JPH0159104B2 - - Google Patents
Info
- Publication number
- JPH0159104B2 JPH0159104B2 JP10996985A JP10996985A JPH0159104B2 JP H0159104 B2 JPH0159104 B2 JP H0159104B2 JP 10996985 A JP10996985 A JP 10996985A JP 10996985 A JP10996985 A JP 10996985A JP H0159104 B2 JPH0159104 B2 JP H0159104B2
- Authority
- JP
- Japan
- Prior art keywords
- average molecular
- molecular weight
- string
- layer
- polyurethane resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 71
- 229920005862 polyol Polymers 0.000 claims description 40
- 150000003077 polyols Chemical class 0.000 claims description 38
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 28
- 239000006261 foam material Substances 0.000 claims description 27
- 239000003795 chemical substances by application Substances 0.000 claims description 25
- 238000001723 curing Methods 0.000 claims description 22
- 229920005749 polyurethane resin Polymers 0.000 claims description 22
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 20
- 229920000642 polymer Polymers 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 10
- 239000004035 construction material Substances 0.000 claims description 9
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 8
- 229920000570 polyether Polymers 0.000 claims description 8
- 229920005906 polyester polyol Polymers 0.000 claims description 7
- 239000005056 polyisocyanate Substances 0.000 claims description 7
- 229920001228 polyisocyanate Polymers 0.000 claims description 7
- 238000013008 moisture curing Methods 0.000 claims description 3
- -1 and specifically Substances 0.000 description 30
- 239000000178 monomer Substances 0.000 description 17
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000004698 Polyethylene Substances 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- 229920000573 polyethylene Polymers 0.000 description 13
- 229920001451 polypropylene glycol Polymers 0.000 description 12
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 12
- 238000002156 mixing Methods 0.000 description 11
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 238000004078 waterproofing Methods 0.000 description 10
- IBOFVQJTBBUKMU-UHFFFAOYSA-N 4,4'-methylene-bis-(2-chloroaniline) Chemical compound C1=C(Cl)C(N)=CC=C1CC1=CC=C(N)C(Cl)=C1 IBOFVQJTBBUKMU-UHFFFAOYSA-N 0.000 description 9
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 239000005060 rubber Substances 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 241001112258 Moca Species 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 229910000423 chromium oxide Inorganic materials 0.000 description 6
- 238000009408 flooring Methods 0.000 description 6
- 230000035939 shock Effects 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical group OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 4
- 239000002518 antifoaming agent Substances 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 239000002075 main ingredient Substances 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229940104181 polyflex Drugs 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 229920001247 Reticulated foam Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- PASDCCFISLVPSO-UHFFFAOYSA-N benzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1 PASDCCFISLVPSO-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical class O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 150000007519 polyprotic acids Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical class Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 1
- ZXHZWRZAWJVPIC-UHFFFAOYSA-N 1,2-diisocyanatonaphthalene Chemical compound C1=CC=CC2=C(N=C=O)C(N=C=O)=CC=C21 ZXHZWRZAWJVPIC-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical group NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- NGCJVMZXRCLPRQ-UHFFFAOYSA-N 2-methylidenepentanedinitrile Chemical compound N#CC(=C)CCC#N NGCJVMZXRCLPRQ-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 239000005058 Isophorone diisocyanate Chemical class 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000000386 athletic effect Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical group OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- GJIDOLBZYSCZRX-UHFFFAOYSA-N hydroxymethyl prop-2-enoate Chemical compound OCOC(=O)C=C GJIDOLBZYSCZRX-UHFFFAOYSA-N 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical class CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Description
