JPH0117809B2 - - Google Patents
Info
- Publication number
- JPH0117809B2 JPH0117809B2 JP59056159A JP5615984A JPH0117809B2 JP H0117809 B2 JPH0117809 B2 JP H0117809B2 JP 59056159 A JP59056159 A JP 59056159A JP 5615984 A JP5615984 A JP 5615984A JP H0117809 B2 JPH0117809 B2 JP H0117809B2
- Authority
- JP
- Japan
- Prior art keywords
- blade
- cut
- cutting
- cutting device
- push
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D35/00—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
- B23D35/001—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools cutting members
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Description
〔発明の技術分野〕
本発明は金属材料の両面に対する直角方向から
一対のV字状刃を進行させて押込み切断する押込
切断装置用の刃物に関するものである。
〔従来技術〕
連続鋳造で得られる鋳鋼スラブやアルミニユウ
ム成形材など各種の金属材料を剪断によつて切断
する場合には、被切断材の上下に先端をずらして
対向させた一対の矩形刃を被切断材に対する直角
方向からすれ違い状に進行させて切断する切断装
置が従来一般に用いられてきた。しかしながら、
このような切断装置においては切断により分離さ
れた両切断材の切断端に、切断表面側へ反起する
切断ばりが発生することが多いので、これを圧延
機にかけて圧延すると、圧延製品の表面長手方向
にヘゲ疵が形成され、このヘゲ疵が製品の歩留り
を低下させるという欠点があつた。
そこで従来の矩形刃に代わるV字状刃を設け、
この刃物を被切断材の両側から刃先を対向させて
進行させることにより被切断材に押込んで切断す
る押込切断装置が提案されて用いられている。こ
の種の切断装置によれば、切断終期においてV字
状刃物のくさび作用による水平方向への分力によ
り被切断材が引きちぎられて切断されるので、切
断端が先細り状に成形され、かつ切断ばりが板厚
中央部に発生するので、これを圧延機にかけて圧
延しても製品には、切断ばりに起因する疵ができ
たりすることが少なくなり製品の歩留りを向上さ
せることができる。
しかしながら、この種の切断装置に用いられる
従来のV字状刃物においても、耐熱性の点、こと
に刃物表面のクラツクや内部割れの発生防止のた
めに刃物の内外部冷却を行なう連続鋳造スラブの
切断などのように苛酷な熱条件下で行なわれる切
断においては問題が多いので、従来から刃物の材
料に耐熱性鋼材が用いられたり、この材料を芯材
の表面に肉盛りした刃物が用いられたりしている
が、満足した効果を期待することができなかつ
た。
すなわち、第1図aはニツケル合金鋼を肉盛り
した従来のV型刃の肉盛部正面の写真模写図、第
1図bは同じく切断面の写真、第1図cは第1図
bを100倍に拡大した顕微鏡写真である。第1図
aにおいては、刃物表面の刃先端部から15mmの範
囲にヘアクラツク1の発生が認められる。また第
1図b,cにおいては表面に微細割れの発生が認
められる。これらのヘアクラツク1は、被切断材
としての連続鋳造スラブの切断時に、加熱と刃物
の冷却による熱サイクルや応力負荷等によつて生
じたヒートクラツクであつて、これが徐々に進行
して刃物の欠損へと進展する可能性があるばかり
でなく、高熱下の切断では刃物先端部に溶解現象
が発生するという欠点があつた。
〔発明の概要〕
本発明は以上のような点に鑑みなされたもの
で、先端のV字形表面にNiを19〜21%含有する
オーステナイト系特殊ニツケル合金を溶着肉盛す
ることにより、クラツクの発生を少なくして耐用
性の向上を計つた押込切断装置用刃物を提供する
ものである。以下、本発明の実施例を図面に基い
て詳細に説明する。
〔実施例〕
第2図ないし第4図a,b,cは本発明に係る
押込切断装置用刃物の実施例を示し、第2図はこ
れを実施した押込切断装置の刃物先端部近傍の側
面図、第3図は刃物の斜視図、第4図a,b,c
は第1図a,b,cにそれぞれ対応して示す写真
模写図である。図において被切断材としての連続
鋳造によるスラブ11は、その温度が例えば外表
面が700゜〜800℃で内面が1000〜1200℃となつて
いる。
そして、このスラブ11を挾む上方と下方とに
は、上刃12と下刃13とがそれぞれ配設されて
おり、これら上刃12と下刃13とは、刃先先端
がそれぞれV字状に形成されている。そして、図
示しない油圧シリンダ等で上刃12と下刃13と
をスラブ11に対する直交方向から同時に進行さ
せると、刃先がスラブ11に押込まれ、この押込
み終期における刃12,13のくさび作用の水平
方向分力によるひきちぎりとでスラブ11が切断
される。
このような押込切断装置に用いられる上刃12
と下刃13とは、次のように構成されている。す
なわち、刃12,13の母材12a,13aは例
えばSNCM鋼製でV字状に形成されており、そ
の先端V字面には、次表のような組成を有するオ
ーステナイト系特殊高ニツケル合金の溶着肉盛1
2b,13bがそれぞれ施されている。
[Technical Field of the Invention] The present invention relates to a blade for a push-cutting device that advances a pair of V-shaped blades from a direction perpendicular to both surfaces of a metal material to cut the metal material. [Prior art] When cutting various metal materials such as cast steel slabs obtained by continuous casting and aluminum molded materials by shearing, a pair of rectangular blades with their tips offset above and below the material to be cut are sheared. Conventionally, cutting devices have been commonly used that cut the material by moving the material in a direction perpendicular to the material to be cut. however,
In such a cutting device, a cutting burr that recoils toward the cut surface side is often generated at the cut ends of both cut materials separated by cutting, so when this is rolled in a rolling machine, the surface longitudinal direction of the rolled product is There was a drawback that sludge defects were formed in the direction, and these sludge defects lowered the yield of the product. Therefore, we created a V-shaped blade to replace the conventional rectangular blade.
