JP3122184B2 - Raw material composition for artificial leather - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a raw material composition for artificial leather , and more particularly to durability of materials used for fashion wear, bags, seats, switch covers, and the like.
Raw material composition for artificial leather with abrasion resistance and soft texture
About things .

[0002]

BACKGROUND OF THE INVENTION As artificial leather, those made of polyurethane, soft vinyl chloride, and the like, which have good touch and texture, are known.

[0003] Further, in order to give artificial leather a feeling or luxurious feeling close to that of natural leather, a fine powder such as collagen fiber or natural leather is mixed with a solvent in a plastic or rubber. Artificial leather obtained by applying a liquid to the surface of a substrate is also known.

[0004] However, the former artificial leather made of only polyurethane and soft vinyl chloride, in which collagen fibers and the like are not blended, has a poor real feel. In addition, the latter artificial leather into which collagen fibers are blended has low strength and cannot withstand use unless a base material to which a collagen fiber-containing solution is applied is not present.

[0005]

SUMMARY OF THE INVENTION The object of the present invention is to solve the above-mentioned problems. The present invention is excellent in strength without a substrate, excellent in durability and abrasion resistance, and is close to natural leather. It is an object of the present invention to provide a raw material composition for artificial leather that has a texture and feel and can form a high-quality artificial leather.

[0006]

[0007]

The raw material composition for artificial leather according to the present invention comprises:
It is characterized by comprising a raw material monomer for a thermoplastic elastomer and silk powder. In a preferred embodiment of the present invention, the thermoplastic elastomer 100
The silk powder is preferably contained in an amount of 0.3 to 50 parts by weight with respect to part by weight, and the thermoplastic elastomer is preferably a thermoplastic urethane.
Further, the artificial leather of the present invention is used for the above-mentioned artificial leather (raw material).
Formed from the composition.

[0008] According to the present invention, it is excellent for artificial leather having a high quality feeling while having excellent strength without base material, excellent durability and abrasion resistance, and having a texture and feel close to real leather. Raw material) compositions are provided.

[0009]

DETAILED DESCRIPTION OF THE INVENTION The artificial leather material according to the present invention is described below.
Specifically described charge composition, but first of all this
The composition for artificial leather using the raw material composition for artificial leather will be described.

[0010] Using the raw material composition for artificial leather according to the present invention
The composition for artificial leather comprises a thermoplastic elastomer and silk powder.

Examples of such thermoplastic elastomers include urethane (TPU), vinyl chloride (TPVC), styrene (SBC), olefin (TPO), 1,2-polybutadiene (RB), and polyester (TPF).
E), other polyamides (TPAE), ionomers, fluorines, etc., and more specifically, the following elastomers.

Urethane-based elastomer (TPU): The urethane-based elastomer generally has a linear structure in which a long-chain diol is used as a soft segment and a short-chain diol and a diisocyanate are hard segments. Polyester diols such as adipates of various short-chain diols, polycaprolactone, carbonates of various glycols, and polyether diols such as polytetramethylene ether glycol are used, and short-chain diols include ethylene glycol, diethylene glycol, and propylene. Glycol, butanediol, hexanediol and the like are used, and as the diisocyanate, tolylene diisocyanate, 4,4′-
Diphenylmethane diisocyanate, tolidine diisocyanate, xylylene diisocyanate, phenylene diisocyanate, tetramethyl xylylene diisocyanate, 1,5-naphthalene diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexyl methane diisocyanate, lysine diisocyanate and the like are used. When the composition for artificial leather containing such a urethane-based elastomer is used, it is possible to obtain an artificial leather having excellent strength and abrasion resistance.

PVC elastomer (TPVC); TPV
As C, pseudo-crosslinked PVC / plasticizer blend type,
High polymerization degree straight PVC / plasticizer blend type, P
In addition to blend types of VC copolymers and acrylonitrile-butadiene copolymer rubber (NBR) with plasticizers,
An ionomer type obtained by blending a modified PVC and a carboxy-modified NBR and cross-linking the metal can be exemplified.

