JP2000334267A - Heat storage type waste gas treating device - Google Patents
Heat storage type waste gas treating deviceInfo
- Publication number
- JP2000334267A JP2000334267A JP11144818A JP14481899A JP2000334267A JP 2000334267 A JP2000334267 A JP 2000334267A JP 11144818 A JP11144818 A JP 11144818A JP 14481899 A JP14481899 A JP 14481899A JP 2000334267 A JP2000334267 A JP 2000334267A
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- heat storage
- reducing
- exhaust
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005338 heat storage Methods 0.000 title claims description 47
- 239000002912 waste gas Substances 0.000 title abstract 13
- 239000007789 gas Substances 0.000 claims abstract description 245
- 239000003054 catalyst Substances 0.000 claims abstract description 63
- 230000001172 regenerating effect Effects 0.000 claims abstract description 6
- 239000012855 volatile organic compound Substances 0.000 claims description 23
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- 229930195733 hydrocarbon Natural products 0.000 claims description 16
- 150000002430 hydrocarbons Chemical class 0.000 claims description 16
- 239000004215 Carbon black (E152) Substances 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 239000001301 oxygen Substances 0.000 description 15
- 229910052760 oxygen Inorganic materials 0.000 description 15
- 238000010926 purge Methods 0.000 description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 13
- 239000000446 fuel Substances 0.000 description 7
- 229910021529 ammonia Inorganic materials 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- -1 barium Ba Chemical class 0.000 description 3
- 238000007084 catalytic combustion reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000010948 rhodium Substances 0.000 description 2
- 101100316860 Autographa californica nuclear polyhedrosis virus DA18 gene Proteins 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Incineration Of Waste (AREA)
- Treating Waste Gases (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、塗装用乾燥炉、そ
の他の産業用プラント等から排出される排ガスに含まれ
る揮発性有機化合物(以下「VOC」という)や窒素酸
化物(以下「NOx」という)を浄化すると共に、その
処理済排ガスの熱を回収して再利用する蓄熱型排ガス処
理装置に関する。The present invention relates to a volatile organic compound (hereinafter referred to as "VOC") and nitrogen oxides (hereinafter referred to as "NOx") contained in exhaust gas discharged from a drying oven for coating and other industrial plants. The present invention relates to a heat storage type exhaust gas treatment apparatus that purifies the exhaust gas and collects and reuses the heat of the treated exhaust gas.
【0002】[0002]
【従来の技術】図5は、産業用プラントから排出される
排ガスに含まれるVOC及びNOxを除去する従来の排
ガス処理装置を示す説明図である。この排ガス処理装置
50は、排ガス処理室51内に排ガスの流通方向に沿っ
て、バーナ52,還元ガス噴射ノズル53,酸化バナジ
ウム(V2 O5 )やチタニア(TiO2 )などの触媒層
54がこの順で配されると共に、当該排ガス処理室51
に排ガス導入ダクト55を介して送給される低温の未処
理排ガスと、排ガス処理室51から排ガス排出ダクト5
6を介して排出される高温の処理済排ガスとの間で熱交
換を行う隔板式熱交換器57を備えている。2. Description of the Related Art FIG. 5 is an explanatory view showing a conventional exhaust gas treatment apparatus for removing VOC and NOx contained in exhaust gas discharged from an industrial plant. In the exhaust gas treatment device 50, a burner 52, a reducing gas injection nozzle 53, and a catalyst layer 54 of vanadium oxide (V 2 O 5 ) or titania (TiO 2 ) are disposed in the exhaust gas treatment chamber 51 along the flow direction of the exhaust gas. The exhaust gas treatment chamber 51 is arranged in this order.
Low-temperature untreated exhaust gas sent through an exhaust gas introduction duct 55 to the exhaust gas exhaust duct 5
And a heat exchanger 57 for exchanging heat with the high-temperature treated exhaust gas discharged through the heat exchanger 6.
【0003】排ガス導入ダクト55を介して供給される
未処理排ガスは、熱交換器57で予熱された後、排ガス
処理室51内でバーナ52により所定の触媒反応温度
(300〜350℃)まで加熱されて触媒層54に導入
されると、その排ガス中のVOCが燃焼される。これと
同時に、還元ガス噴射ノズル53からアンモニアガス
(NH3 )を供給すると、排ガス中に含まれるNOxが
触媒存在下で窒素(N2 )と水(H2 O)に分解され
る。このようにして、触媒存在下でVOCを燃焼させる
と共に、アンモニア(NH 3 )を供給してNOxを分解
して無害化している。The air is supplied through an exhaust gas introduction duct 55.
After the untreated exhaust gas is preheated in the heat exchanger 57,
A predetermined catalytic reaction temperature is controlled by a burner 52 in the processing chamber 51.
(300-350 ° C.) and introduced into the catalyst layer 54
Then, the VOC in the exhaust gas is burned. This and
At the same time, ammonia gas is
(NHThree), The NOx contained in the exhaust gas
Nitrogen (NTwo) And water (HTwoO)
You. Thus, the VOC is burned in the presence of the catalyst.
Together with ammonia (NH Three) To decompose NOx
And harmless.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、この種
の排ガス処理装置50は熱効率が50%程度と低いため
バーナ52に供給される燃料費が嵩むだけでなく、還元
ガスとして高価なアンモニア(NH3 )を大量に使用し
なければならないため、そのランニングコストが嵩むと
いう問題があった。なお、熱効率の低い隔板式熱交換器
57に替えて、熱効率の高い蓄熱式熱交換器を使用すれ
ば、燃費は向上するので、その分ランニングコストを低
減することはできるが、アンモニア(NH3 )を大量に
必要とする点は同様である。However, this type of exhaust gas treatment apparatus 50 has a low thermal efficiency of about 50%, which not only increases the fuel cost supplied to the burner 52, but also increases the cost of ammonia (NH 3) which is expensive as a reducing gas. ) Has to be used in large quantities, which raises the problem of increased running costs. If a regenerative heat exchanger with high thermal efficiency is used instead of the partition type heat exchanger 57 with low thermal efficiency, the fuel efficiency is improved, so that the running cost can be reduced by that much. The same is required in that 3 ) is required in large quantities.
【0005】ところで、近年、アンモニア(NH3 )の
ような高価な還元ガスを使用することなく、炭化水素の
ような安価な還元ガスを少量供給するだけで、排ガスに
含まれるVOC及びNOxを除去することのできるNO
x吸蔵還元型触媒という新しい触媒が開発されている。In recent years, VOC and NOx contained in exhaust gas have been removed by supplying a small amount of inexpensive reducing gas such as hydrocarbons without using expensive reducing gas such as ammonia (NH 3 ). NO that can do
A new catalyst called an x storage reduction catalyst has been developed.
【0006】この触媒は、所定の触媒燃焼温度でVOC
を燃焼させると共に、リーン状態(酸素過剰雰囲気)で
排ガスに含まれるNOxを酸化させて硝酸塩(NO3)-
として吸蔵し、リッチ状態(還元種過剰雰囲気)でこれ
を窒素(N2 )に還元して排出するものである。This catalyst has a VOC at a predetermined catalyst combustion temperature.
