JP4755178B2 - 防汚染性光学ハードコーティング - Google Patents
防汚染性光学ハードコーティング Download PDFInfo
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- JP4755178B2 JP4755178B2 JP2007511575A JP2007511575A JP4755178B2 JP 4755178 B2 JP4755178 B2 JP 4755178B2 JP 2007511575 A JP2007511575 A JP 2007511575A JP 2007511575 A JP2007511575 A JP 2007511575A JP 4755178 B2 JP4755178 B2 JP 4755178B2
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- Y10T428/3154—Of fluorinated addition polymer from unsaturated monomers
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- Y10T428/31855—Of addition polymer from unsaturated monomers
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Description
A:成分
特に断わらない限り、実施例で使用される場合、「HFPO−」は末端基F(CF(CF3)CF2O)aCF(CF3)−を指す。この式中、aは平均約6.8である。aが平均約6.8であり、平均分子量が1,211g/モルであるF(CF(CF3)CF2O)aCF(CF3)COOCH3(HFPO−C(O)OCH3)は米国特許第3,250,808号明細書(ムーア(Moore)ら)に報告される方法によって調製可能であり、分別蒸留によって精製される。
1.単官能性ペルフルオロポリエーテルアクリレート(MP−1)−HFPO−C(O)N(H)CH2CH2OC(O)CH=CH2(HFPO−AEA)の調製
a.HFPO−C(O)−NH−CH2CH2−OH出発原料(すなわちHFPO−AE−OH)の調製
50.0gのHFPO−C(O)OCH3(すなわちMw=1211g/モル)を200ml丸底フラスコに添加した。フラスコを窒素パージし、そして水浴中に置き、50℃以下の温度を維持した。このフラスコに3.0g(0.045モル)の2−アミノエタノールを添加した。反応混合物を約1時間撹拌し、その後、反応混合物の赤外線スペクトルにより、1790cm-1におけるメチルエステル帯域の完全な喪失および1710cm-1における強いアミドカルボニル伸縮の存在が示された。200mlのメチルt−ブチルエーテル(MTBE)を反応混合物に添加し、そして有機相を水/HCl(約5%)で2回抽出し、未反応アミンおよびメタノールを除去した。MTBE層をMgSO4によって乾燥させた。MTBEを減圧下で除去し、透明粘性液体を得た。プロトン(1H)核磁気共鳴スペクトル法(NMR)および赤外線スペクトル法(IR)によって標記の化合物の形成を確認した。
メカニカルスターラー、還流冷却器、添加ロートおよび窒素ガスの供給源に接続されたホースアダプターを備えた三つ口丸底フラスコ中で、HFPO−AE−OH(600g)を酢酸エチル(600g)およびトリエチルアミン(57.9g)と組み合わせた。混合物を窒素雰囲気下で撹拌し、そして40℃まで加熱した。塩化アクリロイル(51.75g、アルドリッチ ケミカル(Aldrich Chemical)から入手)を約30分かけて添加ロートからフラスコへ滴下した。混合物を40℃で一晩撹拌した。次いで混合物を室温まで冷却し、300mLの2N HCl水で希釈し、そして分液ロートへ移動した。水層を除去し、そして酢酸エチル層をもう一度300mL部の2N HClで抽出した。次いで有機相を5重量%NaHCO3水で一度抽出して分離し、MgSO4上で乾燥させ、そして濾過した。ロータリーエバポレーターの使用による揮発性成分の除去によって596gの生成物(収率93%)が得られた。プロトン(1H)NMRおよびIRによって標記の化合物の形成を確認した。
HFPO−C(O)N(H)CH2CH2OC(O)C(CH3)=CH2(HFPO−AEMA)(MP−2)を、(HFPO)k−メタクリレートの合成に関する2002年5月24日出願の「フッ素化ポリマーを含むフルオロケミカル組成物およびそれによる繊維状基材の処理(Fluorochemical Composition Comprising a Fluorinated Polymer and Treatment of a Fibrous Substrate Therewith)」と題された米国特許出願公開第2004−0077775号明細書(事件整理番号57823)に記載の手順と同様の手順によって、a=10.5であるF(CF(CF3)CF2O)aCF(CF3)C(O)NHCH2CH2OHの代わりにa=6.8、分子量1344であるF(CF(CF3)CF2O)aCF(CF3)C(O)NHCH2CH2OHを使用して製造した。
