JP2006322013A - Method for producing chlorinated vinyl chloride resin - Google Patents

Method for producing chlorinated vinyl chloride resin Download PDF

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JP2006322013A
JP2006322013A JP2006244751A JP2006244751A JP2006322013A JP 2006322013 A JP2006322013 A JP 2006322013A JP 2006244751 A JP2006244751 A JP 2006244751A JP 2006244751 A JP2006244751 A JP 2006244751A JP 2006322013 A JP2006322013 A JP 2006322013A
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vinyl chloride
pvc
cpvc
polymerization
fatty acid
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Mamoru Hino
守 日野
Yukio Shibazaki
行雄 柴崎
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

【課題】PVCの重合時に多量のスケールが発生せず、ゲル化性能及び耐熱性に優れると共に、工業的に有利なCPVCの製造方法を提供する。
【解決手段】塩化ビニル単量体単独又は塩化ビニル単量体とこれと共重合可能な他の単量体との混合物を油溶性重合開始剤の存在下、水性媒体中で懸濁重合する際に、反応系に、部分ケン化ポリ酢酸ビニル(a)、ソルビタン脂肪酸エステル(c)及び高級脂肪酸(d)を添加し重合して得られた塩化ビニル系重合体を塩素化する。
【選択図】なし
Provided is a method for producing CPVC that is industrially advantageous while being excellent in gelling performance and heat resistance without generating a large amount of scale during polymerization of PVC.
When a vinyl chloride monomer alone or a mixture of a vinyl chloride monomer and another monomer copolymerizable therewith is subjected to suspension polymerization in an aqueous medium in the presence of an oil-soluble polymerization initiator. In addition, a partially saponified polyvinyl acetate (a), a sorbitan fatty acid ester (c) and a higher fatty acid (d) are added to the reaction system and polymerized to chlorinate the vinyl chloride polymer.
[Selection figure] None

Description

本発明は、塩素化塩化ビニル系樹脂の製造方法に関する。 The present invention relates to a method for producing a chlorinated vinyl chloride resin.

従来より、塩素化塩化ビニル系樹脂(以下CPVCという)は、塩化ビニル系樹脂(以下PVCという)を塩素化して製造される。従来より、PVCは機械的強度、耐候性、耐薬品性の優れた材料として多くの用途に用いられている。
しかしながら、PVCには、耐熱性に劣るという欠点をもっているため、PVCを塩素化して耐熱性を向上させたCPVCが開発された。
PVCは熱変形温度が低く使用可能な上限温度が60〜70℃付近であるため、熱水に対して使用できないのに対し、CPVCは熱変形温度がPVCよりも20〜40℃も高いため熱水に対して使用可能であり、例えば、耐熱パイプ、耐熱継手、耐熱バルブ等に好適に使用されている。
Conventionally, a chlorinated vinyl chloride resin (hereinafter referred to as CPVC) is produced by chlorinating a vinyl chloride resin (hereinafter referred to as PVC). Conventionally, PVC has been used in many applications as a material having excellent mechanical strength, weather resistance, and chemical resistance.
However, since PVC has the disadvantage of being inferior in heat resistance, CPVC has been developed in which PVC is chlorinated to improve heat resistance.
Since PVC has a low heat distortion temperature and a usable upper limit temperature is around 60 to 70 ° C., it cannot be used for hot water, whereas CPVC has a heat deformation temperature that is 20 to 40 ° C. higher than PVC. It can be used for water, and is suitably used for, for example, heat resistant pipes, heat resistant joints, heat resistant valves and the like.

しかしながら、CPVCは熱変形温度が高いため、成形加工時にゲル化させるには高温と高剪断力を必要とし、分解し着色しやすい傾向があった。
従って、CPVCは成形加工幅が狭く、不十分なゲル化状態で製品化されることが多く、素材のもつ性能を十分に活用しているとはいえなかった。
However, since CPVC has a high heat distortion temperature, it requires a high temperature and a high shearing force to be gelled during the molding process, and tends to be decomposed and easily colored.
Therefore, CPVC has a narrow molding processing width and is often commercialized in an insufficient gelled state, and it cannot be said that the performance of the material is fully utilized.

このような問題点を解決するため、例えば、特開昭49−6080号公報には、イオン性乳化剤と水溶性金属塩及び水溶性高分子分散剤からなる懸濁安定剤を使用することによって、約1μmの基本粒子からなる凝集体で構成されたPVCを塩素化する方法が開示されている。
しかしながら、この方法では、成形加工時のゲル化性能が向上するもののまだ十分ではなく、重合の際に多量のスケールが発生し、これが重合槽の壁面に付着して除熱効果を阻害するため、そのスケール除去作業を必要とするという問題点があった。
In order to solve such problems, for example, in JP-A-49-6080, by using a suspension stabilizer composed of an ionic emulsifier, a water-soluble metal salt and a water-soluble polymer dispersant, A method for chlorinating PVC composed of agglomerates of about 1 μm elementary particles is disclosed.
However, in this method, although the gelation performance at the time of molding is improved, it is not yet sufficient, and a large amount of scale is generated during the polymerization, which adheres to the wall surface of the polymerization tank and inhibits the heat removal effect. There was a problem that the scale removal work was required.

また、例えば、特開昭61−174201号公報には、セルローズ系分散剤の存在下でPVCを重合した後、セルローズ分解酵素を作用させてセルローズ系分散剤皮膜を除去したPVCを後塩素化する方法が開示されている。
しかしながら、この方法では、セルローズがPVC表面で外殻として塩化ビニル系重合体と密に融着しており、セルローズ分解酵素を作用させても効果が十分に発揮しないため、得られるCPVCのゲル化性能、可塑剤吸収性が向上しないという問題点があった。
特開昭49−6080号公報 特開昭61−174201号公報
Further, for example, in JP-A-61-174201, after PVC is polymerized in the presence of a cellulose-based dispersant, the PVC after the cellulose-based dispersant film is removed by the action of a cellulose-degrading enzyme is post-chlorinated. A method is disclosed.
However, in this method, cellulose is fused closely with the vinyl chloride polymer as an outer shell on the PVC surface, and even if cellulose degrading enzyme is acted on, the effect is not sufficiently exhibited. There was a problem that performance and plasticizer absorbability were not improved.
JP 49-6080 A JP-A-61-174201

本発明は、上記問題点を解決するためになされたものであり、その目的は、PVCの重合時に多量のスケールが発生せず、ゲル化性能及び耐熱性に優れると共に、工業的に有利なCPVCの製造方法を提供することにある。 The present invention has been made in order to solve the above-mentioned problems. The object of the present invention is to produce a large amount of scale at the time of polymerization of PVC, excellent gelation performance and heat resistance, and industrially advantageous CPVC. It is in providing the manufacturing method of.

