (3) Ester, ketone, alcohol, etc. such as ethyl acetate and methyl ethyl ketone Using an acrylic pressure-sensitive adhesive that is a poor solvent for the thermoplastic norbornene-based resin of which the acrylic pressure-sensitive adhesive is soluble (4) A solvent-type acrylic pressure-sensitive adhesive is used for a release film (separator), etc. After applying and volatilizing the solvent, a method of transferring to a thermoplastic saturated norbornene-type resin sheet and sticking it to a PVA sheet is adopted. The coating thickness of the acrylic pressure-sensitive adhesive is 10 to 50 μm,
In any of the methods (1) to (4), after coating, the solvent or water is heated (for example, in the case of a solvent, 60 to 110 after coating).
At 1 ° C. for 1 to 5 minutes), then the PVA sheet and the thermoplastic saturated norbornene-type resin sheet are bonded together, heated in a temperature range of 50 to 120 ° C., kept for 1 to 5 minutes, and then 1 to 10 kg / Adhesion is performed by pressing at cm 2 .
【0005】また、特開平10−130402号公報で
は、離型膜の表面に、アクリル系粘着剤をバーコーター
を用いて、厚さ20μmに塗布し、80℃で2分間乾燥
し、高分子フィルムに転写し、PVA偏光膜の両面に、
アクリル系粘着剤層を介して前記高分子フィルムを貼付
け、90℃で2時間保持し、5kg/cm2加圧して接
着する方法が実施例で開示されている。In Japanese Patent Application Laid-Open No. 10-130402, an acrylic pressure-sensitive adhesive is applied to a thickness of 20 μm on a surface of a release film using a bar coater, and dried at 80 ° C. for 2 minutes to form a polymer film. Transferred to both sides of the PVA polarizing film,
An example discloses a method in which the polymer film is attached via an acrylic pressure-sensitive adhesive layer, held at 90 ° C. for 2 hours, and bonded by applying a pressure of 5 kg / cm 2 .
【0006】このような煩雑な積層方法を回避するもの
として例えば特開平8−5836号公報がある。これ
は、PVA偏光膜の両面あるいは片面に吸水率が大きい
保護膜(例えばTAC)を、前記PVA偏光膜/TAC
積層方法と同じ方法で貼り合わせ(接着剤としては、ポ
リビニルアルコール系樹脂、アクリル系樹脂、ウレタン
系樹脂等)、さらに保護膜の上に低透湿度の保護フィル
ムを貼り合わせる方法が開示されている。Japanese Patent Application Laid-Open No. 8-5836 discloses a method for avoiding such a complicated laminating method. This is because a protective film (for example, TAC) having a large water absorption is provided on both sides or one side of the PVA polarizing film, and the PVA polarizing film / TAC is used.
A method is disclosed in which bonding is performed by the same method as the laminating method (as an adhesive, a polyvinyl alcohol-based resin, acrylic resin, urethane-based resin, etc.), and furthermore, a protective film having low moisture permeability is bonded on the protective film. .
【0007】[0007]
【発明が解決しようとする課題】液晶ディスプレー(L
CD)は近年益々高画質化が図られ、また、用途展開も
多岐に渡ってきている。例えば、車載用の場合には高温
多湿の環境下での使用が想定されるので、これに使用さ
れる偏光板にも過酷なまでの耐湿熱性が要求される。The liquid crystal display (L)
In recent years, CDs have been increasingly improved in image quality, and their applications have also been diversified. For example, in the case of an in-vehicle use, use in a high-temperature and high-humidity environment is assumed, and therefore, a polarizing plate used for the same is required to have severe humidity and heat resistance.
【0008】しかしながら、前記した特開平5−212
828号公報、特開平10−130402号公報のもの
は、偏光膜と保護膜との接着力は結構あるにもかかわら
ず、長期に渡る耐湿熱性が十分あるとは言い難いもので
ある。同様に、特開平8−5836号公報のものは、長
期に渡る耐湿熱性が十分あるとは言い難く、さらに、保
護膜と保護フィルムとを必要とするため、コスト的にも
工程的にも汎用性があるとは言い難いものである。However, Japanese Patent Laid-Open No. Hei 5-212
No. 828 and Japanese Patent Application Laid-Open No. 10-130402 disclose that although the adhesive strength between the polarizing film and the protective film is quite high, the wet heat resistance over a long period is not sufficient. Similarly, Japanese Patent Application Laid-Open No. 8-5836 is not sufficiently resistant to moisture and heat over a long period of time, and requires a protective film and a protective film. It is hard to say that there is sexuality.
【0009】本発明の第1の課題は、複雑な構成を必要
とせず、長期に渡って耐湿熱性に優れた高偏光度偏光板
を提供することにある。A first object of the present invention is to provide a polarizing plate having a high degree of polarization, which does not require a complicated structure and has excellent wet heat resistance over a long period of time.
【0010】第2の課題は、複雑な工程を必要とせず
に、前記第1の課題を解決する具体的製造方法を提供す
ることにある。A second object is to provide a specific manufacturing method that solves the first problem without requiring complicated steps.
【0011】[0011]
【課題を解決するための手段】前記の課題を解決する手
段として本発明は、PVA偏光膜の少なくとも1方の面
に接着剤層を介して環状オレフィン系樹脂を主成分とす
る保護膜を積層してなる偏光板において、該接着剤がポ
リビニルアルコール系接着剤と2液タイプ接着剤の混合
物である偏光板であることを特徴とする。According to the present invention, as a means for solving the above problems, a protective film mainly composed of a cyclic olefin resin is laminated on at least one surface of a PVA polarizing film via an adhesive layer. Wherein the adhesive is a polarizer that is a mixture of a polyvinyl alcohol-based adhesive and a two-component adhesive.