a.HFPO−C(O)N(H)C(CH2OH)2CH2CH3出発原料の調製
下記のFC−1の調製におけるHFPO−C(O)N(H)C(CH2OH)2CH2CH3の調製と同様の方法によって、100g(0.0826モル)のHFPO−C(O)CH3を12.30g(0.0825モル)のH2N(CH2CH2O)3Hと反応させ、所望の生成物を提供した。
HFPO−C(O)N(H)C(CH2OC(O)CH=CH2)2CH2CH3の調製と同様の方法において、50gのメチル−t−ブチルエーテル中で25g(0.01822モル)のHFPO−C(O)N(H)(CH2CH2O)3H出発原料を1.98g(0.02187モル)の塩化アクリロイルおよび2.83g(0.02187)のジイソプロピルエチルアミンと反応させ、ワークアップおよびクロマトグラフィー後、透明液体として所望の生成物を得た。
a.HFPO−C(O)N(H)C(CH2OH)2CH2CH3出発原料の調製
撹拌棒および還流冷却器を備えた500mlの三つ口フラスコに、11.91g(0.1モル)のH2NC(CH2OH)2CH2CH3および60gのTHFを充填した。次に滴下ロートを通して、約85℃の浴温度で約80分かけて121.1g(0.1モル)のHFPO−C(O)OCH3を添加した。反応物は最初は濁っていたが、反応物中へ約1時間で透明になった。添加の完了後、加熱浴を停止し、そして反応物を3日間冷却させた。材料をアスピレーター真空下55℃で濃縮し、130.03gの淡色シロップを得た。NMR分析によって、生成物が以下の構造IとIIとの87:13混合物であることが示された。
オーバーヘッドスターラーを備えた250ml三つ口丸底フラスコに、65g(0.05モル)のHFPO−C(O)N(H)C(CH2OH)2CH2CH3、上記で生じた生成物の混合物、12.65g(0.125モル)のトリエチルアミンおよび65gの酢酸エチルを充填した。室温のフラスコに、12分かけて均圧滴下ロートを使用して11.31g(0.125モル)の塩化アクリロイルを添加すると、反応温度が25℃から最大40℃まで上昇した。次いで滴下ロートを5gの追加的な酢酸エチルですすぎ、これを反応フラスコに添加し、次いで40℃の浴中に置き、そしてさらに2時間10分間反応させた。次いで有機層を連続的に65gの2%硫酸水、65gの2%重炭酸ナトリウム水および65gの水で洗浄し、無水硫酸マグネシウム上で乾燥し、濾過して、16mgのメトキシヒドロキノン(MEHQ)で処理し、そして45℃でロータリーエバポレーターにより濃縮して62.8gの粗製生成物を得た。次に35gのこの材料を、溶離剤として25:75の酢酸エチル:ヘプタンを使用して600mlのシリカゲル(SX0143U−3、グレード62、60−200メッシュ、EM サイエンス(EM Science))上でクロマトグラフィー分析した。最初の2つの画分は体積250mlであり、残りの画分は体積125mlであった。画分4〜10を組み合わせ、この組み合わせた画分に8mgのMEHQを添加し、そして55℃のロータリーエバポレーター上で溶媒を除去し、25.36gの生成物が得られ、これをNMRで分析したところ、構造IIIとIVとの88:12混合物であることがわかった。
a.HFPO−C(O)N(H)C(CH2OH)2H出発原料の調製
HFPO−C(O)N(H)C(CH2OH)2CH2CH3の調製と同様の方法によって、51gのTHF中で106.74g(0.088モル)のHFPO−C(O)CH3を8.03g(0.088モル)の2−アミノ−1,3−プロパンジオールと反応させて生成物を得た。生成物は93:7アミドジオール:エステルアミノ−アルコールであった。
HFPO−C(O)N(H)C(CH2OC(O)CH=CH2)2CH2CH3の調製と同様の方法において、100gの酢酸エチル中で50g(0.3936モル)のHFPO−C(O)N(H)C(CH2OH)2H出発原料を8.55g(0.0945モル)の塩化アクリロイルおよび9.56g(0.946モル)のトリエチルアミンと反応させ、ワークアップおよびクロマトグラフィー後、ジアクリレートおよびアクリルアミド−アクリレートの93:7混合物を得た。
a.HFPO−C(O)N(H)CH2CH(OH)CH2OH出発原料の調製
HFPO−C(O)N(H)C(CH2OH)2CH2CH3の調製と同様の方法によって、55.7gのTHF中で121.1g(0.100モル)のHFPO−C(O)CH3を9.11g(0.100モル)の1−アミノ−2,3−プロパンジオールと反応させて生成物を得た。生成物は86:14アミドジオール:エステルアミノ−アルコールであった。
