JP2011506096A - 複数の材料層を有する鋳込まれたシリンダ摺動スリーブを備えるエンジンブロック、およびシリンダ摺動スリーブの製造方法 - Google Patents
複数の材料層を有する鋳込まれたシリンダ摺動スリーブを備えるエンジンブロック、およびシリンダ摺動スリーブの製造方法 Download PDFInfo
- Publication number
- JP2011506096A JP2011506096A JP2010535252A JP2010535252A JP2011506096A JP 2011506096 A JP2011506096 A JP 2011506096A JP 2010535252 A JP2010535252 A JP 2010535252A JP 2010535252 A JP2010535252 A JP 2010535252A JP 2011506096 A JP2011506096 A JP 2011506096A
- Authority
- JP
- Japan
- Prior art keywords
- alloy
- sliding sleeve
- cylinder sliding
- engine block
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 54
- 239000011856 silicon-based particle Substances 0.000 claims abstract description 16
- 229910021364 Al-Si alloy Inorganic materials 0.000 claims abstract description 14
- 239000012779 reinforcing material Substances 0.000 claims abstract description 11
- 238000009750 centrifugal casting Methods 0.000 claims abstract description 10
- 229910045601 alloy Inorganic materials 0.000 claims description 61
- 239000000956 alloy Substances 0.000 claims description 61
- 238000005266 casting Methods 0.000 claims description 37
- 229910052751 metal Inorganic materials 0.000 claims description 25
- 239000002184 metal Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 22
- 238000000576 coating method Methods 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 18
- 229910000789 Aluminium-silicon alloy Inorganic materials 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 15
- 239000000654 additive Substances 0.000 claims description 12
- 230000000996 additive effect Effects 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 8
- 238000004512 die casting Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 6
- 229910052749 magnesium Inorganic materials 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 6
- 239000003921 oil Substances 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 4
- 238000012805 post-processing Methods 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 238000010117 thixocasting Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 2
- 239000010410 layer Substances 0.000 description 51
- 230000008901 benefit Effects 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000012783 reinforcing fiber Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910018125 Al-Si Inorganic materials 0.000 description 1
- 229910018520 Al—Si Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
- B22D11/003—Aluminium alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/006—Continuous casting of metals, i.e. casting in indefinite lengths of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/007—Continuous casting of metals, i.e. casting in indefinite lengths of composite ingots, i.e. two or more molten metals of different compositions being used to integrally cast the ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/04—Centrifugal casting; Casting by using centrifugal force of shallow solid or hollow bodies, e.g. wheels or rings, in moulds rotating around their axis of symmetry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
- B22D13/101—Moulds
- B22D13/102—Linings for moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/004—Cylinder liners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200710057588 DE102007057588A1 (de) | 2007-11-28 | 2007-11-28 | Motorblock mit eingegossenen Zylinderlaufbuchsen mehrerer Materiallagen und Verfahren zur Herstellung der Zylinderlaufbuchsen |
| PCT/EP2008/008357 WO2009068132A1 (de) | 2007-11-28 | 2008-11-21 | Motorblock mit eingegossenen zylinderlaufbuchsen mehrerer materiallagen und verfahren zur herstellung der zylinderlaufbuchsen |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2011506096A true JP2011506096A (ja) | 2011-03-03 |