【0012】また、前記2液タイプ接着剤がアクリル系
主剤とイソシアネート系硬化剤を主成分とする接着剤で
あることを特徴とする。Further, the two-liquid type adhesive is characterized in that it is an adhesive containing an acrylic main agent and an isocyanate-based curing agent as main components.
【0013】また、接着剤原液が完全には乾燥していな
い状態で、偏光膜と保護膜とを積層する工程を含む偏光
板の製造方法であることを特徴とする。[0013] The present invention is also directed to a method for producing a polarizing plate, which comprises a step of laminating a polarizing film and a protective film in a state where the stock solution of the adhesive is not completely dried.
【0014】また、PVA偏光膜の少なくとも1方の面
に接着剤層を介して環状オレフィン系樹脂を主成分とす
る保護膜を積層してなる偏光板において、該接着剤層が
ポリビニルアルコール系接着剤層と2液タイプ接着剤層
の積層構成からなる層である偏光板であることを特徴と
する。Further, in a polarizing plate comprising a protective film mainly composed of a cyclic olefin resin laminated on at least one surface of a PVA polarizing film via an adhesive layer, the adhesive layer is formed of a polyvinyl alcohol-based adhesive. It is a polarizing plate which is a layer having a laminated structure of an agent layer and a two-liquid type adhesive layer.
【0015】また、前記2液タイプ接着剤がアクリル系
主剤とイソシアネート系硬化剤を主成分とする接着剤で
あるであることを特徴とする。Further, the two-part adhesive is characterized in that it is an adhesive mainly composed of an acrylic main agent and an isocyanate-based curing agent.
【0016】さらに、ポリビニルアルコール系接着剤原
液又は2液タイプ接着剤原液が完全には乾燥していない
状態で、偏光膜と保護膜とを積層する工程を含む偏光板
の製造方法であることを特徴とする。Further, the present invention relates to a method for producing a polarizing plate, which comprises a step of laminating a polarizing film and a protective film in a state in which a stock solution of a polyvinyl alcohol-based adhesive or a stock solution of a two-component adhesive is not completely dried. Features.
【0017】[0017]
【発明の実施の形態】本発明の偏光膜は、ポリビニルア
ルコール又はその誘導体からなるフィルムを1軸延伸配
向した後、ヨウ素を吸着させ、ホウ酸水処理し、緊張下
で乾燥することにより製造される。あるいは、ポリビニ
ルアルコール又はその誘導体からなるフィルムをヨウ素
の水溶液に浸漬してヨウ素を吸着させた後、ホウ酸水中
で1軸延伸配向し、緊張下で乾燥することからも得られ
る。ヨウ素の代わりに、アゾ系、アントラキノン系、テ
トラジン系等の二色性染料を用いた偏光膜も同様にして
製造される。かくして得られる偏光膜の偏光度は、好ま
しくは90.0%以上、より好ましくは99.0%以
上、さらに好ましくは99.9%以上である。BEST MODE FOR CARRYING OUT THE INVENTION The polarizing film of the present invention is produced by uniaxially stretching a film made of polyvinyl alcohol or a derivative thereof, adsorbing iodine, treating with boric acid water, and drying under tension. You. Alternatively, it can be obtained by immersing a film made of polyvinyl alcohol or a derivative thereof in an aqueous solution of iodine to adsorb iodine, orienting uniaxially in boric acid water, and drying under tension. Instead of iodine, a polarizing film using a dichroic dye such as an azo, anthraquinone, or tetrazine dye is similarly produced. The polarization degree of the polarizing film thus obtained is preferably 90.0% or more, more preferably 99.0% or more, and further preferably 99.9% or more.
【0018】本発明の環状オレフィン系樹脂とは一般的
な総称であり、具体的には、(a)環状オレフィンの開
環(共)重合体を必要に応じ水素添加した重合体、
(b)環状オレフィンの付加(共)重合体、(c)環状
オレフィンとエチレン、プロピレン等α−オレフィンと
のランダム共重合体、(d)前記(a)〜(c)を不飽
和カルボン酸やその誘導体等で変性したグラフト変性体
等が例示できる。環状オレフィンとしては特に限定する
ものではなく、例えばノルボルネンやテトラシクロドデ
センが例示できる。環状オレフィン系樹脂には紫外線吸
収剤、アンチブロッキング剤、滑剤、静電気防止剤、安
定剤等各種公知の添加剤を合目的に添加してもよい。The cyclic olefin-based resin of the present invention is a general generic name. Specifically, (a) a polymer obtained by hydrogenating a ring-opening (co) polymer of a cyclic olefin as required,
(B) an addition (co) polymer of a cyclic olefin, (c) a random copolymer of a cyclic olefin and an α-olefin such as ethylene or propylene, or (d) an unsaturated carboxylic acid or (a) to (c). Examples thereof include a graft-modified product modified with a derivative thereof. The cyclic olefin is not particularly limited, and examples thereof include norbornene and tetracyclododecene. Various known additives such as an ultraviolet absorber, an anti-blocking agent, a lubricant, an antistatic agent and a stabilizer may be added to the cyclic olefin resin for the purpose.
【0019】環状オレフィン系樹脂から保護膜を得る方
法は特に限定はなく、例えば押出し法、カレンダー法等
熱可塑性を利用した方法でも良いが、異物の除去(フィ
ルターによる濾過)、偏肉精度、無配向等の点から、溶
液流延法による製造方法がより望ましい。The method for obtaining the protective film from the cyclic olefin-based resin is not particularly limited. For example, a method utilizing thermoplasticity such as an extrusion method or a calendering method may be used. From the viewpoint of orientation and the like, a production method by a solution casting method is more desirable.
