JPH0149836B2 - - Google Patents
Info
- Publication number
- JPH0149836B2 JPH0149836B2 JP7653087A JP7653087A JPH0149836B2 JP H0149836 B2 JPH0149836 B2 JP H0149836B2 JP 7653087 A JP7653087 A JP 7653087A JP 7653087 A JP7653087 A JP 7653087A JP H0149836 B2 JPH0149836 B2 JP H0149836B2
- Authority
- JP
- Japan
- Prior art keywords
- pulp
- bleaching
- chlorination
- hypochlorite
- pulp slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 claims description 36
- 238000004061 bleaching Methods 0.000 claims description 29
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 claims description 24
- 239000013055 pulp slurry Substances 0.000 claims description 22
- 238000005660 chlorination reaction Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 239000002655 kraft paper Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- 229920001131 Pulp (paper) Polymers 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000000605 extraction Methods 0.000 description 7
- 239000007844 bleaching agent Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920005610 lignin Polymers 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 238000004076 pulp bleaching Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000001792 White test Methods 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Paper (AREA)
Description
【発明の詳細な説明】
本発明はパルプ工場におけるC−E−H−P連
続法を用いるクラフト木材パルプ漂白法に関す
る。
クラフト法によつて製造された木材パルプは非
常に強い紙製品をつくる。多くの用途にとつて、
反射率又は輝度80以上にクラフトパルプを精製漂
白することが望ましい。未漂白クラフトパルプは
極めて暗色であり、望む輝度をもつパルプを最少
費用で製造するため数工程でパルプを精製又は漂
白することはパルプ工場では広く行われている。
一つの段階はパルプを化学薬品水溶液と混合して
スラリーとする工程から出発し上記薬品をパルプ
と反応させた後パルプから少なくとも液の1部を
除去しパルプスラリーを洗う一連の工程と定義で
きる。使用される全工程を漂白工程という。
前記漂白工程の改良された漂白反応法はシユレ
ーダーらのtappi 39:9、1954年9月、376〜
384ページの“クラフトパルプの過酸化ナトリウ
ムによる新漂白法”に発表されている。シユレー
ダー法は塩素化、抽出、次亜塩素酸塩と過酸素工
程より成るC−E−H−P漂白連続法を用いる。
それは次亜塩素酸塩工程と過酸素工程との間に
“酸後処理”工程を用いている。シユレーダーら
の特許は改良された過酸素効率をクレームしてい
るが、この方法はどんなパルプ工場に適用するも
のではない。この方法は次亜塩素酸塩後のアルカ
リ性度を中和するための追加薬品、即ち酸と共に
混合装置および系中に酸を秤量する装置を要する
ことからも自明であろう。
本発明はシユレーダーらの方法の制限を解決す
る方法を提供するものであり、C−E−H−P漂
白連続法と過酸素漂白工程中にパルプスラリーを
混入する前塩素化工程からの十分な液を次亜塩素
酸塩工程からのパルプスラリー中に混入してパル
プスラリーPH3より大きく(3は含まない)且つ
7より小さく調節する追加工程より成る。
漂白連続法の普通の各工程の操作条件は工業的
に通常使われるものである。塩素化工程(C)ではパ
ルプと水の懸濁液に塩素元素を加えて塩素化液中
のスラリーとする。添加速度はパルプの前処理に
よる。一般に工程中のパルプの全塩素所要量の50
乃至90%を供給する。パルプは通常濃度3乃至4
%、温度20乃至40℃およびPH通常2以下のスラリ
ーとされる。塩素化中塩素の1部は普通PHを望む
範囲に調節するに十分な次亜塩素酸塩に変えられ
る。塩素化後塩素化されたパルプは消費された塩
素漂白液から分離され洗つて塩酸や可溶性塩素化
有機生成物その他の塩素化中にパルプから発生し
たものが除去される。
塩素化工程後パルプは抽出工程(E)においてアル
カリ性溶液と接触されて塩素化されたリグニンが
パルプから除去される。一般にこのアルカリ性溶
液はアルカリ性度0.7乃至2.5%であり、パルプス
ラリーは濃度10乃至18%と温度60乃至80℃で使わ
れる。この溶液のPHは通常約11乃至11.5である。
時には抽出工程はアルカリ性抽出並びに酸素元素
の組合せE/O工程による漂白と塩素化リグニン
