JPH0116254B2 - - Google Patents
Info
- Publication number
- JPH0116254B2 JPH0116254B2 JP56027456A JP2745681A JPH0116254B2 JP H0116254 B2 JPH0116254 B2 JP H0116254B2 JP 56027456 A JP56027456 A JP 56027456A JP 2745681 A JP2745681 A JP 2745681A JP H0116254 B2 JPH0116254 B2 JP H0116254B2
- Authority
- JP
- Japan
- Prior art keywords
- reinforcing material
- weft
- fiber
- plastic
- reinforcing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Reinforced Plastic Materials (AREA)
- Laminated Bodies (AREA)
- Woven Fabrics (AREA)
Description
【発明の詳細な説明】 本発明はプラスチツク補強材に関する。[Detailed description of the invention] FIELD OF THE INVENTION This invention relates to plastic reinforcements.
補強材を使用するプラスチツク製品、例えばプ
ラスチツクスキーは通常、金型内に滑走面材、エ
ツジのほか所望の形状に変形させた補強材を入れ
ておき、これを表面材および金型圧着板にて密封
し、密封した金型内でポリウレタン樹脂を発泡さ
せることにより成形される。これに使用される補
強材は、完成品としてのプラスチツクスキーの強
度を増大させる目的から、従来ガラス繊維、カー
ボン繊維等からなる補強材用織布状部材を、エポ
キシ、ポリエステル等の樹脂で含浸硬化させたも
のを使用しているが、従来の補強材用織布状部材
は縦糸、横糸の両方ともガラス繊維又はカーボン
繊維等から構成されていたので、樹脂を含浸硬化
させた補強材を所望の形状に変形させるときにこ
れらのガラス繊維やカーボン繊維が折曲げ個所で
切断されてしまい、所望の形状に変形させること
が困難であつた。そのため、従来の方法では、樹
脂で含浸硬化させた後で補強材を変形させるとい
うやり方ではなく、補強材用織布状部材を変形さ
せるための専用金型内で補強材用織布状部材を変
形させながら樹脂で含浸硬化させるという方法を
採用し、所望の形状に変形させた補強材を得てい
た。 Plastic products that use reinforcing materials, such as plastic skis, usually have sliding surface material, edges, and reinforcing material deformed into the desired shape in a mold, and then these are placed between the surface material and mold crimp plate. It is sealed and molded by foaming polyurethane resin in a sealed mold. The reinforcing material used for this purpose is to increase the strength of the plastic ski as a finished product. Conventionally, the reinforcing material is a woven material made of glass fiber, carbon fiber, etc., which is impregnated and hardened with resin such as epoxy or polyester. However, since conventional woven materials for reinforcing materials have both warp and weft made of glass fiber or carbon fiber, we use reinforcing material impregnated with resin and hardened to obtain the desired shape. When deforming into a shape, these glass fibers and carbon fibers are cut at the bending point, making it difficult to deform into a desired shape. Therefore, in the conventional method, the reinforcing material is not deformed after being impregnated with resin and cured, but the reinforcing material is formed in a special mold for deforming the reinforcing material. A method of impregnating and curing the reinforcing material with resin while deforming it was used to obtain a reinforcing material that was deformed into the desired shape.