【0020】溶液流延法に用いる溶剤としては、シクロ
ヘキサン、シクロヘキセン等の脂環式炭化水素及びそれ
らの誘導体、トルエン、キシレン、エチルベンゼン等の
芳香族炭化水素及びそれらの誘導体が例示できる。溶剤
は1種類でもよいが溶液粘度や乾燥条件によっては平滑
な膜が得にくい場合がある。そのときには、レベリング
剤を液に添加するか、あるいは沸点の差が10℃以上あ
る少なくとも2種類の混合溶剤を用いることにより望ま
しい膜が得られる。保護膜の厚さは通常5〜150μ
m、好ましくは10〜100μm、さらに好ましくは2
0〜60μmが望ましい。厚さが薄すぎる場合は取り扱
いにくく、厚すぎる場合は後記する積層後の放置時間が
長くなる傾向にある。Examples of the solvent used in the solution casting method include alicyclic hydrocarbons such as cyclohexane and cyclohexene and derivatives thereof, and aromatic hydrocarbons such as toluene, xylene and ethylbenzene and derivatives thereof. One type of solvent may be used, but it may be difficult to obtain a smooth film depending on the solution viscosity and drying conditions. At that time, a desirable film can be obtained by adding a leveling agent to the liquid or by using at least two kinds of mixed solvents having a difference in boiling point of 10 ° C. or more. The thickness of the protective film is usually 5-150μ.
m, preferably 10 to 100 μm, more preferably 2
0 to 60 μm is desirable. If the thickness is too thin, it is difficult to handle, and if it is too thick, the standing time after lamination described later tends to be long.
【0021】偏光膜との接着性や(液晶基板と接着する
ための)粘着剤との接着性を向上させるため、保護膜の
表面にコロナ放電処理、オゾンの吹き付け、紫外線照
射、火炎処理、化学薬品処理、その他公知の表面処理を
施してもよい。処理程度は濡れ張力が40dyn/cm
以上、好ましくは50dyn/cm以上、さらに好まし
くは55dyn/cm以上となる程度が望ましい。In order to improve the adhesiveness to the polarizing film and the adhesive to adhere to the liquid crystal substrate, the surface of the protective film is subjected to corona discharge treatment, ozone spraying, ultraviolet irradiation, flame treatment, chemical treatment, and the like. Chemical treatment and other known surface treatments may be applied. For treatment degree, wetting tension is 40 dyn / cm
As described above, the density is preferably 50 dyn / cm or more, more preferably 55 dyn / cm or more.
【0022】本発明のポリビニルアルコール系接着剤と
は、酢酸ビニル樹脂をけん化処理して得られる樹脂を主
成分とするものであり、好ましくはけん化度が70〜9
9%、重合度が200〜3000のものである。合目的
に他のモノマー、例えば、アクリル酸、クロトン酸、イ
タコン酸等を数モル%程度共重合したものや、例えば、
アルキル基やエポキシ基等で変性したものであってもよ
い。The polyvinyl alcohol-based adhesive of the present invention comprises a resin obtained by saponifying a vinyl acetate resin as a main component, and preferably has a saponification degree of 70 to 9
9% and a polymerization degree of 200 to 3000. For the purpose, other monomers such as acrylic acid, crotonic acid, itaconic acid and the like are copolymerized by about several mol%, and, for example,
It may be modified with an alkyl group, an epoxy group or the like.
【0023】本発明の2液タイプ接着剤とは、主剤と、
主剤と反応して硬化させる硬化剤とからなるものであれ
ば特に限定するものではなく、例えば、エポキシ系、ウ
レタン系、アクリル系接着剤が例示できる。耐湿熱性の
点からは、イソシアネート基と反応する官能基を有す
る、例えばアクリル酸等を共重合したアクリル系主剤
と、イソシアネート系硬化剤とからなるアクリル系接着
剤が最も好ましい。The two-part adhesive of the present invention comprises:
There is no particular limitation as long as the curing agent is made of a curing agent that reacts with the main agent to cure, and examples thereof include an epoxy-based, urethane-based, and acrylic-based adhesive. From the viewpoint of wet heat resistance, an acrylic adhesive composed of an acrylic main agent having a functional group which reacts with an isocyanate group, for example, an acrylic main agent obtained by copolymerizing acrylic acid and the like, and an isocyanate-based curing agent is most preferable.
【0024】本発明の1つの形態は、PVA偏光膜の少
なくとも1方の面に接着剤層を介して環状オレフィン系
樹脂を主成分とする保護膜を積層してなる偏光板におい
て、該接着剤としてポリビニルアルコール系接着剤と2
液タイプ接着剤の混合物を用いるものである。混合比
は、2液タイプ接着剤の固形分100重量部に対してポ
リビニルアルコール系接着剤の固形分が好ましくは1〜
300重量部、より好ましくは3〜200重量部、さら
に好ましくは5〜80重量部が望ましい。なお、2液タ
イプ接着剤の主剤と硬化剤の混合比は、各々の官能基の
量によって、適宜決めればよい。One embodiment of the present invention relates to a polarizing plate comprising a protective film mainly composed of a cyclic olefin resin laminated on at least one surface of a PVA polarizing film via an adhesive layer. As a polyvinyl alcohol adhesive and 2
A mixture of liquid type adhesives is used. The mixing ratio is preferably such that the solid content of the polyvinyl alcohol-based adhesive is 1 to 100 parts by weight of the solid content of the two-component adhesive.