請求項1記載の発明(以下本発明という)の塩素化塩化ビニル系樹脂の製造方法は、塩化ビニル単量体単独又は塩化ビニル単量体とこれと共重合可能な他の単量体との混合物を油溶性重合開始剤の存在下、水性媒体中で懸濁重合する際に、反応系に、(a)塩化ビニル単量体に対する添加量が150〜500ppmである、平均ケン化度60〜90モル%の部分ケン化ポリ酢酸ビニル、(c)HLBが3〜10でかつ塩化ビニル単量体に対する添加量が1500〜8000ppmであるソルビタン脂肪酸エステル、(d)炭素数8〜25の高級脂肪酸及び(e)0.1重量%水溶液での粘度が10〜200cpsの増粘性添加剤を添加し重合して得られた塩化ビニル系重合体を、塩素化することを特徴とするものである。 The method for producing a chlorinated vinyl chloride resin according to the invention described in claim 1 (hereinafter referred to as the present invention) comprises a vinyl chloride monomer alone or a vinyl chloride monomer and another monomer copolymerizable therewith. When the mixture is subjected to suspension polymerization in an aqueous medium in the presence of an oil-soluble polymerization initiator, (a) the addition amount to the vinyl chloride monomer is 150 to 500 ppm, and the average saponification degree is 60 to 90 mol% partially saponified polyvinyl acetate, (c) a sorbitan fatty acid ester having an HLB of 3 to 10 and an addition amount to the vinyl chloride monomer of 1500 to 8000 ppm, and (d) a higher fatty acid having 8 to 25 carbon atoms And (e) a vinyl chloride polymer obtained by polymerization by adding a thickening additive having a viscosity of 10 to 200 cps in a 0.1 wt% aqueous solution is chlorinated.

本発明で用いられる塩化ビニル単量体と共重合可能な他の単量体としては、酢酸ビニル等のアルキルビニルエステル類;エチレン、プロピレン等のα−モノオレフィン類の他、塩化ビニリデン、スチレン等が挙げられるが、塩化ビニル単量体と共重合可能なものであれば特に制限はない。   Other monomers copolymerizable with the vinyl chloride monomer used in the present invention include alkyl vinyl esters such as vinyl acetate; α-monoolefins such as ethylene and propylene, vinylidene chloride, styrene and the like However, there is no particular limitation as long as it is copolymerizable with the vinyl chloride monomer.

上記部分ケン化ポリ酢酸ビニル(a)は、懸濁分散剤として用いられ、その平均ケン化度は、低くなると油溶性が強くなり分散能力が不足するため得られるPVCは粗大粒子が多くなり、高くなると保護コロイド性が強くなるため得られるPVC粒子表面に厚いスキン層が形成され、後の塩素化適性が悪くなるので、60〜90モル%が好ましく、より好ましくは70〜85モル%である。   The partially saponified polyvinyl acetate (a) is used as a suspending dispersant, and the average saponification degree is low, the oil solubility becomes strong and the dispersion ability is insufficient. When it becomes higher, the protective colloid property becomes stronger, so that a thick skin layer is formed on the surface of the obtained PVC particles, and later chlorination suitability is deteriorated. Therefore, 60 to 90 mol% is preferable, more preferably 70 to 85 mol%. .

上記部分ケン化ポリ酢酸ビニル(a)の平均重合度は、低くなると分散能力に欠けるためPVCが粗大粒子やブロック状になり易く、高くなるとPVC粒子のスキン層が厚くなると共に、多孔性(微細孔面積)が不足して後の塩素化適性が悪くなるので、500〜3,000が好ましく、より好ましくは700〜1,500である。   When the average degree of polymerization of the partially saponified polyvinyl acetate (a) is low, the dispersion ability is insufficient, so that PVC tends to be coarse particles or blocks, and when it is high, the skin layer of the PVC particles becomes thick and porous (fine Since the pore area) is insufficient and the suitability for chlorination afterwards becomes worse, 500 to 3,000 is preferable, and 700 to 1,500 is more preferable.

上記部分ケン化ポリ酢酸ビニル(a)の添加量は、少なくなると油滴が不安定なためにPVCはブロック状になり易く、多くなるとPVC表面のスキン層が厚くなって後の塩素化適性が悪くなるので、塩化ビニル単量体に対して150〜2,000ppmが好ましい。   When the amount of the partially saponified polyvinyl acetate (a) is decreased, the oil droplets are unstable, so that the PVC tends to be in a block shape. Since it worsens, 150-2,000 ppm is preferable with respect to a vinyl chloride monomer.

本発明で用いられるセルローズ誘導体(b)は、懸濁分散剤として使用され、例えば、メチルセルローズ、エチルセルローズ、ヒドロキシプロピルメチルセルローズ、ヒドロキシエチルセルローズ等が挙げられ、これらは単独で用いられてもよく、二種以上が併用されてもよい。   The cellulose derivative (b) used in the present invention is used as a suspension dispersant, and examples thereof include methyl cellulose, ethyl cellulose, hydroxypropyl methyl cellulose, hydroxyethyl cellulose and the like, and these may be used alone. Two or more kinds may be used in combination.

上記セルローズ誘導体(b)の添加量は、少なくなると油滴が不安定となるためPVC粒子が得られずブロック状となることがあり、多くなるとPVC粒子表面のスキン層が厚くなり、ときにはガラス玉状の粒子が多くなり塩素化適性が低下するので、塩化ビニル単量体に対して150〜2,000ppmが好ましい。   When the amount of the cellulose derivative (b) added is small, the oil droplets become unstable and PVC particles may not be obtained, resulting in a block shape. When the amount is increased, the skin layer on the surface of the PVC particles becomes thick, sometimes glass beads. 150-2,000 ppm with respect to the vinyl chloride monomer is preferable because the number of particles increases and the chlorination suitability decreases.

本発明で用いられるソルビタン脂肪酸エステル(c)のHLB値は、3〜10に制限され、好ましくは4〜9である。
HLB値が3未満では、強い親油性を示すため水性媒体中での分散能力が低くなり、得られるPVCの粒度分布は粗大粒子を含む広い範囲のものとなる。
また、HLB値が10を超えると、親水性が強く重合中の油滴が不安定となり、最終的に粒子の凝集や合一が起こるためブロック状樹脂又は粗大粒子の集合体になり易くなる。
The HLB value of the sorbitan fatty acid ester (c) used in the present invention is limited to 3 to 10, preferably 4 to 9.
When the HLB value is less than 3, the dispersion capacity in an aqueous medium is low due to strong lipophilicity, and the particle size distribution of the obtained PVC is in a wide range including coarse particles.
On the other hand, if the HLB value exceeds 10, the oil droplets during polymerization are strong and the oil droplets during polymerization become unstable, and eventually aggregation and coalescence of particles occur, so that it becomes easy to form aggregates of block-like resins or coarse particles.

