JP2017194031A - Intake duct - Google Patents

Intake duct Download PDF

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JP2017194031A
JP2017194031A JP2016085689A JP2016085689A JP2017194031A JP 2017194031 A JP2017194031 A JP 2017194031A JP 2016085689 A JP2016085689 A JP 2016085689A JP 2016085689 A JP2016085689 A JP 2016085689A JP 2017194031 A JP2017194031 A JP 2017194031A
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intake
duct
air
air intake
intake duct
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JP6660801B2 (en
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木村 昌裕
Masahiro Kimura
昌裕 木村
高広 松橋
Takahiro Matsuhashi
高広 松橋
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Hino Motors Ltd
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Hino Motors Ltd
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Priority to CN201780024778.8A priority patent/CN109072829A/en
Priority to PCT/JP2017/005405 priority patent/WO2017183268A1/en
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Abstract

【課題】ダクト本体の上面に降り注いだ雨水が空気取入口から吸い込まれてしまう現象を確実に防止し得る吸気ダクトを提供する。【解決手段】空気取入口2から外気をエンジン用吸気として取り入れる吸気ダクト6に関し、前記空気取入口2を側面に開口して外殻構造を成すダクト本体4を備え、該ダクト本体4の上面における前記空気取入口2の周囲に、前記ダクト本体4の上面を流れ落ちる雨水を受け止めて前記空気取入口2の脇に流し落とす排水通路7を形成する。【選択図】図1The present invention provides an intake duct that can reliably prevent a phenomenon that rainwater poured onto an upper surface of a duct body is sucked from an air intake. An air intake duct (6) for taking in outside air from an air intake (2) as engine intake air is provided with a duct body (4) having a shell structure with the air intake (2) opened to the side surface. A drain passage 7 is formed around the air inlet 2 for receiving rainwater flowing down the upper surface of the duct body 4 and flowing down the side of the air inlet 2. [Selection diagram] Fig. 1

Description

本発明は、吸気ダクトに関するものである。   The present invention relates to an intake duct.

一般的に、トラック等の大型の運搬車両は、普通乗用車と比べて未舗装の悪路を走行する機会が多いため、エンジンの吸気としては、塵埃が多く含まれている地面付近の外気ではなく、地面から十分高い部分の清浄な外気を取り入れることが好ましく、また、地面付近では雨水や積雪の跳ね上げを一緒に取り込んでしまう虞れもあるため、地面から十分高い部分で外気だけを確実に取り入れることが好ましい。   In general, large transport vehicles such as trucks have more opportunities to travel on unpaved rough roads than ordinary passenger cars, so the engine intake air is not the outside air near the ground that contains a lot of dust. Therefore, it is preferable to take in clean outside air at a sufficiently high part from the ground, and there is a risk of rainwater and snow splashing up near the ground, so make sure that only outside air is at a sufficiently high part from the ground. It is preferable to incorporate.

このため、大型の運搬車両においては、キャブの後面に上下方向に長く延在する吸気ダクトを据え付けるようにしているが、図4に示す如く、近年においては、より清浄な外気を取り込み得るようキャブ1の上面で空気取入口2を開口した吸気ダクト3が提案されており、ここに図示している例の場合、キャブ1の後面に据え付けられて外殻構造を成すダクト本体4と、前記空気取入口2を被覆して雨水の直接的な降り込みを阻む(雪の侵入も同様にして阻まれる)ルーバー5とを備えて前記吸気ダクト3が構成されるようになっている。   For this reason, in a large transport vehicle, an intake duct extending in the vertical direction is installed on the rear surface of the cab, but in recent years, as shown in FIG. An air intake duct 3 having an air intake port 2 opened on the upper surface of the air intake 1 has been proposed. In the case of the example shown here, a duct body 4 installed on the rear surface of the cab 1 to form an outer shell structure, and the air The intake duct 3 is configured to include a louver 5 that covers the intake port 2 and prevents direct rainwater entry (snow penetration is similarly prevented).