300 parts by weight, more preferably 3 to 200 parts by weight, still more preferably 5 to 80 parts by weight. The mixing ratio of the main agent and the curing agent of the two-component adhesive may be determined appropriately depending on the amount of each functional group.
【0025】偏光板の長期に渡る耐湿熱性を向上させる
ためには、偏光板の表面からの水分の進入を防ぐと共
に、偏光板の端面からの水分の進入を防ぐことが重要で
ある。本発明では、表面からの水分の進入を防ぐため、
保護膜として透湿度の非常に小さい環状オレフィン系樹
脂を主成分とする保護膜を採用する。そして、端面から
の水分の進入を防ぐため、接着剤層として前記混合接着
剤を採用する。In order to improve the moisture and heat resistance of the polarizing plate over a long period of time, it is important to prevent moisture from entering from the surface of the polarizing plate and to prevent moisture from entering from the end face of the polarizing plate. In the present invention, in order to prevent the ingress of moisture from the surface,
As the protective film, a protective film mainly composed of a cyclic olefin resin having very low moisture permeability is employed. Then, in order to prevent water from entering from the end face, the above-mentioned mixed adhesive is adopted as an adhesive layer.
【0026】ポリビニルアルコール系接着剤と2液タイ
プ接着剤との混合接着剤を接着剤層とすると、驚くべき
ことに長期に渡る耐湿熱性が大幅に向上する。その理由
は定かではないが、ポリビニルアルコール系接着剤と、
2液タイプ接着剤の主剤と、硬化剤との3成分におい
て、各々単独の場合や、各々2成分の混合物の場合に比
べて耐湿熱性が大幅に向上することからして、3成分が
何らかの相互作用を醸し出しているからであろうと推測
される。When a mixed adhesive of a polyvinyl alcohol-based adhesive and a two-component adhesive is used as the adhesive layer, surprisingly, the long-term wet heat resistance is greatly improved. The reason is not clear, but with polyvinyl alcohol-based adhesive,
Since the moist heat resistance of the three components of the two-component adhesive main component and the curing agent is greatly improved as compared with the case of a single component or the case of a mixture of the two components, the three components have some mutual resistance. It is presumed that this is due to its action.
【0027】本発明の他の形態は、PVA偏光膜の少な
くとも1方の面に接着剤層を介して環状オレフィン系樹
脂を主成分とする保護膜を積層してなる偏光板におい
て、該接着剤層としてポリビニルアルコール系接着剤層
と2液タイプ接着剤層の積層構成を用いるものである。
積層方法としては、例えば、環状オレフィン系樹脂を主
成分とする保護膜にポリビニルアルコール系接着剤、又
は、2液タイプ接着剤を塗布乾燥し、この面とPVA偏
光膜とを2液タイプ接着剤、又は、ポリビニルアルコー
ル系接着剤を用いて積層する方法が例示できる。なお、
接着剤層を積層するタイミングは連続的であってもよい
し、数ヶ月後のような長期間後であってもよい。Another embodiment of the present invention relates to a polarizing plate comprising a protective film mainly composed of a cyclic olefin resin laminated on at least one surface of a PVA polarizing film via an adhesive layer. As the layer, a laminated structure of a polyvinyl alcohol-based adhesive layer and a two-liquid type adhesive layer is used.
As a lamination method, for example, a polyvinyl alcohol-based adhesive or a two-component adhesive is applied to a protective film mainly composed of a cyclic olefin-based resin and dried, and this surface and a PVA polarizing film are bonded to a two-component adhesive. Or a method of laminating using a polyvinyl alcohol-based adhesive. In addition,
The timing of laminating the adhesive layer may be continuous or may be after a long period such as several months later.
【0028】接着剤層を前記の如き積層構成にしても、
驚くべき程長期に渡る耐湿熱性が大幅に向上する。これ
も、ポリビニルアルコール系接着剤、2液タイプ接着剤
の主剤、硬化剤の3成分が何らかの相互作用を醸し出し
ているからであろうと推測される。Even when the adhesive layer has a laminated structure as described above,
Surprisingly, the long-term wet heat resistance is greatly improved. This is presumed to be because the polyvinyl alcohol-based adhesive, the main component of the two-pack type adhesive, and the curing agent produce some kind of interaction.
【0029】偏光膜と保護膜とを積層する方法は特に限
定するものではないが、生産性よく、且つ、空隙の発生
を皆無にするためには、下記の方法によるのが望まし
い。即ち、接着剤原液が未乾燥、又は半乾燥の状態で、
偏光膜と保護膜とを積層する方法である。接着剤原液は
偏光膜に塗布してもよいし、保護膜に塗布してもよい。
積層は偏光膜や保護膜の製造とは別工程であってもよい
が、偏光膜の製造時に行うのが生産性の点からより好ま
しい。偏光膜の製造速度は一般的には5〜15m/分で
ある。The method of laminating the polarizing film and the protective film is not particularly limited, but the following method is desirable in order to improve the productivity and eliminate the generation of voids. That is, in the state of the undiluted adhesive, or semi-dry,
This is a method of laminating a polarizing film and a protective film. The adhesive stock solution may be applied to the polarizing film or to the protective film.
The lamination may be a separate step from the production of the polarizing film and the protective film, but it is more preferable to perform the lamination at the time of producing the polarizing film from the viewpoint of productivity. The production speed of the polarizing film is generally 5 to 15 m / min.