上記ソルビタン脂肪酸エステル(c)としては、例えば、ソルビタンモノラウレート、ソルビタンモノミリステート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンジステアレート、ソルビタントリステアレート等のソルンビタン飽和高級脂肪酸エステル又は不飽和高級脂肪酸エステルが挙げられ、これらは単独で用いられてもよく、二種以上が併用されてもよい。   Examples of the sorbitan fatty acid ester (c) include sorbitan monolaurate, sorbitan monomyristate, sorbitan monopalmitate, sorbitan monostearate, sorbitan distearate, sorbitan saturated higher fatty acid ester such as sorbitan tristearate, Saturated higher fatty acid ester is mentioned, These may be used independently and 2 or more types may be used together.

上記ソルビタン脂肪酸エステル(c)の添加量は、少なくなるとスキン層が厚く形成されると共に多孔性が不足して塩素化適性が低下し、多くなると粒度分布が広くなると共に重合器内壁に付着するスケール量が増加するので、塩化ビニル単量体に対して好ましくは800〜8,000ppmである。   When the amount of the sorbitan fatty acid ester (c) is reduced, the skin layer is formed thicker and the porosity is insufficient and the chlorination suitability is lowered. Since the amount increases, it is preferably 800 to 8,000 ppm with respect to the vinyl chloride monomer.

本発明で用いられる高級脂肪酸(d)の炭素数は8〜25に制限され、好ましくは11〜22である。炭素数が8未満では、水溶性の性質を帯びるため、重合中に油層に分配されず微細孔の割合が少なくなる。また、炭素数が25を超えると、塩素化の際に、脂肪酸主鎖が分断、塩素化され、得られるCPVCの熱安定性に悪影響を及ぼす場合がある。   The higher fatty acid (d) used in the present invention is limited to 8 to 25 carbon atoms, preferably 11 to 22 carbon atoms. If the number of carbon atoms is less than 8, it has water-soluble properties, so that it is not distributed to the oil layer during the polymerization, and the proportion of fine pores decreases. Moreover, when carbon number exceeds 25, in the case of chlorination, a fatty-acid main chain will be parted and chlorinated, and it may have a bad influence on the thermal stability of CPVC obtained.

上記高級脂肪酸(d)の添加量は、少なくなると効果がなく、多くなると塩素化後のCPVCの熱安定性が悪くなるので、塩化ビニル単量体に対して300〜20,000ppmが好ましい。   The amount of the higher fatty acid (d) added is not effective when it is reduced, and the heat stability of CPVC after chlorination is deteriorated when it is increased, so that it is preferably 300 to 20,000 ppm relative to the vinyl chloride monomer.

上記高級脂肪酸(d)としては、例えば、イソステアリン酸、ステアリン酸、n−ヘプタデカン酸、パルミチン酸、n−ペンタデカン酸、ミリスチン酸、アラギン酸、ノナデカン酸、n−トリデカン酸、ラウリン酸、ウンデシル酸等が挙げられ、これらは単独で用いられてもよく、二種以上が併用されてもよい。   Examples of the higher fatty acid (d) include isostearic acid, stearic acid, n-heptadecanoic acid, palmitic acid, n-pentadecanoic acid, myristic acid, alginate, nonadecanoic acid, n-tridecanoic acid, lauric acid, undecylic acid, and the like. These may be used alone or in combination of two or more.

上記高級脂肪酸(d)は、主鎖の不飽和度、分岐により塩素化後のCPVCの熱安定性が若干悪くなる場合があるため、直鎖型の飽和脂肪酸が好ましい。   The higher fatty acid (d) is preferably a straight-chain saturated fatty acid because the thermal stability of CPVC after chlorination may be slightly deteriorated due to the degree of unsaturation of the main chain and branching.

本発明で用いられる増粘性添加剤(e)としては、増粘効果を有するものであって、常温、常圧下において、その0.1重量%水溶液のブルックフィールズ粘度10〜200cps(mPa・s)のものが用いられ、好ましくは11〜140cps(mPa・s)である。   The thickening additive (e) used in the present invention has a thickening effect and has a Brookfields viscosity of 10 to 200 cps (mPa · s) of a 0.1 wt% aqueous solution at room temperature and normal pressure. And preferably 11 to 140 cps (mPa · s).

上記ブルックフィールズ粘度は、0.1重量%水溶液に調整した増粘性添加剤水溶液100ccをとり、25℃の恒温槽で2時間放置したのち、粘度計のローター(NO.2)を水溶液の一定レベルまで漬けて60rpmで回転させた。
粘度計の目盛りが安定したところで数値を読み取り、5倍換算した数値をその溶液の粘度〔cps(mPa・s)〕とした。
The Brookfields viscosity is 100 cc of a thickening additive aqueous solution adjusted to a 0.1% by weight aqueous solution, left in a thermostatic bath at 25 ° C. for 2 hours, and then the viscometer rotor (NO. 2) is kept at a certain level of the aqueous solution. Soaked and rotated at 60 rpm.
The numerical value was read when the scale of the viscometer was stabilized, and the value converted to 5 times was taken as the viscosity [cps (mPa · s)] of the solution.

上記増粘性添加剤(e)の0.1重量%水溶液のブルックフィールズ粘度は、10cps(mPa・s)未満では、増粘効果が発現しないため粒度分布が悪くなり、塩素化の際に各粒子内の塩素化度合が均一とならない。また、200cps(mPa・s)を超えると、添加剤の平均分子量が高くなると共に水への分散が悪くなるため粒度分布を改善する効果が小さくなり、塩素化適性も低下する。   If the Brookfields viscosity of the 0.1% by weight aqueous solution of the thickening additive (e) is less than 10 cps (mPa · s), the thickening effect is not exhibited and the particle size distribution is deteriorated. The chlorination degree is not uniform. On the other hand, if it exceeds 200 cps (mPa · s), the average molecular weight of the additive is increased and the dispersion in water is deteriorated, so the effect of improving the particle size distribution is reduced, and the chlorination suitability is lowered.

