JP2003277732A - Abrasive particles and abrasives - Google Patents

Abrasive particles and abrasives

Info

Publication number
JP2003277732A
JP2003277732A JP2002087739A JP2002087739A JP2003277732A JP 2003277732 A JP2003277732 A JP 2003277732A JP 2002087739 A JP2002087739 A JP 2002087739A JP 2002087739 A JP2002087739 A JP 2002087739A JP 2003277732 A JP2003277732 A JP 2003277732A
Authority
JP
Japan
Prior art keywords
polishing
concentration
weight
abrasive
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002087739A
Other languages
Japanese (ja)
Other versions
JP4190198B2 (en
Inventor
Hiroyasu Nishida
広泰 西田
Yoshinori Wakamiya
義憲 若宮
Michio Komatsu
通郎 小松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JGC Catalysts and Chemicals Ltd
Original Assignee
Catalysts and Chemicals Industries Co Ltd
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Filing date
Publication date
Application filed by Catalysts and Chemicals Industries Co Ltd filed Critical Catalysts and Chemicals Industries Co Ltd
Priority to JP2002087739A priority Critical patent/JP4190198B2/en
Publication of JP2003277732A publication Critical patent/JP2003277732A/en
Application granted granted Critical
Publication of JP4190198B2 publication Critical patent/JP4190198B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Mechanical Treatment Of Semiconductor (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

(57)【要約】 【課題】 アルカリ金属による不具合を生じること
のないコア・シェル構造を有する研磨用粒子である。 【解決手段】 研磨用粒子は、平均粒子径(D)が5〜
300nmの範囲にあるコア・シェル構造を有し、シェ
ル部の厚さ(ST )が1〜50nmの範囲にあるシリカ
を主成分とするシリカ系複合酸化物からなる。シェル部
1g当たり0. 1〜3meqのイオン交換点を有するこ
とが望ましい。
PROBLEM TO BE SOLVED: To provide polishing particles having a core-shell structure which does not cause a problem due to an alkali metal. SOLUTION: The polishing particles have an average particle diameter (D) of 5 to 5.
Have a core-shell structure in the range of 300 nm, the thickness of the shell portion (S T) is composed of silica-based composite oxide composed mainly of silica in the range of 1 to 50 nm. It is desirable to have an ion exchange point of 0.1 to 3 meq per gram of the shell part.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の技術分野】本発明は、コア・シェル構造を有す
る研磨用粒子および該研磨用粒子を含んでなる研磨材に
関する。
TECHNICAL FIELD OF THE INVENTION The present invention relates to abrasive particles having a core / shell structure and an abrasive material containing the abrasive particles.

【0002】[0002]

【発明の技術的背景】従来、半導体の集積回路付基板の
製造においては、例えばシリコンウェハー上に銅などの
金属で回路を形成する際に凹凸あるいは段差が生じるの
で、これを研磨して表面の段差がなくなるように回路の
金属部分を優先的に除去することが行われている。ま
た、シリコンウェハー上にアルミ配線を形成し、この上
に絶縁膜としてSiO2 等の酸化膜を設けると配線によ
る凹凸が生じるので、この酸化膜を研磨して平坦化する
ことが行われている。このような研磨方法として、化学
機械研磨法(CMP)が良く知られている。同法は、凹
凸を有する基板を回転している研磨パッドに押し付ける
と共に、基板自体も回転させながら研磨材スラリー中に
浸漬することにより、該スラリー中に含まれる研磨用粒
子が加重により凹凸を有する基板に押しつけられ、この
結果、基板の凸部金属部分が除去されて平坦化されるも
のである。さらに、基板上に形成された酸化膜の表面を
平坦化するため、または回路上に形成された絶縁膜(酸
化膜)の凹凸を平坦化する目的等にも、同様の研磨が行
われている。
2. Description of the Related Art Conventionally, in the manufacture of a substrate with a semiconductor integrated circuit, when a circuit is formed of a metal such as copper on a silicon wafer, irregularities or steps are generated. The metal part of the circuit is preferentially removed so as to eliminate the step. Further, when aluminum wiring is formed on a silicon wafer and an oxide film such as SiO 2 is provided as an insulating film on the silicon wiring, unevenness is generated by the wiring. Therefore, this oxide film is polished and flattened. . Chemical mechanical polishing (CMP) is well known as such a polishing method. In this method, a substrate having irregularities is pressed against a rotating polishing pad, and the substrate itself is also immersed in an abrasive slurry while rotating, so that the polishing particles contained in the slurry have irregularities due to weighting. It is pressed against the substrate, and as a result, the convex metal portion of the substrate is removed and planarized. Further, similar polishing is performed for the purpose of flattening the surface of the oxide film formed on the substrate, or for flattening the unevenness of the insulating film (oxide film) formed on the circuit. .

【0003】このとき、研磨用粒子としてはヒュームド
アルミナあるいはヒュームドシリカ等の平均粒子径が2
00nm程度の球状粒子が用いられている。研磨材とし
ては、このような研磨用粒子と共に、被研磨材の種類に
より、金属の研磨速度を高めるために過酸化水素等の酸
化剤や、金属の腐食あるいは酸化を抑制するためにベン
ゾトリアゾール(BTA)や、更に酸等の化学的研磨
材、pH調整剤等を加えた水系の研磨材スラリーが用い
られている。このような基板の研磨においては、研磨後
の表面は段差や凹凸がなく平坦で、さらにミクロな傷等
もなく平滑であることが求められており、また研磨速度
が速いことも必要である。さらに、半導体材料は電気・
電子製品の小型化や高性能化に伴い高集積化が進展して
いるが、たとえばトランジスタ分離層に不純物等が残存
すると性能が発揮できなかったり、不具合の原因となる
ことがある。特に研磨した半導体基板、酸化膜表面にア
ルカリ金属の中でもNaが付着すると拡散性が高く、酸
化膜中の欠陥などに捕獲され、半導体基板に回路を形成
しても絶縁不良を起こしたり回路が短絡することがあ
り、また誘電率が低下することがあった。このため使用
条件や使用が長期にわたった場合に前記不具合を生じる
ことがあった。
At this time, the polishing particles have an average particle size of 2 such as fumed alumina or fumed silica.
Spherical particles with a size of about 00 nm are used. As the polishing material, an oxidizing agent such as hydrogen peroxide for increasing the polishing rate of the metal, or benzotriazole (for suppressing the corrosion or the oxidation of the metal) depending on the type of the material to be polished is used together with such polishing particles. BTA), a chemical-based abrasive such as an acid, and a water-based abrasive slurry containing a pH adjuster are used. In polishing such a substrate, the surface after polishing is required to be flat without any steps or irregularities, and smooth without any micro scratches, and it is also necessary that the polishing rate be high. Furthermore, semiconductor materials are
Although high integration is progressing along with miniaturization and high performance of electronic products, for example, if impurities or the like remain in the transistor isolation layer, the performance may not be exhibited or a defect may occur. In particular, if Na among the alkali metals adheres to the polished semiconductor substrate or oxide film, Na has high diffusivity and is trapped by defects in the oxide film, resulting in insulation failure or short circuit even if a circuit is formed on the semiconductor substrate. In some cases, the dielectric constant was lowered. For this reason, the above-mentioned problems may occur when the use conditions and use are extended.

【0004】[0004]

【発明の目的】本発明は、上記問題点に鑑みてなされた
ものであり、前記アルカリ金属による不具合を生じるこ
とのないコア・シェル構造を有する研磨用粒子および該
研磨用粒子を含んでなる研磨材を提供することを目的と
している。また、本発明はシェル部を設けてあるいはシ
ェル部の成分、組成、厚さ、割合を変えることによっ
て、研磨用粒子および研磨材の研磨速度、研磨精度、研
磨特性を調節可能とすることを企図するものである。
DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and polishing particles having a core-shell structure which does not cause the above-mentioned problems due to the alkali metal, and polishing containing the polishing particles. The purpose is to provide wood. Further, the present invention intends to make it possible to adjust the polishing rate, polishing accuracy, and polishing characteristics of the polishing particles and the polishing agent by providing the shell portion or changing the components, composition, thickness, and ratio of the shell portion. To do.