【0030】積層手段は公知のいかなる手段を用いても
よいが、ニップロールによるのが簡便で、且つ、生産性
にも優れるのでより好ましい。ニップロールとしてはゴ
ムロール/金属ロールやゴムロール/ゴムロールの組み
合わせが例示できる。ニップ圧は、線圧で通常1〜10
0kg/cm、好ましくは3〜30kg/cmである。As the laminating means, any known means may be used, but it is more preferable to use a nip roll because it is simple and excellent in productivity. Examples of the nip roll include a combination of a rubber roll / metal roll and a combination of a rubber roll / rubber roll. The nip pressure is usually a linear pressure of 1 to 10
0 kg / cm, preferably 3 to 30 kg / cm.
【0031】接着剤原液の粘度は特に限定はないが、1
0〜20000cp(センチポアズ)、好ましくは10
0〜12000cpの範囲にあることが望ましい。10
cp未満であると、原液が未乾燥の状態で積層する場合
にはニップ圧力によって流れ出す結果、得られる接着剤
の厚みが極端に薄くなりすぎる傾向にある。また、半乾
燥の状態で貼着する場合には適度の粘度になるまで乾燥
するのに要する時間が長くなり、生産性という点からは
好ましいとは言い難い。一方、20000cpを超える
と、塗布時に充分な注意が必要となる。The viscosity of the stock adhesive solution is not particularly limited.
0 to 20000 cp (centipoise), preferably 10
It is desirable to be in the range of 0 to 12000 cp. 10
When it is less than cp, when the stock solution is laminated in an undried state, it flows out due to the nip pressure, so that the thickness of the obtained adhesive tends to be extremely thin. Further, when the adhesive is applied in a semi-dried state, the time required for drying until the viscosity becomes appropriate is long, and it is hard to say that it is preferable from the viewpoint of productivity. On the other hand, if it exceeds 20,000 cp, sufficient care must be taken at the time of coating.
【0032】積層が終了したら、ロール巻き状で常温又
は加温(約40℃位)の部屋に約24〜72時間程度放
置しておく。この間に乾燥と硬化が完了する。ロール巻
き状で放置するだけなので、生産性には何ら影響はな
い。When the lamination is completed, the laminate is left in a roll-wound room at room temperature or at a temperature of about 40 ° C. for about 24 to 72 hours. During this time, drying and curing are completed. There is no effect on productivity because it is simply left in roll form.
【0033】[0033]
【実施例】次に本発明の代表的な実施例を挙げて説明す
る。本発明において使用した物性値の測定方法及び評価
方法は次の通りである。EXAMPLES Next, typical examples of the present invention will be described. The methods for measuring and evaluating the physical properties used in the present invention are as follows.
【0034】吸水率はASTM D570により23℃
×24hrで測定した。The water absorption is 23 ° C. according to ASTM D570.
X 24 hours.
【0035】透湿度はモコン法(モコン社製 PERM
ARTRAN−W600型透湿度測定装置)により40
℃×90%RHで測定した。The moisture permeability is determined by the Mocon method (PERM manufactured by Mocon Corporation).
ARTRAN-W600 type moisture permeability measuring device)
It measured at 90 degreeC * 90% RH.
【0036】偏光板の偏光度は、以下の方法により算出
した。即ち、配向方向が同一方向になるように2枚の偏
光板を重ね合わせて、分光光度計を使用して、400n
mから700nmまで連続的に測定した、光線透過率の
値の平均値をT1 とする。次に、配向方向が互いに直
交する方向になるように2枚の偏光板を重ね合わせて、
同様にして測定した光線透過率の値の平均値をT2 と
する。そして下記数1により偏光度を算出した。数値が
大きいほど偏光性能がよい。The degree of polarization of the polarizing plate was calculated by the following method. That is, two polarizing plates are superimposed on each other so that the orientation directions are the same, and 400 n is measured using a spectrophotometer.
The average value of the light transmittance values continuously measured from m to 700 nm is defined as T1. Next, two polarizing plates are overlapped so that the orientation directions are orthogonal to each other,
The average value of the light transmittance values measured in the same manner is defined as T2. Then, the degree of polarization was calculated by the following equation (1). The larger the value, the better the polarization performance.
【0037】(数1) (Equation 1)
【0038】偏光板の単体透過率は、分光光度計を使用
して400nmから700nmまで連続的に測定した、
偏光板1枚の光線透過率の値の平均値である。数値が大
きいほど偏光板の透明性がよい。The single transmittance of the polarizing plate was continuously measured from 400 nm to 700 nm using a spectrophotometer.
This is the average value of the light transmittance of one polarizing plate. The larger the value, the better the transparency of the polarizing plate.
【0039】偏光板の耐湿熱試験は、偏光板を200m
m角に切り取って、恒温恒湿器を85℃×93%RH雰
囲気と25℃×99%RH雰囲気とに12時間ずつ交互
に設定変更し、この恒温恒湿器内にのべ6000時間放
置することにより行った。偏光度保持率とは、試験後の
偏光度を試験前の偏光度で除した値に100を掛けた数
値である。数値が大きいほど耐湿熱性がよい。The moisture and heat resistance test of the polarizing plate was performed by
It is cut into an m-square, and the thermo-hygrostat is alternately changed to an atmosphere of 85 ° C. × 93% RH and an atmosphere of 25 ° C. × 99% RH for 12 hours, and left in the thermo-hygrostat for a total of 6000 hours. It was done by doing. The polarization degree retention is a value obtained by multiplying a value obtained by dividing the polarization degree after the test by the polarization degree before the test by 100. The higher the value, the better the resistance to moist heat.