A push-cutting device has been proposed and used, which advances the blade from both sides of the material to push it into the material to cut the material. According to this type of cutting device, the material to be cut is torn off and cut by the horizontal component force due to the wedge action of the V-shaped blade at the final stage of cutting, so that the cut end is formed into a tapered shape and the cutting edge is tapered. Since burrs are generated in the center of the thickness of the plate, even if the plate is rolled using a rolling mill, the product is less likely to have flaws due to cutting burrs, and the yield of the product can be improved. However, even with the conventional V-shaped cutter used in this type of cutting device, continuous casting slabs are used to cool the inside and outside of the cutter in order to maintain heat resistance and prevent cracks on the cutter surface and internal cracks. There are many problems when cutting under severe thermal conditions, so heat-resistant steel has traditionally been used as the material for cutlery, or cutlery with a core made of this material built up on the surface. However, I was not able to expect satisfactory results. In other words, Fig. 1a is a photographic reproduction of the front of the built-up part of a conventional V-shaped blade built up with nickel alloy steel, Fig. 1b is a photo of the cut surface, and Fig. 1c is a photocopy of Fig. 1b. This is a micrograph magnified 100 times. In Fig. 1a, hair cracks 1 are observed on the surface of the knife within a range of 15 mm from the tip of the knife. Furthermore, in FIGS. 1b and 1c, microscopic cracks are observed on the surface. These hair cracks 1 are heat cracks that occur due to thermal cycles and stress loads due to heating and cooling of the cutter during cutting of a continuously cast slab as the material to be cut, and these cracks gradually progress to breakage of the cutter. Not only is this possible, but there is also the drawback that cutting under high heat can cause the tip of the blade to melt. [Summary of the Invention] The present invention has been developed in view of the above points, and it solves the problem of cracks by welding and overlaying a special austenitic nickel alloy containing 19 to 21% Ni on the V-shaped surface of the tip. The present invention provides a cutter for a push cutting device which is designed to reduce the amount of damage and improve durability. Embodiments of the present invention will be described in detail below with reference to the drawings. [Example] Figures 2 to 4 a, b, and c show examples of the blade for a push-cutting device according to the present invention, and Figure 2 shows a side surface near the tip of the blade of a push-cutting device in which this is implemented. Figure 3 is a perspective view of the cutlery, Figure 4 a, b, c
are photographic reproductions corresponding to FIGS. 1a, b, and c, respectively. In the figure, a continuously cast slab 11 as a material to be cut has a temperature of, for example, 700 DEG to 800 DEG C. on the outer surface and 1000 DEG to 1200 DEG C. on the inner surface. An upper blade 12 and a lower blade 13 are respectively disposed above and below the slab 11, and the tips of the upper blade 12 and the lower blade 13 are each shaped like a V-shape. It is formed. Then, when the upper blade 12 and the lower blade 13 are simultaneously advanced in a direction orthogonal to the slab 11 using a hydraulic cylinder (not shown), the blade edge is pushed into the slab 11, and the horizontal direction of the wedge action of the blades 12, 13 at the final stage of this pushing. The slab 11 is cut by tearing by force. Upper blade 12 used in such a push cutting device
and the lower blade 13 are constructed as follows. That is, the base materials 12a and 13a of the blades 12 and 13 are made of, for example, SNCM steel and formed into a V-shape, and the V-shaped surface at the tip is welded with an austenitic special high nickel alloy having the composition shown in the following table. Overlay 1
2b and 13b are applied, respectively.
