JP2000335979A - Wet blowing material and method for executing the same material - Google Patents

Wet blowing material and method for executing the same material

Info

Publication number
JP2000335979A
JP2000335979A JP11148562A JP14856299A JP2000335979A JP 2000335979 A JP2000335979 A JP 2000335979A JP 11148562 A JP11148562 A JP 11148562A JP 14856299 A JP14856299 A JP 14856299A JP 2000335979 A JP2000335979 A JP 2000335979A
Authority
JP
Japan
Prior art keywords
alkali metal
weight
silicate
refractory
orthophosphate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11148562A
Other languages
Japanese (ja)
Other versions
JP3796371B2 (en
Inventor
Shuzo Hotta
修三 堀田
Shinichi Yamaoka
慎一 山岡
Ichiro Hattori
一郎 服部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinagawa Refractories Co Ltd
Original Assignee
Shinagawa Refractories Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinagawa Refractories Co Ltd filed Critical Shinagawa Refractories Co Ltd
Priority to JP14856299A priority Critical patent/JP3796371B2/en
Publication of JP2000335979A publication Critical patent/JP2000335979A/en
Application granted granted Critical
Publication of JP3796371B2 publication Critical patent/JP3796371B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6306Binders based on phosphoric acids or phosphates
    • C04B35/6313Alkali metal or alkaline earth metal phosphates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6316Binders based on silicon compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Products (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a web blowing material scarcely generating dust and rebound loss onto the surface to be blown at ordinary temperature or warm or hot temperature and capable of providing a dense executed body having high durability and high adhesive ratio and adhesive strength, and provide a method for executing the above material. SOLUTION: This wet blowing material is obtained by compounding a refractory composition comprising 70-90 wt.% refractory aggregate in which <=10 wt.% aggregate is controlled to have >10 mm particle diameter and >=90 wt.% aggregate is controlled to have 10 mm 20 μm particle diameter and 10-30 wt.% refractory ultrafine powder having <20 μm particle diameter with a silicic alkali metal salt and an orthophosphoric acid alkali metal salt or an orthophosphoric acid alkaline earth metal salt.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、各種窯炉の炉壁等
に用いられる湿式吹付材及びその施工方法に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wet spraying material used for a furnace wall of various kilns and a method of applying the same.

【0002】[0002]

【従来の技術】予め水で混練したバインダー成分を含む
耐火材料をポンプ圧送し、ホース先端部に付属している
ノズル部分で凝集剤溶液と混合し、高圧空気で吹付ける
ことからなる湿式吹付材を用いた施工方法は、流し込み
材による施工のような施工用型枠を必要とせず、乾式吹
付材による施工方法に比べ発塵及びリバウンドロスが少
なく、緻密な施工体が得られるという特徴を有する。
2. Description of the Related Art A wet spraying material comprising pumping a refractory material containing a binder component which has been previously kneaded with water, mixing it with a coagulant solution at a nozzle attached to the end of a hose, and blowing with high-pressure air. The construction method using the method does not require the construction formwork such as the construction using the cast material, has a feature that the dust generation and the rebound loss are less than the construction method using the dry spray material, and a dense construction body can be obtained. .

【0003】湿式吹付材を用いた施工方法として、例え
ば特開平9−250880号公報には、不定形耐火物粉
体と溶媒との混合物をノズルまでポンプ圧送し、ノズル
内でこの混練物に硬化促進剤を混合したうえ、加圧空気
によって施工面に吹付けることを特徴とする不定形耐火
物の吹付け方法が開示されている。
As an application method using a wet spraying material, for example, Japanese Patent Application Laid-Open No. 9-250880 discloses that a mixture of an amorphous refractory powder and a solvent is pumped to a nozzle and hardened into the kneaded material in the nozzle. Disclosed is a method for spraying an amorphous refractory, which comprises mixing an accelerator and spraying the mixture with a pressurized air on a construction surface.

【0004】また、特開平10−118762号公報に
は、0.5〜7重量%のリン酸塩、3〜20重量%の流
動性助剤と、残部が耐火性の骨材及び微粉とからなる固
形分100重量%を、水とで混練した第1成分であっ
て、前記水が混練された第1成分のポンプ圧送可能なコ
ンシステンシィの達成に足りる量で存在する前記ポンプ
圧送可能第1成分、及び、施工時に第1成分に対して添
加される第2成分の凝集剤とからなる非スランプ性リン
酸塩系ボンドキャスタブル組成物が開示されている。
Japanese Patent Application Laid-Open No. Hei 10-118762 discloses that 0.5 to 7% by weight of a phosphate, 3 to 20% by weight of a flow aid, and a balance of refractory aggregate and fine powder. A first component obtained by kneading 100% by weight of the solid content with water, wherein the water is present in an amount sufficient to achieve a pumpable consistency of the kneaded first component. A non-slump phosphate bond castable composition comprising one component and a second component coagulant added to the first component during construction is disclosed.

【0005】しかしながら、上記公報に記載されている
ような従来の施工方法は、常温での施工を前提としてお
り、被吹付面の表面温度が105℃を超え、施工体中の
水分が加熱されることによって発生する水蒸気のガス圧
力による剥離を実用上問題のないレベルまで引き下げる
ことが材質的に困難であった。
However, the conventional construction method described in the above publication presupposes the construction at normal temperature, the surface temperature of the surface to be sprayed exceeds 105 ° C., and the water in the construction body is heated. It is materially difficult to reduce the peeling of the water vapor generated due to the gas pressure to a level at which there is no practical problem.

【0006】また、特開平10−96591号公報に
は、加熱した被施工体に緻密質不定形耐火物を吹付ける
際に、第一層の吹付け厚みを10〜30mmとし、第二
層以降の各層の吹付け厚みを30〜100mmとするこ
とを特徴とする緻密質不定形耐火物の熱間吹付け施工方
法が開示されている。
Japanese Patent Laid-Open Publication No. Hei 10-96591 discloses that when a dense amorphous refractory is sprayed on a heated work piece, the spray thickness of the first layer is 10 to 30 mm, A hot spraying method for dense amorphous refractories, characterized in that the spray thickness of each layer is 30 to 100 mm.