【0040】(実施例1)環状オレフィン系樹脂(日本
ゼオン株式会社製 ZEONEX 490K)30重量
部をキシレン70重量部に溶解し、流延法によりフィル
ムを製膜し、次いで両面を空気中で処理強度100W/
m2・分でコロナ放電処理をして、厚み50μmの保護
膜を得た。この保護膜の吸水率は0.01%、透湿度は
3.1g/m2・24時間、濡れ張力は60dyn/c
mであった。Example 1 30 parts by weight of a cyclic olefin resin (ZEONEX 490K manufactured by Zeon Corporation) was dissolved in 70 parts by weight of xylene, and a film was formed by a casting method. Strength 100W /
Corona discharge treatment was performed at m 2 · min to obtain a protective film having a thickness of 50 μm. The water absorption of this protective film is 0.01%, the moisture permeability is 3.1 g / m 2 · 24 hours, and the wetting tension is 60 dyn / c.
m.
【0041】(実施例2)PVAフィルム((株)クラ
レ製 クラレビニロンフィルムVF−9X75R、厚さ
75μm)を水5000重量部、ヨウ素35重量部、ヨ
ウ化カリウム525重量部からなる水溶液に5分間浸漬
し、ヨウ素を吸着させた。次いでこのフィルムを45℃
の4重量%ホウ酸水溶液中で、4.4倍に縦方向1軸延
伸をした後、緊張状態のまま乾燥して偏光膜を得た。次
いでこの偏光膜を、接着剤としてエマルジョン型2液タ
イプのアクリル系接着剤(主剤が日本合成ゴム株式会社
製 イーテックエマルジョンAE943(固形分濃度5
2重量%)、硬化剤が日本ポリウレタン工業株式会社製
アクアネート100(固形分濃度100重量%)、主
剤/硬化剤=100/10)110重量部と和光純薬株
式会社製 ポリビニルアルコール163−03045
(けん化度約88%、重合度約500)の30重量%水
溶液10重量部との混合液を入れたパンに緊張下で2秒
浸漬した後引き上げ、直ちに偏光膜の両面に実施例1で
得た保護膜がくるようにして、ゴムロール/金属ロール
(ゴムロール直径200mm、金属ロール直径350m
m、線圧10kg/cm)間でニップし、巻き取った。
このときの巻き取り速度は10m/分であった。このロ
ール巻き状物(50m長)を40℃の部屋に24時間放
置した。かくして得られた偏光板の評価結果を表1に示
す。Example 2 A PVA film (Kuraray Co., Ltd. Kuraray Vinylon Film VF-9X75R, thickness 75 μm) was added to an aqueous solution comprising 5000 parts by weight of water, 35 parts by weight of iodine, and 525 parts by weight of potassium iodide for 5 minutes. It was immersed to adsorb iodine. The film is then heated to 45 ° C.
Was stretched 4.4 times in the machine direction in a 4% by weight aqueous solution of boric acid, and then dried under tension to obtain a polarizing film. Next, this polarizing film is used as an adhesive of an emulsion type two-liquid type acrylic adhesive (the main ingredient is E-Tech Emulsion AE943 manufactured by Nippon Synthetic Rubber Co., Ltd.
2% by weight), 110 parts by weight of AQUANATE 100 (solid content concentration: 100% by weight), base agent / hardener = 100/10) manufactured by Nippon Polyurethane Industry Co., Ltd., and polyvinyl alcohol 163-03045 manufactured by Wako Pure Chemical Industries, Ltd.
After dipping for 2 seconds under tension in a pan containing a mixture of 10% by weight of a 30% by weight aqueous solution (having a degree of saponification of about 88% and a degree of polymerization of about 500), the film was pulled up, and immediately obtained on both surfaces of the polarizing film in Example 1. Rubber roll / metal roll (rubber roll diameter 200 mm, metal roll diameter 350 m
m, a linear pressure of 10 kg / cm) and wound up.
The winding speed at this time was 10 m / min. The rolled material (50 m length) was left in a room at 40 ° C. for 24 hours. Table 1 shows the evaluation results of the polarizing plates thus obtained.
【0042】(実施例3)ポリビニルアルコールの30
重量%水溶液10重量部に代えて100重量部とした以
外、実施例2と同様にして偏光板を得た。この偏光板の
評価結果を表1に示す。Example 3 30 of polyvinyl alcohol
A polarizing plate was obtained in the same manner as in Example 2 except that the weight% aqueous solution was changed to 100 parts by weight instead of 10 parts by weight. Table 1 shows the evaluation results of the polarizing plate.
【0043】(比較例1)接着剤としてエマルジョン型
2液タイプのアクリル系接着剤(主剤が日本合成ゴム株
式会社製 イーテックエマルジョンAE943(固形分
濃度52重量%)、硬化剤が日本ポリウレタン工業株式
会社製 アクアネート100(固形分濃度100重量
%)、主剤/硬化剤=100/10)を用いた以外、実
施例2と同様にして偏光板を得た。この偏光板の評価結
果を表2に示す。(Comparative Example 1) Emulsion type two-pack type acrylic adhesive (the main ingredient is E-Tech Emulsion AE943 (solid content concentration: 52% by weight) manufactured by Nippon Synthetic Rubber Co., Ltd.), and the curing agent was Nippon Polyurethane Industry Co., Ltd. A polarizing plate was obtained in the same manner as in Example 2, except that Aquanate 100 (solid content concentration: 100% by weight), base material / curing agent = 100/10) was used. Table 2 shows the evaluation results of the polarizing plate.
【0044】(比較例2)接着剤として和光純薬株式会
社製 ポリビニルアルコール163−03045(けん
化度約88%、重合度約500)の30重量%水溶液を
用いた以外、実施例2と同様にして偏光板を得た。この
偏光板の評価結果を表2に示す。(Comparative Example 2) A 30% by weight aqueous solution of polyvinyl alcohol 163-03045 (a saponification degree of about 88% and a polymerization degree of about 500) manufactured by Wako Pure Chemical Industries, Ltd. was used as an adhesive in the same manner as in Example 2. Thus, a polarizing plate was obtained. Table 2 shows the evaluation results of the polarizing plate.