In particular, when a composition for artificial leather containing a PVC elastomer is used, artificial leather excellent in weather resistance, oil resistance and the like can be produced at low cost. In particular, when a composition containing an ionomer type elastomer is used, an artificial leather having excellent heat resistance and elasticity can be obtained.

Styrene elastomer (SBC); SB
In C, there are polybutadiene (B), polyisoprene (I) and polyolefin (ethylene) butylene (EB) as intermediate soft segments, and polystyrene (S) as hard segments. / SBSB, SIS, SEBS
There are two types. Olefin-based elastomer (TPO); In TPO, the hard segment is polypropylene (PP), polyethylene (PE), etc., and the soft segment is EP (D).
In addition to the simple blend type and the partially cross-linked type such as M, there is a completely cross-linked type. There are also NBR-based soft segments other than the EP (D) M. In any case, as the degree of cross-linking increases, the permanent deformation of the obtained artificial leather tends to decrease, and mechanical properties and oil resistance tend to increase.

1,2-polybutadiene elastomer (R
B); RB is a low crystallinity syndiotactic 1,2-polybutadiene, and includes two types of 1,2-bond and 1,4-bond.
It contains 90% or more of 1,2-bonds, has a molecular weight of hundreds of thousands, has a crystallinity of about 15 to 35%, and has a melting point of 75 to 110.
It is about ° C. When such an elastomer is contained in the composition for artificial leather, an artificial leather excellent in processability can be obtained. Further, since this elastomer has a reactive group in a side chain, it can be easily vulcanized.

Polyester elastomer (TPE)
E); TPEE has a high melting point and high crystalline aromatic polyester such as polybutylene terephthalate (PBT) as a hard segment, and has a glass transition point of -70 ° C. or less as a soft segment. For example, polytetramethylene glycol (PTM
G) or a multi-segment type thermoplastic elastomer having polycaprolactone.

When a composition containing such an elastomer is used, an artificial leather having excellent heat resistance, mechanical properties, oil resistance, cold resistance and flex resistance can be obtained. Polyamide-based elastomer (TPEA); TPEA is
Lactam, dicarboxylic acid, and polyether diol are used as raw materials, and are synthesized by transesterification and polycondensation reactions.
Nylon 6 or nylon 12 is mainly used as a hard segment, and polyol (PT
MG etc.).

When a composition containing such an elastomer is used, an artificial leather having the tough properties of nylon 6 or 12 and excellent flexibility and low-temperature properties can be obtained. Among the above thermoplastic elastomers, urethane-based elastomers and PVC-based elastomers are preferably used, and particularly, urethane-based elastomers are preferably used because of their excellent strength, hygroscopicity, and texture.

Obtained from the raw material composition for artificial leather according to the present invention
The composition for artificial leather obtained contains the above-mentioned thermoplastic elastomer (TPE) as a base, so that injection molding or extrusion molding is possible, and artificial leather having appropriate softness and flexibility can be obtained. can get. Silk powder Artificial leather obtained from the raw material composition for artificial leather according to the present invention
The composition for leather contains silk powder. Raw materials for silk powder, such as raw silk and silk thread, excluding sericin contained in cocoons are used. Has an average particle size of 200 μm or less, preferably 100 μm or less.
μm or less, particularly preferably 30 to 80 μm.

Such a silk powder can be prepared, for example, as follows. First, a cocoon or silk is put into an aqueous solution of calcium chloride to prepare a silk solution, which is treated in boiling water, and the silk is concentrated through a dialysis membrane (gelation of the silk solution).

Next, this is frozen and returned to room temperature again,
Next, the silk obtained by separating and removing water is freeze-dried to obtain a silk powder. In addition, as a method for preparing other silk powder,
Conventionally known various methods can be adopted.For example, a cocoon or silk is placed in an aqueous solution of calcium carbonate, and after stirring, the precipitated coagulated material is suspended in water, hydrochloric acid is added to generate carbon dioxide, and then There is also a method to obtain silk powder (Japanese
No. 61-276825). Furthermore, after soaking the cocoon or silk in an acid, an alkali or the like for a certain period of time, mechanically grinding and pulverizing it.