【0007】更に、特開平10−118762号公報に
は、流し込み耐火組成物の湿式吹付け施工方法におい
て、前記流し込み耐火組成物として、粒径10mm以下
に粒度調整された耐火性骨材70〜98重量%と、粒径
10μm以下の耐火性超微粉2〜30重量%との合計1
00重量%に対して、分散剤0.01〜1.0重量%を
外掛けで添加したセメントを含まないものを使用し、前
記流し込み耐火物を、水又はその他の混練液で混練して
流しこみ軟度の作業性に調整したものを圧送ポンプで吹
付けノズルに輸送し、前記吹付けノズルで圧搾空気とと
もに、珪酸アルカリ及び/又はアルミン酸アルカリから
なる保形性付与剤0.1〜1重量%(外掛け)を水溶液
の状態で添加し、吹付け施工することを特徴とする湿式
吹付け施工方法が開示されている。そして、保形性付与
剤として珪酸アルカリやアルミン酸アルカリを使用する
ことも記載されており、更に、酸性分散剤の説明におい
て、熱間施工にも言及しているものの、実施例を含めて
基本的には常温施工を前提としており、保形性付与剤の
添加率は水蒸気圧が大気圧以下の常温で垂れ落ちない程
度の強度が発現する必要最小限に止めている。
Further, Japanese Patent Application Laid-Open No. 10-118762 discloses a method for wet spraying a cast refractory composition, wherein the cast refractory composition has a refractory aggregate 70 to 98 whose particle size has been adjusted to a particle size of 10 mm or less. % By weight and 2 to 30% by weight of refractory ultrafine powder having a particle size of 10 μm or less.
Using a cement-free material in which 0.01 to 1.0% by weight of a dispersant is externally added to 00% by weight, the above-mentioned refractory is kneaded with water or another kneading liquid and then flown. The product adjusted to the workability of the indentation softness is transported to a spray nozzle by a pressure pump, and the compressed air is compressed by the spray nozzle together with an alkali silicate and / or an alkali aluminate shape-retaining agent 0.1 to 1. A wet spraying method is disclosed in which weight percent (outer coat) is added in the form of an aqueous solution and spraying is performed. It is also described that an alkali silicate or an alkali aluminate is used as a shape-retaining agent, and in the description of the acidic dispersant, although hot working is referred to, basic examples including examples are also included. In general, it is assumed that the construction is carried out at normal temperature, and the addition rate of the shape-retaining agent is kept to a minimum necessary for exhibiting such strength that the water vapor pressure does not droop at room temperature below atmospheric pressure.

【0008】また、特開平10−17374号公報に
は、湿式熱間吹き付け施工に使用する不定形耐火物材料
であって、MgO、CaO、Al23、SiO2等を単
独あるいはこれらの2種以上を組み合わせてなる耐火性
骨材と、バインダーから構成されており、該耐火性骨材
が、45μm以下の粒径を有する耐火物質を10wt%
〜35wt%の量を含み、バインダーが、少なくとも2
種のオルト燐酸塩と、無水ケイ酸アルカリにより構成さ
れている、ことを特徴とする湿式熱間吹き付け施工用不
定形耐火物材料が開示されている。
Japanese Unexamined Patent Publication (Kokai) No. 10-17374 discloses an amorphous refractory material used for wet hot spraying, such as MgO, CaO, Al 2 O 3 , SiO 2 , or the like. A refractory aggregate composed of a combination of at least two or more species and a binder, wherein the refractory aggregate contains 10 wt% of a refractory material having a particle size of 45 μm or less.
~ 35 wt%, wherein the binder comprises at least 2
Disclosed is an amorphous refractory material for wet hot spraying, comprising an orthophosphate of a kind and an alkali silicate anhydride.

【0009】更に、特公昭45−12503号公報に
は、主として、約67〜73重量%の100メッシュ篩
を通過せぬ耐火物粒子と、約0.1重量%の可塑剤と、
約1〜5重量%のオルトリン酸二水素ナトリウムと、約
25重量%以下の100メッシュ篩を通過する活性アル
カリ土類金属酸化物含有化合物とから構成し、前記アル
カリ土類金属酸化物含有化合物は前記オルトリン酸二水
素ナトリウムの半量と反応してオルトリン酸一水素アル
カリ土類金属塩を形成するのに充分な量のアルカリ土類
金属酸化物を提供するのに少なくとも充分な量存在せし
め、また残余を100メッシュ篩を通過する不活性耐火
物粒子より構成したことを特徴とするガン吹付用耐火性
組成物が開示されている。
Furthermore, Japanese Patent Publication No. 45-12503 discloses mainly about 67 to 73% by weight of refractory particles not passing through a 100 mesh sieve, about 0.1% by weight of a plasticizer,
About 1-5% by weight of sodium dihydrogen orthophosphate and up to about 25% by weight of an active alkaline earth metal oxide containing compound passing through a 100 mesh sieve, wherein said alkaline earth metal oxide containing compound is At least sufficient to provide an alkaline earth metal oxide in an amount sufficient to react with half of the sodium dihydrogen orthophosphate to form the alkaline earth metal monohydrogen orthophosphate; Is comprised of inert refractory particles that pass through a 100 mesh sieve.

【0010】また、特公昭55−6598号公報には、
ヘキサメタリン酸ソーダを1.5〜5.5重量%、消石
灰をCaOとして0.1〜10重量%とし、可塑剤を含
まず、残りをMgO、MgO−CaO系の塩基性骨材と
して成るガン吹付用耐火物が開示されている。
In Japanese Patent Publication No. 55-6598,
Gun spraying with sodium hexametaphosphate 1.5 to 5.5% by weight, slaked lime 0.1 to 10% by weight as CaO, no plasticizer, and the remainder as MgO, MgO-CaO-based basic aggregate Refractories are disclosed.

【0011】[0011]

【発明が解決しようとする課題】従って、本発明の目的
は、常温ないし温間、熱間の被吹付面に対して、粉塵や
リバウンドロスが殆ど発生せず、高接着率・高接着強度
の緻密で耐用性の高い施工体が得られる湿式吹付材及び
その施工方法を提供することにある。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a device having a high adhesion rate and a high adhesion strength with almost no dust or rebound loss on a surface to be sprayed at room temperature, warm or hot. An object of the present invention is to provide a wet spray material capable of obtaining a dense and highly durable construction body and a construction method thereof.

【0012】[0012]

【課題を解決するための手段】即ち、本発明は、10m
mを超える粒径のものが10重量%以下及びその他が粒
径10mm〜20μmに粒度調整された耐火性骨材70
〜90重量%、及び粒径20μm未満の耐火性超微粉1
0〜30重量%を含有してなる耐火組成物に、珪酸アル
カリ金属塩及びオルト燐酸アルカリ金属塩またはオルト
燐酸アルカリ土類金属塩を配合してなることを特徴とす
る湿式吹付材にある。
That is, the present invention provides a 10 m
m is 10% by weight or less and the others have a particle size of 10 mm to 20 μm.
~ 90% by weight and a refractory ultrafine powder 1 having a particle size of less than 20 µm 1
A wet spraying material comprising a refractory composition containing 0 to 30% by weight of an alkali metal silicate and an alkali metal orthophosphate or an alkaline earth metal orthophosphate.