【0045】 [0045]
【0046】 [0046]
【0047】(実施例4)実施例1で得た保護膜の1方
の面にエマルジョン型2液タイプのアクリル系接着剤
(主剤が中央理化工業株式会社製 AP−P9739−
3(固形分濃度55重量%)、硬化剤が中央理化工業株
式会社製 GL−P9908(固形分濃度100重量
%)、主剤/硬化剤=100/10)を厚さが5μmと
なるようにコートし、熱風で乾燥して、巻き取った。(Embodiment 4) An emulsion-type two-pack type acrylic adhesive (AP-P9739- manufactured by Chuo Rika Kogyo Co., Ltd.) was applied to one surface of the protective film obtained in Example 1.
3 (solid content: 55% by weight), and a hardener coated by GL-P9908 (solid content: 100% by weight, main agent / hardener = 100/10) manufactured by Chuo Rika Kogyo Co., Ltd. to a thickness of 5 μm. Then, it was dried with hot air and wound up.
【0048】(実施例5)PVA系フィルム((株)ク
ラレ製 クラレビニロンフィルムVF−9X75R、厚
み75μm)を、加熱金属ロール/加熱金属ロール(温
度110℃、直径350mm、加圧力3.8t)間で圧
延することにより縦方向に3.4倍(厚み換算で)の1
軸延伸をし、次いで、フィルムの両端約10mm幅をト
リミングし、次いで、加熱金属ロール/加熱金属ロール
(温度110℃、直径350mm、加圧力3.8t)間
でさらに1.2倍(厚み換算で)の1軸延伸をし、次い
で、パンに入れたヨウ素水溶液(水18000gにヨウ
素90gとヨウ化カリウム1440gとを溶解させた
液)に緊張下で30秒浸漬し、水切りロールによって水
切りし、次いで、パンに入れた60℃硼酸水溶液(水6
000gに硼酸300gとヨウ素1.5gとヨウ化カリ
ウム24gとを溶解させた液)に緊張下で5秒浸漬し、
水切りロールによって水切りし、次いで、緊張下で冷風
によって乾燥した(これによって偏光膜が得られたこと
になる)。Example 5 A PVA film (Kuraray Co., Ltd. Kuraray vinylon film VF-9X75R, thickness 75 μm) was heated with a heated metal roll / heated metal roll (temperature: 110 ° C., diameter: 350 mm, pressure: 3.8 t). By rolling between the three, it is 3.4 times longer (in terms of thickness) in the longitudinal direction.
The film is axially stretched, and then the width of both ends of the film is trimmed by about 10 mm. Then, the film is further stretched 1.2 times (thickness conversion) between a heated metal roll / a heated metal roll (temperature: 110 ° C., diameter: 350 mm, pressure: 3.8 t). ), Then immersed in an aqueous solution of iodine (a solution of 90 g of iodine and 1440 g of potassium iodide in 18000 g of water) placed in a pan under tension for 30 seconds, and drained with a draining roll. Then, a 60 ° C. boric acid aqueous solution (water 6
000 g, a solution prepared by dissolving 300 g of boric acid, 1.5 g of iodine and 24 g of potassium iodide) for 5 seconds under tension.
Draining was performed with a draining roll, and then drying was performed with cold air under tension (this resulted in a polarizing film).
【0049】次いで、この偏光膜をパンに入れた和光純
薬株式会社製 ポリビニルアルコール163−0304
5(けん化度約88%、重合度約500)の30重量%
水溶液に緊張下で2秒浸漬した後引き上げ、直ちに偏光
膜の両面に実施例4で得た保護膜のコート面がくるよう
にして、ゴムロール/金属ロール(ゴムロール直径20
0mm、金属ロール直径350mm、線圧10kg/c
m)間でニップし、巻き取った。なお、縦延伸から巻き
取りに至るまでの操作は全て一連の操作であり、巻き取
り速度は10m/分であった。Next, polyvinyl alcohol 163-0304 manufactured by Wako Pure Chemical Industries, Ltd., in which the polarizing film was put in a pan
5 (Saponification degree: about 88%, polymerization degree: about 500) 30% by weight
After being immersed in an aqueous solution under tension for 2 seconds, the film was pulled up, and immediately with the coated surface of the protective film obtained in Example 4 on both surfaces of the polarizing film, a rubber roll / metal roll (rubber roll diameter of 20) was used.
0mm, metal roll diameter 350mm, linear pressure 10kg / c
m) and wound up. The operations from longitudinal stretching to winding were all a series of operations, and the winding speed was 10 m / min.
【0050】このロール巻き状物(50m長)を40℃
の部屋に24時間放置した。かくして得られた偏光板の
初期性能は偏光度が100%、単体透過率が44.4%
であった。そして耐湿熱試験後の偏光度保持率は80.
7%、単体透過率は53.5%であった。The rolled material (50 m long) was heated at 40 ° C.
Was left in the room for 24 hours. The initial performance of the polarizing plate thus obtained was such that the degree of polarization was 100% and the single transmittance was 44.4%.
Met. The degree of polarization retention after the moist heat resistance test was 80.
7%, and the single transmittance was 53.5%.