以上の説明により明らかなように本発明によれ
ば押込切断装置用刃物において、刃先先端のV字
面にNiを19〜21%含有するオーステナイト系特
殊ニツケル合金を溶着肉盛することにより、耐亀
裂性、耐摩耗性が向上して刃物の耐用性が大幅に
向上し、ことに加熱と冷却とを繰返し受ける刃物
においてその効果が顕著である。
As is clear from the above explanation, according to the present invention, in a cutter for a push cutting device, crack resistance is improved by welding and overlaying a special austenitic nickel alloy containing 19 to 21% Ni on the V-shaped surface at the tip of the cutting edge. , the abrasion resistance is improved and the durability of cutlery is greatly improved, and this effect is particularly noticeable in cutlery that is repeatedly subjected to heating and cooling.
第1図aはニツケル合金鋼を肉盛りした従来の
V型刃の内盛部正面の写真模写図、第1図bは同
じく切断面の写真、第1図cは第1図bを100倍
に拡大した顕微鏡写真、第2図ないし第4図a,
b,cは本発明に係る押込切断装置用刃物の実施
例を示し、第2図はこれを実施した押込切断装置
の刃物先端部近傍の側面図、第3図は刃物の斜視
図、第4図aは刃物肉盛部正面の写真模写図、第
4図bは刃物肉盛部切断面の写真、第4図cは第
4図bを100倍に拡大した顕微鏡写真である。
11……スラブ、12……上刃、13……下
刃、12a、13a……母材、12b,13b…
…肉盛。
Figure 1a is a photographic reproduction of the front of the internal buildup of a conventional V-shaped blade built up with nickel alloy steel, Figure 1b is a photograph of the same cut surface, and Figure 1c is 100 times larger than Figure 1b. Micrographs enlarged in Figures 2 to 4a,
b and c show an embodiment of the blade for a push-cutting device according to the present invention, FIG. Figure a is a photographic reproduction of the front of the overlay of the blade, Figure 4b is a photograph of the cut surface of the overlay of the blade, and Figure 4c is a micrograph of Figure 4b magnified 100 times. 11...Slab, 12...Upper blade, 13...Lower blade, 12a, 13a...Base material, 12b, 13b...
...meat.
Claims (1)
このV字状刃の刃先先端のV字面にNiを19〜21
%含有するオーステナイト系特殊ニツケル合金を
溶着肉盛したことを特徴とする押込切断装置用刃
物。1. Forming the tip surface of the blade into a V-shape,
Ni 19-21 is applied to the V-shaped surface at the tip of this V-shaped blade.
A cutter for a push-cutting device characterized by being overlaid with a special austenitic nickel alloy containing %.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5615984A JPS60201817A (en) | 1984-03-26 | 1984-03-26 | Knives for push cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5615984A JPS60201817A (en) | 1984-03-26 | 1984-03-26 | Knives for push cutting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60201817A JPS60201817A (en) | 1985-10-12 |
| JPH0117809B2 true JPH0117809B2 (en) | 1989-04-03 |
Family
ID=13019311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5615984A Granted JPS60201817A (en) | 1984-03-26 | 1984-03-26 | Knives for push cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60201817A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6399119A (en) * | 1986-07-10 | 1988-04-30 | Nippon Steel Corp | Shearing tool for hot billet cutter |
| JPH0331916U (en) * | 1989-08-01 | 1991-03-28 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56139842A (en) * | 1980-03-29 | 1981-10-31 | Amada Co Ltd | Cutting tool for machine tool and method of manufacture |
-
1984
- 1984-03-26 JP JP5615984A patent/JPS60201817A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60201817A (en) | 1985-10-12 |
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