かような従来の方法では、第1に、補強材用織
布状部材を変形させるための専用金型を製作しな
ければならずスキーの製造コストがきわめて高く
なつてしまうという欠点があつた。また、第2
に、スキー板自体のもつ特殊な形状に做つて補強
材用織布状部材を正確に配設させることが困難で
あるという欠点があつた。すなわち、スキー板自
体の形状は、それを長手方向にみたとき、中央部
の巾寸法が前方部および後方部の巾寸法より小さ
く、くびれた形状をなしていると共に、厚さ寸法
は中央部が厚く前方部および後方部が薄くなつて
いるという特殊な形状をなしているため、スキー
板成形用の金型内において、補強材用織布状部材
は特に前方部および後方部で強く押しつぶされる
ように変形されるが、従来の補強材用織布状部材
ではこの押しつぶし変形時に補強材用織布状部材
がスキー成形用金型の特殊形状に做つてスムーズ
に変形しなかつたため、発泡ポリウレタン内で補
強材用織布状部材が偏在してしまい予定通りの補
強強度が得られないという欠点があつた。 First, such conventional methods have the disadvantage that a special mold must be manufactured for deforming the woven reinforcing material, resulting in extremely high ski manufacturing costs. Also, the second
Another drawback is that it is difficult to accurately arrange the reinforcing woven fabric member due to the special shape of the ski itself. In other words, when looking at the ski itself in the longitudinal direction, the width at the center is smaller than the width at the front and rear, creating a constricted shape, and the thickness at the center is smaller than the width at the front and back. Due to its unique shape, which is thicker at the front and thinner at the rear, the woven reinforcing material is likely to be crushed particularly strongly at the front and rear parts in the mold for molding skis. However, in the case of conventional woven reinforcing material, during this crushing deformation, the woven reinforcing material did not deform smoothly due to the special shape of the mold for ski molding. There was a drawback that the reinforcing woven fabric member was unevenly distributed, making it impossible to obtain the expected reinforcing strength.
従つて本発明の目的は、補強材用織布状部材を
樹脂で含浸硬化させた後でも繊維が切断されるこ
とがなく容易に変形できる補強材を提供すること
にある。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a reinforcing material that can be easily deformed without cutting the fibers even after a woven material for reinforcing material is impregnated with a resin and cured.
以下、本発明の実施例を添付図面に基づいて説
明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.
第1図は本発明のプラスチツク補強材10の概
略図であり、特にプラスチツクスキーに使用する
補強材10を例示するものである。この補強材1
0は、スキーの長手方向に延びる縦糸12と、こ
の縦糸12に交差するように配設された横糸14
とからなる。縦糸12は、ガラス繊維又はカーボ
ン繊維等の公知の各種高抗張力繊維で構成されて
いる。また、横糸14は、ビニロン、ナイロン、
テトロン、ケブラー等の有機繊維のみで構成する
か、これらの有機繊維と、ガラス繊維又はカーボ
ン繊維等の高抗張力繊維のいずれかとを互いに束
ねて併用して構成する。前者のように横糸14を
前記有機繊維のみで構成したものは安価であるが
スキーのねじれ剛性を高めるという能力でやゝ劣
り、後者のように横糸14を有機繊維と高抗張力
繊維とで構成すればねじれ剛性の高いスキーを得
ることができる。 FIG. 1 is a schematic diagram of a plastic reinforcement 10 of the present invention, particularly illustrating the reinforcement 10 for use in plastic skis. This reinforcement material 1
0 is a warp thread 12 extending in the longitudinal direction of the ski, and a weft thread 14 arranged to intersect with this warp thread 12.
It consists of The warp threads 12 are made of various known high tensile strength fibers such as glass fibers or carbon fibers. In addition, the weft thread 14 is made of vinylon, nylon,
It may be composed of only organic fibers such as Tetron or Kevlar, or it may be composed of these organic fibers and high tensile strength fibers such as glass fibers or carbon fibers bound together. The former, in which the weft 14 is composed only of organic fibers, is inexpensive, but has a somewhat inferior ability to increase the torsional rigidity of the ski; This makes it possible to obtain skis with high torsional rigidity.
第1図の実施例はスキー用の補強材を示すもの
であるため、縦糸12と横糸14とを構成する繊
維の種類を上記のごとくにしてあるが、スキー以
外の他のプラスチツク製品を製造する場合の補強
材として使用するには、縦糸と横糸を構成する繊
維の種類を逆にしてもよい。また、横糸14は、
上記のごとく有機繊維と高抗張力繊維とを束ねて
併用するのではなく、適当なピツチで交互に配設
する等のごとく併用してもよい。 Since the embodiment shown in FIG. 1 shows a reinforcing material for skis, the types of fibers constituting the warp threads 12 and the weft threads 14 are as described above, but other plastic products other than skis can also be manufactured. For use as case reinforcement, the types of fibers making up the warp and weft may be reversed. In addition, the weft thread 14 is
Instead of using organic fibers and high tensile strength fibers in a bundle as described above, they may be used in combination by alternately arranging them at an appropriate pitch.