While burning NOx in the exhaust gas in a lean state (oxygen-rich atmosphere) to produce nitrate (NO 3 ) −
And reducing it to nitrogen (N 2 ) in a rich state (excessive atmosphere of reducing species) and discharging.
【0007】そして、排ガスが送給されている間はその
排ガスに含まれている酸素でリーン状態となり、炭化水
素などの還元ガスを供給したときにリッチ状態となるの
で、リーン状態とリッチ状態を交互に形成すれば、排ガ
スに含まれるVOCを触媒で燃焼させ、NOxを吸蔵還
元することができる。[0007] While the exhaust gas is being supplied, the exhaust gas is in a lean state due to the oxygen contained in the exhaust gas. When the reducing gas such as hydrocarbons is supplied, the exhaust gas becomes a rich state. If they are formed alternately, VOCs contained in the exhaust gas can be burned by the catalyst, and NOx can be stored and reduced.
【0008】しかし、排ガス処理室51は容積が大き
く、排ガス導入ダクトを介して酸素を含んだ未処理排ガ
スが送給されるため大量の酸素が存在し、これをリッチ
状態にするために還元ガスとなる炭化水素を供給する
と、排ガス処理室51内を加熱するバーナで燃焼され
て、水(H2 O)と二酸化炭素(CO2 )に変化し、還
元ガスとして作用しなくなってしまうという問題を生ず
る。したがって、ランニングコストを低減するためにN
Ox吸蔵還元型触媒を使用し、還元ガスとして炭化水素
を供給しても、触媒層54をリーン状態とリッチ状態に
切り換えることが困難であり、結局、効率良くNOxの
浄化処理を行うことができないという問題があった。However, the exhaust gas treatment chamber 51 has a large volume, and a large amount of oxygen is present because untreated exhaust gas containing oxygen is supplied through an exhaust gas introduction duct. When a hydrocarbon is supplied, it is burned by a burner that heats the inside of the exhaust gas treatment chamber 51, changes into water (H 2 O) and carbon dioxide (CO 2 ), and does not act as a reducing gas. Occurs. Therefore, in order to reduce running costs, N
Even if an Ox storage reduction catalyst is used and hydrocarbons are supplied as a reducing gas, it is difficult to switch the catalyst layer 54 between the lean state and the rich state, and as a result, the NOx purification process cannot be performed efficiently. There was a problem.
【0009】そこで本発明は、大量に導入される低温排
ガスに含まれるVOC及びNOxを、確実に、且つ、熱
効率よく浄化処理すると共に、そのランニングコストを
低減することを技術的課題としている。Accordingly, it is a technical object of the present invention to reliably and efficiently purify VOCs and NOx contained in low-temperature exhaust gas introduced in a large amount and to reduce the running cost.
【0010】[0010]
【課題を解決するための手段】この課題を解決するため
に、本発明は、排ガスに含まれる揮発性有機化合物を燃
焼させる触媒層を形成した排ガス処理室が、蓄熱室を備
えた蓄熱式熱交換器に連通して形成された蓄熱型排ガス
処理装置において、前記触媒層が、蓄熱式熱交換器の蓄
熱室に面して形成されると共に、酸素過剰雰囲気でNO
xを吸蔵し、還元種過剰雰囲気で前記NOxを窒素に還
元する機能を有するNOx吸蔵還元型触媒で形成され、
前記熱交換器に、前記蓄熱室を、前記排ガス処理室から
排出された高温の処理済排ガスが通過する排気領域と、
前記排ガス処理室に導入される低温の未処理排ガスが通
過する給気領域と、未処理排ガス及び処理済排ガスの流
通を遮断する排ガス遮断領域の少なくとも三領域に区分
して、これら各領域を順次切り換える給排気分配装置が
配されると共に、前記排ガス遮断領域から還元ガスを供
給して当該領域に面した触媒層を還元種過剰雰囲気に曝
す還元ガス供給装置が配設されたことを特徴とする。In order to solve this problem, the present invention provides an exhaust gas treatment chamber having a catalyst layer for burning volatile organic compounds contained in exhaust gas. In the heat storage type exhaust gas treatment device formed in communication with the exchanger, the catalyst layer is formed facing the heat storage chamber of the heat storage type heat exchanger, and the NOx is formed in an oxygen-excess atmosphere.
a NOx storage-reduction catalyst having a function of storing x and reducing the NOx to nitrogen in an atmosphere of excess reducing species,
In the heat exchanger, the heat storage chamber, an exhaust area through which high-temperature treated exhaust gas discharged from the exhaust gas processing chamber passes,
The air supply region through which the low-temperature untreated exhaust gas introduced into the exhaust gas treatment chamber passes, and at least three regions of an exhaust gas blocking region that blocks the flow of the untreated exhaust gas and the treated exhaust gas, are divided into at least three regions, and these regions are sequentially arranged. A switching supply / exhaust distribution device is provided, and a reducing gas supply device that supplies a reducing gas from the exhaust gas cutoff region and exposes a catalyst layer facing the region to a reducing species excess atmosphere is provided. .
【0011】本発明によれば、給排気分配装置により、
蓄熱室が、給気領域と排気領域と排ガス遮断領域に区分
され、給気領域から供給された未処理排ガスが、これに
面した触媒層を通過した後、排気領域に面した触媒層を
通過して排出される。このとき、排ガス処理室を所定の
触媒燃焼温度に維持しておけば、触媒層で排ガスに含ま
れるVOC(揮発性有機化合物)が燃焼される。According to the present invention, the supply / exhaust distribution device includes:
The heat storage chamber is divided into an air supply area, an exhaust area, and an exhaust gas cutoff area, and the untreated exhaust gas supplied from the air supply area passes through the catalyst layer facing it, and then passes through the catalyst layer facing the exhaust area. And is discharged. At this time, if the exhaust gas treatment chamber is maintained at a predetermined catalyst combustion temperature, VOCs (volatile organic compounds) contained in the exhaust gas are burned in the catalyst layer.
【0012】また、触媒層はNOx吸蔵還元型触媒で形
成されており、未処理排ガス及び処理済排ガスには酸素
が含まれているので、給気領域及び排気領域に面した触
媒層は酸素過剰雰囲気に曝される。これにより、排ガス
に含まれるNOxが吸蔵され、NOxが除去された処理
済排ガスが排気領域を通って排出される。Further, since the catalyst layer is formed of a NOx storage reduction type catalyst, and the untreated exhaust gas and the treated exhaust gas contain oxygen, the catalyst layer facing the air supply region and the exhaust region has an oxygen excess. Exposure to atmosphere. As a result, NOx contained in the exhaust gas is stored, and the treated exhaust gas from which NOx has been removed is discharged through the exhaust region.