斯かる吸気ダクト3によれば、エンジンルームからの熱気の影響の少ない十分に冷えた外気を取り込めることでエンジンの各気筒への吸気の充填効率を高め、しかも、より高い位置で清浄な外気を取り込めることでエアクリーナの長寿命化を図り、圧力損失の少ない運転状態を長期に亘り維持させて燃費の向上を図るといったメリットが得られることになる。   According to such an intake duct 3, the intake efficiency of the intake air into each cylinder of the engine is increased by taking in the sufficiently cooled outside air that is less affected by the hot air from the engine room, and moreover clean air is supplied at a higher position. By taking it in, the service life of the air cleaner can be extended, and the operation state with little pressure loss can be maintained for a long period of time, thereby improving the fuel efficiency.

尚、本発明に関連する一般的な既存技術について説明されている先行技術文献情報としては、本発明と同じ出願人による下記の特許文献1、2等が既に存在している。   In addition, as prior art document information explaining general existing technology related to the present invention, the following patent documents 1, 2 and the like by the same applicant as the present invention already exist.

実用新案登録第2562732号公報Utility Model Registration No. 2566732 特開2002−310022号公報JP 2002-310022 A

しかしながら、図5に車両前方から見た吸気ダクト3の正面図を示す如く、キャブ1の上面で空気取入口2を開口する吸気ダクト3は、キャブ1の後面側から上面に乗り上げて前記空気取入口2を車幅方向外側(図5中における左側)へ開口したヘッド部4aを備えることになるが、該ヘッド部4aの存在により前記キャブ1の意匠的な美観が損なわれることがないよう前記ヘッド部4aの上面に車幅方向外側へ下り勾配を成す傾斜が付されているため、前記ヘッド部4aの上面に降り注いだ雨水が矢印Aで示すように車幅方向外側へ流れ落ち、前記空気取入口2の上縁部で水滴となって吸気ダクト3内に吸い込まれてしまう虞れがあった。   However, as shown in FIG. 5 which is a front view of the intake duct 3 as viewed from the front of the vehicle, the intake duct 3 that opens the air intake 2 on the upper surface of the cab 1 rides on the upper surface from the rear surface side of the cab 1 and The head portion 4a having the entrance 2 opened to the outside in the vehicle width direction (left side in FIG. 5) is provided, but the design aesthetic appearance of the cab 1 is not impaired by the presence of the head portion 4a. Since the upper surface of the head portion 4a is inclined downward in the vehicle width direction, the rain water that has poured onto the upper surface of the head portion 4a flows down toward the vehicle width direction as indicated by the arrow A, and the air intake There was a possibility that water drops would be sucked into the intake duct 3 at the upper edge of the inlet 2.

本発明は上述の実情に鑑みてなしたもので、ダクト本体の上面に降り注いだ雨水が空気取入口から吸い込まれてしまう現象を確実に防止し得る吸気ダクトを提供することを目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an intake duct that can reliably prevent a phenomenon in which rainwater poured on the upper surface of a duct body is sucked from an air intake.

本発明は、空気取入口から外気をエンジン用吸気として取り入れる吸気ダクトであって、前記空気取入口を側面に開口して外殻構造を成すダクト本体を備え、該ダクト本体の上面における前記空気取入口の周囲に、前記ダクト本体の上面を流れ落ちる雨水を受け止めて前記空気取入口の脇に流し落とす排水通路を形成したことを特徴とするものである。   The present invention is an intake duct that takes in outside air from an air intake as engine intake air, and includes a duct main body that has an outer shell structure that opens to the side of the air intake, and the air intake on the upper surface of the duct main body. A drainage passage is formed around the inlet for receiving rainwater flowing down the upper surface of the duct body and flowing down to the side of the air intake.

而して、このようにすれば、ダクト本体の上面に降り注いで流れ落ちる雨水が排水通路により受け止められて空気取入口の脇に流し落とされるので、該空気取入口の上縁部で水滴となって吸気ダクト内に吸い込まれてしまう現象が防止されることになる。   In this way, rainwater that flows down and flows onto the upper surface of the duct body is received by the drainage passage and is flushed to the side of the air intake, so that water droplets form at the upper edge of the air intake. The phenomenon of being sucked into the intake duct is prevented.

