JPH0124149Y2 - - Google Patents
Info
- Publication number
- JPH0124149Y2 JPH0124149Y2 JP19667983U JP19667983U JPH0124149Y2 JP H0124149 Y2 JPH0124149 Y2 JP H0124149Y2 JP 19667983 U JP19667983 U JP 19667983U JP 19667983 U JP19667983 U JP 19667983U JP H0124149 Y2 JPH0124149 Y2 JP H0124149Y2
- Authority
- JP
- Japan
- Prior art keywords
- clothing
- base
- cloth
- rubber
- ultraviolet curable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 claims description 32
- 229920000742 Cotton Polymers 0.000 claims description 12
- 239000010410 layer Substances 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000005060 rubber Substances 0.000 claims description 10
- 239000002344 surface layer Substances 0.000 claims description 7
- 229920003002 synthetic resin Polymers 0.000 claims description 7
- 239000000057 synthetic resin Substances 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 244000043261 Hevea brasiliensis Species 0.000 description 5
- 229920003052 natural elastomer Polymers 0.000 description 5
- 229920001194 natural rubber Polymers 0.000 description 5
- 230000032683 aging Effects 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Landscapes
- Preliminary Treatment Of Fibers (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】
本考案は紡績の梳綿機に使用する針布の基布の
改良に関するものである。[Detailed Description of the Invention] The present invention relates to an improvement of the base fabric of clothing used in a carding machine for spinning.
針布用基布は従来より針の弾力性、保持等より
ゴム層を表層として用いることが多い。上記ゴム
層には弾力性、耐老化性、耐油性、耐熱性等が良
好なものを要求され、特に弾力性の大きい天然ゴ
ムが多く使用される。 Conventionally, base fabrics for clothing have often used a rubber layer as a surface layer due to the elasticity and retention of needles. The rubber layer is required to have good elasticity, aging resistance, oil resistance, heat resistance, etc., and natural rubber, which has particularly high elasticity, is often used.
しかし、天然ゴムは一般に素材を各種顔料等と
共に混練機で混練し、カレンダで順次厚みを薄く
して綿布上に供給し、片側綿布付のゴムシートを
形成し、上記ゴムシートを加硫することにより加
硫ゴムシートを形成しているので、装置が大型で
あり、使用エネルギーも多く、労力も大きいとい
う問題がある。 However, natural rubber is generally made by kneading the raw material with various pigments in a kneading machine, successively reducing the thickness in a calender, supplying it onto a cotton cloth, forming a rubber sheet with cotton cloth on one side, and vulcanizing the rubber sheet. Since the vulcanized rubber sheet is formed by using the above method, there are problems in that the equipment is large, uses a lot of energy, and requires a lot of labor.
また、ゴムシートの片側に綿布が使用されてお
り、上記綿布は加硫する際に加熱され、強力が低
下し、基布を構成する際には強力低下分を考慮し
て基層を構成せざるを得ない。 In addition, cotton cloth is used on one side of the rubber sheet, and the cotton cloth is heated during vulcanization, resulting in a decrease in strength. I don't get it.
更に、天然ゴムの場合はゴム採集、運搬及び混
練中において、土砂等の異物が混入し易く、その
ために針を植針する途中で開孔針を折損するとい
う事故を生じ易く、針布製造能率を低下し、品質
低下を生ずるという欠点がある。 Furthermore, in the case of natural rubber, it is easy for foreign substances such as earth and sand to get mixed in during rubber collection, transportation, and kneading, which can easily cause accidents such as breakage of the open-hole needle during needle planting, which reduces the efficiency of clothing manufacturing. This has the disadvantage of lowering the quality of the product.
また、合成ゴムを天然ゴムの代りに用いること
もあるが、合成ゴムは耐老化性、耐油性、耐熱性
に優れているが、弾力性の点で天然ゴムより劣る
ため、スポンジ針布等一部にしか使用されていな
い。 In addition, synthetic rubber is sometimes used in place of natural rubber, but although synthetic rubber has excellent aging resistance, oil resistance, and heat resistance, it is inferior to natural rubber in terms of elasticity, so it is not suitable for sponge clothing, etc. It is only used in parts.
本考案は上記従来の欠点を解消し、弾力性が良
好で、製作も容易な針布用基布を提供するもので
あり、以下実施例を図面に基づいて説明する。 The present invention solves the above-mentioned conventional drawbacks and provides a base fabric for clothing that has good elasticity and is easy to manufacture.Examples will be described below with reference to the drawings.
実施例
第１図に本考案の針布用基布の断面図を示し、
表層を紫外線硬化型合成樹脂層１（例えば環化ゴ
ム系樹脂、アクリル酸エステル系樹脂、エポキシ
アクリレート樹脂、ポリウレタンアクリレート樹
脂等）より形成し、基層を綿布２、麻布３等を複
数枚積層貼合せて形成して針布用基布を構成す
る。Example FIG. 1 shows a cross-sectional view of the base fabric for clothing of the present invention,
The surface layer is formed from an ultraviolet curable synthetic resin layer 1 (for example, cyclized rubber resin, acrylic acid ester resin, epoxy acrylate resin, polyurethane acrylate resin, etc.), and the base layer is made by laminating multiple layers of cotton fabric 2, linen fabric 3, etc. to form a base fabric for clothing.
基層には綿布、麻布の他、化合繊布、不織布、
ゴムシート等を積層貼合せすることもある。 The base layer includes cotton fabric, linen fabric, synthetic fiber fabric, non-woven fabric,
Rubber sheets, etc. may also be laminated together.