【0013】一方、排ガス遮断領域では、酸素を含む未
処理排ガス及び処理済排ガスの流通が遮断されると同時
に、還元種過剰雰囲気を形成する還元ガスが供給される
ので、排ガス遮断領域に面した触媒層は、その還元ガス
が通過するときに還元種過剰雰囲気に曝されて、先に吸
蔵したNOxを窒素(N2 )に還元し、無害化して排出
する。On the other hand, in the exhaust gas cut-off region, the flow of the untreated exhaust gas containing oxygen and the processed exhaust gas is cut off, and at the same time, the reducing gas forming the excess atmosphere of the reducing species is supplied. the catalyst layer has a exposed to the reducing species-rich atmosphere when the reducing gas passes through the previously occluded NOx is reduced to nitrogen (N 2), and discharges harmless.
【0014】このように、給気領域と排気領域に面した
触媒層でVOCを燃焼させると共にNOxを吸蔵して排
ガスを浄化処理しながら、排ガス遮断領域に面している
触媒層では吸蔵されたNOxを窒素に還元して排出して
いるので、これら各領域を順次切り換えることにより、
連続的に排ガス処理を行うことができる。As described above, while the VOC is combusted by the catalyst layer facing the air supply region and the exhaust region and the exhaust gas is purified by occluding NOx, the catalyst layer facing the exhaust gas cutoff region stores the NOC. Since NOx is reduced to nitrogen and discharged, by sequentially switching these regions,
Exhaust gas treatment can be performed continuously.
【0015】なお、高温の処理済排ガスと低温の未処理
排ガスは、もともと熱効率の高い蓄熱式熱交換器を介し
て熱交換されるので、ランニングコストが低減される。Since the high-temperature treated exhaust gas and the low-temperature untreated exhaust gas are heat-exchanged through a heat-storage heat exchanger having high heat efficiency, the running cost is reduced.
【0016】しかも、還元ガスとして、触媒存在化で燃
焼される炭化水素(HC)を用いれば、その還元ガスが
燃焼することにより排ガス処理室が触媒燃焼温度に維持
されるので、バーナは運転開始時の昇温時にだけ燃焼さ
せれば足りる。この炭化水素はアンモニアに比して安価
であり、しかも、運転中はバーナに燃料を供給する必要
がないので、燃費を節約でき、ランニングコストがさら
に軽減される。Moreover, if hydrocarbons (HC) burned in the presence of a catalyst are used as the reducing gas, the burner starts operating because the exhaust gas processing chamber is maintained at the catalytic combustion temperature by burning the reducing gas. It is enough to burn only when the temperature rises. This hydrocarbon is inexpensive compared to ammonia, and since it is not necessary to supply fuel to the burner during operation, fuel economy can be saved and running costs can be further reduced.
【0017】[0017]
【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて具体的に説明する。図1は本発明に係る蓄熱
型排ガス処理装置を示す概略構成図、図2はその断面
図、図3は他の実施形態を示す概略構成図、図4はその
断面図である。Embodiments of the present invention will be specifically described below with reference to the drawings. 1 is a schematic configuration diagram showing a heat storage type exhaust gas treatment apparatus according to the present invention, FIG. 2 is a cross-sectional view thereof, FIG. 3 is a schematic configuration diagram showing another embodiment, and FIG. 4 is a cross-sectional view thereof.
【0018】図1及び図2に示す蓄熱型排ガス処理装置
1は、円筒型の処理塔2の上段に排ガスを浄化処理する
排ガス処理室3が形成され、その下段に、蓄熱室4を備
えた蓄熱式熱交換器5が形成されている。The heat storage type exhaust gas treatment apparatus 1 shown in FIGS. 1 and 2 is provided with an exhaust gas treatment chamber 3 for purifying exhaust gas at the upper stage of a cylindrical treatment tower 2 and a heat storage room 4 at the lower stage. A regenerative heat exchanger 5 is formed.
【0019】排ガス処理室3には、前記熱交換器5の蓄
熱室4に面して触媒層6が形成されると共に、この触媒
層6を所定の触媒燃焼温度まで昇温させるバーナ7が配
設されている。触媒層6は、排ガスに含まれるVOC
(揮発性有機化合物)を所定の触媒燃焼温度で燃焼させ
ると共に、リーン状態(酸素過剰雰囲気)でNOxを吸
蔵し、リッチ状態(還元種過剰雰囲気)で前記NOxを
窒素に還元する機能を有するNOx吸蔵還元型触媒が用
いられており、例えば、アルミナなどの担体に、白金P
t,ロジウムRhなどの貴金属が担持されると共に、N
Oxの吸蔵材として、リチウムLi,カリウムKなどの
アルカリ金属、バリウムBaなどのアルカリ土類金属、
希土類金属などの1又は2以上の物質が担持されてい
る。In the exhaust gas treatment chamber 3, a catalyst layer 6 is formed facing the heat storage chamber 4 of the heat exchanger 5, and a burner 7 for raising the temperature of the catalyst layer 6 to a predetermined catalyst combustion temperature is arranged. Has been established. The catalyst layer 6 is composed of VOCs contained in the exhaust gas.
NOx having the function of burning (volatile organic compound) at a predetermined catalytic combustion temperature, storing NOx in a lean state (oxygen excess atmosphere), and reducing the NOx to nitrogen in a rich state (reducing species excess atmosphere). An occlusion reduction type catalyst is used. For example, platinum P
Noble metals such as t and rhodium Rh are supported, and N
Alkali metals such as lithium Li and potassium K, alkaline earth metals such as barium Ba,
One or more substances such as rare earth metals are supported.
【0020】前記蓄熱室4には、アルミナのハニカム構
造体などで形成された蓄熱体Mが充填されている。ま
た、蓄熱式熱交換器5には、前記蓄熱室4を、高温の処
理済排ガスが通過する排気領域4out と、低温の未処理
排ガスが通過する給気領域4in,4inと、未処理排ガス
及び処理済排ガスの流通を遮断する排ガス遮断領域4s
と、外部に排出された処理済排ガスを還流させるパージ
領域4p,4pに区分して、これら各領域を順次切り換
えるロータリーバルブ(給排気分配装置)8が配される
と共に、排ガス遮断領域4sを介して当該領域4sに面
した触媒層6をリッチ状態にする還元ガス供給装置9が
配設されている。The heat storage chamber 4 is filled with a heat storage material M formed of an alumina honeycomb structure or the like. In the regenerative heat exchanger 5, the heat storage chamber 4 is provided with an exhaust region 4out through which high-temperature treated exhaust gas passes, air supply regions 4in and 4in through which low-temperature untreated exhaust gas passes, Exhaust gas cutoff area 4s to cut off the flow of treated exhaust gas
And a rotary valve (supply / exhaust distribution device) 8 which divides the treated exhaust gas discharged to the outside into purge areas 4p and 4p for sequentially switching these areas, and is provided through an exhaust gas cutoff area 4s. There is provided a reducing gas supply device 9 that makes the catalyst layer 6 facing the region 4s rich.