HFPO−C(O)N(H)C(CH2OC(O)CH=CH2)2CH2CH3の調製と同様の方法において、100gの酢酸エチル中で63.5g(0.050モル)のHFPO−C(O)N(H)CH2CH(OH)CH2OHを11.26g(0.0945モル)の塩化アクリロイルおよび9.56g(0.946モル)のトリエチルアミンと反応させ、ワークアップおよびクロマトグラフィー後、ジアクリレートおよびアクリルアミド−アクリレートの86:14混合物を得た。
a.多官能性HFPO−C(O)N(H)CH2CH2CH2N(CH2CH2OH)2出発原料の調製
HFPO−C(O)N(H)C(CH2OH)2CH2CH3の調製と同様の方法によって、130℃で100g(0.0826モル)のHFPO−C(O)CH3を13.40g(0.0826モル)のH2NCH2CH2CH2N(CH2CH2OH)2と反応させて濃厚黄色液体として所望の生成物を得た。
HFPO−C(O)N(H)C(CH2OC(O)CH=CH2)2CH2CH3の調製と同様の方法において、68gのメチル−t−ブチルエーテル中で50g(0.03728モル)のHFPO−C(O)N(H)CH2CH2CH2N(CH2CH2OH)2出発原料を7.42g(0.08202モル)の塩化アクリロイルおよび10.60(0.08202)のジイソプロピルエチルアミンと反応させ、ワークアップおよびクロマトグラフィー後、透明液体として所望の生成物を得た。
a.HFPO−C(O)N(H)CH2CHNHCH2CH2OH出発原料の調製
100mlの丸底フラスコに50.0g(0.413モル)のHFPO−C(O)OCH3を充填し、そして油浴中で40℃まで加熱した。フラスコを浴から外し、そして4.30(0.413モル)の2−(2−アミノエチルアミノ)エタノールをフラスコに充填した。内容物を一緒に渦流させ、そして3時間、油浴中で撹拌しながら65℃で加熱し、次いでアスピレーター圧力下のロータリーエバポレーターにより65℃で濃縮し、生成物を得た。
HFPO−C(O)N(H)C(CH2OC(O)CH=CH2)2CH2CH3の調製と同様の方法において、65gの酢酸エチル中で64.15g(0.050モル)のHFPO−C(O)N(H)CH2CHNHCH2CH2OHを11.26g(0.125モル)の塩化アクリロイルおよび12.65g(0.125モル)のトリエチルアミンと反応させ、ワークアップおよびクロマトグラフィー後、透明液体として所望の生成物を得た。
a.HFPO−C(=O)NHCH2CH2CH2NHCH3出発原料の調製
1リットルの丸底フラスコに291.24g(0.2405モル)のHFPOC(O)OCH3および21.2g(0.2405モル)のN−メチル−1,3−プロパンジアミンを両方とも室温で充填し、濁った溶液を得た。このフラスコを渦流させ、そして混合物の温度が45℃まで上昇し、無色透明な液体が得られ、これを一晩55℃で加熱した。次いでこの生成物を75℃および28インチHg真空にあるロータリーエバポレーター上に置き、メタノールを除去し、301.88gの粘性淡黄色液体を得た。公称分子量=1267.15g/モル。
250mLの丸底フラスコに4.48g(15.13ミリモル)のTMPTA、4.45gのテトラヒドロフラン(THF)および1.6mgのフェノチアジンを充填し、そして油浴中55℃で加熱した。次に100mL瓶中、32gのTHF中で20g(15.78ミリモル)のHFPO−C(=O)NHCH2CH2CH2NHCH3を溶解させた。この溶液を均圧サイドアームを有する60mL滴下ロートに入れた。約3mLのTHFで瓶をすすぎ、これも滴下ロートに加えて、そしてロートの内容物を38分かけて空気雰囲気下でTMPTA/THF/フェノチアジン混合物に添加した。反応物は最初は濁っていたが、約30分後に透明になった。添加完了の20分後、反応フラスコを45〜55℃および28インチHg真空にあるロータリーエバポレーター上に置き、24.38gの透明な粘性黄色液体を得た。これを1Hおよび13C NMRならびにHPLC/質量スペクトル法によって特徴決定した。得られた材料は、HPLC/質量スペクトル法によって決定されるように以下の適切なモル生成物分布を有した。TMPTA 20パーセント、式(5):
以下の材料:2,2,2−トリフルオロエチル−メタクリレート、2,2,3,3,4,4,5,5−オクタフルオロヘキサンジオールジアクリレートおよび1H,1H−2,2,3,3,4,4,4−ヘプタフルオロブチルアクリレート(ウィスコンシン州ミルウォーキーのシグマ−アルドリッチ(Sigma−Aldrich,Milwaukee,WI))、ω−ヒドロ2,2,3,3,4,4,5,5−オクタフルオロペンチルアクリレート(サウス カロライナ州ウェストコロンビアのオークウッド プロダクツ(Oakwood Products,West Columbia,S.C.))は所定の販売業者から入手可能であり、そしてペルフルオロシクロヘキシルメチルメタクリレートはサブ(Savu)らへの米国特許第5,148,511号明細書の実施例1に記載の通り調製可能である。