【0013】また、本発明は、前記湿式吹付材の施工方
法において、被吹付面の温度が105℃未満の場合には
珪酸アルカリ金属塩/オルト燐酸アルカリ金属塩または
オルト燐酸アルカリ土類金属塩の添加量比は0.5を超
え、2.0未満とすることを特徴とする湿式吹付材の施
工方法にある。
Further, the present invention provides the method for applying a wet spray material, wherein when the temperature of the surface to be sprayed is less than 105 ° C., the alkali metal silicate / alkali metal orthophosphate or the alkaline earth metal orthophosphate is used. The method for applying a wet spray material is characterized in that the addition ratio is more than 0.5 and less than 2.0.

【0014】更に、本発明は、前記湿式吹付材の施工方
法において、被吹付面の温度が105℃以上の場合には
珪酸アルカリ金属塩/オルト燐酸アルカリ金属塩または
オルト燐酸アルカリ土類金属塩の添加量比は0.5以
下、または2.0以上とすることを特徴とする湿式吹付
材の施工方法にある。
Further, the present invention provides the method for applying a wet spray material, wherein when the temperature of the surface to be sprayed is 105 ° C. or more, the alkali metal silicate / alkali metal orthophosphate or the alkaline earth metal orthophosphate is used. The method for applying a wet spray material is characterized in that the addition ratio is 0.5 or less, or 2.0 or more.

【0015】[0015]

【発明の実施の形態】以下、本発明を更に詳細に説明す
る。本発明の湿式吹付材に使用される耐火性骨材は、1
0mmを超える粒径のものが10重量%以下、好ましく
は5重量%以下及びその他が粒径10mm〜20μmに
粒度調整されたものである。耐火性骨材は、特に限定さ
れるものではないが、例えばシャモット、ロー石、電融
アルミナ、焼結アルミナ、ボーキサイト、カイヤナイ
ト、アンダリュサイト、ムライト、珪石、スピネル、マ
グネシア、ジルコン、ジルコニア、炭化珪素及び黒鉛か
らなる群から選択された1種または2種以上を使用する
ことができる。なお、前記のような粒度構成を有する耐
火性骨材の配合割合は、70〜90重量%、好ましくは
77〜83重量%の範囲内である。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in more detail. The refractory aggregate used in the wet spraying material of the present invention comprises 1
Those having a particle size of more than 0 mm have a particle size of 10% by weight or less, preferably 5% by weight or less, and others have been adjusted to a particle size of 10 mm to 20 μm. The refractory aggregate is not particularly limited, but includes, for example, chamotte, rhorite, fused alumina, sintered alumina, bauxite, kyanite, andalusite, mullite, silica, spinel, magnesia, zircon, zirconia, One or more selected from the group consisting of silicon carbide and graphite can be used. In addition, the compounding ratio of the refractory aggregate having the above particle size configuration is in the range of 70 to 90% by weight, preferably 77 to 83% by weight.

【0016】また、本発明の湿式吹付材に使用される粒
径20μm未満の耐火性超微粉もまた特に限定されるも
のではないが、例えばアルミナ、シリカ、ムライト、チ
タニア、クロミア、マグネシア、ジルコニア、炭化珪素
及びカーボン等からなる1種または2種以上を使用でき
る。なお、前記耐火性超微粉の配合割合は、10〜30
重量%、好ましくは17〜23重量%の範囲内である。
ここで、耐火性超微粉の配合割合が10重量%未満の場
合には、材料を混練後の混練物の粘着性が低下するため
に好ましくない。また、該配合割合が30重量%を超え
ると、混練物の流動抵抗が増加し、この流動抵抗を抑制
するために多量の水分を添加することが必要となり、緻
密で耐用性の高い施工体を形成することができなくなる
ために好ましくない。
The refractory ultrafine powder having a particle size of less than 20 μm used in the wet spraying material of the present invention is not particularly limited. For example, alumina, silica, mullite, titania, chromia, magnesia, zirconia, One or more of silicon carbide and carbon can be used. The mixing ratio of the refractory ultrafine powder is 10 to 30.
%, Preferably in the range of 17 to 23% by weight.
Here, when the blending ratio of the refractory ultrafine powder is less than 10% by weight, the adhesiveness of the kneaded material after kneading the materials is not preferable. On the other hand, if the mixing ratio exceeds 30% by weight, the flow resistance of the kneaded material increases, and it is necessary to add a large amount of water to suppress the flow resistance. It is not preferable because it cannot be formed.

【0017】更に、本発明の湿式吹付材には、珪酸アル
カリ金属塩、及びオルト燐酸アルカリ金属塩またはオル
ト燐酸アルカリ土類金属塩を配合する。珪酸アルカリ金
属塩やオルト燐酸アルカリ金属塩またはオルト燐酸アル
カリ土類金属塩は既存の乾式吹付材や湿式吹付材にそれ
ぞれ単独で使用されているが、これらを併用することに
本発明の湿式吹付材の特徴がある。なお、珪酸アルカリ
金属塩、オルト燐酸アルカリ金属塩、オルト燐酸アルカ
リ土類金属塩を単独で使用しても本発明の効果は発現し
ない。
Further, the wet spraying material of the present invention contains an alkali metal silicate and an alkali metal orthophosphate or an alkaline earth metal orthophosphate. Alkali metal silicates, alkali metal orthophosphates or alkaline earth metal orthophosphates are used alone in existing dry spraying materials and wet spraying materials, respectively. There is a feature. The effect of the present invention is not exerted even when an alkali metal silicate, an alkali metal orthophosphate or an alkaline earth metal orthophosphate is used alone.

【0018】ここで、本発明に使用される珪酸アルカリ
金属塩は、具体的には1号珪酸ソーダや珪酸カリウム等
を例示することができる。なお、珪酸アルカリ金属塩の
添加配合量は、上記耐火性骨材及び耐火性超微粉の合計
100重量%に対して外掛で0.3〜4.0重量%の範
囲内である。ここで、珪酸アルカリ金属塩の添加配合量
が0.3重量%未満の場合には、接着強度が低下するた
め好ましくなく、また、該添加配合量が4.0重量%を
超える場合には、耐食性が低下するために好ましくな
い。
The alkali metal silicate used in the present invention is specifically exemplified by sodium silicate No. 1 and potassium silicate. The additive amount of the alkali metal silicate is in the range of 0.3 to 4.0% by weight based on the total of 100% by weight of the refractory aggregate and the refractory ultrafine powder. Here, it is not preferable that the addition amount of the alkali metal silicate is less than 0.3% by weight because the adhesive strength is lowered, and if the addition amount exceeds 4.0% by weight, It is not preferable because the corrosion resistance is reduced.

