JPH0155187B2 - - Google Patents

Info

Publication number
JPH0155187B2
JPH0155187B2 JP58101545A JP10154583A JPH0155187B2 JP H0155187 B2 JPH0155187 B2 JP H0155187B2 JP 58101545 A JP58101545 A JP 58101545A JP 10154583 A JP10154583 A JP 10154583A JP H0155187 B2 JPH0155187 B2 JP H0155187B2
Authority
JP
Japan
Prior art keywords
coil bobbin
coil
pallet
diameter
flanges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP58101545A
Other languages
Japanese (ja)
Other versions
JPS59227665A (en
Inventor
Yasushi Kobayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP10154583A priority Critical patent/JPS59227665A/en
Publication of JPS59227665A publication Critical patent/JPS59227665A/en
Publication of JPH0155187B2 publication Critical patent/JPH0155187B2/ja
Granted legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/002—Arrangements provided on the transformer facilitating its transport
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/38—Skips, cages, racks, or containers, adapted solely for the transport or storage of bobbins, cops, or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00—Wound packages of filamentary material
    • B65H55/04—Wound packages of filamentary material characterised by method of winding

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Description

【発明の詳細な説明】 (イ) 産業上の利用分野 本発明はフライバツクトランス用コイルボビン
を搬送する方法に関する。DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application The present invention relates to a method of transporting a coil bobbin for a flyback transformer.

(ロ) 従来技術 フライバツクトランスはその一次巻線に発生す
るフライバツクパルスを二次巻線によつて昇圧
し、その昇圧された高圧パルスを整流してブラウ
ン管のアノードに高電圧を供給するものであり、
電気的性能を高める上で二次巻線は高圧コイルボ
ビンに設けられた複数の鍔の間に分割して巻装す
るようにしている。(b) Prior art A flyback transformer boosts the flyback pulse generated in its primary winding through its secondary winding, rectifies the boosted high-voltage pulse, and supplies high voltage to the anode of the cathode ray tube. and
In order to improve electrical performance, the secondary winding is divided and wound between a plurality of flanges provided on the high voltage coil bobbin.

ところでテレビジヨン受像機に使用されるブラ
ウン管の大きさが異なれば、そのアノードに印加
する高電圧の大きさも異なり、従つてテレビジヨ
ン受像機の機種によつてフライバツクトランスの
コアのサイズをその発熱、飽和状態を考慮して決
定しなければならない。 By the way, if the size of the cathode ray tube used in a television receiver differs, the magnitude of the high voltage applied to its anode also differs, and therefore the size of the core of the flyback transformer depends on the model of television receiver. , must be determined taking into account the saturation state.

このようにブラウン管の大きさに応じてフライ
バツクトランスのコアのサイズが異なれば該コア
に装着される低圧コイルボビンの内径も異なり、
その低圧コイルボビンの外側に同心配置される高
圧コイルボビンの鍔の径も異なつてくる。 In this way, if the size of the core of the flyback transformer differs depending on the size of the cathode ray tube, the inner diameter of the low-voltage coil bobbin attached to the core will also differ.
The diameter of the collar of the high-voltage coil bobbin, which is arranged concentrically outside the low-voltage coil bobbin, also differs.

従来上記高圧コイルボビンにコイル線を巻装す
るのに各コイルボビンを手作業によつて巻線機に
設けたシヤフトに挿着し巻線を行つていたが、近
年省力化、低コスト化の為このような手作業によ
るコイルボビンの巻線機への挿着は自動化するこ
とが望まれている。 Conventionally, coil wires were wound on the high-voltage coil bobbins by manually inserting each coil bobbin into a shaft installed in a winding machine, but in recent years, winding has been done to save labor and reduce costs. It is desired to automate such manual insertion and attachment of the coil bobbin into the winding machine.

この自動化においては第１図に示す複数の鍔２
が設けられたコイルボビン１を自動巻線機に順次
挿着するために第２図の如きパレツト３に設けら
れた複数の保持孔４に挿入して所定の位置に配置
するとともにこのパレツト３を所定位置まで運ん
でから順次コイルボビンを自動機により巻線機に
装着するようにしている。尚、第３図は第１図の
コイルボビンの平面図を示している。 In this automation, multiple tsuba 2 shown in Fig.
In order to sequentially insert the coil bobbin 1 provided with the coil bobbins 1 into an automatic winding machine, they are inserted into a plurality of holding holes 4 provided in the pallet 3 as shown in FIG. After the coil bobbins are transported to the desired location, an automatic machine sequentially attaches the coil bobbins to the winding machine. Incidentally, FIG. 3 shows a plan view of the coil bobbin shown in FIG. 1.