物質の抽出であつてもよい。E又はE/O工程は
パルプとアルカリ性抽出液の分離およびパルプ洗
浄によつて終わる。
抽出工程後1又は2以上の次亜塩素酸塩漂白工
程(H)が使用できる。この工程に使用する液濃度は
有効塩素2%から5%まで変わる。パルプスラリ
ーは一般に濃度5乃至18%である。PHはセルロー
スを分解すると知られる次亜塩素酸塩生成を防ぐ
ため約9又はそれ以上に保たれる。温度は適当な
時間に対して通常35乃至50℃である。パルプスラ
リーを次亜塩素酸塩漂白液の少なくとも1部から
分けた後パルプは洗浄される。
本発明においてパルプスラリーを過酸素漂白工
程中に入れる前に次亜塩素酸塩工程からのパルプ
スラリーを塩素化工程からの十分な液と接触させ
てPHを7より低い値に調節することが重要であ
る。塩素化工程からの液は普通PH1乃至2である
のでえられるパルプスラリーは通常PH2乃至7で
ある。パルプスラリーは6以下(但し3より大き
い)、より好ましくは約5のPHに調節すべきであ
る。
塩素化工程からの液がパルプスラリーに十分に
均一混合できる様パルプスラリー濃度は1乃至10
%に調節することが好ましい。濃度1%以下でも
操作できるがパルプスラリーを過酸素漂白工程に
入れる前に過剰の水溶液量を除去する必要があろ
う。最適濃度は工場によつてそれぞれ異なるであ
ろうが当業者はめんどうな実験をせずに容易に決
定できるであろう。
あとの過酸素漂白工程に改良された結果をえる
に必要なことはパルプスラリーPHを7未満に調節
する様にパルプスラリーに塩素化溶液を混合する
だけでよい。10分位の短接触時間で有効とわかつ
た。更にこの方法はよい結果をえるに接触時間中
少しのエネルギー使用も必要ない。
パルプを塩素化工程からの液と接触させた後必
要ならばパルプは濃化され過酸素漂白液と接触さ
せられる。通常過酸素工程白液はオーブン乾燥し
たパルプ基準で過酸化水素0.2乃至1%としまた
パルプ濃度は4乃至20%である。PHは約10乃至
11.5に保たれまた温度は1/2乃至5時間の間約35
乃至80℃に保たれる。しかし本発明によつて工程
における過酸化水素使用割合を0.1%位(オーブ
ン乾燥パルプ基準)までは小さくすることが可能
であり更に実質的輝度改良がえられる。過酸化物
漂白工程後パルプは洗われて次の製紙工程に使用
するに適したものとなる。
洗浄水再用はパルプ漂白工程に珍しくない。し
かし洗浄水源泉はあとの漂白又は精製工程のみか
らの水で前の漂白又は精製工程からの液は含まれ
ない。結局パルプ流はラプソンの米国特許第
3698995号に記載のとおりパルプ漂白連続法をと
おし進むので全洗浄水流はパルプ流と反応流で使
われる。塩素化工程から分離された液使用があと
の過酸化物漂白工程を改良できることは全く予期
されなかつたのである。
本発明実施の具体例は次の実施例から明らかに
なるであろうが、これに限定するものではない。
パルプをC−E/OH漂白工程後クラフト工場
からえて均質とするため混合した。
オーブン乾燥したパルプ25gに相当した試料を
全試験に使用した。前処理した試料を水および
(又は)クラフト塩素化漂白工程からの望む範囲
内にPHを調節するに十分な液で濃度3%までに稀
めた。パルプスラリーを実験PHにおいて10分間激
しく撹拌して懸濁させた後濃度10%に濃縮した。
過酸素漂白工程薬品はオーブン乾燥(O.D.)基
準で表に記載された重量%で加えられた。過酸
素漂白工程は2.5時間71℃に保たれた。ハンドシ
ートがつくられエルレフオ輝度が測定された。実
験条件と結果が表に示されている。図1は過酸
素漂白結果に対するパルプスラリーのPH5への前
処理(本発明試験2、4、7、8および9)の効
果を対照として塩素化漂白液PHを調節せずパルプ
濃度を3%に減少した試験1、3および6と比較
している。比較試験5は白試験として普通のC−
E−/O−H漂白連続法より成る。試験10と11は
PH3.0への調節がなお有効な場合があるがあとの
P工程漂白結果をあまり改良せず境界(本発明
外)にあることを示している。
C−E−H−Pは塩素化−抽出−次亜塩素酸塩
−過酸素を意味する。C−E/O−Hは塩素化−
抽出/酸素−次亜塩素酸塩を意味する。C−E/
O−H−Pは塩素化−抽出/酸素−次亜塩素酸塩
−過酸化物を意味する。
【表】DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a process for bleaching kraft wood pulp using the C-E-H-P continuous process in a pulp mill. Wood pulp produced by the kraft process produces very strong paper products. For many applications,
It is desirable to purify and bleach the kraft pulp to a reflectance or brightness of 80 or higher. Unbleached kraft pulp is very dark in color, and it is common practice in pulp mills to refine or bleach the pulp in several steps to produce pulp with the desired brightness at minimal cost.