上記増粘性添加剤(e)としては、例えば、ポリエチレンオキサイド(重量平均分子量170万〜550万、好ましくは430万〜480万、0.1重量%水溶液の粘度12cps)、ポリビニルピロリドン、ポリアクリルアミド(重量平均分子量800万〜1400万、好ましくは1200万〜1400万、0.1重量%水溶液の粘度51cps)、ポリアクリルアミド共重合体、架橋型(メタ)アクリル酸系ポリマー、メチルセルローズカルシウム、澱粉グリコール酸ナトリウム、澱粉リン酸エステルナトリウム、アルギン酸ナトリウム、アルギン酸プロピレングリコールエステル、カルボキシメチルセルローズナトリウム、カルボキシメチルセルローズカルシウム等が挙げられる。これらは単独で使用されてもよく、二種以上が併用されてもよい。   Examples of the thickening additive (e) include polyethylene oxide (weight average molecular weight 1.7 million to 5.5 million, preferably 4.3 million to 4,800,000, viscosity of 0.1 wt% aqueous solution 12 cps), polyvinylpyrrolidone, polyacrylamide ( Weight average molecular weight 8 million to 14 million, preferably 12 million to 14 million, 0.1 wt% aqueous solution viscosity 51 cps), polyacrylamide copolymer, cross-linked (meth) acrylic acid polymer, methylcellulose calcium, starch glycol Examples thereof include sodium acid, sodium starch phosphate, sodium alginate, propylene glycol alginate, carboxymethyl cellulose sodium, carboxymethyl cellulose calcium and the like. These may be used alone or in combination of two or more.

上記増粘性添加剤(e)の添加量は、少なくなると反応系内で十分に増粘効果が発現しないため粒度分布を改善する効果が低くなり、多くなるとPVC粒子表面が強いスキン層に覆われるため塩素化適性が低下するので、塩化ビニル単量体に対して5〜2,000ppmが好ましく、より好ましくは25〜1,700ppmである。   If the amount of the thickening additive (e) is decreased, the effect of improving the particle size distribution is lowered because the thickening effect is not sufficiently exhibited in the reaction system, and if the amount is increased, the surface of the PVC particles is covered with a strong skin layer. Therefore, the chlorination suitability is lowered, so 5 to 2,000 ppm is preferable with respect to the vinyl chloride monomer, and more preferably 25 to 1,700 ppm.

本発明で用いられる油溶性重合開始剤としては、一般に塩化ビニル系樹脂の重合に用いられている公知のものが使用可能であり、例えば、t−ブチルパーオキシネオデカノエート、t−ヘキシルパーオキシネオデカノエート、t−ヘキシルパーオキシピバレート、α−クミルパーオキシネオデカノエート、t−ヘキシルネオヘキサノエート、2,4,4−トリメチルペンチル−2−パーオキシ−2−ネオデカノエート等のパーエステル化合物;ジイソプロピルパーオキシジカーボネート、ジ−2−エチルヘキシルパーオキシジカーボネート、ジ−2−エトキシエチルパーオキシジカーボネート、ジメトキシイソプロピルパーオキシジカーボネート等のパーカーボネート化合物;デカノイルパーオキシド、ラウロイルパーオキシド、ベンゾイルパーオキシド、クメンハイドロパーオキシド、シクロヘキサノンパーオキシド、2,4−ジクロロベンゾイルパーオキシド、p−メタンハイドロパーオキシド、3,5,5−トリメチルヘキサノイルパーオキシド、イソブチリルパーオキシド等のパーオキシド化合物;α,α'-アゾビスイソブチロニトリル、α,α'-アゾビス(2,4−ジメチルバレロニトリル)、α,α'-アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)等のアゾ化合物などが挙げられ、これらは単独で使用されてもよく、二種以上が併用されてもよい。   As the oil-soluble polymerization initiator used in the present invention, known ones generally used for polymerization of vinyl chloride resins can be used, such as t-butylperoxyneodecanoate, t-hexylperper. Oxyneodecanoate, t-hexylperoxypivalate, α-cumylperoxyneodecanoate, t-hexylneohexanoate, 2,4,4-trimethylpentyl-2-peroxy-2-neodecanoate, etc. Perester compounds; percarbonate compounds such as diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, di-2-ethoxyethyl peroxydicarbonate, dimethoxyisopropyl peroxydicarbonate; decanoyl peroxide, lauroyl per Oxide, benzoyl Peroxide compounds such as peroxide, cumene hydroperoxide, cyclohexanone peroxide, 2,4-dichlorobenzoyl peroxide, p-methane hydroperoxide, 3,5,5-trimethylhexanoyl peroxide, isobutyryl peroxide; α, azo compounds such as α'-azobisisobutyronitrile, α, α'-azobis (2,4-dimethylvaleronitrile), α, α'-azobis (4-methoxy-2,4-dimethylvaleronitrile), etc. These may be used alone or in combination of two or more.

本発明で使用される重合器(耐圧オートクレーブ)の形状、構造は、特に制限がなく、従来よりPVCの重合に使用されているものが用いられる。
また、攪拌翼は、ファウドラー翼、パドル翼、タービン翼、ファンタービン翼、ブルマージン翼等の汎用的に用いられているものでよいが、特にファウドラー翼が好ましく、邪魔板(バッフル)との組み合わせも特に制限はない。
The shape and structure of the polymerization vessel (pressure-resistant autoclave) used in the present invention are not particularly limited, and those conventionally used for polymerization of PVC are used.
The agitating blade may be a commonly used blade such as a Faudler blade, a paddle blade, a turbine blade, a fan turbine blade, or a bull margin blade. In particular, a Faudler blade is preferable and combined with a baffle There is no particular restriction.

本発明では、従来方法で得られたPVCを後塩素化する。
塩素化の工程では、従来の塩素化方法がそのまま使用可能であり、例えば、PVCを懸濁した状態、溶剤に溶解した状態又は固体状態のいずれでも行うことができ、塩素化はPVCに塩素を接触させることにより行われる。
In the present invention, the PVC obtained by the conventional method is post-chlorinated.
In the chlorination step, a conventional chlorination method can be used as it is. For example, it can be performed in a state where PVC is suspended, dissolved in a solvent, or in a solid state. This is done by contacting them.

上記方法のうち、特に懸濁した状態で塩素化する場合は、懸濁状態によって得られたPVCを水性媒体から分離せずに、懸濁重合によって得られた懸濁物そのものの中へ直接塩素を吹き込むことにより塩素化することもできる。   Among the above methods, in particular, when chlorinating in a suspended state, the PVC obtained by the suspended state is directly separated into the suspension itself obtained by suspension polymerization without separating it from the aqueous medium. It can also be chlorinated by blowing.

