JPH0113962Y2 - - Google Patents
Info
- Publication number
- JPH0113962Y2 JPH0113962Y2 JP1983184327U JP18432783U JPH0113962Y2 JP H0113962 Y2 JPH0113962 Y2 JP H0113962Y2 JP 1983184327 U JP1983184327 U JP 1983184327U JP 18432783 U JP18432783 U JP 18432783U JP H0113962 Y2 JPH0113962 Y2 JP H0113962Y2
- Authority
- JP
- Japan
- Prior art keywords
- reinforcing material
- brazing
- heat exchanger
- straight pipe
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000012779 reinforcing material Substances 0.000 claims description 29
- 238000005219 brazing Methods 0.000 claims description 28
- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 238000005338 heat storage Methods 0.000 claims description 7
- 230000005855 radiation Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 18
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
Landscapes
- Heat-Pump Type And Storage Water Heaters (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Description
【考案の詳細な説明】
産業上の利用分野
本考案は、太陽熱集熱装置特にその熱交換器部
に関するものである。[Detailed Description of the Invention] Industrial Application Field The present invention relates to a solar heat collecting device, particularly to a heat exchanger portion thereof.
従来例の構成とその問題点
第1図に示す太陽熱集熱器1と蓄熱槽2内の熱
交換器3とを循環ポンプ4を介して配管5で接続
した太陽熱集熱装置において、蓄熱槽2内の熱交
換器3の従来の取付状況は第2図のようになつて
いた。第2図に示すように、蓄熱槽内2内の缶体
6に開口部を設け、ここにフランジ7を取り付け
ることによつて熱交換器3を缶体6内に突入さ
せ、熱交換器3の後端部に配設したフランジ8を
前記フランジ7とパツキン9を介して締結してい
た。第3図を用いて、さらに詳細に説明する。放
熱フイン10がらせん状に、形成された熱交換器
3をフランジ8に配設した挿入孔8aの内に挿入
し、ロウ材11でロウ付するには、フランジ8に
挿入する領域に対応するらせん状の放熱フイン1
0を除去し、直管12に形成し、挿入孔8aと直
管12の間隙を小さくしないと、良好なロウ付結
果が得られず、十分な水密性が得られない。した
がつて、らせん状の放熱フイン10を一部除去
し、直管12に形成して、フランジ8に挿入し、
ロウ付するわけである。しかし、直管12に形成
した結果、直管部は肉厚が薄くなり、重量のある
熱交換器3をフランジ8側で、片持しているだけ
であるので、振動特に輸送時の振動が加わわる
と、第3図の矢印Aで示す直管部12に亀裂が発
生し、破損することがあつた。Configuration of conventional example and its problems In the solar heat collector shown in FIG. The conventional installation situation of the heat exchanger 3 in the interior was as shown in FIG. As shown in FIG. 2, the heat exchanger 3 is inserted into the can body 6 by providing an opening in the can body 6 in the heat storage tank 2 and attaching a flange 7 thereto. A flange 8 disposed at the rear end of the flange 7 was fastened to the flange 7 via a packing 9. This will be explained in more detail using FIG. In order to insert the heat exchanger 3 formed in a spiral shape into the insertion hole 8a provided in the flange 8 and braze it with the brazing material 11, it is necessary to insert the heat exchanger 3 in a spiral shape corresponding to the area to be inserted into the flange 8. Spiral heat dissipation fin 1
If the gap between the insertion hole 8a and the straight pipe 12 is not made small, a good brazing result will not be obtained and sufficient watertightness will not be obtained. Therefore, a portion of the spiral heat dissipating fin 10 is removed, formed into a straight pipe 12, and inserted into the flange 8.
This is why it is soldered. However, as a result of forming the straight pipe 12, the wall thickness of the straight pipe part is thinner, and the heavy heat exchanger 3 is only cantilevered on the flange 8 side, so vibrations, especially during transportation, are reduced. If this happens, cracks may occur in the straight pipe section 12 shown by arrow A in FIG. 3, resulting in damage.
考案の目的
本考案は、上記問題点を解消し、熱交換器の強
度を強くさせるものである。Purpose of the invention The present invention solves the above problems and increases the strength of the heat exchanger.
考案の構成
そして上記目的を達成するために、本考案は熱
交換器の直管部分の外周に筒状の補強材を嵌合
し、この補強材は、挿入孔を有するフランジの挿
入孔内に挿入し、ロウ付で固定するとともに、上
記補強材の熱交換器挿入側は、わん曲して拡管し
たものである。Structure of the invention In order to achieve the above object, the present invention fits a cylindrical reinforcing material around the outer periphery of the straight pipe portion of a heat exchanger, and this reinforcing material is inserted into the insertion hole of a flange having an insertion hole. The reinforcing material is inserted and fixed with brazing, and the heat exchanger insertion side of the reinforcing material is curved and expanded.