One step can be defined as a series of steps starting with mixing the pulp with an aqueous solution of chemicals to form a slurry, allowing the chemicals to react with the pulp, and then removing at least a portion of the liquid from the pulp and washing the pulp slurry. The entire process used is called the bleaching process. An improved bleach reaction method for the bleaching process is described by Schroeder et al., tappi 39 :9, September 1954, 376-
It is published in "New method for bleaching kraft pulp using sodium peroxide" on page 384. The Schrader process uses a C-E-H-P bleaching sequence consisting of chlorination, extraction, hypochlorite and peroxygen steps.
It uses an "acid post-treatment" step between the hypochlorite step and the peroxygen step. Although the Schrader et al. patent claims improved peroxygen efficiency, the method is not applicable to any pulp mill. It will be appreciated that this method requires additional chemicals to neutralize the alkalinity after the hypochlorite, i.e. the acid, as well as a mixing device and a device for metering the acid into the system. The present invention provides a method that overcomes the limitations of Schroeder et al.'s method by eliminating sufficient water from the C-E-H-P bleaching sequence and the pre-chlorination step that incorporates the pulp slurry during the peroxygen bleaching step. It consists of an additional step of mixing the liquid into the pulp slurry from the hypochlorite step to adjust the pulp slurry PH to greater than (but not including) 3 and less than 7. The operating conditions for each step of the conventional bleaching process are those commonly used in industry. In the chlorination step (C), elemental chlorine is added to the pulp and water suspension to form a slurry in the chlorinated liquid. The rate of addition depends on the pretreatment of the pulp. Generally 50% of the total chlorine requirement of the pulp during the process
supply up to 90%. Pulp usually has a density of 3 to 4
%, temperature 20 to 40°C, and pH usually 2 or less. During chlorination, a portion of the chlorine is usually converted to enough hypochlorite to adjust the pH to the desired range. After chlorination, the chlorinated pulp is separated from the spent chlorine bleach solution and washed to remove hydrochloric acid, soluble chlorinated organic products, and other products evolved from the pulp during chlorination. After the chlorination step, the pulp is contacted with an alkaline solution in an extraction step (E) to remove chlorinated lignin from the pulp. Generally, the alkaline solution has an alkalinity of 0.7 to 2.5%, and the pulp slurry is used at a concentration of 10 to 18% and a temperature of 60 to 80°C. The pH of this solution is usually about 11 to 11.5.