また、本発明においては、ダクト本体の上面に凹設された溝形により排水通路を形成することが好ましく、このようにすれば、吸気ダクトのブロー成形時に金型により簡単に排水通路を形成することが可能となると共に、外観的にも突き出し部分のない目立ちにくい排水通路として見栄えの悪化を防ぐことが可能となる。   Further, in the present invention, it is preferable to form the drainage passage by a groove shape recessed in the upper surface of the duct body, and in this way, the drainage passage can be easily formed by a mold when blow-molding the intake duct. In addition, it is possible to prevent the appearance from deteriorating as an inconspicuous drainage passage having no protruding portion in appearance.

上記した本発明の吸気ダクトによれば、下記の如き種々の優れた効果を奏し得る。   According to the intake duct of the present invention described above, various excellent effects as described below can be obtained.

(I)本発明の請求項1に記載の発明によれば、ダクト本体の上面に降り注いで流れ落ちる雨水を排水通路により受け止めて空気取入口の脇に流し落とすことができるので、該空気取入口から雨水の水滴が吸い込まれてしまう現象を確実に防止することができる。   (I) According to the invention described in claim 1 of the present invention, it is possible to receive rainwater that flows down and flows onto the upper surface of the duct body by the drainage passage, so that it flows down to the side of the air intake. It is possible to reliably prevent a phenomenon in which raindrops are sucked.

(II)本発明の請求項2に記載の発明によれば、吸気ダクトのブロー成形時に金型により簡単に排水通路を形成することができ、しかも、外観的に突き出し部分のない目立ちにくい排水通路として見栄えの悪化を防ぐこともできる。   (II) According to the invention described in claim 2 of the present invention, the drainage passage can be easily formed by the mold at the time of blow molding of the intake duct, and the drainage passage is hardly visible and has no protruding portion in appearance. It can also prevent the appearance from deteriorating.

本発明を実施する形態の一例を示す斜視図である。It is a perspective view which shows an example of the form which implements this invention. 図1の吸気ダクトを車両前方から見た正面図である。It is the front view which looked at the air intake duct of FIG. 1 from the vehicle front. 図1の吸気ダクトを車両斜め後方から見た斜視図である。It is the perspective view which looked at the intake duct of FIG. 1 from the vehicle diagonally back. 従来例を示す斜視図である。It is a perspective view which shows a prior art example. 図4の吸気ダクトを車両前方から見た正面図である。It is the front view which looked at the air intake duct of FIG. 4 from the vehicle front.

以下、本発明の実施の形態を図面を参照しつつ説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1〜図3は本発明を実施する形態の一例を示すもので、本形態例における吸気ダクト6は、先に図4及び図5で説明した従来の吸気ダクト3と略同様に、キャブ1の後面に据え付けられて外殻構造を成すダクト本体4と、前記空気取入口2を被覆して雨水の直接的な降り込みを阻む(雪の侵入も同様にして阻まれる)ルーバー5とを備え、前記キャブ1の上面に乗り上げたヘッド部4aの車幅方向外側(図2中における左側)に開口した空気取入口2から外気をエンジン用吸気として取り入れるように構成されているが、前記ヘッド部4aの上面(ダクト本体4の上面)における前記空気取入口2の周囲に、前記ヘッド部4aの上面を矢印A(図2及び図3参照)で示すように車幅方向外側へ流れ落ちる雨水を受け止めて前記空気取入口2の脇に流し落とす排水通路7を形成したところが特徴となっている。   FIGS. 1 to 3 show an example of an embodiment for carrying out the present invention. An intake duct 6 in this embodiment is substantially the same as the cab 1 in the same manner as the conventional intake duct 3 described above with reference to FIGS. A duct body 4 that is installed on the rear surface and forms an outer shell structure, and a louver 5 that covers the air intake 2 and prevents direct rainwater entry (similarly prevents snow intrusion). The head portion is configured to take in outside air as intake air for the engine from an air intake port 2 opened on the vehicle width direction outer side (left side in FIG. 2) of the head portion 4a riding on the upper surface of the cab 1. Around the air intake 2 on the upper surface of 4a (the upper surface of the duct body 4), the upper surface of the head portion 4a is received by rainwater that flows outward in the vehicle width direction as indicated by an arrow A (see FIGS. 2 and 3). The air intake 2 Was formed a drain passage 7 to drop flowing aside has become characterized.