本発明は、建設資材、特に防水材、舗装材、床
材又は壁材、又はこれらの兼用材に関するもので
ある。
従来から防水材、舗装材、床材、壁材等の用途
には、種々の有機及び無機の化合物が使用されて
いるが、近年、弾力性、耐摩耗性、機械物性、作
業性、経済性等の点よりポリウレタン系樹脂が多
量に使用されてきている。
これらの材料品質、施工仕様、施工技術等につ
いては、それぞれJIS、JASS、技能士制度等に
よりレベルアツプ体制が図られ、今や安定した形
で適用、貢献しているのが実情である。
特に、最近のスポーツ人口の増加によるスポー
ツ施設関係の需要増大等により、従来は構造物の
屋上についても防水材機能のみで済まされていた
ものが、防水材を兼ね、かつスポーツ施設として
の舗装材、床材等の機能をも満たす事が要求され
ている。
当然の事ながら、防水材と舗装材は、その機能
を異にし材料特性も異る。
防水材には、駆体の下地亀裂、目地等の繰り返
しムーブメントによく追従し、耐候性、耐久性等
に優れていることが要求される。
一方、舗装材には耐摩耗性、美観、平滑性と共
に衝撃吸収、分散性等に優れていることが要求さ
れる。
そして既存のポリウレタン系樹脂及び工法を適
用して、この両者を兼ね備えた材料を得ようとす
る場合、防水材機能を重視すれば補強材等の挿入
により平滑性を損じ、耐摩耗性、衝撃吸収性等が
不十分となる。
また舗装材機能を重視すれば厚塗りによる不経
済性、さらに下地亀裂への追従性が不十分で漏水
等が生じやすい。
本発明者等は、叙上の問題点を解消する防水
材、舗装材、床材又は壁材、又はこれらの兼用材
を開発することを目的として鋭意研究を重ねた結
果、本発明を完成するに至つたものである。すな
わち、
ポリウレタン樹脂層を緩衝材の上方及び/又は
下方に形成させることから成る建設資材におい
て、
(A) 当該ポリウレタン樹脂層が、
平均分子量200〜20000のポリエーテルポリオ
ール、
平均分子量500〜3000のポリエステルポリオ
ール又は
平均分子量1000〜40000のポリマーポリオー
ル
から選ばれた少なくとも一種のポリオールに有
機ポリイソシアネート化合物を反応させて得た
末端イソシアネート基含有ウレタンプレポリマ
ーを主成分とする主剤と硬化剤から成る表面硬
度(シヨア−A、以下同じ)15〜90のポリウレ
タン樹脂層
又は末端イソシアネート基含有ウレタンプレ
ポリマーを湿気硬化させた表面硬度15〜90のポ
リウレタン樹脂層であつて、且つ
(B) 当該緩衝材が、紐状有機発泡資材を多数本、
一定間隔をあけて並列配置してなる層の二層積
層体であつて、第一層の紐状有機発泡資材と第
二層の紐状有機発泡資材が一定角度をもつて交
又するように積層されているものであることを
特徴とする建設資材である。
本発明のポリウレタン樹脂層を形成させるため
に使用するポリオールとしては、平均分子量が
200〜20000のポリエーテルポリオール、平均分子
量が500〜3000のポリエステルポリオール又は平
均分子量が1000〜40000のポリマーポリオールか
ら選ばれた少なくとも一種のポリオールが挙げら
れる。
ポリエーテルポリオールとしては、活性水素基
2個以上を有する化合物に、アルキレンオキシド
を付加反応させた平均分子量が200〜20000のポリ
エーテルポリオールが挙げられる。活性水素基2
個以上を有する化合物としては、例えば、水、プ
ロピレングリコール、ジプロピレングリコール、
トリプロピレングリコール、1,4−ブタンジオ
ール、1,3−ブチレングリコール、1,6−ヘ
キサンジオール、ペンタエリスリトール、グリセ
リン、トリメチロールプロパン、ヒマシ油、末端
水酸基含有ポリブタンジエン、モノエタノールア
ミン、ジエタノールアミン、トリエタノールアミ
ン、リン酸等が挙げられる。
アルキレンオキシドとしては、例えば、エチレ
ンオキシド、プロピレンオキシド、ブチレンオキ
シド、スチレンオキシド、テトラハイドロフラン
等が挙げられる。
好ましくは活性水素基2〜4個を有する化合物
を出発物質とする末端水酸基2〜4個を有し、平
均分子量が200〜20000のポリエーテルポリオール
が挙げられる。
次にポリエステルポリオールとしては、多塩基
酸と水酸基2個以上を有する多価アルコール系化
合物を、酵触媒の存在下で高温脱水反応させた平
均分子量が500〜3000のポリエステルポリオール
が挙げられる。
多塩基酸としては、例えば、フタル酸、アジピ
ン酸、マレイン酸等が、水酸基2個以上を有する
多価アルコール系化合物としては、例えば、エチ
レングリコール、ジエチレングリコール、プロピ
レングリコール、ジプロピレングリコール、トリ
メチロールプロパン、グリセリン、ペンタエリス
リトール等が、それぞれ挙げられる。
好ましくは、末端水酸基2〜3個を有する平均
分子量が500〜3000のポリエステルポリオールが
挙げられる。
次にポリマーポリオールとしては、上記ポリエ
ーテルポリオール又は上記ポリエステルポリオー
ルとエチレン系重合性不飽和モノマーを重合させ
グラフト化した平均分子量が1000〜40000のポリ
マーポリオールが挙げられる。エチレン系重合性
不飽和モノマーとしては、例えばアクリロニトリ
ル、メタクリロニトリル等のシアン基含有モノマ
ー、2.4−ジシアノブテン−1、スチレン、α−
メチルスチレン、エチルスチレン等のスチレン系
モノマー、メチルアクリレート等のアクリル酸エ
ステル、メチルメタクリレート等のメタクリル酸
エステル、アクリルアミド等のアクリル系モノマ
ー、ブタジエン、イソプレン等のジエン系モノマ
ー、ビニルモノマー、ビニリデンモノマー、フマ
ル酸ジメチル、マレイン酸ジメチル、オレフイン
等が挙げられ、好ましくはシアン基含有モノマ
ー、スチレン系モノマー、アクリル系モノマー等
のアクリロニトリル、スチレン等が挙げられる。
かかるポリオールとエチレン系不飽和モノマーの
重合反応は、例えばポリオール類に重合開始剤と
エチレン系不飽和モノマーの混合物を加えながら
重合を行なうか、又は予めポリオールに重合開始
剤を添加混合したのち、エチレン系不飽和モノマ
ーを加えながら重合を行うものである。
重合開始剤としては、パーオキシド系、アゾ
系、レドツクス系の重合開始剤又は金属化合物触
媒等が挙げられ、具体的にはアゾビスイソブチロ
ニトリル(AINBN)、ベンゾイルパーオキシド、
t−アルキルパーオキシエステル、アセチルパー
オキシド、ジイソプロピルパーオキシジカーボネ
ート等が挙げられる。
好ましくは平均分子量が1000〜40000で、末端
水酸基数2〜8個を有し、末端水酸基数2/3〜8
比が100/0〜50/50及びグラフト化エチレン系
重合性不飽和モノマー重合体含量が10〜50%のポ
リマーポリオールが挙げられる。
次に有機ポリイソシアネート化合物としては、
例えば、トリレンジイソシアネート(TDI−80)、
ジフエニルメタンジイソシアネート、キシレンジ
イソシアネート、ポリフエニルポリメチレンポリ
イソシアネート、ナフタレンジイソシアネート、
ヘキサメチレンジイソシアネート、イソホロンジ
イソシアネート、水素添加ジフエニルメタンジイ
ソシアネート(水素添加MDI)、低級アルコール
のポリイソシアネートアダクト体等の単独又は混
合物等が挙げられる。
次に末端イソシアネート基含有ウレタンプレポ
リマーとしては、上記ポリオールと上記有機ポリ
イソシアネート化合物を反応させたものが挙げら
れる。かかるポリオールと有機ポリイソシアネー
ト化合物の反応は、NCO/OH当量比で好ましく
は1.8〜5であり、末端イソシアネート基含有ウ
レタンプレポリマーの遊離イソシアネート量は好
ましくは1.5〜10重量%である。
次に、末端イソシアネート基含有ウレタンプレ
ポリマーを主成分とする主剤と、反応硬化させる
硬化剤としては、例えば、上記ポリエーテルポリ
オール、上記ポリエステルポリオール、上記ポリ
マーポリオール、ヒドロキシアルキルアクリレー
ト又はヒドロキシメチルアクリレート、アルキル
アクリレートとメタクリル酸エステル類を、及び
場合によつてはスチレン、メタクリル酸を組み合
わせ共重合させた平均分子量20000〜50000のアク
リルポリオール、4,4′メチレンビス(2−クロ
ロアニリン)(MOCA)、ジアミノジフエニルメ
タン等の単独又は混合物等が挙げられる。
本発明においては、末端イソシアネート基含有
ウレタンプレポリマーを主成分とする主剤と硬化
剤を反応させる、いわゆる二液型の場合、又は末
端イソシアネート基含有ウレタンプレポリマーを
湿気硬化させる、いわゆる一液型の場合、必要に
応じて硬化剤成分又は末端イソシアネート基含有
ウレタンプレポリマー中に無機充填剤、着色剤、
触媒、可塑剤、その他の添加剤等を配合してもよ
い。
無機充填剤としては、例えば、炭酸カルシウ
ム、ベントナイト、塩化カルシウム、酸化チタ
ン、消石灰等が挙げられる。
着色剤としては、例えば、カーボン、酸化クロ
ム系グリーン、ベンガラ等が挙げられる。
触媒としては、例えば、ジブチルチンジラウレ
ート、スタナスオクトエート、ジブチルチンジア
セテート、オクチル酸鉛、ナフテン酸鉛等の有機
金属化合物が挙げられる。
可塑剤としては、例えば、ジオクチルフタレー
ト(DOP)、ジブチルフタレート、ジオクチルア
ジペート、又はポリプロピレングリコール若しく
はポリエチレングリコールの水酸基を酢酸で封鎖