【0005】[0005]

【発明の概要】本発明の研磨用粒子は、平均粒子径
(D)が5〜300nmの範囲にあるコア・シェル構造
を有し、シェル部の厚さ(ST )が1〜50nmの範囲
にある複合酸化物からなることを特徴とするものであ
る。前記複合酸化物は、シリカを主成分とするシリカ系
複合酸化物であることが好ましい。本発明の研磨用粒子
は、平均粒子径(D)が5〜300nmの範囲にあり、
シェル部の厚さ(ST )が1〜50nmの範囲にあるコ
ア・シェル構造を有し、前記シェル部1g当たり0. 1
〜3meqのイオン交換点を有することを特徴とするも
のである。前記コア部はSiO2 、Al2 3 、ZrO
2 、SnO2 、ZnO、CeO2、TiO2 、MnOか
ら選ばれる1種または2種以上の酸化物からなることが
好ましい。本発明の研磨材は、前記研磨用粒子を含んで
なる。
Abrasive particles of the present invention SUMMARY OF THE INVENTION have a core-shell structure with an average particle diameter (D) is in the range of 5 to 300 nm, the thickness of the shell portion (S T) is 1~50nm range It is characterized in that it is composed of the complex oxide in. The composite oxide is preferably a silica-based composite oxide containing silica as a main component. The polishing particles of the present invention have an average particle diameter (D) in the range of 5 to 300 nm,
It has a core-shell structure in which the thickness (S T ) of the shell part is in the range of 1 to 50 nm, and 0.1 g per 1 g of the shell part.
It is characterized by having an ion exchange point of 3 meq. The core portion is made of SiO 2 , Al 2 O 3 , ZrO.
It is preferable to be composed of one or more kinds of oxides selected from 2 , SnO 2 , ZnO, CeO 2 , TiO 2 , and MnO. The abrasive of the present invention comprises the above-mentioned abrasive particles.

【0006】[0006]

【発明の具体的説明】以下、本発明について具体的に説
明する。研磨用粒子 本発明に係る研磨用粒子は、コア・シェル構造を有する
研磨用粒子であって、平均粒子径(D)が5〜300n
m、好ましくは10〜200nmの範囲にある。研磨用
粒子の平均粒子径が5nm未満の場合は、研磨用粒子分
散液あるいは研磨材の安定性が不充分となる傾向にあ
り、また粒子径が小さ過ぎて充分な研磨速度が得られな
いことがある。研磨用粒子の平均粒子径が300nmを
越えると、基板または絶縁膜の種類にもよるが傷(スク
ラッチ)が残存し、充分な平滑性が得られないことがあ
る。このため、要求される研磨速度、研磨精度等を考慮
して研磨用粒子の平均粒子径を選択することが望まし
い。
DETAILED DESCRIPTION OF THE INVENTION The present invention will be specifically described below. Abrasive Particles The abrasive particles according to the present invention are abrasive particles having a core-shell structure and have an average particle diameter (D) of 5 to 300 n.
m, preferably 10 to 200 nm. If the average particle size of the polishing particles is less than 5 nm, the stability of the polishing particle dispersion or the abrasive tends to be insufficient, and the particle size is too small to obtain a sufficient polishing rate. There is. If the average particle diameter of the polishing particles exceeds 300 nm, scratches may remain depending on the type of the substrate or the insulating film, and sufficient smoothness may not be obtained. Therefore, it is desirable to select the average particle size of the polishing particles in consideration of the required polishing rate, polishing accuracy and the like.

【0007】研磨用粒子のシェル部は複合酸化物、特
に、SiO2 、Al2 3 、ZrO2、SnO2 、Zn
O、CeO2 、TiO2 、MnOから選ばれる2種以上
の酸化物からなることが好ましい。シェル部がこのよう
な複合酸化物で構成されている結果、イオン交換点を有
し、コア部にアルカリ(特にNa)を多く含む場合であ
っても、また、研磨用粒子以外にNaを多く含む場合で
あっても、シェル部でNaイオンとしてトラップされ、
Naイオンが研磨基板に付着して残存することが少なく
なる。このため半導体基板に回路を形成しても長期にわ
たって絶縁不良を起こしたり回路が短絡することがな
く、また誘電率の低下等の少ない半導体材料等の製造に
好適に用いることができる。また、前記SiO2 、Al
2 3 、ZrO2 、SnO2 、ZnO、CeO2 、Ti
2 、MnOのみからなる研磨用粒子の研磨特性(研磨
速度、研磨面の平滑性、ディッシング)を調節すること
もできる。
The shell portion of the polishing particles has a complex oxide, particularly SiO 2 , Al 2 O 3 , ZrO 2 , SnO 2 and Zn.
It is preferably composed of two or more kinds of oxides selected from O, CeO 2 , TiO 2 , and MnO. As a result of the shell portion being composed of such a complex oxide, even when the shell portion has an ion exchange point and the core portion contains a large amount of alkali (particularly Na), a large amount of Na is contained in addition to the polishing particles. Even if it contains, it is trapped as Na ions in the shell,
It is less likely that Na ions will adhere to and remain on the polishing substrate. Therefore, even if a circuit is formed on the semiconductor substrate, it does not cause insulation failure or the circuit is short-circuited for a long period of time, and can be preferably used for manufacturing a semiconductor material or the like with a small decrease in dielectric constant. In addition, the above-mentioned SiO 2 , Al
2 O 3 , ZrO 2 , SnO 2 , ZnO, CeO 2 , Ti
It is also possible to adjust the polishing characteristics (polishing rate, smoothness of polishing surface, dishing) of the polishing particles composed of only O 2 and MnO.

【0008】複合酸化物の組成は、主成分が50〜95
重量%、主成分以外(第2成分)が5〜50重量%の範
囲にあることが好ましい。この範囲にあると前記イオン
交換点が多く形成され、効果的にNaをトラップするこ
とができる。複合酸化物の主成分はシリカであることが
好ましい。主成分がシリカであると、イオン交換点が多
く形成されるとともにコア粒子に密着したシェル部を形
成することが容易である。上記イオン交換点の濃度はシ
ェル部1g当たり、0. 1〜3meq、特に、0. 5〜
3meqの範囲にあることが好ましい。イオン交換点の
濃度が0. 1meq未満では、Naを十分にトラップす
ることができない場合がある。他方、3meqを越える
シェル部を形成することは困難であると共に、形成でき
たとしても研磨用粒子とはなり得ない。
The composition of the composite oxide is such that the main component is 50 to 95.
It is preferable that the content of the components other than the main component (second component) is 5 to 50% by weight. Within this range, many ion exchange points are formed, and Na can be effectively trapped. The main component of the composite oxide is preferably silica. When the main component is silica, many ion exchange points are formed and it is easy to form a shell portion that is in close contact with the core particles. The concentration at the ion exchange point is 0.1 to 3 meq, especially 0.5 to 5 g, per 1 g of the shell part.
It is preferably in the range of 3 meq. If the concentration at the ion exchange point is less than 0.1 meq, Na may not be sufficiently trapped. On the other hand, it is difficult to form a shell portion exceeding 3 meq, and even if it can be formed, it cannot serve as abrasive particles.

【0009】研磨用粒子のシェル部の厚さ(ST )は1
〜50nm、好ましくは1〜20nmの範囲にある。シ
ェル部の厚さ(ST )が1nm未満の場合は、シェル部
を設ける効果が得られ難い。即ち、コア部にアルカリ金
属が多い場合や研磨用粒子以外にアルカリが存在する場
合に、このアルカリをシェル部にトラップしてアルカリ
が研磨基板に残存することを防止したり、シェル部を設
けてあるいはシェル部の成分を変えることによって研磨
特性を調整する効果が得られ難い。一方、シェル部の厚
さ(ST )が50nmを越えると、前記アルカリ金属の
粒子外への拡散の抑制や研磨速度を調整する等の効果が
さらに向上することもなく、コア部の粒子径にもよるが
実質的にシェル部のみからなる研磨用粒子を作るのと相
違がなく、経済性が低下することがある。このようなシ
ェル部の厚さ(ST )と研磨用粒子の平均粒子径(D)
との比(ST )/(D)は概ね1/2〜1/20の範囲
にあることが好ましい。
The thickness (S T ) of the shell portion of the polishing particles is 1
It is in the range of -50 nm, preferably 1-20 nm. When the thickness (S T ) of the shell portion is less than 1 nm, it is difficult to obtain the effect of providing the shell portion. That is, when there are many alkali metals in the core part or when there is an alkali other than the polishing particles, this alkali is trapped in the shell part to prevent the alkali from remaining on the polishing substrate, or by providing the shell part. Alternatively, it is difficult to obtain the effect of adjusting the polishing characteristics by changing the components of the shell portion. On the other hand, when the thickness (S T ) of the shell portion exceeds 50 nm, the effects of suppressing the diffusion of the alkali metal outside the particles and adjusting the polishing rate are not further improved, and the particle diameter of the core portion is However, there is no difference from making abrasive particles substantially consisting of a shell portion, and the economical efficiency may be reduced. Such shell thickness (S T ) and average particle diameter (D) of the polishing particles
The ratio of the (S T) / (D) is generally preferably in the range of 1 / 2-1 / 20.