【0019】なお、珪酸アルカリ金属塩を上記耐火性骨
材及び耐火性超微粉よりなる耐火組成物に予め添加して
混練する場合には、珪酸アルカリ金属塩の粉末を添加
し、更に、水を用いて混練するか、または珪酸アルカリ
金属塩水溶液並び水を用いて添加、混練することもでき
る。また、珪酸アルカリ金属塩を吹付ノズル部で添加す
る場合は、珪酸アルカリ金属塩水溶液を使用する。
When the alkali metal silicate is previously added to the refractory composition comprising the refractory aggregate and the refractory ultrafine powder and kneaded, a powder of the alkali metal silicate is added, and water is further added. It is also possible to knead the mixture, or to add and knead it using an aqueous solution of an alkali metal silicate and water. When the alkali metal silicate is added at the spray nozzle, an aqueous solution of the alkali metal silicate is used.

【0020】オルト燐酸アルカリ金属塩またはオルト燐
酸アルカリ土類金属塩(以下、「オルト燐酸アルカリ金
属塩等」という)は、珪酸アルカリ金属塩と反応性の良
好なものが望ましいが、特に限定されるものではない。
オルト燐酸アルカリ金属塩としては、具体的には、第一
燐酸ソーダや第一燐酸カリウムが例示でき、また、オル
ト燐酸アルカリ土類金属塩としては、具体的には第一燐
酸カルシウム等が例示できる。オルト燐酸アルカリ金属
塩等を上記耐火性骨材及び耐火性超微粉よりなる耐火組
成物に予め添加して混練する場合には、オルト燐酸アル
カリ金属塩等を粉末として使用することが好ましく、ま
た、オルト燐酸アルカリ金属塩等を吹付ノズルで加える
場合には、濃度40〜60重量%、より好ましくは45
〜55重量%の水溶液にして使用する。
The alkali metal orthophosphate or alkaline earth metal orthophosphate (hereinafter referred to as "alkali metal orthophosphate") is preferably one having good reactivity with alkali metal silicate, but is particularly limited. Not something.
Specific examples of the alkali metal orthophosphate include sodium monophosphate and potassium potassium phosphate, and specific examples of the alkaline earth metal orthophosphate include calcium monophosphate and the like. . When the alkali metal orthophosphate or the like is previously added to the refractory composition comprising the refractory aggregate and the refractory ultrafine powder and kneaded, it is preferable to use the alkali metal orthophosphate as a powder, When the alkali metal orthophosphate is added by a spray nozzle, the concentration is 40 to 60% by weight, more preferably 45% by weight.
It is used as a 55% by weight aqueous solution.

【0021】なお、水溶液中での珪酸アルカリ/オルト
燐酸アルカリ金属塩等の濃度比とゲル化特性の関係を1
号珪酸ソーダと第一燐酸ソーダを例にとって図1に説明
する。図1は、1号珪酸ソーダと第一燐酸ソーダを混合
した水溶液において、1号珪酸ソーダ濃度、第一燐酸ソ
ーダ濃度とゲル化指数との関係を示すものである。ここ
で、ゲル化指数とは、常温でゲル化する場合、ゲル化す
るまでの時間を指数化しており、ゲル化時間が長い程、
ゲル化指数は大きな値を取る。常温でゲル化しない場
合、ゲル化指数はゲル化するまでの加熱温度とゲル化す
るまでの時間とを加味して導き出しており、常温でゲル
化する場合より大きな値となる。ゲル化温度が高く、ゲ
ル化時間が長い程、ゲル化指数は大きな値を取る。1号
珪酸ソーダと第一燐酸ソーダの濃度比はゲル化指数に強
く影響を与えており、濃度比が1に近い領域、即ち、両
者がほぼ等しい添加量の時、常温で即時ゲル化し、ゲル
化指数は最小値1を示す。濃度比が1から離れた領域、
即ち、両者のどちらかが多くて、他の一方が少ない場
合、0.5以下または2.0以上の場合、常温ではゲル
化せず、80℃以上の加熱でゲルが生成する。この時、
ゲル化指数は大きな値を取る。
The relationship between the concentration ratio of alkali silicate / alkali metal orthophosphate in an aqueous solution and the gelling property is 1
FIG. 1 shows an example of sodium silicate and sodium phosphate. FIG. 1 shows the relationship between the concentration of No. 1 sodium silicate, the concentration of first sodium phosphate and the gelation index in an aqueous solution in which No. 1 sodium silicate and sodium phosphate are mixed. Here, the gelation index, when gelling at room temperature, is an index of time until gelation, the longer the gelation time,
The gelation index takes a large value. When gelation does not occur at room temperature, the gelation index is derived taking into account the heating temperature until gelation and the time until gelation takes into account, and is a larger value than when gelation occurs at room temperature. The higher the gelation temperature and the longer the gelation time, the larger the gelation index. The concentration ratio of No. 1 sodium silicate and sodium phosphate monophosphate strongly influences the gelation index. In the region where the concentration ratio is close to 1, that is, when both are almost equal in amount added, gelation immediately occurs at normal temperature, The chemical conversion index shows a minimum value of 1. Regions where the concentration ratio is away from 1,
That is, when either one is large and the other is small, or 0.5 or less or 2.0 or more, the gel is not formed at normal temperature and a gel is generated by heating at 80 ° C. or more. At this time,
The gelation index takes a large value.

【0022】上述のように、珪酸アルカリ/オルト燐酸
アルカリ金属塩等の添加量比は、これらの濃度比がほぼ
1の時、常温で即時ゲル化が始まり、濃度比が1から離
れるに従って常温でのゲル化時間が遅くなる。更に、水
溶液からゲルに変化する速度は温度に依存し、温度がよ
り高くなる程ゲル化速度は増加する。これらのことか
ら、被吹付面の温度と添加量比との関係として、被吹付
面の温度が105℃未満の場合には、珪酸アルカリ/オ
ルト燐酸アルカリ金属塩等の添加量比は0.5を超え、
2.0未満であることが望ましく、被吹付面の温度が1
05℃以上の場合には、珪酸アルカリ/オルト燐酸アル
カリ金属塩等の添加量比は2.0以上、または0.5以
下が望ましい。
As described above, when the concentration ratio of alkali silicate / alkali metal orthophosphate is about 1, the gelation starts immediately at room temperature when the concentration ratio is approximately 1, and as the concentration ratio departs from 1, the gelation starts at room temperature. Gelation time is slow. In addition, the rate at which an aqueous solution changes to a gel is temperature dependent, with higher temperatures increasing the rate of gelation. From these facts, as the relationship between the temperature of the surface to be sprayed and the addition ratio, when the temperature of the surface to be sprayed is less than 105 ° C., the addition ratio of alkali silicate / alkali metal orthophosphate or the like is 0.5%. Beyond
Desirably, the temperature of the surface to be sprayed is 1
When the temperature is 05 ° C. or higher, the ratio of the alkali silicate / alkali metal orthophosphate is preferably 2.0 or more, or 0.5 or less.