したもの等が挙げられる。
その他の添加剤としては、例えば、液状樹脂、
石油樹脂等の改質剤、シリコン、パラフイン、鉱
物油等の消泡剤、酢酸エチル、トルエン、キシレ
ン等の溶剤、抗酸化剤等が挙げられる。
なお、これらの無機充填剤、着色剤、触媒、可
塑剤、その他の添加剤等の配合割合は任意であ
る。
次に、緩衝材を形成する紐状有機発泡資材の種
類としては、例えば、ポリエチレン、ポリプロピ
レン、ポリスチレン、ポリ塩化ビニル、ポリウレ
タン、合成ゴム等が挙げられ、好ましくはポリエ
チレン、ポリスチレン等である。
さらに、これらの紐状有機発泡資材の形状は、
内部が独立気泡又連続気泡で、発泡倍率が1〜50
倍の縦断面稍円形状のものが好ましい。
ここに紐状とは、細長形状のすべてを含み、例
えば棒状、帯状等より構成されるものであつても
良い。
本発明の建設資材としては、上記主剤と硬化剤
から成る表面硬度15〜90のポリウレタン樹脂層又
は末端イソシアネート含有ウレタンプレポリマー
を湿気硬化させた表面硬度15〜90のポリウレタン
樹脂層を、上記有機発泡資材から形成される緩衝
材の上方及び/又は下方に形成させたものが挙げ
られる。
ポリウレタン樹脂にかかる主剤と硬化剤の選択
及び配合割合、又は末端イソシアネート含有ウレ
タンプレポリマーの選択及び配合割合等は、得ら
れるポリウレタン樹脂層の表面硬度が15〜90であ
ることを満たす範囲で適宜選択されるものであ
る。ポリウレタン樹脂層の表面硬度がこれらの範
囲より外れた場合、本発明の目的が達成されな
い。
緩衝材における紐状有機発泡資材は、第一層と
第二層でそれぞれ異るものであつても良いが、通
常同一のものが使用され、第一層と第二層の紐状
有機発泡資材はそれぞれ交又する箇所で接合され
ているのが好ましい。
尚、各層において紐状有機発泡資材を並列する
間隔は、任意である。
本発明の建設資材の製法としては、次の方法が
ある。
(イ) ポリウレタン樹脂層を形成させ、当該ポリウ
レタン樹脂層の上方に紐状有機発泡資材を所定
間隔に並列して配置し、この紐状有機発泡資材
の上方に上記紐状有機発泡資材と同様の紐状有
機発泡資材を、先の紐状有機発泡資材と一定角
度で交又するように所定間隔をあけて並列に敷
設する、又は予め紐状有機発泡資材を上記同様
に交又配置し、その接触部分を接着させた緩衝
材を敷設する。
又は
(ロ) (イ)と同様の方法を実施した後、
さらに当該緩衝材の上方に、ポリウレタン樹
脂層を形成させる。
目的又は用途に応じて、ポリウレタン樹脂と
緩衝材を組合せて形成されたものの上方に、さ
らにそれらを積層して二層又は三層以上として
もかまわない。
本発明の建設資材は、
(1) 弾力性に富み、衝撃吸収効果が優れている、
(2) 運動順応性、歩行感が良く、快適性、安全性
が確保され、転倒時の創傷が少い、
(3) 保温効果、断熱効果が優れている、
(4) 下地亀裂、ムーブメントに対する追従性が良
く、クラツクが発生しない、
(5) 機械的物性、耐熱性、耐熱水性、耐薬品性、
耐久性に優れている、
等の優れた防水材機能、舗装材機能を有する。従
つて、防水材、舗装材、床材又は壁材等の中間層
材、又は表面仕上材、又はこれらの兼用材として
最適である。
具体的には、スポーツ施設用屋内運動上及び屋
外コート、遊歩道、建築用床、建築用壁等への利
用が可能である。
次に実施例を挙げて、本発明を説明する。
なお、実施例中「%」、「部」は、重量基準であ
る。
製造例 1
各種ポリマーポリオールを、下記の製造方法に
従つて製造した。
3容量のオートクレーブに、第1表に示す原
料ポリオールの一部(初期仕込量)を予め仕込
み、減圧窒素置換を繰返した後、残り(追加仕込
量)の原料ポリオール、エチレン系重合性不飽和
モノマー及び重合開始剤を混合したものを、撹拌
しながらオートクレーブ中に仕込んだ。反応終了
後、未反応エチレン系重合性不飽和モノマーを減
圧除去し、目的とする各種ポリマーポリオールを
得た。
それらを第1表に示す。
The present invention relates to construction materials, particularly waterproofing materials, paving materials, flooring materials, wall materials, or materials that can be used in combination with these materials. Various organic and inorganic compounds have traditionally been used for waterproofing materials, paving materials, flooring materials, wall materials, etc., but in recent years, improvements have been made in terms of elasticity, abrasion resistance, mechanical properties, workability, and economic efficiency. For these reasons, polyurethane resins have been used in large quantities. The quality of these materials, construction specifications, construction techniques, etc. have been improved through JIS, JASS, the certified technician system, etc., and the reality is that they are now being applied and contributing in a stable manner. In particular, due to the increased demand for sports facilities due to the recent increase in the number of people playing sports, the rooftops of structures, which previously only had the function of waterproofing materials, are now being used as paving materials for sports facilities that also serve as waterproofing materials. It is also required to satisfy the functions of flooring materials, etc. Naturally, waterproofing materials and paving materials have different functions and material properties. Waterproofing materials are required to follow the repeated movements of base cracks and joints in the substrate well, and to have excellent weather resistance and durability. On the other hand, paving materials are required to have excellent abrasion resistance, good appearance, smoothness, as well as shock absorption and dispersion properties. When attempting to obtain a material that combines both of these properties by applying existing polyurethane resins and construction methods, if emphasis is placed on the waterproof function, inserting reinforcing materials will impair smoothness, resulting in poor abrasion resistance and shock absorption. Sexuality, etc. becomes insufficient. In addition, if emphasis is placed on the paving material function, it becomes uneconomical due to thick coating, and the ability to follow cracks in the base is insufficient, making water leakage more likely. The present inventors have completed the present invention as a result of extensive research aimed at developing waterproofing materials, paving materials, flooring materials, wall materials, or materials that can be