Further, a method of dissolving silk in an aqueous solution of metal salt, desalting, drying, and then pulverizing can be adopted. The raw material composition for artificial leather according to the present invention
In the resulting artificial leather composition , silk powder is usually added to 100 parts by weight of the thermoplastic elastomer described above.
It is desirable that it be contained in an amount of 0.3 to 50 parts by weight, preferably 5 to 30 parts by weight. If the amount of the silk powder is less than 0.3 part by weight, the texture and the hygroscopicity tend to decrease. If the amount of the silk powder exceeds 50 parts by weight, artificial molding by injection molding or extrusion molding is performed. It becomes difficult to manufacture leather, and there is a tendency that artificial leather with low strength is obtained.

In the present invention, the silk powder thus obtained and the above-mentioned thermoplastic elastomer are mixed, for example , to obtain the raw material composition for artificial leather according to the present invention.
Prior to preparing the artificial leather composition to be obtained, the following pretreatment may be performed on the silk powder.

The first pre-processing means includes a formalization process. Formalization treatment of silk powder can increase dry strength and wet strength, improve alkali resistance, swelling resistance and abrasion resistance.

The formalization of silk is performed, for example, as follows. That is, acetic acid is added to a hexamethylenetetramine aqueous solution, silk powder is immersed in the solution at a predetermined ratio, and the solution is heated to a predetermined temperature. At the end of heating, the solution was subjected to suction filtration, and the treated powder was taken out.
Curing is performed at a predetermined temperature. Then, it is washed with a sodium sulfate solution and the like, and further sufficiently washed with water, dehydrated and dried to obtain a formalized silk powder.

As a second preprocessing means, there is a urethane treatment. When urethane treatment is applied to silk powder, mechanical properties can be improved. The urethane treatment of silk is
It is performed by reacting isocyanates with silk, and specifically, for example, as follows.

That is, for example, a thermoreactive aqueous urethane resin is mixed with water and stirred according to the concentration. Next, the silk powder is immersed in this solution, a urethanization catalyst is added at the same time, and after a predetermined time, filtration, washing and drying are sequentially performed to obtain a urethanized silk powder.

The means for pre-treating silk is not limited to the above-described example, but various means can be adopted. To prepare the artificial leather composition of the present invention using the thermoplastic elastomer and the silk powder as described above, for example, using a mixer, the thermoplastic elastomer and the silk powder may be uniformly mixed. . Next, the raw material composition for artificial leather thus obtained is once formed into pellets as required by a method such as injection molding or extrusion molding, and then injection molding or molding is performed using the pellets as a raw material. By extrusion molding, an artificial leather molded into a desired shape such as a sheet is obtained.

The raw material composition for artificial leather of the present invention contains the raw material monomer for preparing the thermoplastic elastomer and the silk powder. The raw material monomer and silk powder for preparing the thermoplastic elastomer are a thermoplastic elastomer obtained by reacting the raw material monomer, and an amount such that the weight ratio between the silk powder and the synthetic leather composition is similar to that of the artificial leather composition. The silk powder is used in an amount of 0.3 to 50 with respect to 100 parts by weight of the raw material monomer for preparing a thermoplastic elastomer.
Included in parts by weight.

In order to prepare such a raw material composition for artificial leather, for example, a raw material monomer for a thermoplastic elastomer and silk powder may be mixed. Next, when the raw material monomer for thermoplastic elastomer in this raw material composition for artificial leather is reacted, it becomes a thermoplastic elastomer, and a lump containing the thermoplastic elastomer and silk powder, that is, the composition for artificial leather is obtained. .