【0023】即ち、本発明の湿式吹付材の施工方法は、
被吹付面の温度が105℃未満の場合には、珪酸アルカ
リ金属塩/オルト燐酸アルカリ金属塩またはオルト燐酸
アルカリ土類金属塩の添加量比は0.5を超え、2.0
未満とすることを特徴し、また被吹付面の温度が105
℃以上の場合には、珪酸アルカリ金属塩/オルト燐酸ア
ルカリ金属塩またはオルト燐酸アルカリ土類金属塩の添
加量比は0.5以下、または2.0以上とすることを特
徴とするものである。
That is, the method for applying the wet spray material of the present invention is as follows.
When the temperature of the surface to be sprayed is less than 105 ° C., the addition ratio of the alkali metal silicate / alkali metal orthophosphate or the alkaline earth metal orthophosphate exceeds 0.5 to 2.0%.
And the temperature of the surface to be sprayed is 105
When the temperature is not lower than ° C., the addition ratio of alkali metal silicate / alkali metal orthophosphate or alkaline earth metal orthophosphate is 0.5 or less, or 2.0 or more. .

【0024】なお、珪酸アルカリとオルト燐酸アルカリ
金属塩等は、前記耐火組成物に配合するか、若しくは水
溶液として吹付ノズルで添加することができる。
The alkali silicate and the alkali metal orthophosphate can be added to the refractory composition or added as an aqueous solution using a spray nozzle.

【0025】以下、本発明の湿式吹付材の施工方法を具
体的に説明する。第一の方法として、前記耐火組成物1
00重量%に対して珪酸アルカリを0.3〜4.0重量
%添加し、水またはその他の混練液でポンプ圧送できる
程度の軟度に調整して混練し、吹付ノズルに輸送する。
吹付ノズルでは圧搾空気と混合したオルト燐酸アルカリ
金属塩等の水溶液がオルト燐酸アルカリ金属塩等として
0.3〜4.0重量%添加され、前記混練物と共に吹付
ける。
Hereinafter, the method for applying the wet spray material of the present invention will be specifically described. As a first method, the refractory composition 1
The alkali silicate is added in an amount of 0.3 to 4.0% by weight with respect to 00% by weight, kneaded with water or other kneading liquid so as to be soft enough to be pumped, and transported to a spray nozzle.
In the spray nozzle, an aqueous solution of an alkali metal orthophosphate mixed with compressed air is added in an amount of 0.3 to 4.0% by weight as an alkali metal orthophosphate or the like, and is sprayed together with the kneaded material.

【0026】第二の方法として、前記耐火組成物100
重量%に対してオルト燐酸アルカリ金属塩等を0.3〜
4.0重量%添加し、水またはその他の混練液でポンプ
圧送できる程度の軟度に調整して混練し、吹付ノズルに
輸送する。該吹付ノズルでは圧搾空気と混合した珪酸ア
ルカリ水溶液が珪酸アルカリとして0.3〜4.0重量
%添加され、前記混練物と共に吹付ける。
As a second method, the refractory composition 100
0.3 to 0.3% by weight of alkali metal orthophosphate
After adding 4.0% by weight, the mixture is kneaded with water or another kneading liquid so as to be soft enough to be pumped and pumped, and is transported to a spray nozzle. In the spray nozzle, 0.3 to 4.0% by weight of an alkali silicate aqueous solution mixed with compressed air is added as an alkali silicate and sprayed together with the kneaded material.

【0027】第一及び第二の方法において、珪酸アルカ
リとオルト燐酸アルカリ金属塩等のうち、添加量の多い
方を前記耐火組成物に予め添加し、少ない方を水溶液と
して吹付ノズルで添加することが好ましい。
In the first and second methods, of the alkali silicate and the alkali metal orthophosphate, etc., the one with the larger addition amount is added to the refractory composition in advance, and the smaller one is added as an aqueous solution with a spray nozzle. Is preferred.

【0028】第三の方法として、前記耐火組成物100
重量%に対して珪酸アルカリを0.3〜4.0重量%、
オルト燐酸アルカリ金属塩等を0.3〜4.0重量%添
加し、水またはその他の混合液でポンプ輸送できる程度
の軟度に調整して混練し、吹付ノズルに輸送し、圧搾空
気によって吹付ける。この方法は、熱間吹付に適用する
ことが好ましい。この方法では、水溶液を送るためのポ
ンプを必要としない利点がある。
As a third method, the refractory composition 100
0.3 to 4.0% by weight of alkali silicate with respect to% by weight,
0.3 to 4.0% by weight of an alkali metal orthophosphate is added, adjusted to a softness enough to be pumped with water or other mixed liquid, kneaded, transported to a spray nozzle, and blown by compressed air. wear. This method is preferably applied to hot spraying. This method has an advantage that a pump for sending an aqueous solution is not required.

【0029】[0029]

【実施例】以下に実施例を挙げて本発明の湿式吹付材を
更に説明するが、本発明はこれらの実施例により限定さ
れるものではないことを理解されたい。 実施例 表1及び表2に示す本発明品1〜12では、予め粒度調
整されたシャモット及び電融アルミナ原料を主体とする
耐火組成物100重量%に、所定量の無水珪酸ソーダ1
号を添加し、14〜15重量%の水分にてミキサーで混
練する。吹付ノズルまでポンプ圧送された混練物には、
圧搾空気と共に第一燐酸ソーダ水溶液(濃度:50重量
%)を1〜8重量%添加して無水珪酸ソーダ/第一燐酸
ソーダの添加量比(以下、S/P比と記載する)を0.
13〜8に設定した。放射温度計による測定で吹付直前
のパネル表面温度を常温(約20℃)、200℃、40
0℃、600℃とし、圧搾空気でノズルから約1m離れ
たパネルに混練物を吹付けた。
The following examples further illustrate the wet spraying material of the present invention, but it should be understood that the present invention is not limited to these examples. EXAMPLES In Examples 1 to 12 of the present invention shown in Tables 1 and 2, a predetermined amount of sodium silicate 1 was added to 100% by weight of a refractory composition mainly composed of a chamotte and a fused alumina raw material whose particle size had been adjusted in advance.
And kneaded with a mixer at a water content of 14 to 15% by weight. For the kneaded material pumped to the spray nozzle,
Aqueous sodium phosphate aqueous solution (concentration: 50% by weight) was added together with the compressed air in an amount of 1 to 8% by weight, and the additive amount ratio of anhydrous sodium silicate / sodium primary phosphate (hereinafter referred to as S / P ratio) was set at 0.
13 to 8. The panel surface temperature immediately before spraying was measured at room temperature (about 20 ° C), 200 ° C, 40
The temperature was set to 0 ° C. and 600 ° C., and the kneaded material was sprayed with compressed air onto a panel about 1 m away from the nozzle.