500mLの三つ口丸底フラスコに16.86gのC4F9SO2N(CH3)CH2CH2OH(MW=357;47.22ミリモル;国際公開第01/30873号パンフレットからの実施例2、A)、4.35gのHSCH2CO2H(MW=92.12、47.22ミリモル;シグマ−アルドリッチ(Sigma−Aldrich)から入手可能)、2滴のCF3SO3H触媒および120mLのトルエンを充填した。この混合物を窒素下、115〜120℃でメカニカルスターラーを使って8時間、還流するまで加熱した。共沸蒸留によって水を除去した。フーリエ変換赤外線スペクトル法(FTIR)分析によってエステル形成が示された。ロータリーエバポレーターを使用してトルエンを除去した(21.35g固体)。
実施例において使用されたセラマーハードコート(「HC−1」)は、ビカルディ(Bilkaldi)らへの米国特許第5,677,050号明細書の第10欄、第25〜39行および実施例1に記載の通り製造する。
水接触角度測定をする前にコーティングをIPA中で手による振動によって1分間すすいだ。AST プロダクツ(AST Products)(マサチューセッツ州ビレリカ(Billerica,MA))から製品番号VCA−2500XEとして入手可能なビデオ接触角度アナライザー上でミリポア コーポレイション(Millipore Corporation)(マサチューセッツ州ビレリカ(Billerica,MA))から得た濾過システムを通して濾過された脱イオン水を使用して測定を実行した。報告する値は、液滴の右側および左側で測定された少なくとも3滴の測定値の平均であり、これは表2に示される。液滴体積は静的測定に関して5μLであり、前進および退行に関して1〜3μLであった。
以下の表のいくつかに関して、適用された乾燥フィルムの滑らかさに関して視覚的に検査を実行した。視覚検査による滑らかさの測定は主観的決定であるが、平滑なフィルムは、本発明の目的に関して、多種多様な可能な角度でのコーティング表面の視覚による観察によって観測されるように、実質的に連続的で反映光において可視の欠損がない表面層であるとみなされる。典型的に、視覚による観察は垂直から約60度の角度でコーティング表面から光源の反射を見ることによって達成される。観測され得る視覚の欠損としては、限定されないが、ポックマーク、フィッシュアイ、オレンジピール、ランプまたは実質的なうねり、あるいは光学およびコーティング分野の当業者に既知の他の視覚的の指示が挙げられる。従って、下記の「粗い」表面は、これらの特性の一種類以上を有し、そして組成物の一種類以上の成分が互いに相溶性ではないコーティング材料を示してもよい。逆に、本発明の目的に関して「滑らか」として以下に特徴づけられる実質的に滑らかなコーティングは、反応された最終状態で様々な成分がコーティングを形成するコーティング組成物を有すると仮定し、ここでは成分は互いに相溶性であるか、相溶性となるように変性され、そしてさらに、もしあるとしても「粗い」表面の特徴をほとんど有さない。
Claims (4)
- 物品上に実質的に滑らかな外面を有する防汚染性光学ディスプレイを形成するためのフィルムであって、
光学基材と;
前記光学基材の主面上に配置されたハードコート組成物の層であって、前記ハードコート組成物が、
(1)ポリ(メタ)アクリルモノマーおよび表面変性無機粒子を含むハードコート組成物、
(2)少なくとも1個の一価ヘキサフルオロポリプロピレンオキシド部分を有するモノまたはマルチ(メタ)アクリル化合物、および
(3)フルオロアルキル基含有相溶化剤およびフルオロアルキレン基含有相溶化剤からなる群から選択されるフリーラジカル反応性相溶化剤、
を含む層と;
任意の接着性材料であって、前記光学基材が前記層と当該接着性材料との間に位置するように、前記光学基材のもう一面に適用された任意の接着性材料と;
前記接着性材料に適用された任意の取外し可能な剥離層と;
を含むフィルム。 - 前記フルオロアルキル基含有相溶化剤が化学式:RfQ(X)n(式中、Rfはフルオロアルキルであり;Qはアルキレン基、アリーレン基、アリーレン−アルキレン基およびアルキレン−アリーレン基からなる群から選択される連結基であり;Xはメタ(アクリル)反応性基、SH−反応性基、アリル反応性基およびビニル反応性基からなる群から選択されるフリーラジカル反応性基であり;そしてnは1〜3である)を有する、請求項1に記載のフィルム。
- 前記フルオロアルキレン基含有相溶化剤が化学式:((X)nQRf2Q(X)n)(式中、Rfはフルオロアルキレンであり;Qはアルキレン基、アリーレン基、アリーレン−アルキレン基およびアルキレン−アリーレン基からなる群から選択される連結基であり;Xはメタ(アクリル)基、SH基、アリル基およびビニル基からなる群から選択されるフリーラジカル反応基であり;そしてnは1〜3である)を有する、請求項1に記載のフィルム。
- ポリ(メタ)アクリルモノマーおよび表面変性無機粒子を含むハードコート組成物と;
少なくとも1個の一価ヘキサフルオロポリプロピレンオキシド部分を有するモノまたはマルチ(メタ)アクリル化合物と;
フルオロアルキル基含有相溶化剤およびフルオロアルキレン基含有相溶化剤からなる群から選択されるフリーラジカル反応性相溶化剤と;