上記懸濁した状態で塩素化する場合は、光源を反応生成物に照射して光反応的に塩素化を促進することができる。光源としては、紫外光線;水銀灯、アーク灯、白熱電球、蛍光灯、カーボンアーク灯等の可視光線が好適に使用され、特に、紫外光線が効果的である。   In the case of chlorination in the suspended state, the reaction product can be irradiated with a light source to promote chlorination photoreactively. As the light source, ultraviolet rays; visible rays such as mercury lamps, arc lamps, incandescent bulbs, fluorescent lamps, and carbon arc lamps are preferably used, and ultraviolet rays are particularly effective.

また、上記水性媒体中には、アセトン、メチルエチルケトン等の少量のケトン類を加えてもよく、さらに必要に応じて、塩酸、トリクロロエチレン、四塩化炭素等の少量の塩素系溶剤が添加されてもよい。   In addition, a small amount of ketones such as acetone and methyl ethyl ketone may be added to the aqueous medium, and a small amount of chlorinated solvent such as hydrochloric acid, trichloroethylene, and carbon tetrachloride may be added as necessary. .

上記塩素化の工程で、得られるCPVCの塩素含有率が、60〜70重量%となるように調整するのが好ましい。   It is preferable to adjust so that the chlorine content rate of CPVC obtained may be 60 to 70% by weight in the chlorination step.

本発明の塩素化塩化ビニル系樹脂の製造方法は、上述の構成であり、懸濁重合により粒子表面のスキンが少なく、かつ該粒子内部の微細孔の割合が非常に高いPVCが得られるので、このPVCを塩素化する際に、PVC粒子の内部まで迅速に均一塩素化が進むと考えられる。従って、得られるCPVCは、耐熱性が高く、成形加工時のゲル化性能が優れる。   The method for producing a chlorinated vinyl chloride resin of the present invention has the above-described configuration, and a PVC with a small skin on the particle surface and a very high proportion of fine pores inside the particle is obtained by suspension polymerization. When this PVC is chlorinated, it is considered that uniform chlorination proceeds rapidly to the inside of the PVC particles. Therefore, the obtained CPVC has high heat resistance and excellent gelation performance during molding.

以下、本発明の実施例を説明する。
(実施例1)
〔PVCの調製〕
内容積100リットルの重合器(耐圧オートクレーブ)に脱イオン水50kg、塩化ビニル単量体に対して、表1に示す平均ケン化度及び平均重合度の部分ケン化ポリ酢酸ビニルを500ppm、ソルビタンモノラウレート(HLB8.6)1,500ppm、ラウリン酸1,400ppm及びt−ブチルパーオキシネオデカノエート500ppmを投入した。次いで、重合器内を45mmHgまで脱気した後、塩化ビニル単量体33kgを仕込み攪拌を開始した。
重合器内を57℃に昇温して重合を開始し、重合反応終了までこの温度を保った。重合転化率が90%になった時点で反応を終了し、重合器内の未反応単量体を回収した後、重合体をスラリー状で系外へ取り出し、脱水乾燥してPVCを得た。
Examples of the present invention will be described below.
Example 1
[Preparation of PVC]
In a 100 liter polymerization vessel (pressure autoclave), 50 kg of deionized water, 500 ppm of partially saponified polyvinyl acetate having the average saponification degree and average polymerization degree shown in Table 1, and sorbitan mono Laurate (HLB8.6) 1,500 ppm, lauric acid 1,400 ppm and t-butylperoxyneodecanoate 500 ppm were added. Next, after the inside of the polymerization vessel was deaerated to 45 mmHg, 33 kg of vinyl chloride monomer was charged and stirring was started.
Polymerization was started by raising the temperature in the polymerization vessel to 57 ° C., and this temperature was maintained until the polymerization reaction was completed. The reaction was terminated when the polymerization conversion rate reached 90%, and the unreacted monomer in the polymerization vessel was recovered. Then, the polymer was taken out of the system in a slurry state and dehydrated and dried to obtain PVC.

〔CPVCの調製〕
内容積300リットルのグラスライニング製反応槽に脱イオン水150kgと上記で得たPVC45kgを入れ、攪拌してPVCを水中に分散させ、その後反応槽を昇温して槽内を70℃に保った。次いで、反応槽内に窒素ガスを吹き込み槽内を窒素ガスで置換した後、反応槽内に塩素ガスを吹き込み、水銀ランプで槽内を紫外線照射しながらPVCの塩素化を行った。
槽内の塩酸濃度を測定して塩素化反応の進行状況を検討しながら塩素化反応を続け、生成したCPVCの塩素含有率が66.5重量%に達した時点で塩素ガスの供給を停止し、塩素化反応を終了した。
さらに、槽内に窒素ガスを吹き込んで未反応塩素を除去し、得られた分散物を水酸化ナトリウムで中和した後、水で洗浄し脱水乾燥して粉末状のCPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
[Preparation of CPVC]
A glass-lined reaction tank having an internal volume of 300 liters was charged with 150 kg of deionized water and 45 kg of PVC obtained above, and stirred to disperse the PVC in water. Thereafter, the temperature of the reaction tank was raised and the inside of the tank was kept at 70 ° C. . Next, after nitrogen gas was blown into the reaction tank and the inside of the tank was replaced with nitrogen gas, chlorine gas was blown into the reaction tank, and PVC was chlorinated while irradiating the inside of the tank with ultraviolet rays with a mercury lamp.
The chlorination reaction is continued while measuring the concentration of hydrochloric acid in the tank and examining the progress of the chlorination reaction. When the chlorine content of the produced CPVC reaches 66.5% by weight, the supply of chlorine gas is stopped. The chlorination reaction was completed.
Further, nitrogen gas was blown into the tank to remove unreacted chlorine, and the obtained dispersion was neutralized with sodium hydroxide, washed with water, dehydrated and dried to obtain powdery CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例2)
ソルビタンモノラウレートに代えて、ソルビタンモノステアレート(HLB4.7)1,500ppmを使用したこと以外は、実施例1と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 2)
Instead of sorbitan monolaurate, PVC was obtained in the same manner as in Example 1 except that 1,500 ppm of sorbitan monostearate (HLB4.7) was used. Chlorination gave CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例3)
平均ケン化度80モル%、平均重合度1,000の部分ケン化ポリ酢酸ビニルを使用したこと以外は、実施例1と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 3)
A PVC was obtained in the same manner as in Example 1 except that partially saponified polyvinyl acetate having an average saponification degree of 80 mol% and an average polymerization degree of 1,000 was used. To obtain CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(比較例1〜3)
表2に示した、平均ケン化度及び平均重合度の部分ケン化ポリ酢酸ビニル、ソルビタン脂肪酸エステルならびに高級脂肪酸を使用したこと以外は、実施例1と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
(Comparative Examples 1-3)
After obtaining PVC in the same manner as in Example 1 except that partially saponified polyvinyl acetate, sorbitan fatty acid ester and higher fatty acid having average saponification degree and average polymerization degree shown in Table 2 were used, this PVC was obtained. Was chlorinated in the same manner as in Example 1 to obtain CPVC.