used in combination with these materials to solve the above-mentioned problems. This is what led to this. That is, in a construction material consisting of a polyurethane resin layer formed above and/or below a cushioning material, (A) the polyurethane resin layer is made of polyether polyol with an average molecular weight of 200 to 20,000, or polyester with an average molecular weight of 500 to 3,000. Surface hardness (composed of a hardening agent and a main ingredient containing a urethane prepolymer containing terminal isocyanate groups obtained by reacting an organic polyisocyanate compound with at least one polyol selected from polyols or polymer polyols with an average molecular weight of 1,000 to 40,000) (B) A polyurethane resin layer having a surface hardness of 15 to 90 obtained by moisture-curing a urethane prepolymer containing terminal isocyanate groups, and (B) the cushioning material is a string. A large number of organic foam materials,
A two-layer laminate consisting of layers arranged in parallel at regular intervals, such that the first layer of string-like organic foam material and the second layer of string-like organic foam material intersect at a certain angle. It is a construction material characterized by being laminated. The polyol used to form the polyurethane resin layer of the present invention has an average molecular weight of
Examples include at least one polyol selected from polyether polyols having an average molecular weight of 200 to 20,000, polyester polyols having an average molecular weight of 500 to 3,000, and polymer polyols having an average molecular weight of 1,000 to 40,000. Examples of polyether polyols include polyether polyols having an average molecular weight of 200 to 20,000, which are obtained by addition-reacting alkylene oxide to a compound having two or more active hydrogen groups. Active hydrogen group 2
Examples of compounds having 1 or more ions include water, propylene glycol, dipropylene glycol,
Tripropylene glycol, 1,4-butanediol, 1,3-butylene glycol, 1,6-hexanediol, pentaerythritol, glycerin, trimethylolpropane, castor oil, polybutane diene containing terminal hydroxyl groups, monoethanolamine, diethanolamine, Examples include triethanolamine and phosphoric acid. Examples of the alkylene oxide include ethylene oxide, propylene oxide, butylene oxide, styrene oxide, and tetrahydrofuran. Preferred examples include polyether polyols starting from compounds having 2 to 4 active hydrogen groups, having 2 to 4 terminal hydroxyl groups, and having an average molecular weight of 200 to 20,000. Next, examples of the polyester polyol include polyester polyols having an average molecular weight of 500 to 3,000, which are obtained by subjecting a polybasic acid and a polyhydric alcohol compound having two or more hydroxyl groups to a high-temperature dehydration reaction in the presence of a fermentation catalyst. Examples of polybasic acids include phthalic acid, adipic acid, and maleic acid; examples of polyhydric alcohol compounds having two or more hydroxyl groups include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, and trimethylolpropane. , glycerin, pentaerythritol and the like. Preferably, a polyester polyol having 2 to 3 terminal hydroxyl groups and an average molecular weight of 500 to 3,000 is used. Next, examples of the polymer polyol include polymer polyols having an average molecular weight of 1,000 to 40,000, which are obtained by polymerizing and grafting the above polyether polyol or the above polyester polyol with an ethylenically polymerizable unsaturated monomer. Examples of ethylenically polymerizable unsaturated monomers include cyan group-containing monomers such as acrylonitrile and methacrylonitrile, 2,4-dicyanobutene-1, styrene, and α-
Styrenic monomers such as methylstyrene and ethylstyrene, acrylic esters such as methyl acrylate, methacrylic esters such as methyl methacrylate, acrylic monomers such as acrylamide, diene monomers such as butadiene and isoprene, vinyl monomers, vinylidene monomers, fumar Examples include dimethyl acid, dimethyl maleate, olefin, etc., and preferably cyan group-containing monomers, styrene monomers, acrylonitrile such as acrylic monomers, styrene, etc.