【0051】(実施例6)エマルジョン型2液タイプの
アクリル系接着剤に代えて和光純薬株式会社製ポリビニ
ルアルコール163−03045(けん化度約88%、
重合度約500)の30重量%水溶液を用いた以外、実
施例4と同様にしてポリビニルアルコールをコートした
保護膜を得た。次いでポリビニルアルコールに代えてエ
マルジョン型2液タイプのアクリル系接着剤(主剤が中
央理化工業株式会社製 AP−P9739−3(固形分
濃度55重量%)、硬化剤が中央理化工業株式会社製
GL−P9908(固形分濃度100重量%)、主剤/
硬化剤=100/10)を用いた以外、実施例5と同様
にして偏光板を得た。偏光板の初期性能は偏光度が10
0%、単体透過率が44.4%であった。そして耐湿熱
試験後の偏光度保持率は80.1%、単体透過率は5
3.6%であった。(Example 6) Polyvinyl alcohol 163-03045 manufactured by Wako Pure Chemical Industries, Ltd. (saponification degree: about 88%,
A protective film coated with polyvinyl alcohol was obtained in the same manner as in Example 4 except that a 30% by weight aqueous solution having a polymerization degree of about 500) was used. Next, instead of polyvinyl alcohol, an emulsion-type two-liquid type acrylic adhesive (AP-P9739-3 (main component: AP-P9739-3, solid content concentration: 55% by weight) manufactured by Chuo Rika Kogyo Co., Ltd.) and a curing agent manufactured by Chuo Rika Kogyo Co., Ltd.
GL-P9908 (solid content concentration 100% by weight),
A polarizing plate was obtained in the same manner as in Example 5, except that the curing agent was used (100/10). The initial performance of the polarizing plate is 10
0%, and the single transmittance was 44.4%. After the heat and humidity test, the polarization degree retention was 80.1%, and the single transmittance was 5%.
It was 3.6%.
【0052】[0052]
【発明の効果】本発明は以上のような構成からなるの
で、以下に記載する効果を奏す。Since the present invention has the above configuration, the following effects can be obtained.
【0053】本発明の偏光板は耐湿熱性に優れ、LCD
用に最適な偏光板である。The polarizing plate of the present invention has excellent wet heat resistance,
It is the most suitable polarizing plate.
【0054】本発明の製造方法によれば、複雑な工程を
必要とせず、生産性がよく、且つ、気泡の巻き込みもな
い品質が良好な偏光板を製造することができる。According to the production method of the present invention, it is possible to produce a polarizing plate which does not require complicated steps, has high productivity, and has good quality without bubbles.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2H049 BA02 BB13 BB22 BB43 BB51 2H091 FA08X FA08Z FB02 GA16 GA17 LA06 LA12 2K009 AA00 BB11 CC21 DD02 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2H049 BA02 BB13 BB22 BB43 BB51 2H091 FA08X FA08Z FB02 GA16 GA17 LA06 LA12 2K009 AA00 BB11 CC21 DD02
Claims (6)
も1方の面に接着剤層を介して環状オレフィン系樹脂を
主成分とする保護膜を積層してなる偏光板において、該
接着剤がポリビニルアルコール系接着剤と2液タイプ接
着剤の混合物であることを特徴とする偏光板。1. A polarizing plate comprising a polyvinyl alcohol-based polarizing film and a protective film containing a cyclic olefin-based resin as a main component laminated on at least one surface of the polyvinyl alcohol-based polarizing film via an adhesive layer. A polarizing plate, which is a mixture of an adhesive and a two-part adhesive.
シアネート系硬化剤を主成分とする接着剤である請求項
1記載の偏光板。2. The polarizing plate according to claim 1, wherein the two-part adhesive is an adhesive containing an acrylic base agent and an isocyanate-based curing agent as main components.
で、偏光膜と保護膜とを積層する工程を含む請求項1又
は2記載の偏光板の製造方法。3. The method for producing a polarizing plate according to claim 1, further comprising a step of laminating the polarizing film and the protective film in a state where the stock solution of the adhesive is not completely dried.
も1方の面に接着剤層を介して環状オレフィン系樹脂を
主成分とする保護膜を積層してなる偏光板において、該
接着剤層がポリビニルアルコール系接着剤層と2液タイ
プ接着剤層の積層構成からなる層であることを特徴とす
る偏光板。4. A polarizing plate in which a protective film mainly composed of a cyclic olefin resin is laminated on at least one surface of a polyvinyl alcohol-based polarizing film via an adhesive layer, wherein the adhesive layer is formed of polyvinyl alcohol. A polarizing plate, which is a layer having a laminated structure of a system adhesive layer and a two-liquid type adhesive layer.
シアネート系硬化剤を主成分とする接着剤である請求項
4記載の偏光板。5. The polarizing plate according to claim 4, wherein the two-part adhesive is an adhesive containing an acrylic main agent and an isocyanate-based curing agent as main components.
液タイプ接着剤原液が完全には乾燥していない状態で、
偏光膜と保護膜とを積層する工程を含む請求項4又は5
記載の偏光板の製造方法。6. A polyvinyl alcohol-based adhesive stock solution or 2
With the liquid type adhesive stock solution not completely dried,
6. The method according to claim 4, further comprising a step of laminating a polarizing film and a protective film.
The method for producing the polarizing plate described above.
Priority Applications (1)
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|---|---|---|---|
| JP13452199A JP3681572B2 (en) | 1999-05-14 | 1999-05-14 | Polarizing plate and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13452199A JP3681572B2 (en) | 1999-05-14 | 1999-05-14 | Polarizing plate and manufacturing method thereof |
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|---|---|
| JP2000321430A true JP2000321430A (en) | 2000-11-24 |
| JP3681572B2 JP3681572B2 (en) | 2005-08-10 |
Family
ID=15130281
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13452199A Expired - Fee Related JP3681572B2 (en) | 1999-05-14 | 1999-05-14 | Polarizing plate and manufacturing method thereof |
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| JP (1) | JP3681572B2 (en) |
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