実施例の説明
以下本考案を第3図に示す一実施例にて説明す
る。DESCRIPTION OF EMBODIMENTS The present invention will be described below with reference to an embodiment shown in FIG.
第1図に示す太陽熱集熱器1と蓄熱槽2内の熱
交換器を循環ポンプ4を介して、配管接続し、第
4図に示すように、前記熱交換器3の直管部分1
3の外周に筒状の補強材14を嵌合する。補強材
14は、挿入孔8aを有するフランジ8の挿入孔
8a内に挿入し、ロウ付で固定するとともに、上
記補強材14の熱交換器挿入側15は、わん曲し
て拡管した。 The solar heat collector 1 shown in FIG. 1 and the heat exchanger in the heat storage tank 2 are connected via piping via a circulation pump 4, and as shown in FIG.
A cylindrical reinforcing member 14 is fitted to the outer periphery of 3. The reinforcing material 14 was inserted into the insertion hole 8a of the flange 8 having the insertion hole 8a and fixed with brazing, and the heat exchanger insertion side 15 of the reinforcing material 14 was curved and expanded.
ロウ付方法は2通りある。その1は、まず、補
強材14と直管部13をロウ付するわけである
が、補強材14の熱交換器側は、わん曲して拡管
し、フイン16と拡管部15の間にロウ材17を
置いて、置きロウ付する。ロウ材17が補強材1
4と直管13の間を十分なじみ、間隙の発生しな
いように、ロウ付条件を選定する。次にこの補強
材14をフランジ8の挿入孔8a内に挿入し、前
記ロウ材17より、融点の低いロウ材18でフラ
ンジ8と補強材14および、補強材14とUベン
ド19とをロウ材18でさしロウ付する。なおU
ベンド19は熱交換器3間を直列に接続するため
の配管である。ロウ材17,18で融点を異にさ
せる理由は、補強材14の拡管部15と直管部1
3のロウ付部17が、後工程である補強材14と
フランジ8および補強材14とUベンド19をロ
ウ付する加熱の工程において、前記ロウ材17が
溶融し、流出しないように、ロウ材17をロウ材
18よりも高融点にするためである。 There are two brazing methods. In the first method, the reinforcing material 14 and the straight pipe section 13 are first brazed, but the reinforcing material 14 on the heat exchanger side is curved and expanded, and the brazing is applied between the fins 16 and the expanded pipe section 15. Place the material 17 and wax it. Brazing material 17 is reinforcement material 1
4 and the straight pipe 13, and the brazing conditions are selected so that there is no gap. Next, this reinforcing material 14 is inserted into the insertion hole 8a of the flange 8, and the flange 8 and the reinforcing material 14, as well as the reinforcing material 14 and the U-bend 19, are bonded using a brazing material 18 having a lower melting point than the brazing material 17. Attach the insert solder at step 18. Furthermore, U
The bend 19 is a pipe for connecting the heat exchangers 3 in series. The reason why the melting points of the brazing materials 17 and 18 are different is that the expanded pipe part 15 and the straight pipe part 1 of the reinforcing material 14
The brazing portion 17 of No. 3 is heated to prevent the brazing material 17 from melting and flowing out in the subsequent heating step of brazing the reinforcing material 14 and the flange 8 and the reinforcing material 14 and the U-bend 19. This is to make the melting point of the brazing material 17 higher than that of the brazing material 18.
次に2番目のロウ付方法について説明する。補
強材14の拡管部15とフイン16間にロウ材1
7を置き、この補強材14をフランジ8の挿入孔
8a内に挿入し、この補強材14の筒内にUベン
ド19を挿入する。この状態にて、フランジ8と
補強材14および、補強材14とUベンド19の
コーナ部を、ロウ材17と同融点のロウ材18で
さしロウ付する。このさしロウ付の加熱により、
ロウ材17は溶融し、補強材14の拡管部15と
直管部13のロウ付も同時に行える。 Next, the second brazing method will be explained. A brazing material 1 is placed between the expanded tube portion 15 and the fin 16 of the reinforcing material 14.
7, this reinforcing material 14 is inserted into the insertion hole 8a of the flange 8, and the U-bend 19 is inserted into the cylinder of this reinforcing material 14. In this state, the corners of the flange 8 and the reinforcing material 14 and the reinforcing material 14 and the U-bend 19 are brazed with a brazing material 18 having the same melting point as the brazing material 17. By heating with this soldering,
The brazing material 17 is melted, and the expanded tube portion 15 and the straight tube portion 13 of the reinforcing material 14 can be brazed at the same time.