Sometimes the extraction step may be alkaline extraction as well as bleaching and extraction of chlorinated lignin materials by a combined E/O step of elemental oxygen. The E or E/O step ends with separation of the pulp and alkaline extract and washing of the pulp. One or more hypochlorite bleaching steps (H) can be used after the extraction step. The concentration of the liquid used in this process varies from 2% to 5% available chlorine. Pulp slurries generally have a consistency of 5 to 18%. The PH is kept at about 9 or above to prevent hypochlorite formation, which is known to degrade cellulose. Temperatures are usually 35-50°C for appropriate times. After separating the pulp slurry from at least a portion of the hypochlorite bleaching solution, the pulp is washed. In the present invention, it is important to contact the pulp slurry from the hypochlorite step with sufficient liquid from the chlorination step to adjust the PH to below 7 before the pulp slurry enters the peroxygen bleaching step. It is. Since the liquid from the chlorination process usually has a pH of 1 to 2, the resulting pulp slurry usually has a pH of 2 to 7. The pulp slurry should be adjusted to a pH of 6 or less (but greater than 3), more preferably about 5. The pulp slurry concentration should be between 1 and 10 so that the liquid from the chlorination process can be thoroughly and uniformly mixed into the pulp slurry.
It is preferable to adjust it to %. Although it can be operated at concentrations below 1%, it may be necessary to remove the excess amount of aqueous solution before subjecting the pulp slurry to the peroxygen bleaching process. The optimum concentration will vary from factory to factory, but can be easily determined by those skilled in the art without extensive experimentation. To obtain improved results in the subsequent peroxygen bleaching step, all that is required is to mix the chlorinated solution into the pulp slurry so as to adjust the pulp slurry pH to less than 7. It was found that a short contact time of about 10 minutes was effective. Furthermore, this method does not require the use of any energy during the contact time to obtain good results. After contacting the pulp with the liquor from the chlorination step, the pulp is thickened if necessary and contacted with a peroxygen bleach solution. Usually, the peroxygen process white liquor contains 0.2 to 1% hydrogen peroxide based on the oven-dried pulp, and the pulp concentration is 4 to 20%. PH is about 10 to
11.5 and the temperature is about 35 for 1/2 to 5 hours.
The temperature is maintained between 80℃ and 80℃. However, according to the present invention, the proportion of hydrogen peroxide used in the process can be reduced to about 0.1% (based on oven-dried pulp), and a substantial improvement in brightness can be obtained. After the peroxide bleaching step, the pulp is washed and made suitable for use in the next papermaking process. Reuse of wash water is not uncommon in pulp bleaching processes. However, the wash water source contains only water from subsequent bleaching or purification steps and not liquid from previous bleaching or purification steps. After all, the pulp flow was created by Rapson's U.S. patent.
As described in No. 3,698,995, the entire wash water stream is used in the pulp stream and the reaction stream as it proceeds through a continuous pulp bleaching process. It was completely unexpected that the use of liquor separated from the chlorination step could improve the subsequent peroxide bleaching step. Specific examples of carrying out the present invention will become clear from the following examples, but the present invention is not limited thereto. The pulp was obtained from the Kraft mill after the C-E/OH bleaching step and mixed to make it homogeneous. A sample equivalent to 25 g of oven-dried pulp was used for all tests. The pretreated sample was diluted to a concentration of 3% with water and/or sufficient liquid to adjust the PH within the desired range from the Kraft chlorination bleaching process. The pulp slurry was suspended by vigorous stirring for 10 minutes at the experimental PH and then concentrated to a concentration of 10%.