しかしながら、同一機種のフライバツクトラン
ス用のコイルボビンにコイル線を巻装する際はこ
の方法で問題ないが、異なる機種用のコイルボビ
ンに変更した場合、そのコイルボビンの鍔の径l1
が異なつてくるため、機種変更に応じて複数種類
のパレツトを作成する必要があり、パレツトの必
要枚数が増加し、コストアゾプを余儀なくされる
ばかりでなくパレツトの取り替え作業を必要とす
るなど生産性の低下をも招来していた。 However, when winding a coil wire onto a coil bobbin for a flyback transformer of the same model, there is no problem with this method, but when changing to a coil bobbin for a different model, the diameter of the flange of the coil bobbin l 1
As the number of pallets differs, it is necessary to create multiple types of pallets in response to model changes, which increases the number of pallets required, which not only increases costs but also reduces productivity by requiring pallet replacement work. It was also causing a decline.

(ハ) 発明の目的 本発明は上記欠点を解消するように工夫された
ものであり、同一パレツトで複数機種のコイルボ
ビンを搬送できるようにしたフライバツクトラン
ス用コイルボビンの搬送方法を提供することを目
的とする。(c) Purpose of the invention The present invention has been devised to eliminate the above-mentioned drawbacks, and an object of the present invention is to provide a method for transporting coil bobbins for flyback transformers, which allows multiple models of coil bobbins to be transported on the same pallet. shall be.

(ニ) 発明の構成 本発明のフライバツクトランス用コイルボビン
の搬送方法は複数の鍔が設けられるとともにそれ
ら各鍔間にコイル線が巻装される複数種類のコイ
ルボビンを同一パレツトに装着するべく前記コイ
ルボビンの一端側の鍔の径をパレツトに設けた保
持穴の径よりも少許小さく設定し、前記コイルボ
ビンの前記一端側を前記パレツトの保持穴に装着
してコイルボビンを搬送するようにしている。(D) Structure of the Invention The method of conveying a coil bobbin for a flyback transformer according to the present invention is such that a plurality of types of coil bobbins each having a plurality of flanges and a coil wire wound between the flanges are mounted on the same pallet. The diameter of the collar at one end of the coil bobbin is set to be slightly smaller than the diameter of a holding hole provided in the pallet, and the one end of the coil bobbin is attached to the holding hole of the pallet to transport the coil bobbin.

(ホ) 実施例 本発明の一実施例を図面を参照しつつ説明する
が従来と同一部分には同一図番を付しておく。(E) Embodiment An embodiment of the present invention will be described with reference to the drawings, and parts that are the same as those of the conventional art will be given the same drawing numbers.

第４図はフライバツクトランスに使用される高
圧コイルボビンにコイル線を巻装するまでの過程
を示しており、３は複数の保持穴４が設けられた
パレツトであり、該パレツト３の保持穴４には第
１図に示す如き高圧コイルボビン１が第５図のよ
うに挿着されるとともにパレツト３を台車５の上
に数段積み重ねて矢印Ａのラインで位置Ｂまで運
搬される。 Figure 4 shows the process of winding a coil wire onto a high-voltage coil bobbin used in a flyback transformer, and 3 is a pallet provided with a plurality of holding holes 4. A high-voltage coil bobbin 1 as shown in FIG. 1 is inserted as shown in FIG. 5, and pallets 3 are stacked in several stages on a truck 5 and transported along the line of arrow A to position B.

そして、自動挿入機６の支柱６ａに設けられた
第１アーム７によつて前記パレツト３の一つが矢
印Ｃ方向に持ち上げられ所定の高さまで移動する
と、第２アーム８が矢印Ｄ方向に回転して第５図
に示す如く前記第２アーム８に設けられた第３ア
ーム９がコイルボビン１を挾持し、その後第２ア
ーム８は矢印D′方向に回転する。この後前記第
２アーム８は矢印Ｅ方向に伸びて、基台１０に回
転自在に取付けられた回転体１１に設けられたシ
ヤフト１２にコイルボビン１を装着する。尚、こ
のコイルボビン１の装着は、該コイルボビン１の
中空部１ａ［第３図参照］内にシヤフト１２を挿
入することにより為される。 When one of the pallets 3 is lifted up in the direction of arrow C by the first arm 7 provided on the column 6a of the automatic insertion machine 6 and moved to a predetermined height, the second arm 8 rotates in the direction of arrow D. As shown in FIG. 5, the third arm 9 provided on the second arm 8 clamps the coil bobbin 1, and then the second arm 8 rotates in the direction of arrow D'. Thereafter, the second arm 8 extends in the direction of arrow E and attaches the coil bobbin 1 to a shaft 12 provided on a rotating body 11 rotatably attached to a base 10. The coil bobbin 1 is mounted by inserting the shaft 12 into the hollow portion 1a of the coil bobbin 1 (see FIG. 3).