【0010】また、シェル部のNaの含有量は、アルカ
リをトラップすることができれば特に制限はなく、粒子
中のシェル部の割合およびシェル部の複合酸化物の種類
や複合割合等によって異なるが、Naとして5000p
pm以下、好ましくは1000ppm以下、特に好まし
くは100ppm以下である。Na含有量が5000p
pmを越えると、Naをトラップする強さおよび量が低
下し、研磨した基板にNaが残存し、このNaが半導体
基板に形成された回路の絶縁不良を起こしたり回路が短
絡することがあり、絶縁用に設けた膜(絶縁膜)の誘電
率が低下し金属配線にインピーダンスが増大し、応答速
度の遅れ、消費電力の増大等が起きることがある。また
Naイオンが移動(拡散)し、使用条件や使用が長期に
わたった場合に前記不具合を生じることがある。
Further, the content of Na in the shell portion is not particularly limited as long as it can trap alkali, and varies depending on the proportion of the shell portion in the particles and the kind and the composite proportion of the complex oxide in the shell portion. 5000p as Na
pm or less, preferably 1000 ppm or less, particularly preferably 100 ppm or less. Na content is 5000p
When it exceeds pm, the strength and amount of trapping Na decrease, Na remains on the polished substrate, and this Na may cause insulation failure of the circuit formed on the semiconductor substrate or short-circuit the circuit. The dielectric constant of a film provided for insulation (insulating film) may decrease, the impedance of the metal wiring may increase, and the response speed may be delayed and power consumption may increase. In addition, Na ions move (diffuse), and the above-mentioned problem may occur when the use conditions and use are extended for a long period of time.

【0011】コア粒子 研磨用粒子のコア部はSiO2 、Al2 3 、Zr
2 、SnO2 、ZnO、CeO2 、TiO2 、MnO
から選ばれる1種または2種以上の酸化物とすることが
好ましく、被研磨基板の種類、要求される研磨速度や研
磨精度等によって適宜選択して用いることができる。な
お、本発明ではコア部のNa含有量は100ppm以下
である必要はない。これは、前記シェル部がアルカリイ
オンをトラップする能力を有するからである。コア部は
球状粒子であることが好ましく、コア粒子の平均粒子径
は4〜250nmの範囲にあることが好ましい。
Core Particles The core portion of the polishing particles has SiO 2 , Al 2 O 3 and Zr.
O 2 , SnO 2 , ZnO, CeO 2 , TiO 2 , MnO
It is preferable to use one kind or two or more kinds of oxides selected from the following, which can be appropriately selected and used depending on the kind of the substrate to be polished, the required polishing rate, the polishing accuracy and the like. In addition, in the present invention, the Na content of the core portion does not need to be 100 ppm or less. This is because the shell portion has the ability to trap alkali ions. The core portion is preferably spherical particles, and the average particle diameter of the core particles is preferably in the range of 4 to 250 nm.

【0012】本発明の研磨用粒子は水および/または有
機溶媒に分散させて用いることができる。有機溶媒とし
ては、メチルアルコール、エチルアルコール、イソプロ
ピルアルコール等のアルコール類が好ましく、他にエー
テル類、エステル類、ケトン類など水溶性の有機溶媒を
用いることができる。このときの研磨用粒子分散液の濃
度は固形分として概ね5〜50重量%の範囲にあること
が好ましい。分散液の濃度が5重量%未満の場合は、配
合して得られる研磨材中の研磨用粒子の濃度が低くなり
過ぎて充分な研磨速度が得られないことがあり、分散液
の濃度が50重量%を越えると、分散液の安定性が低下
する傾向にあり、また研磨処理のために分散液を供給す
る工程で乾燥物が生成して付着することがあり、スクラ
ッチ発生の原因となることがある。
The polishing particles of the present invention can be used by dispersing them in water and / or an organic solvent. As the organic solvent, alcohols such as methyl alcohol, ethyl alcohol and isopropyl alcohol are preferable, and water-soluble organic solvents such as ethers, esters and ketones can be used. At this time, the concentration of the polishing particle dispersion is preferably in the range of approximately 5 to 50% by weight as a solid content. If the concentration of the dispersion liquid is less than 5% by weight, the concentration of the polishing particles in the abrasive obtained by blending may be too low, and a sufficient polishing rate may not be obtained. If it exceeds 5% by weight, the stability of the dispersion tends to decrease, and a dried product may be formed and adhered in the step of supplying the dispersion for polishing treatment, causing scratches. There is.

【0013】研磨用粒子の製造方法 次に、上記した研磨用粒子の製造方法について説明す
る。まず、前記したコア粒子の分散液を調製する。この
ときのコア粒子分散液の濃度は酸化物として0. 005
〜20重量%、さらには0. 01〜10重量%の範囲に
あることが好ましい。コア粒子の濃度が0. 005重量
%未満の場合は生産性が低く、コア粒子の濃度が20重
量%を越えると、後述するシェル部形成成分の添加速度
にもよるが、シェル部の密度が低く研磨能力に劣る傾向
があり、さらに得られる研磨用粒子が凝集することがあ
る。コア粒子分散液に、SiO2 、Al2 3 、ZrO
2 、SnO2 、ZnO、CeO2 、TiO2 、MnOか
ら選ばれる2種以上の複合酸化物を形成し得る化合物の
水溶液を2種以上同時に、または交互に、あるいは連続
的にまたは断続的に添加することができるが、同時に添
加することが好ましい。また、添加速度は、微細なゲル
や、コア粒子以外に新たな粒子が生成しない範囲で時間
を掛けて添加することが好ましい。
Manufacturing Method of Polishing Particles Next, a manufacturing method of the above-mentioned polishing particles will be described. First, the dispersion liquid of the core particles described above is prepared. At this time, the concentration of the core particle dispersion liquid is 0.005 as an oxide.
It is preferably in the range of ˜20% by weight, more preferably 0.01 to 10% by weight. When the concentration of the core particles is less than 0.005% by weight, the productivity is low, and when the concentration of the core particles exceeds 20% by weight, the density of the shell portion depends on the addition rate of the shell portion forming component described later. It tends to be low and inferior in polishing ability, and the resulting polishing particles may aggregate. In the core particle dispersion liquid, SiO 2 , Al 2 O 3 , ZrO
2 , two or more aqueous solutions of compounds capable of forming two or more complex oxides selected from SnO 2 , ZnO, CeO 2 , TiO 2 and MnO are added simultaneously, alternately or continuously or intermittently. However, it is preferable to add them at the same time. In addition, it is preferable that the addition speed is such that it is added over a period of time within the range in which new particles other than fine gel and core particles are not generated.

【0014】前記複合酸化物を形成し得る化合物として
は、アルカリ金属珪酸塩、アルミン酸ナトリウム、アル
ミノ珪酸ナトリウム、塩化アルミニウム、硝酸ジルコニ
ウム、塩化第1錫、塩化第2錫、塩化亜鉛、硝酸セリウ
ム、硝酸セリウムアンモニウム、四塩化チタン、硫酸マ
ンガン等の他、シリカ源としてはアルカリ金属珪酸塩を
脱アルカリして得られる酸性珪酸液も好適に用いること
ができる。このときの各成分の混合比率は、得られるシ
ェルの組成が、主成分が酸化物として50〜95重量
%、主成分以外の成分が5〜50重量%の範囲となるよ
うに添加する。Naをトラップするイオン交換点をより
多くできる混合比率は概ね主成分酸化物が60〜80重
量%の範囲である。さらに、必要に応じて酸または塩基
を添加して、酸化物前駆体(水酸化物、複合水酸化物)
のコア粒子表面への析出速度や複合化を調節するために
分散液のpHを調節することができる。
As the compound capable of forming the complex oxide, alkali metal silicate, sodium aluminate, sodium aluminosilicate, aluminum chloride, zirconium nitrate, stannous chloride, stannic chloride, zinc chloride, cerium nitrate, In addition to cerium ammonium nitrate, titanium tetrachloride, manganese sulfate, etc., an acidic silicic acid solution obtained by dealkalizing an alkali metal silicate can be preferably used as a silica source. The mixing ratio of each component at this time is such that the composition of the obtained shell is in the range of 50 to 95% by weight as the main component of the oxide and 5 to 50% by weight of the components other than the main component. The mixing ratio capable of increasing the ion exchange point for trapping Na is generally in the range of 60 to 80% by weight of the main component oxide. Furthermore, if necessary, an acid or a base is added to the oxide precursor (hydroxide, complex hydroxide).
The pH of the dispersion liquid can be adjusted in order to control the precipitation rate and complexation of the above on the core particle surface.