【0030】吹付試験での観察、測定項目は以下の通り
である。発塵の程度は、ほとんど水蒸気のみの場合を
「微」、パネルが吹付材の発塵により白濁して見え難い
場合を「顕著」、中間を「少」、「中」、「多」とし
た。剥離は被吹付面から離れている状態を表わし、全く
認められない状態を「無」、ほとんど確認できない程度
を「微」、合計で吹付面積の約1/2以上の場合を「顕
著」、中間を「少」、「中」、「多」とした。接着強度
は、施工体を試験後剥がし落とす時の力加減で「低」、
「中」、「高」とした。なお、吹付中に大半が脱落し、
接着強度の判定ができない場合は「脱落」とした。接着
率(α%)は、試験後接着せずに下に落ちた材料の重量
をW1、剥がし落とした接着材料をW2とし、計算式:
α=W2/(W1+W2)×100によって算出した。
The observation and measurement items in the spray test are as follows. The degree of dust generation was "Fine" when almost water vapor alone, "Notable" when the panel was cloudy and difficult to see due to dust from the spraying material, and "Low", "Medium" and "High" in the middle. . Peeling indicates a state away from the surface to be sprayed, "None" indicates no state at all, "Fine" indicates hardly confirmable, "Notable" indicates a total of about 1/2 or more of the spray area, intermediate Are "small", "medium" and "many". Adhesive strength is "low" by adjusting the force when peeling off the construction body after the test,
"Medium" and "High" were used. In addition, most of them fell off during spraying,
When it was not possible to determine the adhesive strength, it was judged as "falling off". The adhesion rate (α%) is calculated by the following formula: W1 is the weight of the material that has fallen without bonding after the test, and W2 is the adhesive material that has been peeled off.
α = W2 / (W1 + W2) × 100.

【0031】次に、各実施例について説明する。表1の
本発明品1〜4は、S/P比を8〜3に変化させた時の
吹付状況である。発塵は各温度ともほとんど水蒸気のみ
の「微」である。剥離は20℃の時「無」、200℃の
時「顕著〜多」、400℃、600℃の時に「中」であ
る。接着強度は200℃以下で低いが、400℃、60
0℃では各本発明品共高い。接着率はS/P比=8〜6
の本発明品1及び2において、200℃以下では直ぐに
硬化しないことから43〜44%と低く、400℃、6
00℃になると84〜88%となる。S/P比=4の本
発明品3では、20℃で低いが、200℃以上で85〜
87%となる。S/P比=3の実施例4では20℃から
400℃で45%から78%と増加するが、600℃で
は67%と低下する。表1の本発明品5及び6、表2の
本発明品7及び8は、S/P比を0.13〜0.33に
変化させた時の吹付状況である。発塵は各温度共ほとん
ど水蒸気のみの「微」である。剥離は20℃の時
「無」、200℃の時「多」、400℃、600℃の時
「中」である。接着強度は200℃以下で低いが、40
0℃、600℃では各本発明品共高い。接着率はS/P
比=0.13〜0.25の本発明品5〜7において、常
温では硬化しないために43〜48%と低く、200℃
で79〜81%となり、高温になるにつれて低下する。
S/P比=0.33の本発明品8では、200℃の時6
9%となるが、その他の温度では50%以下である。
Next, each embodiment will be described. Examples 1 to 4 of the present invention in Table 1 show spraying conditions when the S / P ratio was changed to 8 to 3. Dust generation is "fine" of almost only steam at each temperature. Peeling was “absent” at 20 ° C., “significant to many” at 200 ° C., and “medium” at 400 ° C. and 600 ° C. Adhesive strength is low below 200 ° C,
At 0 ° C., each of the present invention products is high. Adhesion ratio: S / P ratio = 8-6
In the products 1 and 2 of the present invention, since they do not immediately cure at 200 ° C. or lower, they are as low as 43 to 44%,
When the temperature reaches 00 ° C., the content becomes 84 to 88%. The product 3 of the present invention having an S / P ratio of 4 was low at 20 ° C., but 85 to 200 ° C. or higher.
87%. In Example 4 where the S / P ratio = 3, the temperature increases from 45% to 78% from 20 ° C. to 400 ° C., but decreases to 67% at 600 ° C. The products 5 and 6 of the present invention in Table 1 and the products 7 and 8 of the present invention in Table 2 show spraying conditions when the S / P ratio was changed to 0.13 to 0.33. Dust generation is "fine" of almost only steam at each temperature. Peeling was “none” at 20 ° C., “many” at 200 ° C., and “medium” at 400 ° C. and 600 ° C. Adhesive strength is low below 200 ° C, but 40
At 0 ° C. and 600 ° C., each of the products of the present invention is high. Adhesion rate is S / P
In the present invention products 5 to 7 having a ratio of 0.13 to 0.25, the composition does not cure at room temperature, and is as low as 43 to 48%.
And becomes lower as the temperature becomes higher.
In the case of the product 8 of the present invention having an S / P ratio = 0.33, 6
It is 9%, but at other temperatures it is 50% or less.

【0032】表2の本発明品9〜12は、S/P比を2
〜4.6に変化させた時の吹付状況である。発塵は各温
度共ほとんど水蒸気のみの「微」である。S/P比4.
6の本発明品12、S/P比3.3の本発明品11は、
硬化時間が遅く、20℃での吹付では流れ落ち、200
℃の時、接着強度は低く、剥離も多い。400℃では、
界面での接着は認められるが、ある程度の厚み以上では
流れ落ちる。600℃になると剥離も少なく、接着強度
は高く、接着率も88〜92%である。S/P比2.6
の本発明品10、S/P比2.0の本発明品9は硬化時
間が比較的短く、中程度の接着強度だが、20℃の時で
も接着している。200℃では中程度の剥離、接着強度
で、接着率は77〜88%である。400℃の時、各要
因が最もバランスのとれた状態となり、剥離が少なく、
接着強度が高く、接着率も94〜96%となる。600
℃になると、剥離は少なく、接着強度も高いが、接着率
は76〜82%とやや低下する。
The products 9 to 12 of the present invention in Table 2 have S / P ratios of 2
This is the spraying condition when the value is changed to 4.6. Dust generation is "fine" of almost only steam at each temperature. 3. S / P ratio
The product 12 of the present invention 6 and the product 11 of the present invention having an S / P ratio of 3.3
The curing time is slow and runs down at 20 ° C.
At ℃, adhesive strength is low and peeling is large. At 400 ° C,
Adhesion at the interface is observed, but runs off at a certain thickness or more. At 600 ° C., there is little peeling, the bonding strength is high, and the bonding ratio is 88 to 92%. S / P ratio 2.6
The product 10 of the present invention and the product 9 of the present invention having an S / P ratio of 2.0 have a relatively short curing time and a moderate adhesive strength, but are adhered even at 20 ° C. At 200 [deg.] C., the degree of adhesion is 77 to 88% with moderate peeling and adhesive strength. At 400 ° C., each factor is in the most balanced state, there is little peeling,
The bonding strength is high, and the bonding ratio is 94 to 96%. 600
When the temperature reaches ℃, the peeling is small and the bonding strength is high, but the bonding rate is slightly lowered to 76 to 82%.