(比較例4)
表2に示した、平均ケン化度及び平均重合度の部分ケン化ポリ酢酸ビニル、ソルビタン脂肪酸エステルならびに高級脂肪酸を使用したこと以外は、実施例1と同様にしてPVCを得たが、得られたPVC粒子は、粒径1,000μm程度の粗粒子のため塩素化は行わなかった。
(Comparative Example 4)
PVC was obtained in the same manner as in Example 1 except that partially saponified polyvinyl acetate, sorbitan fatty acid ester and higher fatty acid having the average saponification degree and average polymerization degree shown in Table 2 were used. Since the PVC particles were coarse particles having a particle size of about 1,000 μm, they were not chlorinated.

(比較例5)
表2に示した、平均ケン化度及び平均重合度の部分ケン化ポリ酢酸ビニルを使用し、ソルビタン脂肪酸エステルならびに高級脂肪酸を全く使用しなかったこと以外は、実施例1と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
(Comparative Example 5)
The PVC was treated in the same manner as in Example 1 except that partially saponified polyvinyl acetate having an average saponification degree and an average polymerization degree shown in Table 2 was used and no sorbitan fatty acid ester and higher fatty acid were used. After being obtained, this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC.

上記実施例及び比較例(比較例5を除く)で得られたCPVCにつき、下記の性能評価を行い、その結果を表1及び2に示した。
(1)ゲル化温度の測定
Haak社製「レオコード90」を使用して、下記樹脂組成物55gを、回転数40rpmで、温度を150℃から毎分5℃の昇温速度で上昇させながら混練し、混練トルクが最大になる時の温度及びトルクを測定した。
尚、樹脂組成物としては、CPVC100重量部に対して、三塩基性硫酸鉛3重量部、二塩基性ステアリン酸鉛1重量部及びMBS樹脂10重量部からなるものを使用した。
The following performance evaluation was performed on the CPVC obtained in the above Examples and Comparative Examples (excluding Comparative Example 5), and the results are shown in Tables 1 and 2.
(1) Measurement of gelation temperature Using “Rheocord 90” manufactured by Haak, the following resin composition 55 g was kneaded while increasing the temperature from 150 ° C. at a temperature increase rate of 5 ° C. at a rotation speed of 40 rpm. The temperature and torque when the kneading torque was maximized were measured.
In addition, as a resin composition, what consists of 3 weight part of tribasic lead sulfate, 1 weight part of dibasic lead stearate, and 10 weight part of MBS resin with respect to 100 weight part of CPVC was used.

(2)熱安定性試験
上記樹脂組成物を、8インチロール2本からなる混練機に供給してロール表面温度205℃で混練し、混練物をロールに巻き付けてから30秒毎に巻き付いたCPVCシートを切り返しながら、3分毎に少量のシートを切り出して、シートの着色度を比較し、黒褐色に変わる時間で熱安定性を判定した。
(2) Thermal stability test The above-mentioned resin composition was supplied to a kneader composed of two 8-inch rolls and kneaded at a roll surface temperature of 205 ° C. The CPVC was wound every 30 seconds after the kneaded material was wound around the roll. While cutting back the sheet, a small amount of sheet was cut out every 3 minutes, the degree of coloring of the sheet was compared, and the thermal stability was determined by the time to turn blackish brown.

(3)ビカット軟化温度
上記熱安定性試験で作製した5mm厚のCPVCシートを、15mm角に切り出して測定用サンプルとし、測定装置として安田製作所製「Heat Distortion Tester No.148 HDA Type」を使用して、JIS K7206(重り1.0kgf)に準拠して測定した。
(3) Vicat softening temperature The 5-mm-thick CPVC sheet produced in the above thermal stability test was cut into a 15-mm square and used as a measurement sample. Then, it was measured according to JIS K7206 (weight 1.0 kgf).

Figure 2006322013
Figure 2006322013

Figure 2006322013
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(実施例4)
部分ケン化ポリ酢酸ビニルに代えてヒドロキシプロピルメチルセルローズを800ppm、ソルビタンモノステアレートに代えてソルビタンモノラウレート2,500ppmをそれぞれ使用したこと以外は、実施例1と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
得られたCPVCの塩素含有率は66.5重量%であった。
Example 4
After obtaining PVC in the same manner as in Example 1 except that 800 ppm of hydroxypropyl methylcellulose was used instead of partially saponified polyvinyl acetate and 2,500 ppm of sorbitan monolaurate was used instead of sorbitan monostearate, respectively. This PVC was chlorinated in the same manner as in Example 1 to obtain CPVC.
The CPVC of the obtained CPVC was 66.5% by weight.

(実施例5)
ソルビタンモノラウレートに代えて、ソルビタンモノステアレート2,500ppm使用したこと以外は、実施例4と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 5)
After obtaining PVC in the same manner as in Example 4 except that 2,500 ppm of sorbitan monostearate was used instead of sorbitan monolaurate, this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. It was. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例6)
ヒドロキシプロピルメチルセルローズに代えてメチルセルローズ800ppm、ラウリン酸に代えてステアリン酸1,800ppmをそれぞれ使用したこと以外は、実施例4と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 6)
A PVC was obtained in the same manner as in Example 4 except that 800 ppm of methyl cellulose instead of hydroxypropyl methylcellulose and 1,800 ppm of stearic acid instead of lauric acid were used. To obtain CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(比較例6〜8)
表4に示した、セルローズ誘導体、ソルビタン脂肪酸エステル及び高級脂肪酸を使用したこと以外は、実施例4と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
(Comparative Examples 6-8)
Except for using the cellulose derivative, sorbitan fatty acid ester and higher fatty acid shown in Table 4, PVC was obtained in the same manner as in Example 4, and then this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. Obtained.

(比較例9)
セルローズ誘導体を全く使用しなかったこと以外は、実施例4と同様にしてPVCを得ようとしたが、PVCが重合器内でブロック状に凝集したため塩素化を行わなかった。
(Comparative Example 9)
PVC was obtained in the same manner as in Example 4 except that no cellulose derivative was used, but chlorination was not performed because PVC aggregated in a block shape in the polymerization vessel.