【0015】上記シリカ源としての酸性珪酸液として
は、前記した(1)アルカリ金属珪酸塩水溶液をイオン
交換樹脂等で脱アルカリして得られる酸性珪酸液の他、
(2)有機ケイ素化合物を塩酸、硝酸、硫酸などの酸で
加水分解して得られる酸性珪酸液、(3)アルカリ金属
水酸化物水溶液および/または有機塩基水溶液に有機ケ
イ素化合物を加えた水溶液をイオン交換樹脂等で脱アル
カリまたは脱有機塩基して得られる従来公知の酸性珪酸
液、等を用いることができる。前記アルカリ金属珪酸塩
水溶液、アルカリ金属水酸化物水溶液のアルカリとして
はNa以外のアルカリ特にKが好ましく、この場合、得
られる酸性珪酸液中にNaが実質的に存在しないので、
シェル部にNaを実質的に含有しない研磨用粒子が得ら
れる。
Examples of the acidic silicic acid solution as the silica source include (1) the acidic silicic acid solution obtained by dealkalizing an aqueous solution of an alkali metal silicate with an ion exchange resin or the like,
(2) An acidic silicic acid solution obtained by hydrolyzing an organosilicon compound with an acid such as hydrochloric acid, nitric acid or sulfuric acid, (3) an aqueous solution obtained by adding an organosilicon compound to an aqueous solution of an alkali metal hydroxide and / or an aqueous solution of an organic base. A conventionally known acidic silicic acid solution obtained by dealkalizing or deorganizing base with an ion exchange resin or the like can be used. As the alkali of the alkali metal silicate aqueous solution or alkali metal hydroxide aqueous solution, an alkali other than Na is particularly preferable, and in this case, since Na is not substantially present in the obtained acidic silicic acid solution,
It is possible to obtain polishing particles that do not substantially contain Na in the shell portion.

【0016】上記有機ケイ素化合物としては下記化学式
で表される有機ケイ素化合物およびこれらの混合物を用
いることができる。但し、式中、R1 は置換または非置
換の炭化水素基から選ばれる炭素数1〜10の炭化水素
基を示し、R2 は水素原子、炭素数1〜5のアルキル
基、炭素数2〜5のアシル基を示し、nは0または1の
整数である。 R1 n Si(OR2 4-n 上記化学式において、n=0の有機ケイ素化合物は、ケ
イ素に直接結合した炭化水素基を待たないので、得られ
るシェル部の密度が高く、研磨に用いた場合、高い研磨
速度が得られる。具体的にはテトラエトキシシラン(T
EOS)、テトラメトキシシラン(TMOS)、テトラ
プロポキシシラン(TPOS)、テトラブトキシシラン
(TBOS)等の4官能の有機ケイ素化合物が挙げられ
る。
As the above-mentioned organic silicon compound, an organic silicon compound represented by the following chemical formula and a mixture thereof can be used. However, in the formula, R 1 represents a hydrocarbon group having 1 to 10 carbon atoms selected from a substituted or unsubstituted hydrocarbon group, R 2 represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or 2 to 2 carbon atoms. 5 represents an acyl group, and n is an integer of 0 or 1. R 1 n Si (OR 2 ) 4-n In the above chemical formula, since the organosilicon compound with n = 0 does not wait for a hydrocarbon group directly bonded to silicon, the resulting shell has a high density and was used for polishing. In this case, a high polishing rate can be obtained. Specifically, tetraethoxysilane (T
Examples thereof include tetrafunctional organosilicon compounds such as EOS), tetramethoxysilane (TMOS), tetrapropoxysilane (TPOS), and tetrabutoxysilane (TBOS).

【0017】アルカリ金属水酸化物水溶液としてはLi
OH、NaOH、KOH、RbOH、CsOHおよびこ
れらの混合物を用いることができるが、通常、KOH水
溶液が好適に用いられる。また、有機塩基水溶液として
は第4級アンモニウムハイドロオキサイドが好ましく、
テトラメチルアンモニウムハイドロオキサイド、テトラ
エチルアンモニウムハイドロオキサイド、テトラプロピ
ルアンモニウムハイドロオキサイドなどが好ましい。
As the alkali metal hydroxide aqueous solution, Li
OH, NaOH, KOH, RbOH, CsOH and a mixture thereof can be used, but an aqueous KOH solution is usually preferably used. Further, as the organic base aqueous solution, quaternary ammonium hydroxide is preferable,
Tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide and the like are preferable.

【0018】アルカリ金属水酸化物水溶液および/また
は有機塩基水溶液に加える有機ケイ素化合物の量は、水
溶液中の濃度がSiO2 に換算して1〜10重量%、さ
らには2〜7重量%の範囲にあることが好ましい。添加
量がSiO2 に換算して1重量%未満の場合は、経時的
に加水分解して珪酸のオリゴメリゼーションなどが起
き、後工程の脱カチオンにより得られる酸性珪酸液にお
いて珪酸モノマーの割合が低く、珪酸オリゴマーの割合
の高い珪酸液が得られることがある。このような酸性珪
酸液を用いて得られる複合酸化物のシェルは密度が低
く、研磨に用いた場合、研磨速度が低下することがあ
る。前記添加量がSiO2 に換算して10重量%を越え
ると、得られるアルカリ金属珪酸塩水溶液および/また
は有機塩基珪酸水溶液の粘度が高く、後工程で、イオン
交換樹脂などによるアルカリカチオンおよび/または有
機カチオンの除去が困難になるとともに、得られる酸性
珪酸液の安定性が低くゲル化することがある。このよう
な酸性珪酸液の濃度はSiO2 に換算して1〜10重量
%、さらには2〜7重量%の範囲にある。また、珪酸液
のpHは1〜3. 5、さらには2〜3の範囲にあること
が好ましい。特に珪酸液のpHが2〜3の範囲にあれ
ば、酸性珪酸液中の残存カチオンが少なく安定性に優れ
ている。
The amount of the organosilicon compound added to the aqueous alkali metal hydroxide solution and / or the aqueous organic base solution is in the range of 1 to 10% by weight, and further 2 to 7% by weight in terms of the concentration in the aqueous solution calculated as SiO 2. Is preferred. When the added amount is less than 1% by weight calculated as SiO 2 , hydrolysis with time causes oligomerization of silicic acid, etc., and the ratio of silicic acid monomer in the acidic silicic acid solution obtained by decationization in the subsequent step is high. A low silicic acid solution with a high proportion of silicic acid oligomer may be obtained. The shell of the composite oxide obtained by using such an acidic silicic acid solution has a low density, and when used for polishing, the polishing rate may decrease. If the addition amount exceeds 10% by weight in terms of SiO 2 , the viscosity of the obtained aqueous solution of alkali metal silicate and / or aqueous solution of organic base silicic acid is high, and alkali cations and / or alkali cations due to an ion exchange resin or the like are obtained in the subsequent step. The removal of organic cations becomes difficult, and the resulting acidic silicic acid solution may have low stability and gel. The concentration of such an acidic silicic acid solution is in the range of 1 to 10% by weight, and further 2 to 7% by weight in terms of SiO 2 . The pH of the silicic acid solution is preferably in the range of 1-3.5, and more preferably 2-3. In particular, when the pH of the silicic acid solution is in the range of 2 to 3, there are few residual cations in the acidic silicic acid solution and the stability is excellent.

【0019】上記コア粒子分散液の温度を50〜200
℃、好ましくは60〜150℃に維持しながらこれに前
記複合酸化物を形成し得る化合物の水溶液を連続的にま
たは断続的に添加してシェルを形成する。各成分の添加
速度は、コア粒子の平均粒子径や分散液中の濃度によっ
て異なり、概ねコア粒子の合計外部表面積に比例させて
変えることができる。即ち、合計外部表面積が高いと速
く添加することができ、合計外部表面積が低い場合に各
成分の添加速度が早過ぎると微細なゲルや、コア粒子以
外に新たな粒子が生成したり、得られる研磨用粒子が凝
集することがある。
The temperature of the core particle dispersion liquid is 50 to 200.
While maintaining the temperature at 60 ° C., preferably 60 to 150 ° C., an aqueous solution of a compound capable of forming the complex oxide is continuously or intermittently added thereto to form a shell. The addition rate of each component varies depending on the average particle size of the core particles and the concentration in the dispersion liquid, and can be changed approximately in proportion to the total external surface area of the core particles. That is, if the total external surface area is high, it can be added quickly, and if the total external surface area is low, the addition rate of each component is too fast, and a fine gel or new particles other than the core particles are generated or obtained. Abrasive particles may aggregate.