この排水通路7は、ヘッド部4aの上面に凹設された溝形により形成されており、より具体的には、前記ヘッド部4aの上面における車幅方向外側の端部に、空気取入口2の上縁部に沿うように車両前後方向に延びる溝形を形成して排水通路7としているが、一般的に、この種の吸気ダクト6はブロー成形により製作されるので、このブロー成形時に金型により前記排水通路7を一体的に成形すれば良い。   The drainage passage 7 is formed in a groove shape recessed in the upper surface of the head portion 4a. More specifically, the air intake port 2 is provided at the outer end in the vehicle width direction on the upper surface of the head portion 4a. A drainage passage 7 is formed by forming a groove shape extending in the vehicle front-rear direction along the upper edge of the vehicle. However, since this type of intake duct 6 is generally manufactured by blow molding, What is necessary is just to shape | mold the said drainage channel 7 integrally with a type | mold.

尚、本発明で言うところのヘッド部4aの上面(ダクト本体4の上面)とは、該ヘッド部4a(ダクト本体4)を上面視で見た時に見える範囲を指しており、特に本形態例においては、このヘッド部4aの上面の前後位置にある傾斜部分にも前記排水通路7が延びていて、前記空気取入口2の両脇を斜め下方に夫々延びて該空気取入口2の下端位置付近にまで到るようになっている。   The upper surface of the head portion 4a (upper surface of the duct body 4) in the present invention refers to a range that can be seen when the head portion 4a (duct body 4) is viewed from above, and in particular this embodiment In this case, the drainage passage 7 also extends in an inclined portion at the front and rear positions of the upper surface of the head portion 4a, and both sides of the air intake 2 are extended obliquely downward to respectively lower end positions of the air intake 2 It has come to the vicinity.

而して、このように吸気ダクト6を構成すれば、ヘッド部4aの上面に車幅方向外側へ下り勾配を成す傾斜が付されていても、前記ヘッド部4aの上面に降り注いで車幅方向外側へ流れ落ちる雨水が排水通路7により受け止められて空気取入口2の脇に流し落とされるので、該空気取入口2の上縁部で水滴となって吸気ダクト6内に吸い込まれてしまう現象が防止されることになる。   Thus, if the intake duct 6 is configured in this way, even if the upper surface of the head portion 4a is inclined downwardly in the vehicle width direction, it is poured onto the upper surface of the head portion 4a and the vehicle width direction. Rainwater that flows outward is received by the drainage passage 7 and is washed off to the side of the air intake 2, thereby preventing a phenomenon that water drops are sucked into the intake duct 6 at the upper edge of the air intake 2. Will be.

この結果、ヘッド部4aの上面に車幅方向外側へ下り勾配を成す傾斜を支障なく付すことが可能となるので、キャブ1の上面に乗り上げる吸気ダクト6のヘッド部4aを目立たせないよう前記キャブ1の外観に馴染ませて配置し、該ヘッド部4aの存在により前記キャブ1の意匠的な美観が損なわれないようにすることが可能となる。   As a result, the upper surface of the head portion 4a can be provided with a slope that forms a downward gradient outward in the vehicle width direction without any trouble, so that the head portion 4a of the intake duct 6 that rides on the upper surface of the cab 1 is not conspicuous. The appearance of the cab 1 can be prevented from being impaired by the presence of the head portion 4a.

従って、上記形態例によれば、ヘッド部4aの上面に降り注いで車幅方向外側へ流れ落ちる雨水を排水通路7により受け止めて空気取入口2の脇に流し落とすことができるので、該空気取入口2から雨水の水滴が吸い込まれてしまう現象を確実に防止することができ、しかも、ヘッド部4aの上面に車幅方向外側へ下り勾配を成す傾斜を支障なく付すことができて従前通りの見栄えの良いキャブ1の外観を保つこともできる。   Therefore, according to the above-described embodiment, rainwater that falls on the upper surface of the head portion 4a and flows to the outside in the vehicle width direction can be received by the drainage passage 7 and can be washed down to the side of the air intake 2. In this way, it is possible to reliably prevent the phenomenon that rainwater drops are sucked from the top of the head 4a, and to add a slope that forms a downward slope outward in the vehicle width direction on the upper surface of the head portion 4a. A good appearance of the cab 1 can be maintained.