また、紫外線硬化型合成樹脂層１中には強化の
ため、顔料、微小中空体、繊維状体、粉末体等の
充填剤を混入することもある。 Further, fillers such as pigments, micro hollow bodies, fibrous bodies, powder bodies, etc. may be mixed into the ultraviolet curable synthetic resin layer 1 for reinforcement.
本考案の針布用基布の表層の製造装置の一実施
例を第２図に示す。 An embodiment of the apparatus for manufacturing the surface layer of the clothing base fabric of the present invention is shown in FIG.
コンベア４上に綿布５を繰出し、綿布上方のホ
ツパ６より紫外線硬化樹脂素材７を供給する。 A cotton cloth 5 is fed onto a conveyor 4, and an ultraviolet curing resin material 7 is supplied from a hopper 6 above the cotton cloth.
紫外線硬化樹脂素材はドクタナイフ８により均
一な厚み（通常0.5〜３mm）になる様調整される。
次に紫外線ランプ９により常温附近で照射し、３
mm厚さの樹脂で約30秒で硬化し、所要の綿布付の
表層を得ることができる。 The ultraviolet curing resin material is adjusted to have a uniform thickness (usually 0.5 to 3 mm) using a doctor knife 8.
Next, irradiate it with an ultraviolet lamp 9 at around room temperature, and
It cures in about 30 seconds with a mm-thick resin, allowing you to obtain the desired surface layer with cotton cloth.
また、上記製造法においては、綿布、麻布、ゴ
ムシート等をあらかじめ複数枚積層貼合せて基層
を形成した後、紫外線硬化型合成樹脂層を表層に
形成することもできる。 Furthermore, in the above manufacturing method, after a base layer is formed by laminating and bonding a plurality of sheets of cotton cloth, linen cloth, rubber sheets, etc. in advance, an ultraviolet curable synthetic resin layer can be formed on the surface layer.
本考案の針布用基布は以上の様に、従来のよう
な長時間にわたる加硫、熱硬化等をする必要がな
く、極めて簡単な装置により製造することができ
る。 As described above, the base cloth for clothing of the present invention does not require vulcanization, heat curing, etc. over a long period of time as in conventional methods, and can be manufactured using extremely simple equipment.
また、基布製造工程は著るしく減少し、作業面
積も減少し、かつ、使用エネルギも極めて少なく
することができる。 In addition, the fabric manufacturing process can be significantly reduced, the working area can be reduced, and the energy consumption can be extremely reduced.
更に、基布製造工程の減少と作業性の向上によ
り、表層内への異物混入の恐れが少くなり、基布
の厚み精度も向上し、植針中でのトラブルの発生
もなく良好な品質を維持できる。 Furthermore, by reducing the number of base fabric manufacturing processes and improving workability, there is less fear of foreign matter getting into the surface layer, and the thickness accuracy of the base fabric is also improved, ensuring good quality without any trouble during needle planting. Can be maintained.
また、紫外線硬化型合成樹脂は弾力性、耐老化
性、耐油性、耐熱性等も優れている等実用的効果
を有する考案である。 In addition, the ultraviolet curable synthetic resin is a device that has practical effects such as excellent elasticity, aging resistance, oil resistance, heat resistance, etc.
第１図は本考案の１実施例を示す針布用基布の
断面図、第２図は本考案による針布用基布の製造
装置の斜視図である。
１……紫外線硬化型合成樹脂層、２，５……綿
布、３……麻布、４……コンベア、６……ホツ
パ、７……紫外線硬化樹脂素材、８……ドクタナ
イフ、９……紫外線ランプ。
FIG. 1 is a sectional view of a clothing base fabric according to an embodiment of the present invention, and FIG. 2 is a perspective view of a manufacturing apparatus for a clothing base fabric according to the present invention. 1... Ultraviolet curable synthetic resin layer, 2, 5... Cotton cloth, 3... Linen cloth, 4... Conveyor, 6... Hopper, 7... Ultraviolet curable resin material, 8... Doctor knife, 9... Ultraviolet lamp .
Claims (1)
層と、綿布、麻布、ゴムシート等を複数枚積層
貼合せてなる基層とより構成してなる針布用基
布。 (2) 上記紫外線硬化型合成樹脂層内に、顔料、微
小中空体、繊維状体、粉末体等の充填剤を混入
したことを特徴とする実用新案登録請求の範囲
第１項記載の針布用基布。[Scope of Claim for Utility Model Registration] (1) For clothing consisting of a surface layer formed from an ultraviolet curable synthetic resin layer and a base layer formed by laminating and bonding multiple sheets of cotton cloth, linen cloth, rubber sheets, etc. Base cloth. (2) The clothing according to claim 1 of the utility model registration claim, characterized in that fillers such as pigments, micro hollow bodies, fibrous bodies, powder bodies, etc. are mixed into the ultraviolet curable synthetic resin layer. Base fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19667983U JPS60105668U (en) | 1983-12-20 | 1983-12-20 | Base fabric for needle cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19667983U JPS60105668U (en) | 1983-12-20 | 1983-12-20 | Base fabric for needle cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60105668U JPS60105668U (en) | 1985-07-18 |
| JPH0124149Y2 true JPH0124149Y2 (en) | 1989-07-21 |
Family
ID=30754518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19667983U Granted JPS60105668U (en) | 1983-12-20 | 1983-12-20 | Base fabric for needle cloth |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60105668U (en) |
-
1983
- 1983-12-20 JP JP19667983U patent/JPS60105668U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60105668U (en) | 1985-07-18 |
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