【0020】また、各成分の添加は所望の厚みのシェル
が形成できるまで1回であるいは複数回繰り返して添加
することができる。コア粒子分散液に各成分を添加した
後、必要に応じて70〜150℃の温度範囲で0. 5〜
5時間熟成することができる。このような熟成を行うと
得られる粒子のシェル部密度を高め緻密なシェル部を形
成することができる。さらに必要に応じて、限外濾過膜
などを用いてイオンを除去したり、さらに所望の濃度に
濃縮したりあるいは希釈して研磨用粒子の分散液を得る
ことができる。また、限外濾過膜法、蒸留法などで水溶
媒を後述する有機溶媒に溶媒置換した研磨用粒子の分散
液を得ることもできる。
The addition of each component can be performed once or repeatedly until a shell having a desired thickness is formed. After adding each component to the core particle dispersion liquid, if necessary, in a temperature range of 70 to 150 ° C. for 0.5 to 5
It can be aged for 5 hours. By performing such aging, the density of the shell portion of the obtained particles can be increased and a dense shell portion can be formed. Further, if necessary, ions can be removed using an ultrafiltration membrane or the like, or further concentrated or diluted to a desired concentration to obtain a dispersion liquid of polishing particles. Further, it is also possible to obtain a dispersion liquid of polishing particles in which an aqueous solvent is replaced with an organic solvent described later by an ultrafiltration membrane method, a distillation method or the like.

【0021】研磨材 本発明の研磨材は、前記研磨用粒子を含んでなる。研磨
用粒子として上述した研磨用粒子を用いる他、必要に応
じて研磨用粒子が分散した分散液の形態とすることがで
きる。分散媒として一般に水を用いるが、必要に応じて
有機溶媒としてメチルアルコール、エチルアルコール、
イソプロピルアルコール等のアルコール類を用いること
ができ、他にエーテル類、エステル類、ケトン類など水
溶性の有機溶媒を用いることができる。研磨材中の研磨
用粒子の濃度は5〜50重量%、さらには5〜30重量
%の範囲にあることが好ましい。研磨用粒子の濃度が5
重量%未満の場合は、基材や絶縁膜の種類によっては濃
度が低過ぎて研磨速度が遅く生産性が問題となることが
あり、研磨用粒子の濃度が50重量%を越えると研磨材
の安定性が不充分となり、研磨速度や研磨効率がさらに
向上することもなく、また研磨処理のために分散液を供
給する工程で乾燥物が生成して付着することがあり傷
(スクラッチ)発生の原因となることがある。
Abrasive Material The abrasive material of the present invention comprises the above-mentioned abrasive particles. In addition to using the above-mentioned polishing particles as the polishing particles, it may be in the form of a dispersion liquid in which the polishing particles are dispersed, if necessary. Water is generally used as the dispersion medium, but if necessary, methyl alcohol, ethyl alcohol, or an organic solvent may be used as the organic solvent.
Alcohols such as isopropyl alcohol can be used, and in addition, water-soluble organic solvents such as ethers, esters, and ketones can be used. The concentration of the polishing particles in the abrasive is preferably 5 to 50% by weight, more preferably 5 to 30% by weight. The concentration of polishing particles is 5
When the content is less than 50% by weight, the concentration may be too low depending on the type of the base material or the insulating film and the polishing rate may be slow, resulting in a problem of productivity. If the concentration of the polishing particles exceeds 50% by weight, the polishing agent The stability becomes insufficient, the polishing rate and the polishing efficiency are not further improved, and the dried product may be generated and adhered in the step of supplying the dispersion liquid for the polishing treatment, which may cause scratches (scratches). It may be a cause.

【0022】本発明の研磨材には、被研磨基板の種類に
よっても異なるが、必要に応じて従来公知の過酸化水
素、過酢酸、過酸化尿素など、およびこれらの混合物を
添加して用いることができる。このような過酸化水素等
を添加して用いると被研磨基板が金属の場合に効果的に
研磨精度を向上させることができる。さらに、錯生成剤
としてフタル酸、クエン酸等の有機酸あるいはこれらの
有機酸塩を添加して用いることができる。また、酸化を
抑制するためにベンゾトリアゾール(BTA)等を用い
ることができる。さらに、酸あるいは塩基を用いて研磨
材のpHを調整したり、研磨材の分散性や安定性を高め
るために界面活性剤などを添加してもよい。
Depending on the type of substrate to be polished, conventionally known hydrogen peroxide, peracetic acid, urea peroxide, etc., and a mixture thereof may be added to the abrasive material of the present invention. You can When such a hydrogen peroxide or the like is added and used, the polishing accuracy can be effectively improved when the substrate to be polished is a metal. Furthermore, an organic acid such as phthalic acid or citric acid or an organic acid salt thereof can be added and used as a complexing agent. Further, benzotriazole (BTA) or the like can be used to suppress oxidation. Furthermore, an acid or a base may be used to adjust the pH of the abrasive, or a surfactant or the like may be added to enhance the dispersibility and stability of the abrasive.

【0023】[0023]

【発明の効果】本発明の研磨用粒子はコア・シェル構造
を有しており、コア部に多量のアルカリ金属を含有して
いてもシェル部でこのアルカリ金属をイオン交換的にト
ラップ可能であることから、含有アルカリ金属に起因す
る前記各種不具合から無縁な研磨材を得ることができ
る。また、本発明はシェル部を設けて、あるいはシェル
部の成分、組成および厚みを変えることによって、コア
粒子単体からなる研磨用粒子の研磨速度、研磨精度(研
磨面の平滑性やスクラッチの程度)、またはディッシン
グ等の研磨特性を調節可能とするものである。
The polishing particles of the present invention have a core-shell structure, and even if the core contains a large amount of alkali metal, the alkali metal can be trapped by ion exchange in the shell. Therefore, it is possible to obtain an abrasive free from the above-mentioned various problems caused by the contained alkali metal. Further, in the present invention, by providing the shell portion or by changing the components, composition and thickness of the shell portion, the polishing speed and polishing accuracy of the polishing particles composed of the core particles alone (smoothness of polishing surface and degree of scratch). It also makes it possible to adjust polishing characteristics such as dishing.

【0024】[0024]

【実施例】以下、本発明を実施例により説明するが、本
発明はこれら実施例に限定されるものではない。
EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples.

【0025】〔実施例1〕研磨用粒子(A)分散液の調製 シリカゾル(触媒化成工業(株)製:SI−50、平均
粒子径25nm、SiO2 濃度48重量%、Na含有量
0. 37重量%)を希釈して得たSiO2 濃度5重量%
のコア粒子分散液100gを83℃に昇温し、濃度20
重量%のKOH水溶液にて分散液のpHを10. 5に調
整した。ついで、珪酸ナトリウム水溶液(SiO2 濃度
1. 5重量%、Na2 O濃度0. 5重量%)1530g
と、アルミン酸ナトリウム水溶液(Al2 3 濃度0.
5重量%、Na2 O濃度0. 386重量%)1300g
とを同時に17時間で添加してシェルを形成し、1時間
熟成した後、限外濾過膜にて、塩酸を加えながら分散液
のpHが7になるまで洗浄し、ついで加熱しながら濃縮
し、SiO2 ・Al2 3 濃度20重量%のシリカ・ア
ルミナ被覆シリカ粒子分散液を調製した。ついで、シリ
カ・アルミナ被覆シリカ粒子分散液をイオン交換樹脂に
てイオン交換し、SiO2 ・Al2 3 濃度20重量%
の研磨用粒子(A)分散液を調製した。得られた研磨用
粒子(A)の平均粒子径を測定すると共に、粒子中のN
aを分析した。シェル部のNa含有量はコア粒子および
得られたシリカ粒子のNa含有量から算出した。コア部
の成分と性状およびシェル部の組成と性状を表1に示し
た。
Example 1 Preparation of Polishing Particle (A) Dispersion Silica sol (manufactured by Catalysts & Chemicals Industry Co., Ltd .: SI-50, average particle diameter 25 nm, SiO 2 concentration 48 wt%, Na content 0.37) SiO 2 concentration of 5% by weight obtained by diluting
100 g of the core particle dispersion liquid of is heated to 83 ° C.
The pH of the dispersion was adjusted to 10.5 with a KOH aqueous solution of wt%. Then, 1530 g of sodium silicate aqueous solution (SiO 2 concentration: 1.5% by weight, Na 2 O concentration: 0.5% by weight)
And an aqueous solution of sodium aluminate (Al 2 O 3 concentration of 0.
5% by weight, Na 2 O concentration 0.386% by weight) 1300 g
And were added simultaneously for 17 hours to form a shell, and after aging for 1 hour, washed with an ultrafiltration membrane until the pH of the dispersion became 7 while adding hydrochloric acid, and then concentrated while heating, A silica / alumina-coated silica particle dispersion having a SiO 2 · Al 2 O 3 concentration of 20% by weight was prepared. Then, the silica / alumina-coated silica particle dispersion is ion-exchanged with an ion-exchange resin to obtain a SiO 2 · Al 2 O 3 concentration of 20% by weight.
A dispersion of abrasive particles (A) was prepared. The average particle size of the obtained polishing particles (A) was measured, and N in the particles was measured.
a was analyzed. The Na content of the shell part was calculated from the Na content of the core particles and the obtained silica particles. Table 1 shows the components and properties of the core part and the compositions and properties of the shell part.