【0021】ロータリーバルブ8は、ディフューザ11
を介して蓄熱室4の底面側に連通され、そのバルブケー
シング12内に前記蓄熱室4を各領域に区分するロータ
13が回転可能に配設されている。なお、ディフューザ
11は、内部が5°〜15°ずつ放射状に仕切られて7
2〜24本の多数の排ガス流路10…が形成されて成
る。The rotary valve 8 includes a diffuser 11
A rotor 13 that communicates with the bottom surface of the heat storage chamber 4 through the valve casing 12 and that divides the heat storage chamber 4 into respective regions is rotatably disposed in the valve casing 12. The inside of the diffuser 11 is radially partitioned by 5 ° to 15 °,
A large number of 2 to 24 exhaust gas channels 10 are formed.
【0022】ロータ13には、ディフューザ11と対向
して回転円板14Aが配設され、当該回転円板14Aに
は、前記蓄熱室4を通過してきた処理済排ガスを排出さ
せる排気用開口部15out と、前記蓄熱室4へ未処理排
ガスを導入する給気用開口部15in,15inと、前記蓄
熱室4での未処理排ガス及び処理済排ガスの流通を遮断
する遮蔽部15sと、処理済排ガスの一部を蓄熱室4に
還流させるパージ用開口部15p,15pが形成されて
いる。The rotor 13 is provided with a rotary disk 14A facing the diffuser 11, and the rotary disk 14A has an exhaust opening 15out for discharging the treated exhaust gas passing through the heat storage chamber 4. An air supply opening 15in for introducing the untreated exhaust gas into the heat storage chamber 4, a shielding portion 15s for blocking the flow of the untreated exhaust gas and the treated exhaust gas in the heat storage chamber 4; Purge openings 15p, 15p for recirculating a part to the heat storage chamber 4 are formed.
【0023】ここで、パージ用開口部15p,15p
は、給気用開口部15inと排気用開口部15out の間に
形成されているので、回転円板14Aとディフューザ1
1の隙間から未処理排ガスが排気側へリークするのを防
止するエアシールを兼用する。Here, the purging openings 15p, 15p
Is formed between the air supply opening 15in and the exhaust opening 15out, so that the rotating disk 14A and the diffuser 1
An air seal for preventing untreated exhaust gas from leaking to the exhaust side from the gap 1 is also used.
【0024】前記各開口部15out ,15in,遮蔽部1
5s,開口部15pは、蓄熱室4の各領域4out ,4i
n,4s,4pに対応して形成され、回転円板14Aの
回転方向前方から後方に向かって、中心角約170°の
排気用開口部15out ,中心角約27°の第一のパージ
用開口部15p,中心角約27°の第一の給気用開口部
15in,中心角約10°の遮蔽部15s、中心角約10
0°の第二の給気用開口部15in,中心角約27°の第
二のパージ用開口部15pがこの順で形成されている。Each of the openings 15out, 15in, the shielding part 1
5s and the opening 15p are located in the respective regions 4out, 4i of the heat storage chamber 4.
n, 4s, 4p, an exhaust opening 15out having a central angle of about 170 ° and a first purging opening having a central angle of about 27 ° from the front to the rear in the rotation direction of the rotating disk 14A. Part 15p, a first air supply opening 15in having a central angle of about 27 °, a shielding part 15s having a central angle of about 10 °, and a central angle of about 10 °
A second air supply opening 15in of 0 ° and a second purge opening 15p having a central angle of about 27 ° are formed in this order.
【0025】また、ロータ13には、回転軸13aの軸
方向に沿って所定間隔で、バルブケーシング12内を、
排気用開口部15out に連通した排気室16outと、パ
ージ用開口部15p,15pに連通したパージ室16p
と、給気用開口部15inに連通した給気室16inとに仕
切る回転円板14B,14Cが所定間隔で取り付られて
いる。The rotor 13 is provided with a predetermined space along the axial direction of the rotating shaft 13a.
An exhaust chamber 16out communicating with the exhaust opening 15out, and a purge chamber 16p communicating with the purge openings 15p, 15p.
Rotating disks 14B and 14C are provided at predetermined intervals to partition the air supply chamber 16in communicating with the air supply opening 15in.
【0026】ここで、パージ室16pは、排気室16ou
t と給気室16inの間に形成されているのでエアシール
を兼用し、給気室16inに送給された未処理排ガスが排
気室16out に直接リークすることもない。Here, the purge chamber 16p is provided with an exhaust chamber 16ou.
Since it is formed between t and the air supply chamber 16in, it also serves as an air seal, and the untreated exhaust gas fed to the air supply chamber 16in does not leak directly to the exhaust chamber 16out.
【0027】また、排気室16out には処理済排ガスを
外部へ排出する排気ダクト17out が接続され、給気室
16inには排ガス発生源から未処理排ガスを送給する給
気ダクト17inが接続され、パージ室16pには前記排
気ダクト17outから分岐されたパージダクト17pが
接続されている。The exhaust chamber 16out is connected to an exhaust duct 17out for discharging treated exhaust gas to the outside, and the air supply chamber 16in is connected to an air supply duct 17in for supplying untreated exhaust gas from an exhaust gas generation source. A purge duct 17p branched from the exhaust duct 17out is connected to the purge chamber 16p.
【0028】還元ガス供給装置9は、前記ディフューザ
11の各排ガス流路10…に触媒存在化で燃焼される炭
化水素、例えばプロピレンを供給する還元ガス供給管1
8…と、夫々の還元ガス供給管18…に介装された開閉
バルブ19…と、前記ロータ13の回転に同期して排ガ
ス遮断領域4sに連通される排ガス流路10に接続され
ている還元ガス供給管18sの開閉バルブ19sを開く
開閉制御装置20を備えている。The reducing gas supply device 9 is a reducing gas supply pipe 1 for supplying hydrocarbons, for example, propylene, burned in the presence of a catalyst to each exhaust gas passage 10 of the diffuser 11.
, And the on-off valves 19 interposed in the respective reducing gas supply pipes 18, and the reduction connected to the exhaust gas passage 10 communicated with the exhaust gas cutoff region 4 s in synchronization with the rotation of the rotor 13. An opening / closing control device 20 for opening the opening / closing valve 19s of the gas supply pipe 18s is provided.
【0029】制御装置20は、その入力側にロータ13
の回転角に基づいて遮蔽部15sの位置を検出するロー
タリーエンコーダ21が接続されると共に、出力側に各
開閉バルブ19…が接続され、遮蔽部15sの位置に応
じて当該遮蔽部15sで遮断されたディフューザ11の
排ガス流路10に接続されている還元ガス供給管18s
の開閉バルブ19sに対してバルブを開く制御信号を出
力する。The control device 20 has a rotor 13 on its input side.
A rotary encoder 21 for detecting the position of the shielding portion 15s based on the rotation angle of the shutter 15 is connected, and each open / close valve 19 is connected to the output side, and is blocked by the shielding portion 15s according to the position of the shielding portion 15s. Gas supply pipe 18s connected to the exhaust gas passage 10 of the diffuser 11
A control signal for opening the valve is output to the open / close valve 19s.