を含む光学ディスプレイにおいて実質的に滑らかなハードコート層として使用するための組成物。
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| US56935104P | 2004-05-07 | 2004-05-07 | |
| US10/841,159 US7101618B2 (en) | 2004-05-07 | 2004-05-07 | Article comprising fluorochemical surface layer |
| US10/841,159 | 2004-05-07 | ||
| US60/569,351 | 2004-05-07 | ||
| US11/026,700 | 2004-12-30 | ||
| US11/026,700 US20050249956A1 (en) | 2004-05-07 | 2004-12-30 | Stain repellent optical hard coating |
| PCT/US2005/015573 WO2005111157A1 (en) | 2004-05-07 | 2005-05-04 | Stain repellent optical hard coating |
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| Publication Number | Publication Date |
|---|---|
| JP2007536575A JP2007536575A (ja) | 2007-12-13 |
| JP2007536575A5 JP2007536575A5 (ja) | 2008-06-26 |
| JP4755178B2 true JP4755178B2 (ja) | 2011-08-24 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007511575A Expired - Fee Related JP4755178B2 (ja) | 2004-05-07 | 2005-05-04 | 防汚染性光学ハードコーティング |
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| Country | Link |
|---|---|
| US (1) | US7173778B2 (ja) |
| EP (1) | EP1758959A1 (ja) |
| JP (1) | JP4755178B2 (ja) |
| KR (1) | KR101174927B1 (ja) |
| MY (1) | MY136071A (ja) |
| TW (1) | TWI377235B (ja) |
| WO (1) | WO2005111157A1 (ja) |
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- 2005-05-04 JP JP2007511575A patent/JP4755178B2/ja not_active Expired - Fee Related
- 2005-05-04 EP EP20050749953 patent/EP1758959A1/en not_active Withdrawn
- 2005-05-06 TW TW94114785A patent/TWI377235B/zh not_active IP Right Cessation
- 2005-05-06 MY MYPI20052039A patent/MY136071A/en unknown
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2006
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Also Published As
| Publication number | Publication date |
|---|---|
| MY136071A (en) | 2008-08-29 |
| TWI377235B (en) | 2012-11-21 |
| KR20070011579A (ko) | 2007-01-24 |
| KR101174927B1 (ko) | 2012-08-17 |
| US20050249957A1 (en) | 2005-11-10 |
| JP2007536575A (ja) | 2007-12-13 |
| EP1758959A1 (en) | 2007-03-07 |
| TW200613482A (en) | 2006-05-01 |
| WO2005111157A1 (en) | 2005-11-24 |
| US7173778B2 (en) | 2007-02-06 |
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