Such a polymerization reaction between a polyol and an ethylenically unsaturated monomer can be carried out by, for example, adding a mixture of a polymerization initiator and an ethylenically unsaturated monomer to the polyol, or adding and mixing a polymerization initiator to the polyol in advance, and then adding ethylene to the polyol. Polymerization is carried out while adding a system unsaturated monomer. Examples of the polymerization initiator include peroxide-based, azo-based, and redox-based polymerization initiators or metal compound catalysts, and specifically, azobisisobutyronitrile (AINBN), benzoyl peroxide,
Examples include t-alkyl peroxy ester, acetyl peroxide, diisopropyl peroxy dicarbonate, and the like. Preferably, the average molecular weight is 1000 to 40000, the number of terminal hydroxyl groups is 2 to 8, and the number of terminal hydroxyl groups is 2/3 to 8.
Mention may be made of polymer polyols having a ratio of 100/0 to 50/50 and a grafted ethylenically polymerizable unsaturated monomer polymer content of 10 to 50%. Next, as an organic polyisocyanate compound,
For example, tolylene diisocyanate (TDI-80),
diphenylmethane diisocyanate, xylene diisocyanate, polyphenylpolymethylene polyisocyanate, naphthalene diisocyanate,
Examples include hexamethylene diisocyanate, isophorone diisocyanate, hydrogenated diphenylmethane diisocyanate (hydrogenated MDI), polyisocyanate adducts of lower alcohols, etc. alone or in mixtures. Next, examples of the urethane prepolymer containing terminal isocyanate groups include those obtained by reacting the above polyol with the above organic polyisocyanate compound. In the reaction between such a polyol and an organic polyisocyanate compound, the NCO/OH equivalent ratio is preferably 1.8 to 5, and the amount of free isocyanate in the urethane prepolymer containing terminal isocyanate groups is preferably 1.5 to 10% by weight. Next, as a curing agent to be reacted and cured with a main ingredient mainly composed of a urethane prepolymer containing terminal isocyanate groups, examples of the curing agent include the above-mentioned polyether polyol, the above-mentioned polyester polyol, the above-mentioned polymer polyol, hydroxyalkyl acrylate or hydroxymethyl acrylate, alkyl Acrylic polyol with an average molecular weight of 20,000 to 50,000 made by copolymerizing acrylate and methacrylic acid esters, and in some cases styrene and methacrylic acid, 4,4'methylenebis(2-chloroaniline) (MOCA), diaminodiph Examples include enylmethane alone or in mixtures. In the present invention, a so-called two-component type is used, in which a main component mainly composed of a urethane prepolymer containing terminal isocyanate groups is reacted with a curing agent, or a so-called one-component type, in which a urethane prepolymer containing terminal isocyanate groups is moisture-cured. If necessary, inorganic fillers, colorants,
Catalysts, plasticizers, other additives, etc. may also be blended. Examples of the inorganic filler include calcium carbonate, bentonite, calcium chloride, titanium oxide, and slaked lime. Examples of the coloring agent include carbon, chromium oxide green, red iron, and the like. Examples of the catalyst include organometallic compounds such as dibutyltin dilaurate, stannath octoate, dibutyltin diacetate, lead octylate, and lead naphthenate. Examples of the plasticizer include dioctyl phthalate (DOP), dibutyl phthalate, dioctyl adipate, and those obtained by blocking the hydroxyl groups of polypropylene glycol or polyethylene glycol with acetic acid. Other additives include, for example, liquid resin,
Examples include modifiers such as petroleum resins, antifoaming agents such as silicone, paraffin, and mineral oil, solvents such as ethyl acetate, toluene, and xylene, and antioxidants. The blending ratio of these inorganic fillers, colorants, catalysts, plasticizers, other additives, etc. is arbitrary. Next, examples of the string-like organic foam material forming the cushioning material include polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyurethane, synthetic rubber, etc., and polyethylene, polystyrene, etc. are preferable. Furthermore, the shape of these string-like organic foam materials is
The interior is closed or open cells, and the expansion ratio is 1 to 50.