また、本形態例においては、ヘッド部4aの上面に凹設された溝形により排水通路7を形成するようにしているので、吸気ダクト6のブロー成形時に金型により簡単に排水通路7を形成することができ、しかも、外観的に突き出し部分のない目立ちにくい排水通路7として見栄えの悪化を防ぐこともできる。   Further, in this embodiment, the drainage passage 7 is formed by the groove shape recessed in the upper surface of the head portion 4a. Therefore, the drainage passage 7 is easily formed by a mold when the intake duct 6 is blow-molded. In addition, the appearance of the drainage passage 7 that does not have a protruding portion in appearance and is not noticeable can be prevented from deteriorating in appearance.

尚、本発明の吸気ダクトは、上述の形態例にのみ限定されるものではなく、例えば、ダクト本体の上面や空気取入口の上縁部分に別部品のリブやドリップチャンネルを取り付けて排水通路を形成することも可能であること、また、キャブの天井面にウインドデフレクタを装備した運搬車両の場合には、前記ウインドデフレクタから流れ落ちる雨水に対しても有効であること、キャブの天井面に乗り上げるヘッド部を備えずに前記キャブの天井面より下側で空気取入口を開口するようにしたタイプの吸気ダクトにも適用できること、その他、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   The intake duct of the present invention is not limited to the above-described embodiment. For example, a rib or drip channel as a separate part is attached to the upper surface of the duct body or the upper edge portion of the air intake to provide a drainage passage. In the case of a transport vehicle equipped with a wind deflector on the ceiling surface of the cab, it is also effective against rain water flowing from the wind deflector, and a head that rides on the ceiling surface of the cab. The present invention can be applied to an intake duct of a type in which an air intake opening is opened below the ceiling surface of the cab without providing a portion, and other various modifications can be made without departing from the gist of the present invention. Of course.

1 キャブ
2 空気取入口
4a ヘッド部
6 吸気ダクト
7 排水通路
1 Cab 2 Air intake 4a Head 6 Intake duct 7 Drainage passage

Claims (2)

空気取入口から外気をエンジン用吸気として取り入れる吸気ダクトであって、前記空気取入口を側面に開口して外殻構造を成すダクト本体を備え、該ダクト本体の上面における前記空気取入口の周囲に、前記ダクト本体の上面を流れ落ちる雨水を受け止めて前記空気取入口の脇に流し落とす排水通路を形成したことを特徴とする吸気ダクト。   An intake duct for taking outside air as engine intake air from an air intake, comprising a duct main body having an outer shell structure that opens to the side of the air intake, and around the air intake on the upper surface of the duct main body An intake duct characterized in that a drainage passage is formed for receiving rainwater flowing down the upper surface of the duct body and flowing it down to the side of the air intake. ダクト本体の上面に凹設された溝形により排水通路を形成したことを特徴とする請求項1に記載の吸気ダクト。   2. The air intake duct according to claim 1, wherein the drainage passage is formed by a groove shape recessed in the upper surface of the duct body.
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JP2016085689A JP6660801B2 (en) 2016-04-22 2016-04-22 Intake duct
CN201780024778.8A CN109072829A (en) 2016-04-19 2017-02-15 suction pipe
PCT/JP2017/005405 WO2017183268A1 (en) 2016-04-19 2017-02-15 Air intake duct

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020094535A (en) * 2018-12-12 2020-06-18 ダイムラー・アクチェンゲゼルシャフトDaimler AG Air intake duct
JP2021049830A (en) * 2019-09-24 2021-04-01 日野自動車株式会社 Intake duct installation structure
WO2023119781A1 (en) * 2021-12-23 2023-06-29 ダイムラー トラック エージー Intake duct

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JP2020094535A (en) * 2018-12-12 2020-06-18 ダイムラー・アクチェンゲゼルシャフトDaimler AG Air intake duct
JP7224889B2 (en) 2018-12-12 2023-02-20 ダイムラー トラック エージー Intake ducts, guide members, vehicles, and drainage structures
JP2021049830A (en) * 2019-09-24 2021-04-01 日野自動車株式会社 Intake duct installation structure
JP7309555B2 (en) 2019-09-24 2023-07-18 日野自動車株式会社 Intake duct mounting structure
WO2023119781A1 (en) * 2021-12-23 2023-06-29 ダイムラー トラック エージー Intake duct
JP7653350B2 (en) 2021-12-23 2025-03-28 ダイムラー トラック エージー Intake duct

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