(比較例10)
ソルビタン脂肪酸エステル及び高級脂肪酸を使用しなかったこと以外は、実施例4と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
(Comparative Example 10)
After obtaining PVC in the same manner as in Example 4 except that sorbitan fatty acid ester and higher fatty acid were not used, this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC.

上記実施例4〜6及び比較例6〜10で得られたCPVCにつき、実施例1と同様な測定を行い、その結果を表3及び4に示した。   The CPVCs obtained in Examples 4 to 6 and Comparative Examples 6 to 10 were measured in the same manner as in Example 1, and the results are shown in Tables 3 and 4.

Figure 2006322013
Figure 2006322013

Figure 2006322013
Figure 2006322013

(実施例7)
〔PVC及びCPVCの調製〕
内容積100リットルの重合器(耐圧オートクレーブ)に脱イオン水50kg、塩化ビニル単量体に対して、表5に示す平均ケン化度及び平均重合度の部分ケン化ポリ酢酸ビニルを500ppm、ソルビタンモノラウレート(HLB8.6)1,500ppm、ラウリン酸1,400ppm、ポリエチレンオキサイド(重量平均分子量:430〜480万、0.1重量%水溶液:12cps)150ppm及びt−ブチルパーオキシネオデカノエート500ppmを投入した。
次いで、重合器内を45mmHgまで脱気した後、塩化ビニル単量体33kgを仕込み攪拌を開始した。
重合器内を57℃に昇温して重合を開始し、重合反応終了までこの温度を保った。重合転化率が90%になった時点で反応を終了し、重合器内の未反応単量体を回収した後、重合体をスラリー状で系外へ取り出し、脱水乾燥してPVCを得た。このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 7)
[Preparation of PVC and CPVC]
A polymer vessel (pressure-resistant autoclave) having an internal volume of 100 liters, 50 kg of deionized water and vinyl chloride monomer, 500 ppm of partially saponified polyvinyl acetate having an average degree of saponification and an average degree of polymerization shown in Table 5, sorbitan mono Laurate (HLB8.6) 1,500 ppm, Lauric acid 1,400 ppm, Polyethylene oxide (weight average molecular weight: 430 to 4.8 million, 0.1 wt% aqueous solution: 12 cps) 150 ppm and t-butylperoxyneodecanoate 500 ppm Was introduced.
Next, after the inside of the polymerization vessel was deaerated to 45 mmHg, 33 kg of vinyl chloride monomer was charged and stirring was started.
The temperature inside the polymerization vessel was raised to 57 ° C. to initiate polymerization, and this temperature was maintained until the polymerization reaction was completed. The reaction was terminated when the polymerization conversion rate reached 90%, and the unreacted monomer in the polymerization vessel was recovered. Then, the polymer was taken out of the system in a slurry state and dehydrated and dried to obtain PVC. This PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例8)
ソルビタンモノラウレートに代えて、ソルビタンモノステアレート1,500ppmを使用したこと以外は、実施例7と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 8)
PVC was obtained in the same manner as in Example 7 except that 1,500 ppm of sorbitan monostearate was used instead of sorbitan monolaurate, and then this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. Obtained. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例9)
平均ケン化度80モル%、平均重合度1,000の部分ケン化ポリ酢酸ビニルを500ppm、増粘性添加剤としてポリアクリルアミド(重量平均分子量:1200万〜1400万、0.1重量%水溶液:51cps)150ppmをそれぞれ使用したこと以外は、実施例7と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
Example 9
500 ppm of partially saponified polyvinyl acetate having an average degree of saponification of 80 mol% and an average degree of polymerization of 1,000, and polyacrylamide as a thickening additive (weight average molecular weight: 12 million to 14 million, 0.1 wt% aqueous solution: 51 cps ) PVC was obtained in the same manner as in Example 7 except that 150 ppm was used, and the PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(比較例11〜13)
表6に示した、部分ケン化ポリ酢酸ビニル、ソルビタン脂肪酸エステル、高級脂肪酸及び増粘性添加剤を使用したこと以外は、実施例7と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
(Comparative Examples 11-13)
PVC was obtained in the same manner as in Example 7 except that partially saponified polyvinyl acetate, sorbitan fatty acid ester, higher fatty acid and thickening additive shown in Table 6 were used. Was chlorinated in the same manner as above to obtain CPVC.

(比較例14)
表6に示した、部分ケン化ポリ酢酸ビニル、ソルビタン脂肪酸エステル、高級脂肪酸及び増粘性添加剤を使用したこと以外は、実施例7と同様にしてPVCを得たが、得られたPVC粒子は、粒径1,000μm程度の粗粒子のため塩素化は行わなかった。
(Comparative Example 14)
PVC was obtained in the same manner as in Example 7 except that partially saponified polyvinyl acetate, sorbitan fatty acid ester, higher fatty acid and thickening additive shown in Table 6 were used. Chlorination was not performed because of coarse particles having a particle size of about 1,000 μm.

上記実施例7〜9及び比較例11〜13で得られたCPVCにつき、実施例1と同様な測定を行い、その結果を表5及び6に示した。   The CPVCs obtained in Examples 7 to 9 and Comparative Examples 11 to 13 were measured in the same manner as in Example 1, and the results are shown in Tables 5 and 6.

Figure 2006322013
Figure 2006322013

Figure 2006322013
Figure 2006322013

(実施例10)
〔PVC及びCPVCの調製〕
内容積100リットルの重合器(耐圧オートクレーブ)に脱イオン水50kg、塩化ビニル単量体に対して、セルローズ誘導体としてヒドロキシプロピルメチルセルローズ800ppm、ソルビタンモノラウレート(HLB8.6)2,500ppm、ラウリン酸1,800ppm、ポリアクリルアミド(重量平均分子量:1200万〜1400万、0.1重量%水溶液:51cps)100ppm及びt−ブチルパーオキシネオデカノエート500ppmを投入した。
次いで、重合器内を45mmHgまで脱気した後、塩化ビニル単量体33kgを仕込み攪拌を開始した。
重合器内を57℃に昇温して重合を開始し、重合反応終了までこの温度を保った。重合転化率が90%になった時点で反応を終了し、重合器内の未反応単量体を回収した後、重合体をスラリー状で系外へ取り出し、脱水乾燥してPVCを得た。このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 10)
[Preparation of PVC and CPVC]
Polymerizer (withstand pressure autoclave) with an internal volume of 100 liters, deionized water 50 kg, vinyl chloride monomer, hydroxypropyl methylcellulose 800 ppm as cellulose derivative, sorbitan monolaurate (HLB8.6) 2500 ppm, lauric acid 1,800 ppm, polyacrylamide (weight average molecular weight: 12 million to 14 million, 0.1 wt% aqueous solution: 51 cps) 100 ppm and t-butyl peroxyneodecanoate 500 ppm were added.
Next, after the inside of the polymerization vessel was deaerated to 45 mmHg, 33 kg of vinyl chloride monomer was charged and stirring was started.
The temperature inside the polymerization vessel was raised to 57 ° C. to initiate polymerization, and this temperature was maintained until the polymerization reaction was completed. The reaction was terminated when the polymerization conversion rate reached 90%, and the unreacted monomer in the polymerization vessel was recovered. Then, the polymer was taken out of the system in a slurry state and dehydrated and dried to obtain PVC. This PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例11)
ソルビタンモノラウレートに代えて、ソルビタンモノステアレート2,500ppmを使用したこと以外は、実施例10と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 11)
PVC was obtained in the same manner as in Example 10 except that 2,500 ppm of sorbitan monostearate was used instead of sorbitan monolaurate, and this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. Obtained. The CPVC of the obtained CPVC was 66.5% by weight.