Family
ID=40343463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2010535252A Pending JP2011506096A (ja) | 2007-11-28 | 2008-11-21 | 複数の材料層を有する鋳込まれたシリンダ摺動スリーブを備えるエンジンブロック、およびシリンダ摺動スリーブの製造方法 |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2214850B1 (de) |
| JP (1) | JP2011506096A (de) |
| DE (1) | DE102007057588A1 (de) |
| WO (1) | WO2009068132A1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214320A (zh) * | 2017-08-01 | 2017-09-29 | 浙江华业塑料机械有限公司 | 一种螺杆机筒耐磨层的制作方法 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7921901B2 (en) * | 2008-04-16 | 2011-04-12 | GM Global Technology Operations LLC | Sacrificial sleeves for die casting aluminum alloys |
| DE102010030499A1 (de) * | 2010-06-24 | 2011-12-29 | Man Diesel & Turbo Se | Zylinderkopf und damit ausgerüstete Brennkraftmaschine |
| DE102012207294A1 (de) * | 2012-05-02 | 2013-11-07 | Peak-Werkstoff Gmbh | Verfahren zur Herstellung eines Leichtmetallteils; Leichtmetallteil und Verbrennungsmotor mit Zylinderlaufbuchse aus Leichtmetallteil |
| DE102017111846A1 (de) | 2017-05-30 | 2018-12-06 | Otto-Von-Guericke-Universität Magdeburg | Verfahren zur Herstellung von lokal modifizierten Gussformteilen |
| CN109940155A (zh) * | 2019-03-27 | 2019-06-28 | 中国兵器工业第五九研究所 | 一种镁/铝合金双金属挤压棒的制备方法 |
| CN111041309B (zh) * | 2019-12-08 | 2020-10-16 | 江苏奇纳新材料科技有限公司 | 可溶性镁基合金及其制备方法 |
| AT524755B1 (de) * | 2021-03-03 | 2023-10-15 | Fill Gmbh | Gussteil mit einem ersten Teilbereich und einem zweiten Teilbereich mit unterschiedlichen Eigenschaften, sowie Verfahren zum Herstellen des Gussteils |
Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5416917U (de) * | 1977-07-07 | 1979-02-03 | ||
| JPS56111535A (en) * | 1980-02-06 | 1981-09-03 | Furukawa Electric Co Ltd:The | Production of rolled lead fin tube |
| JPS5815741A (ja) * | 1981-07-18 | 1983-01-29 | Riken Corp | 鋳ぐるみ用シリンダライナおよびその製造方法 |
| JPS58122167A (ja) * | 1982-01-16 | 1983-07-20 | Riken Corp | 鋳ぐるみ用シリンダ−ライナ−およびその製造方法 |
| JPS5916662A (ja) * | 1982-07-20 | 1984-01-27 | Toyota Motor Corp | 周縁強化型中空円筒体の製造方法 |
| JPS6368252A (ja) * | 1986-09-10 | 1988-03-28 | Kubota Ltd | 遠心力鋳造用砂型の造型方法 |
| JPH0195023A (ja) * | 1987-10-07 | 1989-04-13 | Nippon Steel Corp | 共押出しによる管体のプラスチツク被覆方法 |
| JPH02101139A (ja) * | 1988-10-07 | 1990-04-12 | Hitachi Metals Ltd | シリンダ用複合ライニング材 |
| JPH02104949A (ja) * | 1988-10-14 | 1990-04-17 | Isuzu Motors Ltd | 内燃機関用シリンダライナー |
| JPH02155559A (ja) * | 1988-12-07 | 1990-06-14 | Yasuyoshi Fukui | 比重の差に起因する遠心力の差を利用した傾斜機能材料の管製造法 |
| JPH08229664A (ja) * | 1994-09-28 | 1996-09-10 | Ks Aluminium Technol Ag | 複合鋳造シリンダまたはシリンダブロック |
| JPH09179324A (ja) * | 1995-12-26 | 1997-07-11 | Fuji Xerox Co Ltd | 電子写真感光体の製造方法、その製造装置、電子写真 感光体および画像形成装置 |
| JP2002339794A (ja) * | 2001-05-15 | 2002-11-27 | Fuji Heavy Ind Ltd | エンジンのシリンダブロック及びその製造方法 |
| JP2003033859A (ja) * | 2001-07-23 | 2003-02-04 | Honda Motor Co Ltd | シリンダブロックの製造方法 |
| JP2006061936A (ja) * | 2004-08-26 | 2006-03-09 | Toyota Industries Corp | 複合材料 |
| JP2006184845A (ja) * | 2004-12-27 | 2006-07-13 | Quanta Display Inc | 液晶ディスプレイ装置 |
| JP2007127123A (ja) * | 2005-11-05 | 2007-05-24 | Ford Global Technologies Llc | エンジン及びその製造方法 |
| JP2007191754A (ja) * | 2006-01-19 | 2007-08-02 | Shinko Seiki Co Ltd | プラズマcvd装置 |
| JP2007211349A (ja) * | 2007-04-02 | 2007-08-23 | Yamaha Motor Co Ltd | エンジンのシリンダライナ |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3536123A (en) * | 1968-05-14 | 1970-10-27 | Izumi Automotive Ind Co | Method of making internal combustion engine cylinder made of an aluminum alloy enriched with a wear-resistant component on the inside surface |
| DE19621264B4 (de) * | 1996-05-25 | 2005-09-15 | Mahle Gmbh | Verfahren zur Herstellung einer Zylinderbüchse |