Preferably, it has a semi-circular longitudinal section. Here, the string-like shape includes all elongated shapes, and may be composed of, for example, a rod-like shape, a band-like shape, or the like. As a construction material of the present invention, a polyurethane resin layer having a surface hardness of 15 to 90 consisting of the above-mentioned main agent and a curing agent or a polyurethane resin layer having a surface hardness of 15 to 90 obtained by moisture-curing a urethane prepolymer containing a terminal isocyanate, and a polyurethane resin layer having a surface hardness of 15 to 90 made of the above-mentioned organic foam. Examples include those formed above and/or below a cushioning material made of a material. The selection and blending ratio of the main agent and curing agent for the polyurethane resin, or the selection and blending ratio of the terminal isocyanate-containing urethane prepolymer, etc., are appropriately selected within the range that satisfies the surface hardness of the resulting polyurethane resin layer of 15 to 90. It is something that will be done. If the surface hardness of the polyurethane resin layer falls outside of these ranges, the object of the present invention will not be achieved. The string-like organic foam material in the cushioning material may be different for the first and second layers, but usually the same material is used, and the string-like organic foam materials for the first and second layers are usually the same. It is preferable that they are joined at the points where they intersect. Note that the spacing between the string-like organic foam materials in each layer is arbitrary. Methods for manufacturing the construction materials of the present invention include the following methods. (b) A polyurethane resin layer is formed, string-like organic foam materials are arranged in parallel at predetermined intervals above the polyurethane resin layer, and above the string-like organic foam material, a string-like organic foam material similar to the above-mentioned string-like organic foam material is placed above the polyurethane resin layer. The string-like organic foam material is laid in parallel at a predetermined interval so as to intersect with the previous string-like organic foam material at a certain angle, or the string-like organic foam materials are intersected or arranged in the same manner as above, and then Lay out cushioning material with adhesive on the contact areas. Or (b) After performing the same method as in (a), further form a polyurethane resin layer above the cushioning material. Depending on the purpose or use, two or three or more layers may be formed by further laminating them above the material formed by combining the polyurethane resin and the cushioning material. The construction materials of the present invention (1) have high elasticity and excellent shock absorption effects; (2) have good exercise adaptability and walking feel; comfort and safety are ensured; and fewer injuries occur when falling. (3) Excellent heat retention and insulation effects; (4) Good followability to the base and movement; no cracks; (5) Mechanical properties, heat resistance, hot water resistance, chemical resistance;
It is highly durable and has excellent waterproofing and paving material functions. Therefore, it is most suitable as a waterproofing material, a paving material, an intermediate layer material such as a flooring material or a wall material, a surface finishing material, or a combination of these materials. Specifically, it can be used for indoor and outdoor courts for sports facilities, promenades, architectural floors, architectural walls, and the like. Next, the present invention will be explained with reference to Examples. In addition, "%" and "part" in the examples are based on weight. Production Example 1 Various polymer polyols were produced according to the following production method. A portion of the raw material polyol shown in Table 1 (initial charged amount) was charged in advance into a 3-capacity autoclave, and after repeated vacuum nitrogen purging, the remaining raw material polyol (additional charged amount) and ethylenically polymerizable unsaturated monomer were placed in a 3-capacity autoclave. A mixture of the autoclave and a polymerization initiator was charged into an autoclave while stirring. After the reaction was completed, unreacted ethylenically polymerizable unsaturated monomers were removed under reduced pressure to obtain various desired polymer polyols. They are shown in Table 1.
【表】
製造例 2
末端イソシアネート基含有ウレタンプレポリマ
ーを主成分とする各種主剤を下記の製造方法に従
つて製造した。
なお、製造例中、( )の数字は配合比を示す。
(A‐1)
平均分子量2000のポリオキシプロピレングリ
コール(95)と、平均分子量260のポリオキシ
プロピレントリオール(5)の混合物を脱水した
後、撹拌下でTDI−80(21)を添加し、100℃で
2時間反応させて遊離イソシアネート基3.7%
含有のウレタンプレポリマー(以下A−1とい
う)を得た。
(A‐2)
平均分子量2000のポリオキシプロピレングリ
コール(51)と、平均分子量3000のポリオキシ
プロピレントリオール(34)の混合物を脱水し
た後、撹拌下でTDI−80(15)を添加し、100℃
で2時間反応させて遊離イソシアネート基3.7
%含有のウレタンプレポリマー(以下A−2と
いう)を得た。
(A‐3)
ポリマーポリオールNo.(51.5)と同No.