【0030】以上が本発明の一例構成であって、次にそ
の作用を説明する。まず、バーナ7を燃焼させて排ガス
処理室3を所定の触媒燃焼温度まで昇温させた状態で、
ロータ13を1/5〜3rpmで回転させながら、塗装
用乾燥炉などの排ガス発生源(図示せず)から送給され
る排ガスの処理を行う。The above is an example of the configuration of the present invention, and its operation will be described below. First, in a state where the burner 7 is burned and the exhaust gas treatment chamber 3 is heated to a predetermined catalyst combustion temperature,
While rotating the rotor 13 at 1/5 to 3 rpm, processing of exhaust gas supplied from an exhaust gas generation source (not shown) such as a drying furnace for coating is performed.
【0031】給気ダクト17inを介して送給された未処
理排ガスは、給気室16in─給気用開口部15in─排ガ
ス流路10を通り、蓄熱室4の給気領域4inを通過する
ときに予熱されて、排ガス処理室3に導入される。The untreated exhaust gas sent through the air supply duct 17in passes through the air supply chamber 16in {the air supply opening 15in} the exhaust gas flow path 10 and passes through the air supply area 4in of the heat storage chamber 4. And is introduced into the exhaust gas treatment chamber 3.
【0032】排ガス処理室3は所定の触媒燃焼温度に維
持されているから、給気領域4inに面した触媒層6及び
排気領域4out に面した触媒層6で、未処理排ガスに含
まれるVOCが燃焼される。また、排ガス処理室3に導
入される排ガスには酸素が含まれているため、給気領域
4in及び排気領域4out に面した触媒層6はリーン状態
となり、その結果、排ガスに含まれるNOxが酸化さ
れ、硝酸塩(NO3)- として吸蔵される。Since the exhaust gas treatment chamber 3 is maintained at a predetermined catalytic combustion temperature, the VOC contained in the untreated exhaust gas is reduced by the catalyst layer 6 facing the supply region 4in and the catalyst layer 6 facing the exhaust region 4out. Burned. Further, since the exhaust gas introduced into the exhaust gas treatment chamber 3 contains oxygen, the catalyst layer 6 facing the air supply region 4in and the exhaust region 4out is in a lean state, and as a result, NOx contained in the exhaust gas is oxidized. And stored as nitrate (NO 3 ) — .
【0033】このようにして、排ガス処理室3の触媒層
6でVOC及びNOxが除去された処理済排ガスは、蓄
熱室4の排気領域4out を通過するときにその熱が回収
された後、ディフューザ11の排ガス流路10─ロータ
13の排気用開口部15out ─ロータリーバルブ8の排
気室16out ─排気ダクト17out を通り外部に排出さ
れる。The treated exhaust gas from which VOCs and NOx have been removed in the catalyst layer 6 of the exhaust gas treatment chamber 3 in this way is recovered after the heat is recovered when passing through the exhaust region 4out of the heat storage chamber 4, and then diffused. The exhaust gas is discharged to the outside through the exhaust gas passage 10 of the exhaust gas outlet 15out of the rotor 13, the exhaust chamber 16out of the rotary valve 8 and the exhaust duct 17out.
【0034】一方、ロータ13の遮蔽部15sで未処理
排ガス及び処理済排ガスの流通が遮断された排ガス流路
10には、還元ガス供給管18sよりプロピレン(C3
H6 )などの炭化水素からなる還元ガスが供給され、当
該還元ガスが排ガス流路10及び排ガス遮断領域4sを
通りこれに面した触媒層6に達する。On the other hand, in the exhaust gas passage 10 in which the flow of the untreated exhaust gas and the treated exhaust gas is blocked by the shielding portion 15s of the rotor 13, the propylene (C 3
A reducing gas composed of a hydrocarbon such as H 6 ) is supplied, and the reducing gas passes through the exhaust gas passage 10 and the exhaust gas cutoff region 4 s and reaches the catalyst layer 6 facing the same.
【0035】このとき、還元ガスは蓄熱室4内で仕切ら
れた狭い排ガス遮断領域4sに供給されるので、排ガス
流路10及び排ガス遮断領域4s内の酸素が圧し出さ
れ、また、ロータリーバルブ8側から未処理排ガスが導
入されないので酸素が補給されることもない。したがっ
て、当該触媒層6は確実にリッチ状態となり、触媒層6
に硝酸塩(NO3)- として吸蔵されたNOxの酸素とプ
ロピレン(C3 H6 )が反応して燃焼され、窒素
(N2 )と水(H2 O)と二酸化炭素(CO2 )が生成
される。これによりNOxが窒素(N2 )に還元されて
排出され、排気領域4out を通って外部に排出される。
ここで、還元ガスの余剰分が触媒層6を通過しても、排
ガス処理室3内に導入された排ガスに含まれる酸素と反
応して燃焼されるので、還元ガスがそのまま外部へ排出
されることはない。At this time, since the reducing gas is supplied to the narrow exhaust gas cut-off region 4s partitioned in the heat storage chamber 4, the oxygen in the exhaust gas passage 10 and the exhaust gas cut-off region 4s is pressed out, and the rotary valve 8 Since no untreated exhaust gas is introduced from the side, no oxygen is supplied. Therefore, the catalyst layer 6 surely becomes rich, and the catalyst layer 6
Nitrates (NO 3) the - stored NOx of oxygen and propylene (C 3 H 6) is combusted in the reaction as a nitrogen (N 2) and water (H 2 O) and carbon dioxide (CO 2) is generated Is done. As a result, NOx is reduced to nitrogen (N 2 ) and discharged, and discharged to the outside through the exhaust region 4out.
Here, even if an excess portion of the reducing gas passes through the catalyst layer 6, it reacts with the oxygen contained in the exhaust gas introduced into the exhaust gas treatment chamber 3 and is burned, so that the reducing gas is directly discharged to the outside. Never.
【0036】なお、還元ガスとしてプロピレン等の炭化
水素を供給すると、これが触媒層6で燃焼されるときに
発熱するので、この熱と、排ガスに含まれるVOCが触
媒層6で燃焼するときに生ずる熱で、触媒層6は所定の
触媒燃焼温度に維持され、排ガス処理開始後はバーナ7
により排ガス処理室3内を加熱する必要がなくなる。し
たがって、バーナ7に対しては、排ガス処理装置1を立
ち上げる数十分間だけ燃料を供給するだけでよく、燃料
費を大幅に削減できる。When a hydrocarbon such as propylene is supplied as a reducing gas, heat is generated when the hydrocarbon is burned in the catalyst layer 6, and this heat and VOC contained in the exhaust gas are generated when the catalyst is burned in the catalyst layer 6. By the heat, the catalyst layer 6 is maintained at a predetermined catalyst combustion temperature, and after starting the exhaust gas treatment, the burner 7
This eliminates the need to heat the inside of the exhaust gas treatment chamber 3. Therefore, it is only necessary to supply fuel to the burner 7 for several tens of minutes when the exhaust gas treatment device 1 is started up, and the fuel cost can be greatly reduced.