【0026】研磨材(A)の調製 上記で得たSiO2 濃度20重量%の研磨用粒子(A)
分散液に濃度15重量%のNH4 OH水溶液を添加して
分散液のpHを10. 5に調整して研磨材(A)を調製
した。研磨 被研磨基板として熱酸化膜を形成したシリコンウェーハ
(研磨試験用:30mm□)を用い、研磨装置(ナノフ
ァクター(株)製:NF300)にセットし、基板荷重
0. 12MPa 、テーブル回転速度30rpmで研磨材
(A)を1ml/秒の速度で30秒間供給して研磨し
た。研磨前後の厚みを求めて研磨速度を算出し、また研
磨前後の基板の平滑性を評価し、結果を表2に示した。
平滑性の評価は、研磨後の表面を光学顕微鏡で観察し、
以下の評価基準により行った。 ○:研磨前の傷、筋等が殆ど無くなり、表面が平滑であ
る。 △:研磨前の傷、筋等が半分以下に減少し、表面が平滑
である。 ×:研磨前の傷、筋等が僅かに減少しているが、表面は
粗い。
Preparation of Abrasive Material (A) Abrasive particles (A) having a SiO 2 concentration of 20% by weight obtained above.
An aqueous NH 4 OH solution having a concentration of 15% by weight was added to the dispersion to adjust the pH of the dispersion to 10.5 to prepare an abrasive (A). Polishing Using a silicon wafer (for polishing test: 30 mm □) having a thermal oxide film formed as a substrate to be polished, it is set in a polishing apparatus (Nano Factor Co., Ltd .: NF300), substrate load is 0.12 MPa, and table rotation speed is 30 rpm. Then, the abrasive (A) was supplied at a rate of 1 ml / sec for 30 seconds for polishing. The thickness before and after polishing was calculated to calculate the polishing rate, and the smoothness of the substrate before and after polishing was evaluated. The results are shown in Table 2.
The smoothness is evaluated by observing the surface after polishing with an optical microscope,
The evaluation was performed according to the following evaluation criteria. ◯: Almost no scratches and streaks before polishing, and the surface is smooth. Δ: The number of scratches and streaks before polishing is reduced to less than half, and the surface is smooth. X: Scratches and streaks before polishing are slightly reduced, but the surface is rough.

【0027】〔実施例2〕研磨用粒子(B)分散液と研磨材(B)の調製 実施例1において、アルミン酸ナトリウム水溶液(Al
2 3 濃度0. 5重量%、Na2 O濃度0. 386重量
%)1300gの代わりに、アルミン酸ナトリウム水溶
液(Al2 3 濃度0. 2重量%、Na2 O濃度0. 1
55重量%)1500gを用いた以外は同様にしてSi
2 ・Al2 3 濃度20重量%の研磨用粒子(B)分
散液を調製した。研磨用粒子(B)分散液を用いた以外
は実施例1と同様にして研磨材(B)を調製し、研磨試
験を行った。
Example 2 Preparation of Abrasive Particle (B) Dispersion Liquid and Abrasive Material (B) In Example 1, an aqueous solution of sodium aluminate (Al
2 O 3 concentration 0.5 wt%, Na 2 O concentration 0.386 wt%) instead of 1300 g, aqueous sodium aluminate (Al 2 O 3 concentration 0.2 wt%, Na 2 O concentration 0.1
55% by weight) Si was similarly used except that 1500 g was used.
A dispersion liquid of polishing particles (B) having an O 2 · Al 2 O 3 concentration of 20% by weight was prepared. An abrasive (B) was prepared in the same manner as in Example 1 except that the abrasive particle (B) dispersion was used, and a polishing test was conducted.

【0028】〔実施例3〕研磨用粒子(C)分散液と研磨材(C)の調製 実施例1において、アルミン酸ナトリウム水溶液(Al
2 3 濃度0. 5重量%、Na2 O濃度0. 386重量
%)1300gの代わりに炭酸ジルコニルアンモニウム
水溶液(ZrO2 濃度0. 5重量%)1300gを用い
た以外は同様にして、SiO2 ・ZrO2 濃度20重量
%の研磨用粒子(C)分散液を調製した。研磨用粒子
(C)分散液を用いた以外は実施例1と同様にして研磨
材(C)を調製し、研磨試験を行った。
Example 3 Preparation of Abrasive Particle (C) Dispersion and Abrasive (C) In Example 1, an aqueous solution of sodium aluminate (Al
2 O 3 concentration 0.5 wt%, except for using concentration of Na 2 O 0.386 wt%) 2 concentration of 0.5 wt% ammonium zirconyl carbonate solution (ZrO instead of 1300 g) 1300 g In the same manner, SiO 2 A dispersion of abrasive particles (C) having a ZrO 2 concentration of 20% by weight was prepared. An abrasive (C) was prepared and a polishing test was conducted in the same manner as in Example 1 except that the polishing particle (C) dispersion was used.

【0029】〔実施例4〕研磨用粒子(D)分散液と研磨材(D)の調製 コア粒子分散液の調製に、シリカゾル(触媒化成工業
(株)製:カタロイドSI−45P、平均粒子径45n
m、SiO2 濃度40重量%、Na含有量0. 30重量
%)を用いた以外は実施例1と同様にして、SiO2
Al2 3 濃度20重量%の研磨用粒子(D)分散液を
調製した。研磨用粒子(D)分散液を用いた以外は実施
例1と同様にして研磨材(D)を調製し、研磨試験を行
った。
Example 4 Preparation of Abrasive Particle (D) Dispersion Liquid and Abrasive Material (D) Silica sol (manufactured by Catalysts & Chemicals Industry Co., Ltd .: Cataloid SI-45P, average particle size ) was used to prepare a core particle dispersion liquid. 45n
m, SiO 2 concentration 40% by weight, Na content 0.30% by weight) in the same manner as in Example 1 except that SiO 2
A dispersion of polishing particles (D) having an Al 2 O 3 concentration of 20% by weight was prepared. An abrasive (D) was prepared and a polishing test was conducted in the same manner as in Example 1 except that the abrasive particle (D) dispersion was used.

【0030】〔実施例5〕研磨用粒子(E)分散液と研磨材(E)の調製 正珪酸エチル(多摩化学(株)製:Na含有量0. 01
ppm)をKOHに溶解して珪酸カリウム水溶液(Si
2 濃度21重量%、SiO2 /K2 Oモル比=3.
5)を得た。ついで、これを希釈して得た希釈水硝子
(SiO2 濃度5重量%)をイオン交換樹脂で脱アルカ
リして酸性珪酸液(pH2. 2、SiO2 濃度3重量
%)850gを調製した。シリカゾル(触媒化成工業
(株)製:カタロイドSI−45P、平均粒子径45n
m、SiO2 濃度40重量%、Na含有量0. 30重量
%)を希釈して得たSiO2 濃度5重量%のコア粒子分
散液500gを83℃に昇温し、濃度20重量%のKO
H水溶液にて分散液のpHを10. 5に調整した。つい
で、上記で得た酸性珪酸液850gと珪酸ナトリウム水
溶液(SiO2 濃度1. 5重量%、Na2 O濃度0. 5
重量%)4000gと、アルミン酸ナトリウム水溶液
(Al23 濃度0. 5重量%、Na2 O濃度0. 38
6重量%)6800gとを同時に34時間で添加してシ
ェルを形成し、ついで1時間熟成した後、限外濾過膜に
て分散液のpHが10になるまで洗浄し、加熱しながら
アルコールを留去して濃縮し、SiO2 ・Al2 3
度20重量%のシリカ・アルミナ被覆シリカ粒子分散液
を調製した。ついで、シリカ・アルミナ被覆シリカ粒子
分散液をイオン交換樹脂にてイオン交換し、SiO2
Al2 3 濃度20重量%の研磨用粒子(E)分散液を
調製した。研磨用粒子(E)分散液を用いた以外は実施
例1と同様にして研磨材(E)を調製し、研磨試験を行
った。
Example 5 Preparation of Abrasive Particle (E) Dispersion Liquid and Abrasive Material (E) Ethyl Orthosilicate (manufactured by Tama Chemical Co., Ltd .: Na content 0.01)
(ppm) is dissolved in KOH and potassium silicate aqueous solution (Si
O 2 concentration 21% by weight, SiO 2 / K 2 O molar ratio = 3.
5) was obtained. Then, diluted water glass (SiO 2 concentration 5% by weight) obtained by diluting this was dealkalized with an ion exchange resin to prepare 850 g of an acidic silicic acid solution (pH 2.2, SiO 2 concentration 3% by weight). Silica sol (Catalyst Kasei Kogyo KK: Cataloid SI-45P, average particle size 45n)
m, SiO 2 concentration 40% by weight, Na content 0.30% by weight) to obtain 500 g of a core particle dispersion liquid having a SiO 2 concentration of 5% by weight, which was heated to 83 ° C. to obtain KO having a concentration of 20% by weight.
The pH of the dispersion was adjusted to 10.5 with an H aqueous solution. Then, 850 g of the acidic silicic acid solution obtained above and an aqueous solution of sodium silicate (SiO 2 concentration 1.5% by weight, Na 2 O concentration 0.5)
% By weight), and an aqueous solution of sodium aluminate (Al 2 O 3 concentration of 0.5% by weight, Na 2 O concentration of 0.38).
(6% by weight) and 6800 g are added simultaneously in 34 hours to form a shell, which is then aged for 1 hour and then washed with an ultrafiltration membrane until the pH of the dispersion reaches 10, and the alcohol is distilled off while heating. It was removed and concentrated to prepare a silica / alumina-coated silica particle dispersion having a SiO 2 · Al 2 O 3 concentration of 20% by weight. Then, the silica / alumina-coated silica particle dispersion is ion-exchanged with an ion-exchange resin to form SiO 2
An abrasive particle (E) dispersion having an Al 2 O 3 concentration of 20% by weight was prepared. An abrasive (E) was prepared and a polishing test was performed in the same manner as in Example 1 except that the abrasive particle (E) dispersion was used.