【0033】[0033]

【表1】 [Table 1]

【0034】[0034]

【表2】 [Table 2]

【0035】次に、表3の比較品について説明する。比
較品1及び2は、珪酸ソーダ、第一燐酸ソーダをそれぞ
れ単独で使用した時の湿式吹付材である。発塵はいずれ
の場合もほとんど認められないが、接着強度は低く、剥
離は比較品1で400℃以上、比較品2で200℃以上
の時に著しく増加する。接着率は剥離が「無〜少」の
時、92〜95%、剥離が「顕著」の時、試験中に過半
から大半が脱落し、55〜10%以下となる。比較品3
は、珪酸ボンド乾式吹付材、比較品4は燐酸ボンド乾式
吹付材である。発塵や剥離は温度が高くなる程増加す
る。比較品3では、温度が高くなると接着強度は徐々に
高くなるが、接着率は76%から65%に穏やかではあ
るが低下する。比較品4では、温度が高くなると接着強
度は徐々に高くなり、接着率は200℃の時最大値82
%をとり、常温や400℃以上ではやや低くなる。
Next, comparative products shown in Table 3 will be described. Comparative products 1 and 2 are wet spray materials when sodium silicate and sodium phosphate monobasic are used alone. Although dusting is hardly observed in any case, the adhesive strength is low, and the peeling is remarkably increased at 400 ° C. or higher for Comparative Product 1 and 200 ° C. or higher for Comparative Product 2. When the peeling is “absolute” to “low”, the adhesion ratio is 92 to 95%, and when the peeling is “significant”, most of the adhesive falls off from the majority during the test and becomes 55 to 10% or less. Comparative product 3
Is a silicate bond dry spray material, and Comparative Product 4 is a phosphate bond dry spray material. Dust generation and peeling increase as the temperature increases. In the comparative product 3, the adhesive strength gradually increases as the temperature increases, but the adhesive rate decreases moderately from 76% to 65%. In the comparative product 4, the adhesive strength gradually increased as the temperature increased, and the adhesive rate reached the maximum value of 82 at 200 ° C.
%, And slightly lower at room temperature or at 400 ° C. or higher.

【0036】[0036]

【表3】 [Table 3]

【0037】次に、被吹付面の表面温度が20℃から4
00℃まで、剥離が少なく、接着率が高い本発明品9、
10及び600℃の時剥離が少なく接着率の高い本発明
品11、12、並びに比較として、比較品1、4におけ
る各温度の吹付試験後試料について、105℃乾燥後の
見掛気孔率を測定した。得られた結果を表4に記載す
る。4種の本発明品の間で統計的に有意の差はなく、各
本発明品共温度が高くなると同様に見掛気孔率ば暫増し
ている。一方、比較品1の見掛気孔率は最も小さいが、
本発明品との差は小さく、400℃以上では測定に供す
ることのできる試料を採ることができなかった。比較品
4の場合、いずれの温度でも見掛気孔率が非常に大き
く、緻密な組織ができていないことが分かる。
Next, the surface temperature of the surface to be sprayed is raised from 20 ° C. to 4 ° C.
Up to 00 ° C., the product 9 of the present invention which has little peeling and a high adhesion
The apparent porosity after drying at 105 ° C. was measured for each of the products 11 and 12 of the present invention, which had little peeling at 10 and 600 ° C. and had a high adhesion rate, and for comparison, samples after the spray test at each temperature in Comparative Products 1 and 4. did. Table 4 shows the obtained results. There is no statistically significant difference between the four types of the present invention, and the apparent porosity slightly increases as the temperature of each of the present products increases. On the other hand, although the apparent porosity of the comparative product 1 is the smallest,
The difference from the product of the present invention was small. At 400 ° C. or higher, a sample that could be used for measurement could not be obtained. In the case of the comparative product 4, the apparent porosity was very large at any temperature, and it was found that a dense structure was not formed.

【0038】[0038]

【表4】 [Table 4]

【0039】[0039]

【発明の効果】本発明によって、従来の流し込み施工の
ように施工枠や養生時間を必要とせず、乾式吹付材より
も緻密で耐用性の高い材料を提供することが可能とな
り、更に、これまでの湿式吹付材の長所、即ち、粉塵や
リバウンドロスのほとんど発生しない高接着率の緻密で
均一な施工体を維持したまま、本発明の最大の特徴であ
る同一のバインダーにて添加量比を調整するだけで、常
温から温間、熱間までの広い温度範囲に対し施工するこ
とができるようになった。これによって、湿式吹付材の
施工方法は、常温用、温間、熱間用と区別する必要がな
く、また、施工枠や養生時間が不要なことから、省人、
短時間、低コストで高い耐用性を有する耐火物を提供す
ることが可能となった。
According to the present invention, it is possible to provide a denser and more durable material than a dry spray material without requiring a construction frame or a curing time unlike a conventional casting method. The advantage of wet spraying, that is, the addition ratio is adjusted with the same binder, which is the greatest feature of the present invention, while maintaining a dense and uniform construction body with a high adhesion rate that hardly generates dust and rebound loss Just by doing, it became possible to work in a wide temperature range from normal temperature to warm and hot. As a result, there is no need to distinguish between a wet spraying method and a normal method, a warm method, and a hot method, and since there is no need for a construction frame or curing time, labor saving,
It has become possible to provide a refractory having high durability in a short time at low cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】1号珪酸ソーダと第一燐酸ソーダを混合した水
溶液において、1号珪酸ソーダ濃度、第一燐酸ソーダ濃
度とゲル化指数との関係を示す図である。
FIG. 1 is a diagram showing the relationship between the concentration of sodium silicate No. 1, the concentration of sodium phosphate first and the gelation index in an aqueous solution in which sodium silicate 1 and sodium phosphate 1 are mixed.