Peroxygen bleaching process chemicals were added at the weight percent listed in the table on an oven dry (OD) basis. The peroxygen bleaching step was kept at 71°C for 2.5 hours. A handsheet was made and Ellefo luminance was measured. Experimental conditions and results are shown in the table. Figure 1 shows the effect of pre-treatment of pulp slurry to pH5 (inventive tests 2, 4, 7, 8 and 9) on peroxygen bleaching results, with the pulp concentration being 3% without adjusting the chlorinated bleach solution pH. Compare with reduced trials 1, 3 and 6. Comparative test 5 is a normal C- test as a white test.
It consists of a continuous E-/O-H bleaching process. Exams 10 and 11 are
This shows that although adjustment to PH3.0 is still effective in some cases, it does not significantly improve the subsequent P step bleaching results and is at the borderline (outside the invention). C-E-H-P means chlorination-extraction-hypochlorite-peroxygen. C-E/O-H is chlorinated-
Extract/Oxygen - means hypochlorite. C-E/
O-H-P means chlorination-extraction/oxygen-hypochlorite-peroxide. 【table】
図1は本発明のC−E/O−Hクラフトパルプ
のPH調節の過酸素漂白結果における効果を示す曲
線図で縦軸にエルレフオ輝度をとり、横軸に使用
H2O2%をとつている。
Figure 1 is a curve diagram showing the effect of pH adjustment on the peroxygen bleaching results of the C-E/O-H kraft pulp of the present invention.
Contains 2 % H 2 O.
Claims (1)
E−H−P)工程からなるクラフト木材パルプの
漂白法において、パルプスラリーをオーブン乾燥
パルプ基準で0.1重量%以上の過酸化水素を含有
する過酸素漂白工程に入れる前に塩素化工程から
の十分な液を次亜塩素酸塩工程からのパルプスラ
リー中に混入してパルプスラリーのPHを3超過且
つ7未満に調節することを特徴とするクラフト木
材パルプの漂白法。 2 パルプスラリー濃度が1乃至10%である特許
請求の範囲第1項に記載の方法。 3 PHを6以下に保つ特許請求の範囲第1項又は
第2項に記載の方法。 4 PHを5に保つ特許請求の範囲第1項又は第2
項に記載の方法。 5 次亜塩素酸塩工程からのパルプスラリーに混
入される液が使用済塩素化液である特許請求の範
囲第1項から第4項までのいずれか1項に記載の
方法。[Claims] 1. Chlorination-extraction-hypochlorite-peroxygen (C-
In the bleaching method for kraft wood pulp consisting of the E-H-P) process, sufficient water from the chlorination process is used before the pulp slurry is subjected to the peroxygen bleaching process containing 0.1% by weight or more of hydrogen peroxide based on the oven-dried pulp. 1. A method for bleaching kraft wood pulp, which comprises mixing a liquid into a pulp slurry from a hypochlorite step to adjust the pH of the pulp slurry to more than 3 and less than 7. 2. The method according to claim 1, wherein the pulp slurry concentration is 1 to 10%. 3. The method according to claim 1 or 2, which maintains PH at 6 or less. 4 Claim 1 or 2 that maintains PH at 5
The method described in section. 5. The method according to any one of claims 1 to 4, wherein the liquid mixed into the pulp slurry from the hypochlorite step is a spent chlorinated liquid.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US84652586A | 1986-03-31 | 1986-03-31 | |
| US846525 | 1986-03-31 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62243893A JPS62243893A (en) | 1987-10-24 |
| JPH0149836B2 true JPH0149836B2 (en) | 1989-10-26 |
Family
ID=25298179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7653087A Granted JPS62243893A (en) | 1986-03-31 | 1987-03-31 | Bleaching of kraft wood pulp |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS62243893A (en) |
| ES (1) | ES2004275A6 (en) |
-
1987
- 1987-03-30 ES ES8700887A patent/ES2004275A6/en not_active Expired
- 1987-03-31 JP JP7653087A patent/JPS62243893A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| ES2004275A6 (en) | 1988-12-16 |
| JPS62243893A (en) | 1987-10-24 |
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