【0031】〔実施例6〕研磨用粒子(F)分散液と研磨材(F)の調製 コア粒子分散液として、チタニアゾルゾル(触媒化成工
業(株)製:ネオサンベールPW−1010、平均粒子
径10nm、TiO2 濃度10重量%、Na含有量0.
01重量%)を用いた以外は実施例1と同様にして、T
iO2 ・SiO 2 ・Al2 3 濃度20重量%のシリカ
・アルミナ被覆チタニア粒子からなる研磨用粒子(F)
分散液を調製した。研磨用粒子(F)分散液を用いた以
外は実施例1と同様にして研磨材(F)を調製し、研磨
試験を行った。
[Embodiment 6]Preparation of abrasive particle (F) dispersion and abrasive (F) As the core particle dispersion liquid, titania sol sol (catalyst chemical conversion
Industry Co., Ltd .: Neo Sunveil PW-1010, average particle
Diameter 10 nm, TiO2Concentration 10% by weight, Na content 0.
Was used in the same manner as in Example 1 except that
iO2・ SiO 2・ Al2O3Silica with a concentration of 20% by weight
-Abrasive particles (F) consisting of alumina-coated titania particles
A dispersion was prepared. After using the abrasive particle (F) dispersion
Otherwise, the abrasive (F) was prepared in the same manner as in Example 1, and the polishing was performed.
The test was conducted.

【0032】〔実施例7〕研磨用粒子(G)分散液と研磨材(G)の調製 ジルコニウムイソプロピレート((株)マツモト交商
製:オルガチックス ZA−50、ZrO2 濃度37.
7重量%)をエチルアルコールで希釈してZrO 2 濃度
3重量%のジルコニウムイソプロピレート溶液5000
gを調製した。これに濃度1重量%のNaOH水溶液2
00gを5時間で添加し、1時間熟成した。限外濾過膜
にてジルコニア粒子分散液のpHが9になるまで洗浄
し、加熱しながらアルコールを留去して濃縮し、ZrO
2 濃度20重量%のジルコニア粒子分散液を調製した。
上記ジルコニア粒子分散液をZrO2 濃度5重量%に希
釈し、これをコア粒子分散液として用いた以外は実施例
1と同様にしてZrO2 ・SiO2 ・Al2 3 濃度2
0重量%の研磨用粒子(G)分散液を調製した。研磨用
粒子(G)分散液を用いた以外は実施例1と同様にして
研磨材(G)を調製し、研磨試験を行った。
[Embodiment 7]Preparation of abrasive particle (G) dispersion and abrasive (G) Zirconium isopropylate (Matsumoto Trading Co., Ltd.)
Product: Organix ZA-50, ZrO2Concentration 37.
7% by weight) diluted with ethyl alcohol to prepare ZrO 2concentration
3 wt% zirconium isopropylate solution 5000
g was prepared. 1% by weight NaOH aqueous solution 2
00 g was added over 5 hours and aged for 1 hour. Ultrafiltration membrane
Wash until the pH of the zirconia particle dispersion becomes 9 at
Then, the alcohol is distilled off while heating and concentrated to obtain ZrO.
2A zirconia particle dispersion liquid having a concentration of 20% by weight was prepared.
The above zirconia particle dispersion liquid was added to ZrO.2Rarely 5% by weight
Example except that this was used as the core particle dispersion liquid
ZrO as in 12・ SiO2・ Al2O 3Concentration 2
A 0% by weight polishing particle (G) dispersion was prepared. For polishing
In the same manner as in Example 1 except that the particle (G) dispersion was used.
An abrasive (G) was prepared and a polishing test was conducted.

【0033】〔実施例8〕研磨用粒子(H)分散液と研磨材(H)の調製 ジエトキシ亜鉛(KANTO(株)製ジエトキシ亜鉛、
ZnO濃度52重量%)をエチルアルコールで希釈して
ZnO濃度3重量%のジエトキシ亜鉛溶液5000gを
調製した。これに濃度1重量%のNaOH水溶液150
gを4時間で添加し、1時間熟成した。限外濾過膜にて
酸化亜鉛粒子分散液のpHが9になるまで洗浄し、加熱
しながらアルコールを留去して濃縮し、ZnO濃度20
重量%の酸化亜鉛粒子分散液を調製した。上記酸化亜鉛
粒子分散液をZnO濃度5重量%に希釈し、これをコア
粒子分散液として用いた以外は実施例1と同様にしてZ
nO・SiO2 ・Al2 3 濃度20重量%の研磨用粒
子(H)分散液を調製した。研磨用粒子(H)分散液を
用いた以外は実施例1と同様にして研磨材(H)を調製
し、研磨試験を行った。
Example 8 Preparation of Abrasive Particle (H) Dispersion and Abrasive (H) Diethoxyzinc (Diethoxyzinc manufactured by KANTO Co., Ltd.,
ZnO concentration 52% by weight) was diluted with ethyl alcohol to prepare 5000 g of diethoxyzinc solution having ZnO concentration 3% by weight. 150 wt% of 1 wt% NaOH aqueous solution
g was added over 4 hours and aged for 1 hour. The zinc oxide particle dispersion was washed with an ultrafiltration membrane until the pH became 9, and the alcohol was distilled off while heating to concentrate the ZnO concentration to 20.
A wt% zinc oxide particle dispersion was prepared. Z was prepared in the same manner as in Example 1 except that the zinc oxide particle dispersion was diluted to a ZnO concentration of 5% by weight and used as the core particle dispersion.
A dispersion liquid for polishing particles (H) having a concentration of 20% by weight of nO.SiO 2 .Al 2 O 3 was prepared. An abrasive (H) was prepared and a polishing test was conducted in the same manner as in Example 1 except that the abrasive particle (H) dispersion was used.

【0034】〔比較例1〕研磨材(I)の調製 シリカゾル(触媒化成工業(株)製:SI−50、平均
粒子径25nm、SiO2 濃度48重量%、Na含有量
0. 37重量%)を希釈してSiO2 濃度20重量%と
し、これに濃度15重量%のNH4 OH水溶液を添加し
て分散液のpHを10. 5に調整して研磨材(I)を調
製し、実施例1と同様にして研磨試験を行った。
Comparative Example 1 Preparation of Abrasive Material (I) Silica sol (manufactured by Catalysts & Chemicals Industry Co., Ltd .: SI-50, average particle diameter 25 nm, SiO 2 concentration 48% by weight, Na content 0.37% by weight) Was diluted to a SiO 2 concentration of 20% by weight, and an aqueous NH 4 OH solution having a concentration of 15% by weight was added to adjust the pH of the dispersion to 10.5 to prepare an abrasive (I). A polishing test was conducted in the same manner as 1.