(実施例12)
セルローズ誘導体としてメチルセルローズ800ppm、増粘性添加剤としてポリエチレンオキサイド(重量平均分子量:430万〜480万、0.1重量%水溶液:12cps)100ppmをそれぞれ使用したこと以外は、実施例7と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。得られたCPVCの塩素含有率は66.5重量%であった。
(Example 12)
Except that methylcellulose 800 ppm was used as the cellulose derivative and polyethylene oxide (weight average molecular weight: 4.3 million to 4.8 million, 0.1 wt% aqueous solution: 12 cps) 100 ppm was used as the thickening additive, respectively, in the same manner as in Example 7. After obtaining PVC, this PVC was chlorinated in the same manner as in Example 1 to obtain CPVC. The CPVC of the obtained CPVC was 66.5% by weight.

(比較例15〜17)
表8に示した、セルローズ誘導体、ソルビタン脂肪酸エステル、高級脂肪酸及び増粘性添加剤を使用したこと以外は、実施例10と同様にしてPVCを得た後、このPVCを実施例1と同様にして塩素化し、CPVCを得た。
(Comparative Examples 15-17)
Except for using the cellulose derivative, sorbitan fatty acid ester, higher fatty acid and thickening additive shown in Table 8, PVC was obtained in the same manner as in Example 10, and then this PVC was treated in the same manner as in Example 1. Chlorination gave CPVC.

(比較例18)
表8に示したセルローズ誘導体及び高級脂肪酸を使用したこと以外は、実施例10と同様にしてPVCを得ようとしたが、得られたPVC粒子は、粒径1,000μm程度の粗粒子のため塩素化は行わなかった。
(Comparative Example 18)
Except for using the cellulose derivatives and higher fatty acids shown in Table 8, PVC was obtained in the same manner as in Example 10, but the obtained PVC particles are coarse particles having a particle diameter of about 1,000 μm. Chlorination was not performed.

上記実施例10〜12及び比較例15〜18で得られたCPVCにつき、実施例1と同様な測定を行い、その結果を表7及び8に示した。   The CPVCs obtained in Examples 10 to 12 and Comparative Examples 15 to 18 were measured in the same manner as in Example 1, and the results are shown in Tables 7 and 8.

Figure 2006322013
Figure 2006322013

Figure 2006322013
Figure 2006322013

Claims (1)

塩化ビニル単量体単独又は塩化ビニル単量体とこれと共重合可能な他の単量体との混合物を油溶性重合開始剤の存在下、水性媒体中で懸濁重合する際に、反応系に、(a)塩化ビニル単量体に対する添加量が150〜500ppmである、平均ケン化度60〜90モル%の部分ケン化ポリ酢酸ビニル、(c)HLBが3〜10でかつ塩化ビニル単量体に対する添加量が1500〜8000ppmであるソルビタン脂肪酸エステル、(d)炭素数8〜25の高級脂肪酸及び(e)0.1重量%水溶液での粘度が10〜200cpsの増粘性添加剤を添加し重合して得られた塩化ビニル系重合体を、塩素化することを特徴とする塩素化塩化ビニル系樹脂の製造方法。


When suspension polymerization of a vinyl chloride monomer alone or a mixture of a vinyl chloride monomer and another monomer copolymerizable therewith in an aqueous medium in the presence of an oil-soluble polymerization initiator is carried out. (A) partially saponified polyvinyl acetate having an average saponification degree of 60 to 90 mol%, (c) having an HLB of 3 to 10 and a single vinyl chloride content. A sorbitan fatty acid ester having an addition amount to a monomer of 1500 to 8000 ppm, (d) a higher fatty acid having 8 to 25 carbon atoms, and (e) a thickening additive having a viscosity of 10 to 200 cps in a 0.1 wt% aqueous solution. A method for producing a chlorinated vinyl chloride resin characterized by chlorinating a vinyl chloride polymer obtained by polymerization.


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KR20130090222A (en) * 2012-02-03 2013-08-13 주식회사 스몰랩 Menufacturing method of chlorinated polyvinyl chloride resin and chlorinated polyvinyl chloride resin using the thereof
KR101860149B1 (en) * 2017-10-25 2018-05-21 한화케미칼 주식회사 Method for preparing chlorinated polyvinyl chloride resin
JP2020073668A (en) * 2016-03-08 2020-05-14 オキシ ビニルズ, エルピー Method for providing polyvinyl chloride particles for producing chlorinated polyvinyl chloride

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KR20130090222A (en) * 2012-02-03 2013-08-13 주식회사 스몰랩 Menufacturing method of chlorinated polyvinyl chloride resin and chlorinated polyvinyl chloride resin using the thereof
KR101696226B1 (en) * 2012-02-03 2017-01-19 주식회사 정산애강 Menufacturing method of chlorinated polyvinyl chloride resin and chlorinated polyvinyl chloride resin using the thereof
JP2020073668A (en) * 2016-03-08 2020-05-14 オキシ ビニルズ, エルピー Method for providing polyvinyl chloride particles for producing chlorinated polyvinyl chloride
KR101860149B1 (en) * 2017-10-25 2018-05-21 한화케미칼 주식회사 Method for preparing chlorinated polyvinyl chloride resin
WO2019083280A3 (en) * 2017-10-25 2019-06-13 한화케미칼 주식회사 Method for producing chlorinated polyvinyl chloride resin
US11629204B2 (en) 2017-10-25 2023-04-18 Hanwha Solutions Corporation Method for preparing chlorinated polyvinyl chloride resin

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