フロントページの続き (72)発明者 服部 一郎 東京都千代田区大手町二丁目2番1号 品 川白煉瓦株式会社内 Fターム(参考) 4G033 AA02 AA03 AA06 AA07 AA09 AA10 AA12 AA15 AA17 AA24 AB03 AB04 BA02 4K051 AB03 BE03 LA01 LA12 Continuation of front page (72) Inventor Ichiro Hattori 2-1-1 Otemachi, Chiyoda-ku, Tokyo Shinagawa White Brick Co., Ltd. F-term (reference) 4G033 AA02 AA03 AA06 AA07 AA09 AA10 AA12 AA15 AA17 AA24 AB03 AB04 BA02 4K051 AB03 BE03 LA01 LA12

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 10mmを超える粒径のものが10重量
%以下及びその他が粒径10mm〜20μmに粒度調整
された耐火性骨材70〜90重量%、及び粒径20μm
未満の耐火性超微粉10〜30重量%を含有してなる耐
火組成物に、珪酸アルカリ金属塩及びオルト燐酸アルカ
リ金属塩またはオルト燐酸アルカリ土類金属塩を配合し
てなることを特徴とする湿式吹付材。
1. 70 to 90% by weight of a refractory aggregate having a particle size exceeding 10 mm and not more than 10% by weight, and others having a particle size of 10 to 20 μm, and a particle size of 20 μm.
A refractory composition containing less than 10 to 30% by weight of a refractory ultrafine powder of less than 10% by weight of an alkali metal silicate and an alkali metal orthophosphate or an alkaline earth metal orthophosphate. Spraying material.
【請求項2】 耐火組成物100重量%に対して珪酸ア
ルカリ及びオルト燐酸アルカリ金属塩またはオルト燐酸
アルカリ土類金属塩の添加量がそれぞれ0.3〜4.0
重量%の範囲内である、請求項1記載の湿式吹付材。
2. The addition amount of the alkali silicate and the alkali metal orthophosphate or the alkaline earth metal orthophosphate is 0.3 to 4.0, respectively, based on 100% by weight of the refractory composition.
The wet spray material according to claim 1, which is in the range of% by weight.
【請求項3】 耐火性骨材が、シャモット、ロー石、電
融アルミナ、焼結アルミナ、ボーキサイト、カイヤナイ
ト、アンダリュサイト、ムライト、珪石、スピネル、マ
グネシア、ジルコン、炭化珪素及び黒鉛からなる群から
選択された1種または2種以上であり、耐火性超微粉
が、アルミナ、シリカ、ムライト、チタニア、クロミ
ア、ジルコニア、炭化珪素及びカーボンからなる群から
選択された1種または2種以上である、請求項1または
2記載の湿式吹付材。
3. The group of refractory aggregates comprising chamotte, rholite, fused alumina, sintered alumina, bauxite, kyanite, andalusite, mullite, silica, spinel, magnesia, zircon, silicon carbide and graphite. And at least one selected from the group consisting of alumina, silica, mullite, titania, chromia, zirconia, silicon carbide, and carbon. The wet spray material according to claim 1 or 2.
【請求項4】 硬化調整剤、分散剤、繊維及び/または
金属を含有してなる、請求項1ないし3のいずれか1項
記載の湿式吹付材。
4. The wet spray material according to claim 1, further comprising a curing modifier, a dispersant, a fiber and / or a metal.
【請求項5】 珪酸アルカリ金属塩が、1号珪酸ソーダ
または珪酸カリウムである、請求項1記載の湿式吹付
材。
5. The wet spray material according to claim 1, wherein the alkali metal silicate is sodium silicate 1 or potassium silicate.
【請求項6】 オルト燐酸アルカリ金属塩が、第一燐酸
ソーダまたは第一燐酸カリウムであり、オルト燐酸アル
カリ土類金属塩が第一燐酸カルシウムである、請求項1
記載の湿式吹付材。
6. The method of claim 1, wherein the alkali metal orthophosphate is sodium phosphate monobasic or potassium phosphate monobasic and the alkaline earth metal orthophosphate is calcium monophosphate.
The described wet spray material.
【請求項7】 請求項1ないし6のいずれか1項記載の
湿式吹付材の施工方法において、被吹付面の温度が10
5℃未満の場合には珪酸アルカリ金属塩/オルト燐酸ア
ルカリ金属塩またはオルト燐酸アルカリ土類金属塩の添
加量比は0.5を超え、2.0未満とすることを特徴と
する湿式吹付材の施工方法。
7. The method according to claim 1, wherein the temperature of the surface to be sprayed is 10 or more.
When the temperature is lower than 5 ° C., the ratio of the alkali metal silicate to the alkali metal orthophosphate or the alkaline earth metal orthophosphate is more than 0.5 and less than 2.0. Construction method.
【請求項8】 請求項1ないし6のいずれか1項記載の
湿式吹付材の施工方法において、被吹付面の温度が10
5℃以上の場合には珪酸アルカリ金属塩/オルト燐酸ア
ルカリ金属塩またはオルト燐酸アルカリ土類金属塩の添
加量比は0.5以下、または2.0以上とすることを特
徴とする湿式吹付材の施工方法。
8. The method for applying a wet spray material according to claim 1, wherein the temperature of the surface to be sprayed is 10 or more.
When the temperature is 5 ° C. or higher, the addition ratio of alkali metal silicate / alkali metal orthophosphate or alkaline earth metal orthophosphate is 0.5 or less, or 2.0 or more. Construction method.
【請求項9】 珪酸アルカリ金属塩と、オルト燐酸アル
カリ金属塩またはオルト燐酸アルカリ土類金属塩のう
ち、添加量の多い方を湿式吹付材に添加し、少ない方を
水溶液としてノズルで添加する、請求項7または8記載
の湿式吹付材の施工方法。
9. Among the alkali metal silicate and the alkali metal orthophosphate or the alkaline earth metal orthophosphate, a larger amount is added to the wet spraying material, and a smaller amount is added as an aqueous solution by a nozzle. The method for applying a wet spray material according to claim 7.
JP14856299A 1999-05-27 1999-05-27 Wet spray material and its construction method Expired - Fee Related JP3796371B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14856299A JP3796371B2 (en) 1999-05-27 1999-05-27 Wet spray material and its construction method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14856299A JP3796371B2 (en) 1999-05-27 1999-05-27 Wet spray material and its construction method

Publications (2)

Publication Number Publication Date
JP2000335979A true JP2000335979A (en) 2000-12-05
JP3796371B2 JP3796371B2 (en) 2006-07-12

Family

ID=15455536

Family Applications (1)

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Country Link
JP (1) JP3796371B2 (en)

Also Published As

Publication number Publication date
JP3796371B2 (en) 2006-07-12

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