考案の効果
(1) 第3図に示す従来例でも説明したように、熱
交換器の直管部の破損する原因としては、2つ
考えられ、1番目は、熱交換器の外周を連続す
るらせん状のフイン10が途切れる直管部の肉
厚が薄いこと、2番目は、直管とこれを固定し
ているフランジの隣接形状が直角であり、応力
の集中しやすいことである。本考案では、第4
図に示すように、補強材と直管を一体ロウ付し
たことにより、肉厚を増加できたこと、次に、
補強材に拡管部を形成させ、このR形状に沿つ
てロウ材を充てんすることにより、直管部の隣
接形状をエツジのないR形状に形成でき、応力
の集中を防止できたことなどにより、振動破損
を防止できた。Effects of the invention (1) As explained in the conventional example shown in Fig. 3, there are two possible causes of damage to the straight pipe section of the heat exchanger. The wall thickness of the straight pipe section where the spiral fins 10 are interrupted is thin, and the second problem is that the straight pipe and the flange fixing it are adjacent to each other at right angles, making it easy for stress to concentrate. In this invention, the fourth
As shown in the figure, we were able to increase the wall thickness by integrally brazing the reinforcing material and the straight pipe.
By forming an expanded pipe part in the reinforcing material and filling it with brazing material along this R shape, the adjacent shape of the straight pipe part can be formed into an R shape without edges, and stress concentration can be prevented. Vibration damage was prevented.
(2) 実施例では補強材14の拡管部15と熱交換
器の放熱フイン16間をロウ材17をおきロウ
付する工法をとつたことにより、さしロウ付に
みられる火炎による放熱フイン16の溶損を防
止するとともに、補強材14と直管13の間隙
をなくすることができ、蓄熱槽2内の水による
すきま腐食も防止できる。(2) In the embodiment, a brazing material 17 is placed between the expanded tube part 15 of the reinforcing material 14 and the heat dissipation fin 16 of the heat exchanger, and the heat dissipation fin 16 is brazed with flame. In addition to preventing melting and loss, the gap between the reinforcing material 14 and the straight pipe 13 can be eliminated, and crevice corrosion due to water in the heat storage tank 2 can also be prevented.
(3) 実施例では補強材14を拡管してわん曲形状
にすることにより、直管への挿入時、直管の傷
つきを防止できる。(3) In the embodiment, by expanding the reinforcing material 14 into a curved shape, it is possible to prevent damage to the straight pipe when it is inserted into the straight pipe.
(4) 実施例では補強材をわん曲形状にすることに
より、置きロウ材(リングロウなど)の保持に
なり、ロウ付の姿勢の裕度が大きくなり、ロウ
付作業が容易になる。(4) In the embodiment, by forming the reinforcing material into a curved shape, it is possible to hold the brazing material (ring wax, etc.), which increases the latitude in the brazing posture and facilitates the brazing work.
第1図は従来例および本考案の一実施例を説明
するための概略システム図、第2図は、従来例お
よび一実施例を説明するための熱交換器と蓄熱槽
の取付関係を示す断面図、第3図は従来例を示す
断面図、第4図は本考案の一実施例を示す断面図
である。
1……太陽熱集熱器、2……蓄熱槽、3……熱
交換器、4……循環ポンプ、8……フランジ、1
3……直管、14……補強材。
Fig. 1 is a schematic system diagram for explaining a conventional example and an embodiment of the present invention, and Fig. 2 is a cross section showing the attachment relationship between a heat exchanger and a heat storage tank for explaining the conventional example and an embodiment. 3 are sectional views showing a conventional example, and FIG. 4 is a sectional view showing an embodiment of the present invention. 1... Solar heat collector, 2... Heat storage tank, 3... Heat exchanger, 4... Circulation pump, 8... Flange, 1
3... Straight pipe, 14... Reinforcement material.
Claims (1)
器とを循環ポンプを介して配管接続し、前記熱交
換器の直管部分の外周に筒状の補強材を嵌合し、
この補強材は、前記蓄熱槽に設けたフランジの挿
入孔内に挿入し、ロウ付で固定するとともに、上
記補強材の熱交換器挿入側はわん曲して拡管した
太陽熱集熱装置。 A solar heat collector and a heat exchanger with radiation fins in a heat storage tank are connected via piping via a circulation pump, and a cylindrical reinforcing material is fitted to the outer periphery of the straight pipe portion of the heat exchanger,
This reinforcing material is inserted into the insertion hole of the flange provided in the heat storage tank and fixed with brazing, and the heat exchanger insertion side of the reinforcing material is curved to expand the solar heat collector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1983184327U JPS6092054U (en) | 1983-11-29 | 1983-11-29 | solar heat collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1983184327U JPS6092054U (en) | 1983-11-29 | 1983-11-29 | solar heat collector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6092054U JPS6092054U (en) | 1985-06-24 |
| JPH0113962Y2 true JPH0113962Y2 (en) | 1989-04-24 |
Family
ID=30398700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1983184327U Granted JPS6092054U (en) | 1983-11-29 | 1983-11-29 | solar heat collector |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6092054U (en) |
-
1983
- 1983-11-29 JP JP1983184327U patent/JPS6092054U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6092054U (en) | 1985-06-24 |
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