補強材10の巾寸法Wおよび長さ寸法Lは用途
に応じ適当に定めればよく、縦糸12のピツチ
P1および横糸14のピツチP2も用途に応じ適当
に定める。特にプラスチツクスキーを製造する場
合のように、発泡ポリウレタンのような発泡樹脂
の補強材として使用するには、樹脂の発泡が補強
材の存在により妨げられることのないように、縦
糸12のピツチP1および横糸14のピツチP2を
比較的大きくとり、両糸で囲まれる部分に間隙1
6が形成されるようにして、この間隙16を発泡
樹脂が通過できるようにするのがよい。 The width W and length L of the reinforcing material 10 may be determined appropriately depending on the application, and the pitch of the warp threads 12
P1 and the pitch P2 of the weft thread 14 are also determined appropriately depending on the application. For use as a reinforcing material for foamed resins such as foamed polyurethane, especially in the production of plastic skis, the pitch P 1 of the warp threads 12 must be The pitch P2 of the weft thread 14 is set relatively large, and a gap 1 is created in the area surrounded by both threads.
6 is preferably formed so that the foamed resin can pass through this gap 16.
補強材10の縦糸12および横糸14は、エポ
キシ、ポリエステル等の樹脂を含浸して完全硬化
させるか或は半硬化状のプリープレーグとする。 The warp threads 12 and the weft threads 14 of the reinforcing material 10 are impregnated with a resin such as epoxy or polyester and completely cured, or are made into a semi-cured prepreg.
本発明の補強材10は以上のように、曲げを受
ける方の糸(スキーの製造に用いる第1図の実施
例では横糸14)が有機繊維か、あるいは有機繊
維と高抗張力繊維とをを併用した構成になつてい
るので、樹脂を含浸硬化させた後であつても曲げ
を受ける方の糸の曲げ加工時に切断されてしまう
ことがない。 As described above, in the reinforcing material 10 of the present invention, the thread that undergoes bending (the weft thread 14 in the embodiment shown in FIG. 1 used for manufacturing skis) is an organic fiber or a combination of an organic fiber and a high tensile strength fiber. Because of this structure, even after the resin is impregnated and hardened, the thread that is subject to bending will not be cut during the bending process.
次に、本発明の補強材10をプラスチツクスキ
ーの製造に使用する場合について述べる。 Next, the case where the reinforcing material 10 of the present invention is used for manufacturing plastic skis will be described.
第2図1〜6は、スキー成形用の金型(概略)
の中に、本発明の補強材10を断面がコ字形、ボ
ツクス形、山形、円形等となるように変形して配
設し、発泡ポリウレタン樹脂22内に一体成形さ
せたところの断面図を示すものである。第2図の
1〜6図は、スキー板の長手方向のほぼ中央部に
おける縦断面図を示すものであるが、スキー板の
前方部及び後方部(図示せず)の断面を考えた場
合には、これらの部分が中央部よりも薄いため補
強材10は第2図に示す状態よりも一層押しつぶ
された状態となる。 Figure 2 1 to 6 are molds for ski molding (schematic)
2 shows a cross-sectional view of the reinforcing material 10 of the present invention, which is deformed so that the cross section is U-shaped, box-shaped, chevron-shaped, circular, etc., and is integrally molded inside the foamed polyurethane resin 22. It is something. Figures 1 to 6 in Figure 2 show longitudinal cross-sectional views at approximately the center of the ski in the longitudinal direction. Since these parts are thinner than the central part, the reinforcing member 10 is in a more compressed state than the state shown in FIG.
従つて、第2図の1〜6に示すように補強材1
0を変形させる場合においても、横糸14が有機
繊維であるために切断されることなく変形でき、
且つスキー板の前方部および後方部において著し
い押しつぶし変形を受ける場合であつても補強材
が金型に做つてスムーズに変形できることにな
る。 Therefore, as shown in 1 to 6 in FIG.