【0035】〔比較例2〕研磨材(J)の調製 シリカゾル(触媒化成工業(株)製:カタロイドSI−
45P、平均粒子径45nm、SiO2 濃度40重量
%、Na含有量0. 30重量%)を希釈してSiO2
度20重量%とし、これに濃度15重量%のNH4 OH
水溶液を添加して分散液のpHを10. 5に調整して研
磨材(J)を調製し、実施例1と同様にして研磨試験を
行った。
Comparative Example 2 Preparation of Abrasive Material (J) Silica sol (Catalyst Chemical Industry Co., Ltd .: Cataloid SI-
45P, average particle diameter 45 nm, SiO 2 concentration 40% by weight, Na content 0.30% by weight) to a SiO 2 concentration of 20% by weight, and NH 4 OH with a concentration of 15% by weight.
An aqueous solution was added to adjust the pH of the dispersion liquid to 10.5 to prepare an abrasive (J), and a polishing test was conducted in the same manner as in Example 1.

【0036】〔比較例3〕研磨材(K)の調製 チタニアゾルゾル(触媒化成工業(株)製:ネオサンベ
ールPW−1010、平均粒子径10nm、TiO2
度10重量%、Na含有量0. 01重量%)に濃度15
重量%のNH4 OH水溶液を添加して分散液のpHを1
0. 5に調整して研磨材(K)を調製し、実施例1と同
様にして研磨試験を行った。
Comparative Example 3 Preparation of Abrasive (K) Titania sol sol (manufactured by Catalysts & Chemicals Industry Co., Ltd .: Neo Sunveer PW-1010, average particle size 10 nm, TiO 2 concentration 10% by weight, Na content 0.01). % By weight)
The pH of the dispersion was adjusted to 1 by adding an aqueous solution of NH 4 OH (wt%).
An abrasive (K) was prepared by adjusting the amount to 0.5, and a polishing test was conducted in the same manner as in Example 1.

【0037】〔比較例4〕研磨材(L)の調製 実施例7で調製したZrO2 濃度20重量%のジルコニ
ア粒子分散液に濃度15重量%のNH4 OH水溶液を添
加して分散液のpHを10. 5に調整して研磨材(L)
を調製し、実施例1と同様にして研磨試験を行った。
Comparative Example 4 Preparation of Abrasive Material (L) To the zirconia particle dispersion liquid having a ZrO 2 concentration of 20 wt% prepared in Example 7, an aqueous NH 4 OH solution having a concentration of 15 wt% was added to adjust the pH of the dispersion liquid. Adjusted to 10.5 and abrasive (L)
Was prepared and a polishing test was conducted in the same manner as in Example 1.

【0038】〔比較例5〕研磨材(M)の調製 実施例8で調製したZnO濃度20重量%の酸化亜鉛粒
子分散液に濃度15重量%のNH4 OH水溶液を添加
し、分散液のpHを10. 5に調整して研磨材(M)を
調製し、実施例1と同様にして研磨試験を行った。
Comparative Example 5 Preparation of Abrasive Material (M) To the zinc oxide particle dispersion liquid having a ZnO concentration of 20 wt% prepared in Example 8, an aqueous NH 4 OH solution having a concentration of 15 wt% was added, and the pH of the dispersion liquid was adjusted. Was adjusted to 10.5 to prepare an abrasive (M), and a polishing test was conducted in the same manner as in Example 1.

【0039】[0039]

【表1】 コ ア 部 シ ェ ル 部 粒子 成分 平均 Na含 コア 組 成 厚み Na含 平均 粒径 有量 割合 主成分 (wt%) 有量 粒径 (nm) (ppm) (wt%) 副成分 (wt%) (nm) (ppm) (nm) 実施例1 SiO2 25 3700 14.5 SiO2 77.9 10 2300 45 Al2O3 22.1 実施例2 SiO2 25 3700 16.1 SiO2 88.2 9.5 1500 44 Al2O3 11.8 実施例3 SiO2 25 3700 14.5 SiO2 77.9 10 750 45 ZrO2 22.1 実施例4 SiO2 45 3000 14.5 SiO2 77.9 17.5 2400 80 Al2O3 22.1 実施例5 SiO2 45 3000 17.3 SiO2 77.9 16.5 800 78 Al2O3 22.1 実施例6 TiO2 10 100 14.5 SiO2 77.9 7.5 1250 25 Al2O3 22.1 実施例7 ZrO2 10 200 14.5 SiO2 77.9 7.0 1100 24 Al2O3 22.1 実施例8 ZnO 10 150 14.5 SiO2 77.9 10 1300 30 Al2O3 22.1 比較例1 SiO2 25 3700 100 − − − − 25 − − 比較例2 SiO2 45 3000 100 − − − − 45 − − 比較例3 TiO2 10 100 100 − − − − 10 − − 比較例4 ZrO2 10 200 100 − − − − 10 − − 比較例5 ZnO 10 150 100 − − − − 10TABLE 1 Core unit shell portion particulate component average Na-containing core assembly formed thick Na including average grain size Yuryou ratio main component (wt%) Yuryou particle diameter (nm) (ppm) (wt %) subcomponent (wt%) (nm) (ppm) (nm) Example 1 SiO 2 25 3700 14.5 SiO 2 77.9 10 2300 45 Al 2 O 3 22.1 Example 2 SiO 2 25 3700 16.1 SiO 2 88.2 9.5 1500 44 Al 2 O 3 11.8 Example 3 SiO 2 25 3700 14.5 SiO 2 77.9 10 750 45 ZrO 2 22.1 Example 4 SiO 2 45 3000 14.5 SiO 2 77.9 17.5 2400 80 Al 2 O 3 22.1 Example 5 SiO 2 45 3000 17.3 SiO 2 77.9 16.5 800 78 Al 2 O 3 22.1 Example 6 TiO 2 10 100 14.5 SiO 2 77.9 7.5 1250 25 Al 2 O 3 22.1 Example 7 ZrO 2 10 200 14.5 SiO 2 77.9 7.0 1100 24 Al 2 O 3 22.1 Example 8 ZnO 10 150 14.5 SiO 2 77.9 10 1300 30 Al 2 O 3 22.1 Comparative Example 1 SiO 2 25 3700 100 − − − − 25 − − Comparative Example 2 SiO 2 45 3000 100 − − − − 45 − − Comparative Example 3 TiO 2 10 100 100 − − − − 10 − − Comparative Example 4 ZrO 2 10 200 100 − − − − 10 − − Comparative Example 5 ZnO 10 150 100 − − − − 10

【0040】 − −− −

【表2】 [Table 2]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小松 通郎 福岡県北九州市若松区北湊町13−2 触媒 化成工業株式会社若松工場内 Fターム(参考) 3C058 AA07 CA01 CB02 DA02 DA12 3C063 AA01 AB01 BB01 BB03 BB14 CC01 EE10 EE26 FF23    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Toshiro Komatsu             13-2 Kitaminato-cho, Wakamatsu-ku, Kitakyushu, Fukuoka             Kasei Industry Co., Ltd. Wakamatsu factory F term (reference) 3C058 AA07 CA01 CB02 DA02 DA12                 3C063 AA01 AB01 BB01 BB03 BB14                       CC01 EE10 EE26 FF23

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 平均粒子径(D)が5〜300nmの範
囲にあるコア・シェル構造を有し、シェル部の厚さ(S
T )が1〜50nmの範囲にある複合酸化物からなるこ
とを特徴とする研磨用粒子。
1. A core-shell structure having an average particle diameter (D) in the range of 5 to 300 nm and a thickness (S) of the shell portion.
Abrasive particles, characterized in that T ) is composed of a composite oxide having a range of 1 to 50 nm.
【請求項2】 前記複合酸化物が、シリカを主成分とす
るシリカ系複合酸化物である請求項1に記載の研磨用粒
子。
2. The polishing particle according to claim 1, wherein the composite oxide is a silica-based composite oxide containing silica as a main component.
【請求項3】 平均粒子径(D)が5〜300nmの範
囲にあり、シェル部の厚さ(ST )が1〜50nmの範
囲にあるコア・シェル構造を有し、前記シェル部1g当
たり0. 1〜3meqのイオン交換点を有することを特
徴とする研磨用粒子。
3. A core-shell structure having an average particle diameter (D) in the range of 5 to 300 nm and a shell portion thickness (S T ) in the range of 1 to 50 nm. Abrasive particles having an ion exchange point of 0.1 to 3 meq.
【請求項4】 前記コア部がSiO2 、Al2 3 、Z
rO2 、SnO2 、ZnO、CeO2 、TiO2 、Mn
Oから選ばれる1種または2種以上の酸化物からなる請
求項1〜請求項3のいずれか記載の研磨用粒子。
4. The core portion is made of SiO 2 , Al 2 O 3 , Z
rO 2 , SnO 2 , ZnO, CeO 2 , TiO 2 , Mn
The polishing particle according to any one of claims 1 to 3, comprising one kind or two or more kinds of oxides selected from O.
【請求項5】 請求項1〜請求項4のいずれかに記載の
研磨用粒子を含んでなる研磨材。
5. An abrasive containing the abrasive particles according to claim 1. Description:
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