(17)と同No.(17)の混合ポリマーポリオー
ルを脱水した後、撹拌下でTDI−80(14.5)を
添加し、100℃2時間反応させて遊離イソシア
ネート基3.7%含有のウレタンプレポリマー
(以下A−3という)を得た。
(A‐4)
平均分子量700のポリオキシプロピレングリ
コール(7.8)、平均分子量2000のポリオキシプ
ロピレングリコール(47)、平均分子量3000の
ポリオキシプロピレントリオール(23.5)及び
TDI−80(21.7)を用いて、(A−1)と同様な
製法で遊離イソシアネート基6.5%含有のウレ
タンプレポリマー(以下A−4という)を得
た。
(A‐5)
1.6−ヘキサンジオール及びアジピン酸から
得られた平均分子量2000のポリエステルジオー
ル(70)とトリメチロールプロパン及びアジピ
ン酸から得られた平均分子量3000ポリエステル
トリオール(30)の混合物を脱水した後、撹拌
下でTDI−80(31)を添加し、100℃1時間反応
させた後、70℃まで冷却しキシレン(20)を添
加し、遊離イソシアネー基6.5%含有のウレタ
ンプレポリマー(以下A−5という)を得た。
(A‐6)
平均分子量1000のポリテトラメチレングリコ
ール(55)を、120℃で60分間減圧脱水し、こ
れを酢酸エチル(25)、ヘキサメチレンジイソ
シアネート(20)及びジブチルチンジラウレー
トの触媒量を仕込んだ反応槽へ、温度60℃で30
分を要して徐々に添加し滴下終了後、さらに70
℃で60分反応させて遊離イソシアネート基5.5
%含有の固形分75%の低粘度液状ウレタンプレ
ポリマー(以下A−6という)を得た。
製造例 3
硬化剤を下記の製造方法に従つて製造した。な
お、製造例中( )の数字は配合比を示す。
(B‐1)
ポリマーポリオールNo.(70)及び平均分子
量3000のポリオキシプロピレントリオール
(21)に、MOCA(1)を加熱溶解させて、これに
炭酸カルシウム(80)、DOP(20)、オクチル酸
鉛(5%)(4)、シリコン系消泡剤(1)及び抗酸化
剤(3)等を少量配合し、配合比の合計を200とし
たものを三本ロールでよく混合し、クリーム色
粘稠液状の硬化物(以下B−1という)を得
た。
(B‐2)
ポリマーポリオールNo.(35)及び平均分子
量3000のポリオキシプロピレントリオール
(26)に、MOCA(1)を加熱溶解させて、これに
炭酸カルシウム(27)、カーボン(3)、DOP
(3.7)、オクチル酸鉛(1.3)及びシリコン系消
泡剤、抗酸化剤等を少量配合し、配合比の合計
を100としたものを三本ロールでよく混合し、
黒色粘稠液状の硬化物(以下B−2という)を
得た。
(B‐3)
平均分子量3000のポリオキシプロピレントリ
オール(12)及びKE−850(液状樹脂・日本石油化
学(株)(20)に、MOCA(3.7)を加熱溶解させ
て、これに炭酸カルシウム(54)、カーボン(3)、
DOP(3)、オクチル酸鉛(1.3)及びシリコン系
消泡剤、抗酸化剤等を少量配合し、配合比の合
計を100としたものを三本ロールでよく混合し、
黒色粘稠液状の硬化物(以下B−3という)を
得た。
(B‐4)
(B−2)のカーボンの代りに、酸化クロム
系グリーンを使用し、その他は(B−2)と同
様に行い、グリーン色粘稠液状の硬化剤(以下
B−4という)を得た。
(B‐5)
(B−2)のカーボンの代りに酸化クロム系
グリーンを使用し、その他は(B−2)と同様
に行い、グリーン色粘稠液状の硬化剤(以下B
−5という)を得た。
(B‐6)
ポリマーポリオールNo.(21)、キユアミン
ML−150(MOCA50%液状品・イハラケミカル
工業(株)製)(33)、炭酸カルシウム(34)、DOP
(10)及び酸化クロム系グリーン(2)を三本ロールで
よく混合し、グリーン色粘稠液状の硬化剤(以
下B−6という)を得た。
(B‐7)
キユアミンML−150(MOCA50%液状品・イ
ハラケミカル工業(株)製)(33)、炭酸カルシウム
(50)、DOP(15)及び酸化クロム系グリーン(2)
を三本ロールでよく混合し、グリーン色粘稠液
状の硬化剤(以下B−7という)を得た。
(B‐8)
アクリル酸メチルとヒドロキシエチルアクリ
レートを共重合させた平均分子量45000のアク
リルポリオール(50)、キシレン(40)、酸化ク
ロム系グリーン(10)をよく混合分散し、グリーン
色低粘性液状硬化剤(以下B−8という)を得
た。
製造例 4
一液型のウレタンプレポリマーを下記の製造方
法に従つて、製造した。
尚、製造例中( )の数字は配合比を示す。
(C‐1)
ポリマーポリオールNo.(60.2)、No.
(12.9)及びNo.(12.9)の混合ポリオールを
120℃で60分脱水し、窒素ガス置換後90℃迄冷
却し、撹拌下でTDI−80(14.0)を添加し、100
℃で2時間反応させて遊離イソシアネー基4.6
%含有のウレタンプレポリマーを得た。
このものによく乾燥した炭酸カルシウム
(55)、カーボン(4)、DOP(41)、塩化ベンゾイ
ル(0.5)、ジブチルチンジラウレート(0.003)
を加え80℃で60分間よく混合し、遊離イソシア
ネート基2.2%含有の一液型ウレタンプレポリ
マー(以下C−1という)を得た。
(C‐2)
平均分子量2000のポリプロピレングリコール
(66.7)及び平均分子量5000のポリプロピレン
トリオール(16.7)の混合ポリオールを120℃
で60分脱水し、窒素ガス置換後90℃迄冷却し、
撹拌下でTDI−80(16.7)を添加し、100℃で2
時間反応させて遊離イソシアネー基4.6%含有
のウレタンプレポリマーを得た。
このものによく乾燥した炭酸カルシウム
(55)、DOP(40)、塩化ベンゾイル(0.5)、ジブ
チルチンジラウレート(0.003)を加え80℃で
60分間よく混合し、遊離イソシアネート基2.2
%含有の一液型ウレタンプレポリマー(以下C
−2という)を得た。
製造例 5
製造例1〜4で得られた主剤と硬化剤を組合わ
せ混合したもの、又は一液型ウレタンプレポリマ
ーを平なテフロン板上に厚さ約2mm(但し、実験
No.9は厚さ約400μ)に塗布し、温度20℃、湿度
65%の標準室で、10日間養生後、JIS A−6021及
び同K−5400に従い、得られたポリレタン樹脂の
硬化塗膜物性を測定した。
これらの結果を第2表に示す。
これらの結果より、防水材、舗装材、床材、ト
ツプコート材等として適用できる物性であること
が認められた。[Table] Production Example 2 Various main ingredients containing urethane prepolymers containing terminal isocyanate groups were produced according to the following production method. In addition, in the production examples, the numbers in parentheses indicate the blending ratio. (A-1) After dehydrating a mixture of polyoxypropylene glycol (95) with an average molecular weight of 2000 and polyoxypropylene triol (5) with an average molecular weight of 260, TDI-80 (21) was added under stirring, and 100 3.7% free isocyanate groups after 2 hours reaction at °C
A urethane prepolymer (hereinafter referred to as A-1) was obtained. (A-2) After dehydrating a mixture of polyoxypropylene glycol (51) with an average molecular weight of 2000 and polyoxypropylene triol (34) with an average molecular weight of 3000, TDI-80 (15) was added under stirring, and 100 ℃
The free isocyanate group was 3.7
% containing urethane prepolymer (hereinafter referred to as A-2) was obtained. (A-3) Polymer polyol No. (51.5) and the same No.