| DE19918229C2 (de) * | 1999-04-22 | 2002-07-18 | Daimler Chrysler Ag | Verfahren zum Herstellen von Rohlingen für Zylinderlaufbüchsen |
| JP3253605B2 (ja) * | 1999-12-15 | 2002-02-04 | テーピ工業株式会社 | 鋳ぐるみ用鋳鉄部材、それを用いた鋳ぐるみ製品、及び鋳ぐるみ用鋳鉄部材の製造方法 |
| DE10009135A1 (de) * | 2000-02-26 | 2001-08-30 | Volkswagen Ag | Laufbuchsen aus einer Aluminiumlegierung zum Eingießen in Zylinderblöcke aus Leichtmetall von Verbrennungsmotoren und Verfahren zu deren Herstellung und Einguß |
| DE10135198A1 (de) * | 2001-07-19 | 2003-02-06 | Bayerische Motoren Werke Ag | Verfahren und Vorrichtung zum Thixospritzgießen metallischen Materials und Anwendung des Verfahrens |
| DE10135618C1 (de) * | 2001-07-21 | 2003-02-06 | Bayerische Motoren Werke Ag | Verfahren zur Herstellung von Zylinderlaufbahnen, insbesondere Al-Si-Laufbahnen mit gesteigerter Verschleißfestigkeit |
| DE10235911B3 (de) * | 2002-08-06 | 2004-04-15 | Peak-Werkstoff Gmbh | Gussverbund von Hohlprofilen aus Leichtmetall-Legierung und Verfahren zu seiner Herstellung |
| DE102005004486B4 (de) * | 2005-01-31 | 2011-05-05 | Peak Werkstoff Gmbh | Laufbuchse zum Eingießen in einen Motorblock |
| JP5042671B2 (ja) * | 2007-03-15 | 2012-10-03 | 本田技研工業株式会社 | 中空部材及びその製造方法 |
-
2007
- 2007-11-28 DE DE200710057588 patent/DE102007057588A1/de not_active Withdrawn
-
2008
- 2008-11-21 WO PCT/EP2008/008357 patent/WO2009068132A1/de not_active Ceased
- 2008-11-21 EP EP08854279.0A patent/EP2214850B1/de not_active Not-in-force
- 2008-11-21 JP JP2010535252A patent/JP2011506096A/ja active Pending
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5416917U (de) * | 1977-07-07 | 1979-02-03 | ||
| JPS56111535A (en) * | 1980-02-06 | 1981-09-03 | Furukawa Electric Co Ltd:The | Production of rolled lead fin tube |
| JPS5815741A (ja) * | 1981-07-18 | 1983-01-29 | Riken Corp | 鋳ぐるみ用シリンダライナおよびその製造方法 |
| JPS58122167A (ja) * | 1982-01-16 | 1983-07-20 | Riken Corp | 鋳ぐるみ用シリンダ−ライナ−およびその製造方法 |
| JPS5916662A (ja) * | 1982-07-20 | 1984-01-27 | Toyota Motor Corp | 周縁強化型中空円筒体の製造方法 |
| JPS6368252A (ja) * | 1986-09-10 | 1988-03-28 | Kubota Ltd | 遠心力鋳造用砂型の造型方法 |
| JPH0195023A (ja) * | 1987-10-07 | 1989-04-13 | Nippon Steel Corp | 共押出しによる管体のプラスチツク被覆方法 |
| JPH02101139A (ja) * | 1988-10-07 | 1990-04-12 | Hitachi Metals Ltd | シリンダ用複合ライニング材 |
| JPH02104949A (ja) * | 1988-10-14 | 1990-04-17 | Isuzu Motors Ltd | 内燃機関用シリンダライナー |
| JPH02155559A (ja) * | 1988-12-07 | 1990-06-14 | Yasuyoshi Fukui | 比重の差に起因する遠心力の差を利用した傾斜機能材料の管製造法 |
| JPH08229664A (ja) * | 1994-09-28 | 1996-09-10 | Ks Aluminium Technol Ag | 複合鋳造シリンダまたはシリンダブロック |
| JPH09179324A (ja) * | 1995-12-26 | 1997-07-11 | Fuji Xerox Co Ltd | 電子写真感光体の製造方法、その製造装置、電子写真 感光体および画像形成装置 |
| JP2002339794A (ja) * | 2001-05-15 | 2002-11-27 | Fuji Heavy Ind Ltd | エンジンのシリンダブロック及びその製造方法 |
| JP2003033859A (ja) * | 2001-07-23 | 2003-02-04 | Honda Motor Co Ltd | シリンダブロックの製造方法 |
| JP2006061936A (ja) * | 2004-08-26 | 2006-03-09 | Toyota Industries Corp | 複合材料 |
| JP2006184845A (ja) * | 2004-12-27 | 2006-07-13 | Quanta Display Inc | 液晶ディスプレイ装置 |
| JP2007127123A (ja) * | 2005-11-05 | 2007-05-24 | Ford Global Technologies Llc | エンジン及びその製造方法 |
| JP2007191754A (ja) * | 2006-01-19 | 2007-08-02 | Shinko Seiki Co Ltd | プラズマcvd装置 |
| JP2007211349A (ja) * | 2007-04-02 | 2007-08-23 | Yamaha Motor Co Ltd | エンジンのシリンダライナ |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214320A (zh) * | 2017-08-01 | 2017-09-29 | 浙江华业塑料机械有限公司 | 一种螺杆机筒耐磨层的制作方法 |
| CN107214320B (zh) * | 2017-08-01 | 2019-07-16 | 浙江华业塑料机械有限公司 | 一种螺杆机筒耐磨层的制作方法及其加工装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2214850B1 (de) | 2015-11-18 |
| WO2009068132A1 (de) | 2009-06-04 |
| EP2214850A1 (de) | 2010-08-11 |
| WO2009068132A8 (de) | 2010-10-14 |
| DE102007057588A1 (de) | 2009-06-04 |
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