[0032]

According to the raw material composition for artificial leather according to the present invention,
The resulting composition for artificial leather contains a thermoplastic elastomer and silk powder, and the raw material composition for artificial leather contains a raw material monomer for thermoplastic elastomer and silk powder. By using, it has excellent strength even without a base material, and has excellent durability, abrasion resistance, and excellent moisture absorption / desorption, texture, and luxury, and is a wet material that is not found in natural products An artificial leather having a touch or a dry touch can be obtained.

[0033]

EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited by these examples. In the following examples and the like, “parts” means parts by weight.

[0034]

Example 1 (Composition for artificial leather containing TPU-based elastomer and silk powder) A reactor equipped with a thermometer and a stirrer was charged with 100 parts of caprolactone-based polyol and 16 parts of silk powder. Dehydration under reduced pressure was performed for 2 hours. To the mixture, 12 parts of 1,4-butanediol at 50 ° C. was charged and stirred, and 50 parts of diphenylmethane-4,4-diisocyanate at 30 ° C. was further charged to carry out a urethane reaction. When the temperature of the polymer reached 90 ° C., it was poured into a pad and solidified.
The solidified artificial leather composition (lump) contains 100 parts by weight of the thermoplastic polyurethane elastomer and 10 parts by weight of the silk powder.

The obtained mass was aged in an electric furnace at 50 ° C. for 24 hours. This lump was pulverized, and the pulverized substance was processed into pellets using an extruder. The obtained pellet was formed into a sheet using an injection molding machine. Physical properties such as hardness, tensile strength, elongation, 100% tensile modulus, and tear strength of the obtained sheet were measured.

The results are shown in Table 1.

[0037]

Example 2 (Composition for artificial leather containing TPU-based elastomer and silk powder) Caprolactone-based thermoplastic polyurethane elastomer 1
00 parts and 10 parts of silk powder were mixed using a mixer. This was processed into pellets using an extruder. Hereinafter, molding and measurement were performed in the same manner as in Example 1.

The results are shown in Table 1. The composition for artificial leather contains one thermoplastic polyurethane elastomer.
00 parts by weight and 10 parts by weight of silk powder are contained.

[0039]

Example 3 (A composition for artificial leather containing a PVC elastomer and silk powder) A mixture of 60 parts of vinyl chloride resin, 40 parts of DOP (dioctyl phthalate) and 0.5 part of stearic acid was mixed with 40 parts of silk powder. It was formed into a pellet and this was formed into a sheet using an extruder.

The physical properties of the obtained sheet were measured in the same manner as in Example 1. Table 1 shows the results.

[0041]

Comparative Example 1 A sample was prepared in the same manner as in Example 1 except that 16 parts of the silk powder was not used, and physical properties were measured.

The results are shown in Table 1.

[0043]

Comparative Example 2 A sample was prepared in the same manner as in Example 3 except that 40 parts of the silk powder was not used, and physical properties were measured.

The results are shown in Table 1. 1) Normal physical property test method and results Table 1 shows the normal physical properties of Examples 1, 2, and 3 and Comparative Examples 1 and 2.
Shown in The test method was based on JIS K 7311.

[0045]

[Table 1] Table 1 Properties in normal state ──────────────────────────────────── Example 1 Example 2 Example 3 Comparative Example 1 Comparative Example 2 硬度 Hardness (Shore A) 91 91 90 88 85 Tensile strength (Kgf / cm ² ) 320 300 162 510 127 Elongation (%) 530 520 150 510 340 100% modulus (Kgf / cm ² ) 85 85 70 Tear strength (Kgf / cm) 127 120 113 実 施 As is clear from Table 1, Examples 1 and In Example 2, substantially no difference was observed in the physical properties, and the following tests were performed on Example 1 and Comparative Example 1. 2) Performance test test items (1) Stain resistance test (JIS K 6902) Soil sample: soy sauce, sauce, coffee, tea, water-based ink, rapeseed oil (2) Water resistance test (JIS K 7311) Conditions ... Warm water 70 ° C x 168 hours (3) Moisture absorption / release test At 105 ° C for 2 hours, test piece [20cm (length) x 50c
m (horizontal) × 0.2 cm (height)], and the weight was measured. Next, the test piece was subjected to a relative humidity (RH) of 80.
%, 1 hour, 2 hours, 3 hours and 2 hours
After the elapse of 4 hours, the weight of the test piece was measured, and then left in an atmosphere of 30% relative humidity (RH) for 1 hour, 2 hours,
The test piece weight was measured after 3 hours and 24 hours.