上記回転体１１はシヤフト１２にコイルボビン
１が装着される毎に矢印Ｆ方向に回転し、コイル
ボビン１が巻線機１３のフライヤー１４の正面に
位置したとき、該フライヤー１４が矢印Ｇ方向に
前進し、矢印Ｈ方向に回転しながら矢印G′方向
に後退することによつてコイル線１５をコイルボ
ビン１に設けられた複数の鍔２の間に順次分割巻
装する。コイル線の巻装が終了すると、回転体１
１が矢印Ｆ方向に移動し、次の未巻装のコイルボ
ビンがフライヤー１４の正面に配置される。そし
て、巻装が終了したコイルボビンは第３アーム９
に挾持されるとともに第２アーム８が矢印E′方向
に後退することによつてシヤフト１２から取り外
され、再びパレツト３の保持穴４に戻される。コ
イル線が巻装されたコイルボビンを収容したパレ
ツトはこの後第２アーム８によつて所定の位置に
運ばれ、次いで前記第２アーム８は台車５に載置
された次のパレツトを運ぶべく矢印C′方向に降下
する。 The rotating body 11 rotates in the direction of arrow F every time the coil bobbin 1 is attached to the shaft 12, and when the coil bobbin 1 is positioned in front of the flyer 14 of the winding machine 13, the flyer 14 moves forward in the direction of the arrow G. By rotating in the direction of arrow H and retreating in the direction of arrow G', the coil wire 15 is sequentially divided and wound between the plurality of flanges 2 provided on the coil bobbin 1. When the winding of the coil wire is completed, the rotating body 1
1 moves in the direction of arrow F, and the next unwound coil bobbin is placed in front of the fryer 14. Then, the coil bobbin after winding is transferred to the third arm 9.
The second arm 8 is removed from the shaft 12 by retreating in the direction of the arrow E' and returned to the holding hole 4 of the pallet 3. The pallet containing the coil bobbin wound with the coil wire is then carried to a predetermined position by the second arm 8, and then the second arm 8 moves in the direction of the arrow to carry the next pallet placed on the trolley 5. It descends in the C′ direction.

次に、異なる機種用のコイルボビンを搬送する
際においては、上記パレツト３と同一のパレツト
に装着できるように第６図或は第７図に示す如く
コイルボビン１′の一端側の鍔２′の径l3を前記パ
レツト３の保持穴４の径l2よりも少許小さく設定
しておき、この一端側を第８図の如くパレツト３
の保持穴４に挿着する。すなわち、コイルボビン
１′の一端側の鍔２′の径l3を第１図に示すコイル
ボビン１の鍔２の径l1と同じにするとともに径小
にした鍔２′の幅l4をパレツトの保持穴４の深さl5
と略同じにする。 Next, when transporting a coil bobbin for a different model, the diameter of the collar 2' at one end of the coil bobbin 1' is adjusted as shown in Fig. 6 or 7 so that the coil bobbin can be mounted on the same pallet as the pallet 3 mentioned above. l 3 is set to be slightly smaller than the diameter l 2 of the holding hole 4 of the pallet 3, and this one end is attached to the pallet 3 as shown in Fig. 8.
Insert it into the holding hole 4 of. That is, the diameter l 3 of the flange 2' on one end side of the coil bobbin 1' is made the same as the diameter l 1 of the flange 2 of the coil bobbin 1 shown in FIG. Depth of holding hole 4 l 5
Make it almost the same as.

このようにコイルボビンの鍔の一部を径小に
し、鍔に段差を形成するだけで同一パレツトに挿
着してコイルボビンを搬送でき、従つて第４図に
示す如き製造ラインにおいて、パレツトを取り替
えることなくコイルボビンにコイル線を巻装する
ことができる。 In this way, by simply reducing the diameter of a part of the flanges of the coil bobbins and forming a step on the flanges, the coil bobbins can be inserted and transported on the same pallet, making it possible to replace the pallets on the production line as shown in Fig. 4. You can wind the coil wire around the coil bobbin without having to worry about winding the coil wire around the coil bobbin.

尚、第６図に示したコイルボビン１′の他端側
の鍔の径l6は一端側の鍔の径l3より大きくなつて
いるが第３アーム９もそれに応じて拡開するよう
になつており、コイルボビン１′を挾持し、その
コイルボビン１′を回転体１１のシヤフト１２に
挿着することには何ら支障はない。 Although the diameter l6 of the collar on the other end of the coil bobbin 1' shown in FIG. 6 is larger than the diameter l3 of the collar on the one end, the third arm 9 also expands accordingly. Therefore, there is no problem in clamping the coil bobbin 1' and inserting the coil bobbin 1' into the shaft 12 of the rotating body 11.