【0037】また、発明者の実験によれば、本発明に係
る排ガス処理装置1では、NOxの吸蔵時間/還元時間
は1/120 程度で十分であるから、例えば、ロータ13
が1/2rpmで回転しているときに、1秒間だけリッ
チ状態にして還元ガスを供給すればたりる。Further, according to the experiment of the inventor, in the exhaust gas treatment apparatus 1 according to the present invention, the storage time / reduction time of NOx is sufficient to be about 1/120.
When rotating at 1/2 rpm, it is sufficient to supply the reducing gas in a rich state for only one second.
【0038】ここで、遮蔽部15sを10°に選定し、
ディフューザ11の各排ガス流路10の中心角を5°に
選定すれば、一の排ガス流路10が遮蔽部15sで遮断
されている間の時間は約1.6秒となり、触媒層6に吸
蔵されたNOxを窒素(N2 )に還元するのに十分な時
間が確保される。Here, the shielding portion 15s is selected at 10 °,
If the central angle of each exhaust gas passage 10 of the diffuser 11 is selected to be 5 °, the time during which one exhaust gas passage 10 is blocked by the shielding portion 15s is about 1.6 seconds, and the occlusion in the catalyst layer 6 is achieved. Sufficient time is ensured to reduce the NOx to nitrogen (N 2 ).
【0039】このようにして、給気領域4in及び排気領
域4out に面した触媒層6でVOCを燃焼させると共に
NOxを吸蔵させ、排ガス遮断領域4sに面した触媒層
6で窒素(N2 )に還元させており、ロータ13を回転
させて蓄熱室4内の各領域を順次切り換えていくので、
排ガスの浄化処理を中断することなく連続的に行いなが
ら、NOxの吸蔵・還元を交互に行うことができる。In this manner, VOC is burned and NOx is absorbed by the catalyst layer 6 facing the supply region 4in and the exhaust region 4out, and is converted to nitrogen (N 2 ) by the catalyst layer 6 facing the exhaust gas cutoff region 4s. Since each region in the heat storage chamber 4 is sequentially switched by rotating the rotor 13,
It is possible to alternately store and reduce NOx while continuously performing the exhaust gas purification process without interruption.
【0040】なお、上述の説明では、ディフューザ11
の各排ガス流路10…に還元ガス供給管18…を接続
し、バルブ19…を順次開閉することにより排ガス遮断
領域4sに還元ガスを供給する場合について説明した
が、図3及び図4に示すようにロータリーバルブを介し
て還元ガスを供給してもよい。In the above description, the diffuser 11
The case in which the reducing gas supply pipes 18 are connected to the respective exhaust gas passages 10 and the valves 19 are sequentially opened and closed to supply the reducing gas to the exhaust gas cutoff region 4s has been described. As described above, the reducing gas may be supplied through a rotary valve.
【0041】この場合、ロータリーバルブ(給排気分配
装置)31のロータ32に、蓄熱室4の底面と対向して
回転円板33Aを取り付け、当該回転円板33Aには、
その回転方向前方から後方に向かって、排気用開口部1
5out と、第一のパージ用開口部15pと、第一の給気
用開口部15inと、未処理排ガス及び処理済排ガスの流
通を遮断して還元ガスを供給する還元ガス供給用開口部
15gと、第二の給気用開口部15inと、第二のパージ
用開口部15pが形成されている。In this case, a rotary disk 33A is attached to the rotor 32 of the rotary valve (supply / exhaust distribution device) 31 so as to face the bottom surface of the heat storage chamber 4, and the rotary disk 33A is
From the front to the rear in the rotation direction, the exhaust opening 1
5out, a first purge opening 15p, a first air supply opening 15in, and a reducing gas supply opening 15g for supplying a reducing gas by interrupting the flow of untreated exhaust gas and treated exhaust gas. , A second air supply opening 15in and a second purge opening 15p.
【0042】また、ロータ32には、回転軸32aに所
定間隔で回転円板33B,33C,33Dが取り付けら
れ、バルブケーシング12内が、上から排気室16out
,パージ室16p,還元ガス室16g,給気室16in
の四層に仕切られ、前記還元ガス室16gが還元ガス供
給用開口部15gに連通されている。The rotor 32 is provided with rotating disks 33B, 33C and 33D at predetermined intervals on a rotating shaft 32a.
, Purge chamber 16p, reducing gas chamber 16g, air supply chamber 16in
And the reducing gas chamber 16g communicates with the reducing gas supply opening 15g.
【0043】前記還元ガス室16gには、還元ガス供給
管34が接続され、当該供給管34と還元ガス室16g
及び還元ガス供給用開口部15gで還元ガス供給装置3
5が形成されている。また、還元ガス室16gは、隣接
するパージ室16p及び給気室16inより内圧が高くな
るように還元ガスが供給される。これにより、還元ガス
室16gに酸素を含む空気が流入することがなく、ま
た、還元ガスが給気室16inやパージ室16pに流出し
ても、排ガス処理室3へ送給されて燃焼されてしまうの
で、外部に漏洩することがない。なお、その他の構成、
排ガス処理手順、排ガスに含まれるVOC及びNOxの
除去作用については、図1及び図2に示す排ガス処理装
置1と全く同様である。A reducing gas supply pipe 34 is connected to the reducing gas chamber 16g, and the supply pipe 34 is connected to the reducing gas chamber 16g.
And the reducing gas supply device 15 with the reducing gas supply opening 15g.
5 are formed. The reducing gas is supplied to the reducing gas chamber 16g such that the internal pressure of the reducing gas chamber 16g becomes higher than that of the adjacent purge chamber 16p and air supply chamber 16in. Accordingly, air containing oxygen does not flow into the reducing gas chamber 16g, and even if the reducing gas flows out into the air supply chamber 16in or the purge chamber 16p, it is sent to the exhaust gas processing chamber 3 and burned. It does not leak to the outside. In addition, other configurations,
The exhaust gas treatment procedure and the action of removing VOC and NOx contained in the exhaust gas are exactly the same as those of the exhaust gas treatment apparatus 1 shown in FIGS.
【0044】本例によれば、還元ガス供給管34から還
元ガスを連続的に供給することにより、ロータリーバル
ブ31を介して排ガス遮断領域4sに面した触媒層6に
還元ガスを供給できるので、多数の還元ガス供給管を設
けることによる面倒なバルブ制御が不要となる。According to this embodiment, by continuously supplying the reducing gas from the reducing gas supply pipe 34, the reducing gas can be supplied to the catalyst layer 6 facing the exhaust gas cutoff region 4s via the rotary valve 31. There is no need for complicated valve control by providing a large number of reducing gas supply pipes.