From these results, the moisture absorption weight per 1 m ² was calculated. (4) Feeling test [1] Five points of the test pieces obtained in Example 1 and Comparative example 1, vinyl chloride, NBR and EPDM were selected as materials. Each hardness was 90 degrees Shore A.

The sample shape is 20 cm (length) × 50 cm
(W) × 2 cm (height), and both surfaces of the sample were uniformly roughened using sandpaper (400 #). These samples were put in a cloth bag, and a cloth bag with a sample for a touch test was prepared. Put each subject's hand in this cloth bag and give the best feeling (feel good, good touch, etc.) within 30 seconds.
We had you choose kind. The number of subjects was 40 men and 40 women, for a total of 80 people. [2] Next, a feel test was performed in the same manner as described above, and two types of cloth bags with a good feel were selected by the subject. The number of subjects was 20 men and 20 women, for a total of 40 subjects. (Note that this test [2] was performed on subjects other than men and women who were the subjects of the test [1].) 3) Function test results (1) Stain resistance test Example 1 and Comparative Example 1 No differences were observed for the samples. (2) Water resistance test As shown in Table 2, the sample of Example 1 showed a larger value of the volume change rate than the sample of Comparative Example 1, but the tensile strength change rate was lower than that of the sample of Example 1. Indicates a good value.

[0048]

[Table 2] Table 2 Water resistance test 変 化 Change in hardness Tensile strength Change rate (%) Elongation change rate (%) Volume change rate (%) ───────────────────────────────── {Example 1 + 3-5 + 8 + 4.2 Comparative Example 1 + 3-12 + 4 + 1.5} ───────── (3) Moisture absorption / desorption test As can be seen from Table 3, Example 1 has a remarkable property of absorbing a large amount of water and releasing the water.

[0049]

[Table 3] Table 3 Moisture absorption / release test ──────────────────┬───────────────── Humidity (RH) 80% │ 30% time 0 1 2 3 24 │ 1 2 3 24 ──────────────────┼─────────────── ── Example 1 0 1.21 1.65 2.02 3.00│ 1.91 1.47 1.47 0.58 Comparative Example 0 0.95 1.18 1.29 1.41│ 0.51 0.31 0.22 0.07 ──────────────────┴─── ────────────── Note: Numerical values are the weight of moisture absorbed per 1 m ² (g) (4) Tactile test From Table 4, in the test of [1], half of the people were [2] It can be understood that 80% of the persons who judge that the sample of Example 1 had a good feel in the test.

[0050]

[Table 4] (5) As is clear from the above, it is recognized that the sample obtained by adding the silk powder to the thermoplastic polyurethane has improved moisture absorption / release properties. Also, it can be seen that many people (subjects) recognize that the feel is good in such samples.

────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-4-41783 (JP, A) JP-A-4-300369 (JP, A) (58) Fields investigated (Int. Cl. ⁷ , DB name) D06N 3/00-3/14 C08L 21/00 C08L 89/00

Claims (3)

(57) [Claims] 1. A raw material composition for artificial leather, comprising a raw material monomer for a thermoplastic elastomer and silk powder. 2. The method according to claim 1 , wherein the raw material monomer for the thermoplastic elastomer and the silk powder are contained in an amount of 0.3 to 50 parts by weight of the silk powder based on 100 parts by weight of the raw material monomer for the thermoplastic elastomer. The raw material composition for artificial leather according to claim 1, characterized in that: 3. The raw material composition for artificial leather according to claim 1, wherein the raw material monomer is a raw material monomer for thermoplastic urethane.