(ヘ) 発明の効果 本発明の搬送方法に依れば、異なる複数機種の
フライバツクトランスにそれぞれ使用される複数
種類のコイルボビンを搬送する際において、同一
パレツトでコイルボビンを搬送できるので、複数
種類のパレツトを必要とせず、またパレツトの取
替えもしなくて済み、コストダウン及び生産性の
向上に寄与するところ大である。(F) Effects of the Invention According to the conveying method of the present invention, when conveying a plurality of types of coil bobbins used in a plurality of different models of flyback transformers, the coil bobbins can be conveyed in the same pallet. There is no need for pallets and there is no need to replace pallets, which greatly contributes to cost reduction and productivity improvement.

【図面の簡単な説明】[Brief explanation of drawings]

第１図はコイルボビンの正面図、第２図はパレ
ツトの要部斜視図、第３図は第１図の平面図であ
る。第４図乃至第８図は本発明に関するものであ
つて、第４図はコイルボビンにコイル線を巻装す
るまでの搬送工程を示す図、第５図はパレツトに
コイルボビンを挿着した状態を示す図、第６図は
コイルボビンの正面図、第７図はその平面図、第
８図は第６図で示すコイルボビンをパレツトに挿
着した状態を示す図である。 １，１′……コイルボビン、２，２′……鍔、３
……パレツト、４……保持穴、１５……コイル
線。 1 is a front view of the coil bobbin, FIG. 2 is a perspective view of the main part of the pallet, and FIG. 3 is a plan view of FIG. 1. Figures 4 to 8 relate to the present invention, with Figure 4 showing the conveyance process up to winding the coil wire around the coil bobbin, and Figure 5 showing the coil bobbin inserted into the pallet. 6 is a front view of the coil bobbin, FIG. 7 is a plan view thereof, and FIG. 8 is a view showing the coil bobbin shown in FIG. 6 inserted into a pallet. 1, 1'... Coil bobbin, 2, 2'... Tsuba, 3
...Pallet, 4...Holding hole, 15...Coil wire.

Claims (1)

【特許請求の範囲】[Claims] １ 複数の鍔が設けられるとともにそれら各鍔間
にコイル線が巻装される鍔の径が異なる複数種類
のコイルボビン１′を同一パレツト３に装着する
べく前記複数種類のコイルボビン１′の一端側の
鍔２′の径l3をパレツト３に設けた保持穴４の径l2
よりも少許小さく設定すると共に、この鍔２′の
幅l4を前記パレツト３の前記保持穴４の深さ、l5
と略同じにし、前記コイルボビン１′の前記一端
側を前記パレツト３の前記保持穴４に挿着して前
記複数種類のコイルボビンを同一のパレツト３で
搬送するようにしたフライバツクトランス用コイ
ルボビンの搬送方法。1. In order to mount a plurality of types of coil bobbins 1' having a plurality of flanges and having different diameters of flanges between which coil wires are wound between the flanges on the same pallet 3, one end side of the plurality of types of coil bobbins 1' is installed. The diameter l 3 of the collar 2' is the diameter l 2 of the holding hole 4 provided in the pallet 3.
The width of the flange 2', l4 , is set to be slightly smaller than the depth of the holding hole 4 of the pallet 3, l5.
Transport of a coil bobbin for a flyback transformer, in which the one end side of the coil bobbin 1' is inserted into the holding hole 4 of the pallet 3, and the plurality of types of coil bobbins are transported by the same pallet 3. Method.
JP10154583A 1983-06-06 1983-06-06 Transportation of coil bobbin for fly-back transformer Granted JPS59227665A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10154583A JPS59227665A (en) 1983-06-06 1983-06-06 Transportation of coil bobbin for fly-back transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10154583A JPS59227665A (en) 1983-06-06 1983-06-06 Transportation of coil bobbin for fly-back transformer

Publications (2)

Publication Number Publication Date
JPS59227665A JPS59227665A (en) 1984-12-20
JPH0155187B2 true JPH0155187B2 (en) 1989-11-22

Family

ID=14303404

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10154583A Granted JPS59227665A (en) 1983-06-06 1983-06-06 Transportation of coil bobbin for fly-back transformer

Country Status (1)

Country Link
JP (1) JPS59227665A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09110304A (en) * 1995-10-18 1997-04-28 Sony Corp Winding device

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02139906A (en) * 1988-11-18 1990-05-29 Toray Eng Co Ltd Winding machine
CN106653355B (en) * 2017-02-17 2018-05-25 东莞市奕东电子有限公司 A kind of automatic assembly line of mobile transformer coil rack

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5231141A (en) * 1975-09-01 1977-03-09 Kanebo Ltd Method of moving bobbin conveyor
JPS5819580B2 (en) * 1975-12-15 1983-04-19 帝人株式会社 Manganese bobbin

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09110304A (en) * 1995-10-18 1997-04-28 Sony Corp Winding device

Also Published As

Publication number Publication date
JPS59227665A (en) 1984-12-20

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