【0045】なお、上述の説明では、還元ガスとしてプ
ロピレンなどの炭化水素を用いた場合について説明した
が、本発明はこれに限らず、酸素を消費できるものであ
れば、従来より使用されているアンモニア(NH3 ),
水素(H2 )その他の還元ガスを用いてもよい。ただ
し、炭化水素はアンモニアなどの他の還元ガスに比して
安価であり、しかも、運転中は触媒燃焼されて熱を発す
るので、この熱により排ガス処理室3が触媒燃焼温度に
維持され、バーナを燃焼させる必要がなくなり、したが
って、ランニングコストがさらに軽減されるというメリ
ットがある。In the above description, the case where a hydrocarbon such as propylene is used as the reducing gas has been described. However, the present invention is not limited to this, and any one that can consume oxygen can be used. Ammonia (NH 3 ),
Hydrogen (H 2 ) or another reducing gas may be used. However, hydrocarbons are inexpensive as compared with other reducing gases such as ammonia, and furthermore, during operation, they are catalyzed and generate heat, so that the heat keeps the exhaust gas treatment chamber 3 at the catalyzed combustion temperature and causes the burner to burn. There is an advantage that it is not necessary to combust the fuel, and thus the running cost is further reduced.
【0046】[0046]
【発明の効果】以上述べたように、本発明によれば、給
気領域及び排気領域に面した触媒層が酸素過剰雰囲気に
曝されてVOCを燃焼すると共にNOxを吸蔵し、排ガ
ス遮断領域に面した触媒層が還元種過剰雰囲気に曝され
て先に吸蔵したNOxを窒素に還元するので、排ガスが
大量に送給される場合であっても、給気領域、排気領
域、排ガス遮断領域を順次切り換えることにより、連続
的にVOCを燃焼させながらNOxの浄化処理を行うこ
とができるという大変優れた効果を奏する。As described above, according to the present invention, the catalyst layer facing the air supply area and the exhaust area is exposed to an oxygen-excess atmosphere, burns VOC, stores NOx, and enters the exhaust gas cutoff area. The exposed catalyst layer is exposed to a reducing species excess atmosphere and reduces the previously stored NOx to nitrogen. Therefore, even when a large amount of exhaust gas is supplied, the supply region, the exhaust region, and the exhaust gas shut-off region are not changed. By sequentially switching, there is an extremely excellent effect that NOx purification processing can be performed while continuously burning VOCs.
【0047】この場合に、排ガス処理室の容積が大きく
ても、排ガス遮断領域に面した触媒層のみが還元種過剰
雰囲気に曝されるので、当該領域を還元種過剰雰囲気に
曝すのに必要な量だけ還元ガスを供給すれば足り、排ガ
ス処理室全体を還元種過剰雰囲気に曝す必要はないの
で、還元ガスの使用量を節約してランニングコストを大
幅に低減できるという大変優れた効果を奏する。In this case, even if the capacity of the exhaust gas treatment chamber is large, only the catalyst layer facing the exhaust gas cut-off region is exposed to the reducing species excess atmosphere, so that it is necessary to expose the region to the reducing species excess atmosphere. It is sufficient to supply the reducing gas only in an amount, and it is not necessary to expose the entire exhaust gas treatment chamber to an atmosphere of excess reducing species. Therefore, there is an excellent effect that the amount of the reducing gas used can be saved and the running cost can be greatly reduced.
【0048】さらに、還元ガスとして炭化水素を使用し
た場合には、当該炭化水素が触媒層で燃焼されるときに
生ずる熱で排ガス処理室内が加熱されるので、バーナへ
送給される燃料ガスを節約して、ランニングコストをよ
り低減することができるという効果がある。Further, when a hydrocarbon is used as the reducing gas, the exhaust gas processing chamber is heated by heat generated when the hydrocarbon is burned in the catalyst layer, so that the fuel gas supplied to the burner is reduced. This has the effect of saving money and reducing running costs.
【図1】本発明に係る蓄熱型排ガス処理装置の一例を示
す概略構成図。FIG. 1 is a schematic configuration diagram showing an example of a heat storage type exhaust gas treatment apparatus according to the present invention.
【図2】その断面図。FIG. 2 is a sectional view thereof.
【図3】他の実施形態を示す概略構成図。FIG. 3 is a schematic configuration diagram showing another embodiment.
【図4】その断面図。FIG. 4 is a sectional view thereof.
【図5】従来装置を示す説明図。FIG. 5 is an explanatory view showing a conventional device.
1・・・・蓄熱型排ガス処理装置 3・・・・排ガ
ス処理室 4・・・・蓄熱室 4out ・・排気
領域 4in・・・給気領域 4s・・・排ガ
ス遮断領域 5・・・・蓄熱式熱交換器 6・・・・触媒
層 8,31・・・ロータリーバルブ(給排気分配装置) 9・・・・還元ガス供給装置 10・・・・排ガ
ス流路 11・・・・ディフューザ 12・・・・バ
ルブケーシング 13,32・・・ロータ 15out ・・排
気用開口部 15in・・・給気用開口部 15s・・・遮
蔽部 18,18s・・還元ガス供給管 19,19s・
・開閉バルブ 20・・・・開閉制御装置 15g・・・還
元ガス供給用開口部 34・・・・還元ガス供給管 35・・・・還
元ガス供給装置1 ··· Heat storage type exhaust gas treatment device 3 ··· Exhaust gas processing chamber 4 ··· Heat storage chamber 4out ··· Exhaust area 4in ··· Supply air area 4s ··· Exhaust gas cutoff area 5 ··· Heat storage Type heat exchanger 6 ··· Catalyst layer 8 · 31 ··· Rotary valve (supply / exhaust distribution device) 9 ··· Reducing gas supply device 10 ··· Exhaust gas channel 11 ··· Diffuser 12 · ... Valve casing 13,32 ... Rotor 15out ... Exhaust opening 15in ... Air supply opening 15s ... Shielding part 18,18s ... Reducing gas supply pipe 19,19s
· Opening / closing valve 20 ··· Opening / closing control device 15g ··· Opening for reducing gas supply 34 ··· Reduction gas supply pipe 35 ··· Reduction gas supply device
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B01D 53/81 B01D 53/34 117E 53/86 129A 53/94 53/36 G F23G 7/06 ZAB 102H 102 103 Fターム(参考) 3K078 AA05 BA06 BA17 BA24 DA14 DA16 DA17 DA24 DA32 EA02 EA09 4D002 AA12 AA33 AB03 AC10 BA04 BA06 CA20 DA01 DA04 DA07 DA25 DA46 DA54 DA56 GA01 GA02 GB20 HA08 HA10 4D048 AA06 AA18 AB02 BA03X BA14X BA15X BA30Y BA33X BA41X BB12 CC25 CC32 CC54 EA10 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) B01D 53/81 B01D 53/34 117E 53/86 129A 53/94 53/36 G F23G 7/06 ZAB 102H 102 103 F-term (reference) 3K078 AA05 BA06 BA17 BA24 DA14 DA16 DA17 DA24 DA32 EA02 EA09 4D002 AA12 AA33 AB03 AC10 BA04 BA06 CA20 DA01 DA04 DA07 DA25 DA46 DA54 DA56 GA01 GA02 GB20 HA08 HA10 4D048 AA06 AA18 BA30 BAX BAX BAXX CC32 CC54 EA10
Claims (4)
させる触媒層(6)を形成した排ガス処理室(3)が、
蓄熱室(4)を備えた蓄熱式熱交換器(5)に連通して
形成された蓄熱型排ガス処理装置において、 前記触媒層(6)が、蓄熱式熱交換器(5)の蓄熱室
(4)に面して形成されると共に、酸素過剰雰囲気でN
Oxを吸蔵し、還元種過剰雰囲気で前記NOxを窒素に
還元する機能を有するNOx吸蔵還元型触媒で形成さ
れ、 前記熱交換器(5)に、前記蓄熱室(4)を、前記排ガ
ス処理室(3)から排出された高温の処理済排ガスが通
過する排気領域(4out )と、前記排ガス処理室(3)