Even when deforming 0, since the weft yarn 14 is an organic fiber, it can be deformed without being cut.
Moreover, even if the front and rear parts of the ski are subject to significant crushing deformation, the reinforcing material can be smoothly deformed along with the mold.
尚、本発明の補強材10は、単にスキー板用の
補強材としてだけでなく、プラスチツクボート、
バスタブその他のプラスチツク製品の補強材とし
て使用し得るものである。 The reinforcing material 10 of the present invention can be used not only as a reinforcing material for skis, but also for plastic boats,
It can be used as a reinforcement material for bathtubs and other plastic products.
第1図は、本発明の補強材の概略図である。第
2図1〜6は、本発明の補強材を使用してスキー
板を製造する場合の、補強材の各種断面形状を示
すものである。
10……補強材、12……縦糸、14……横
糸、16……間隙。
FIG. 1 is a schematic diagram of the reinforcing material of the present invention. FIGS. 2 1 to 6 show various cross-sectional shapes of reinforcing materials when skis are manufactured using the reinforcing materials of the present invention. 10... Reinforcement material, 12... Warp, 14... Weft, 16... Gap.
Claims (1)
チツク補強材において、縦糸又は横糸のいずれか
一方をガラス繊維又はカーボン繊維等の高抗張力
繊維で構成し、他方をビニロン、ナイロン、テト
ロン、ケブラー等の有機繊維で構成し、これを樹
脂で含浸硬化又は半硬化させ、前記縦糸と横糸と
によつて囲まれる部分に間〓を形成したことを特
徴とするプラスチツク補強材。 2 プラスチツクを補強するための織布状プラス
チツク補強材において、縦糸又は横糸のいずれか
一方をガラス繊維又はカーボン繊維等の高抗張力
繊維で構成し、他方をビニロン、ナイロン、テト
ロン、ケブラー等の有機繊維と前記高抗張力繊維
とで構成し、これを樹脂で含浸硬化又は半硬化さ
せ、前記縦糸と横糸とによつて囲まれる部分に間
〓を形成したことを特徴とするプラスチツク補強
材。[Scope of Claims] 1. In a woven plastic reinforcing material for reinforcing plastic, either the warp or the weft is made of high tensile strength fiber such as glass fiber or carbon fiber, and the other is made of vinylon, nylon, or tetron. A plastic reinforcing material comprising an organic fiber such as Kevlar, which is impregnated and hardened or semi-hardened with a resin, and a gap is formed in a portion surrounded by the warp and weft. 2. In a woven plastic reinforcement material for reinforcing plastic, either the warp or the weft is made of high tensile strength fiber such as glass fiber or carbon fiber, and the other is made of organic fiber such as vinylon, nylon, Tetron, Kevlar, etc. and the above-mentioned high tensile strength fiber, which is impregnated with a resin and cured or semi-cured, and a gap is formed in a portion surrounded by the warp threads and the weft threads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56027456A JPS57140149A (en) | 1981-02-26 | 1981-02-26 | Plastic reinforcing material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56027456A JPS57140149A (en) | 1981-02-26 | 1981-02-26 | Plastic reinforcing material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57140149A JPS57140149A (en) | 1982-08-30 |
| JPH0116254B2 true JPH0116254B2 (en) | 1989-03-23 |
Family
ID=12221612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP56027456A Granted JPS57140149A (en) | 1981-02-26 | 1981-02-26 | Plastic reinforcing material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57140149A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59118178A (en) * | 1982-12-25 | 1984-07-07 | 株式会社 スワロ−スキ− | Ski |
| JPH01160582A (en) * | 1987-12-17 | 1989-06-23 | Arisawa Mfg Co Ltd | Production of plastic ski |
| AT504841B1 (en) * | 2007-02-09 | 2009-03-15 | Theurl Leimholzbau Gmbh | SLIDING BOARDS FOR SCHI OR SNOWBOARDS |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5148174U (en) * | 1974-10-08 | 1976-04-10 |
-
1981
- 1981-02-26 JP JP56027456A patent/JPS57140149A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57140149A (en) | 1982-08-30 |
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