に導入される低温の未処理排ガスが通過する給気領域
(4in)と、未処理排ガス及び処理済排ガスの流通を遮
断する排ガス遮断領域(4s)の少なくとも三領域に区
分して、これら各領域を順次切り換える給排気分配装置
(8,31)が配されると共に、 前記排ガス遮断領域(4s)から還元ガスを供給して当
該領域に面した触媒層(6)を還元種過剰雰囲気に曝す
還元ガス供給装置(9,35)を備えたことを特徴とする
蓄熱型排ガス処理装置。An exhaust gas treatment chamber (3) in which a catalyst layer (6) for burning volatile organic compounds contained in exhaust gas is formed,
In a heat storage type exhaust gas treatment device formed in communication with a heat storage type heat exchanger (5) provided with a heat storage room (4), the catalyst layer (6) includes a heat storage room (5) of the heat storage type heat exchanger (5). 4) and N 2 in an oxygen-excess atmosphere
The heat exchanger (5) includes the heat storage chamber (4) and the exhaust gas treatment chamber. The NOx storage reduction catalyst has a function of storing Ox and reducing the NOx to nitrogen in an atmosphere of excess reducing species. An exhaust area (4out) through which the high-temperature treated exhaust gas discharged from (3) passes, and the exhaust gas processing chamber (3)
Each of these regions is divided into at least three regions: an air supply region (4 in) through which the low-temperature untreated exhaust gas introduced into the gas passes, and an exhaust gas blocking region (4s) that blocks the flow of the untreated exhaust gas and the treated exhaust gas. A supply / exhaust distribution device (8, 31) for sequentially switching the exhaust gas is provided, and a reducing gas is supplied from the exhaust gas cut-off area (4s) to expose the catalyst layer (6) facing the area to an atmosphere containing excess reducing species. A heat storage type exhaust gas treatment device comprising a gas supply device (9, 35).
炭化水素である請求項1記載の蓄熱型排ガス処理装置。2. The regenerative exhaust gas treatment apparatus according to claim 1, wherein the reducing gas is a hydrocarbon combusted in the presence of a catalyst.
を通過してきた処理済排ガスを排出させる排気用開口部
(15out )と、前記蓄熱室(4)へ未処理排ガスを導入
する給気用開口部(15in)と、前記蓄熱室(4)での未
処理排ガス及び処理済排ガスの流通を遮断する遮蔽部
(15s)を形成したロータ(13)を有するロータリーバ
ルブ(8)からなり、 当該ロータリーバルブ(8)と前記蓄熱室(4)が内部
を放射状に仕切って多数の排ガス流路(10…)を形成し
たディフューザ(11)を介して接続され、 前記還元ガス供給装置(9)が、前記ディフューザ(1
1)の各排ガス流路(10…)に接続された還元ガス供給
管(18…)と、夫々の還元ガス供給管(18…)に介装さ
れた開閉バルブ(19…)と、前記ロータ(13)の回転に
同期して、前記遮蔽部(15s)で遮断された排ガス流路
(10)に接続されている還元ガス供給管(18s)の開閉
バルブ(19s)を開く開閉制御装置(20)を備えて成る
請求項1又は2記載の蓄熱型排ガス処理装置。3. The heat storage chamber (4), wherein the air supply / exhaust distribution device is provided in the heat storage chamber (4).
An exhaust opening (15out) for discharging the treated exhaust gas that has passed through, a gas supply opening (15in) for introducing the untreated exhaust gas into the heat storage chamber (4), and a heat storage chamber (4). It comprises a rotary valve (8) having a rotor (13) formed with a shielding part (15s) for blocking the flow of untreated exhaust gas and treated exhaust gas, and the rotary valve (8) and the heat storage chamber (4) Are connected via a diffuser (11) that is radially partitioned to form a large number of exhaust gas channels (10 ...), and the reducing gas supply device (9) is connected to the diffuser (1).
The reducing gas supply pipes (18 ...) connected to the respective exhaust gas flow paths (10 ...) of 1), the opening / closing valves (19 ...) interposed in the respective reducing gas supply pipes (18 ...), and the rotor In synchronization with the rotation of (13), an opening / closing controller (19) that opens and closes the opening / closing valve (19s) of the reducing gas supply pipe (18s) connected to the exhaust gas flow path (10) blocked by the shielding section (15s). The heat storage type exhaust gas treatment apparatus according to claim 1 or 2, further comprising (20).
を通過してきた処理済排ガスを排出させる排気用開口部
(15out )と、前記蓄熱室(4)に未処理排ガスを導入
する給気用開口部(15in)と、未処理排ガス及び処理済
排ガスの流通を遮断して還元ガスを蓄熱室(4)に供給
する還元ガス供給用開口部(15g)を形成したロータ
(32)を有するロータリーバルブ(31)からなり、 前記還元ガス供給装置(35)が、前記還元ガス供給用開
口部(15g)に連通するロータリーバルブ(31)の還元
ガス室(16g)に還元ガス供給管(34)を接続してなる
請求項1又は2記載の蓄熱型排ガス処理装置。4. The air supply / exhaust distribution device, wherein the heat storage chamber (4) is provided.
An exhaust opening (15out) for discharging the treated exhaust gas that has passed through, a gas supply opening (15in) for introducing the untreated exhaust gas to the heat storage chamber (4), and an exhaust opening for the untreated exhaust gas and the treated exhaust gas. A rotary valve (31) having a rotor (32) formed with a reducing gas supply opening (15g) for supplying a reducing gas to the heat storage chamber (4) by interrupting the flow; The regenerative exhaust gas according to claim 1 or 2, wherein a reducing gas supply pipe (34) is connected to a reducing gas chamber (16g) of a rotary valve (31) communicating with the reducing gas supply opening (15g). Processing equipment.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14481899A JP3913934B2 (en) | 1999-05-25 | 1999-05-25 | Thermal storage type exhaust gas treatment equipment |
| TW89104693A TW461951B (en) | 1998-09-18 | 2000-03-15 | Exhaust gas processing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14481899A JP3913934B2 (en) | 1999-05-25 | 1999-05-25 | Thermal storage type exhaust gas treatment equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000334267A true JP2000334267A (en) | 2000-12-05 |
| JP3913934B2 JP3913934B2 (en) | 2007-05-09 |
Family
ID=15371180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14481899A Expired - Fee Related JP3913934B2 (en) | 1998-09-18 | 1999-05-25 | Thermal storage type exhaust gas treatment equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3913934B2 (en) |
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