(17) and the same No. (17) mixed polymer polyol were dehydrated, TDI-80 (14.5) was added under stirring, and reacted at 100°C for 2 hours to form a urethane prepolymer containing 3.7% of free isocyanate groups. (hereinafter referred to as A-3) was obtained. (A-4) Polyoxypropylene glycol (7.8) with an average molecular weight of 700, polyoxypropylene glycol (47) with an average molecular weight of 2000, polyoxypropylene triol (23.5) with an average molecular weight of 3000, and
Using TDI-80 (21.7), a urethane prepolymer (hereinafter referred to as A-4) containing 6.5% of free isocyanate groups was obtained in the same manner as in (A-1). (A-5) After dehydrating a mixture of a polyester diol (70) with an average molecular weight of 2000 obtained from 1,6-hexanediol and adipic acid and a polyester triol (30) with an average molecular weight of 3000 obtained from trimethylolpropane and adipic acid. , TDI-80 (31) was added under stirring and reacted at 100°C for 1 hour, then cooled to 70°C, xylene (20) was added, and a urethane prepolymer containing 6.5% free isocyanate groups (hereinafter A- 5) was obtained. (A-6) Polytetramethylene glycol (55) with an average molecular weight of 1000 was dehydrated under reduced pressure at 120°C for 60 minutes, and catalytic amounts of ethyl acetate (25), hexamethylene diisocyanate (20), and dibutyltin dilaurate were charged. 30 minutes into the reaction tank at a temperature of 60℃.
Add it gradually over a few minutes, and then add another 70
React for 60 min at °C to free isocyanate groups 5.5
A low viscosity liquid urethane prepolymer (hereinafter referred to as A-6) with a solid content of 75% was obtained. Production Example 3 A curing agent was produced according to the following production method. In addition, the numbers in parentheses in the production examples indicate the blending ratio. (B-1) MOCA (1) is heated and dissolved in polymer polyol No. (70) and polyoxypropylene triol (21) with an average molecular weight of 3000, and calcium carbonate (80), DOP (20), and octyl A small amount of lead acid (5%) (4), a silicone antifoaming agent (1), an antioxidant (3), etc. are blended into a total blending ratio of 200, and the mixture is thoroughly mixed using three rolls to make a cream. A colored viscous liquid cured product (hereinafter referred to as B-1) was obtained. (B-2) MOCA (1) is heated and dissolved in polymer polyol No. (35) and polyoxypropylene triol (26) with an average molecular weight of 3000, and then calcium carbonate (27), carbon (3), and DOP are added to it.
(3.7), a small amount of lead octylate (1.3), a silicone antifoaming agent, an antioxidant, etc. were blended, and the total blending ratio was 100, and the mixture was thoroughly mixed with three rolls.
A black viscous liquid cured product (hereinafter referred to as B-2) was obtained. (B-3) MOCA (3.7) was heated and dissolved in polyoxypropylene triol (12) with an average molecular weight of 3000 and KE-850 (liquid resin, Nippon Petrochemical Co., Ltd. (20), and calcium carbonate ( 54), carbon (3),
A small amount of DOP (3), lead octylate (1.3), a silicone antifoaming agent, an antioxidant, etc. are blended, and the total blending ratio is 100, and the mixture is thoroughly mixed with three rolls.
A black viscous liquid cured product (hereinafter referred to as B-3) was obtained. (B-4) Instead of the carbon in (B-2), chromium oxide green was used, and the other procedures were the same as in (B-2). ) was obtained. (B-5) Using chromium oxide green instead of carbon in (B-2), otherwise proceeding in the same manner as (B-2), using a green viscous liquid curing agent (hereinafter B
−5). (B-6) Polymer polyol No. (21), Kyuamine
ML-150 (MOCA 50% liquid product, manufactured by Ihara Chemical Industry Co., Ltd.) (33), calcium carbonate (34), DOP
(10) and chromium oxide green (2) were thoroughly mixed using a triple roll to obtain a green viscous liquid curing agent (hereinafter referred to as B-6). (B-7) Kyuamine ML-150 (MOCA 50% liquid product, manufactured by Ihara Chemical Industry Co., Ltd.) (33), calcium carbonate (50), DOP (15), and chromium oxide green (2)
were thoroughly mixed using a triple roll to obtain a green viscous liquid curing agent (hereinafter referred to as B-7). (B-8) Acrylic polyol (50) with an average molecular weight of 45,000, which is a copolymerization of methyl acrylate and hydroxyethyl acrylate, xylene (40), and chromium oxide green (10) are well mixed and dispersed to form a green, low-viscosity liquid. A curing agent (hereinafter referred to as B-8) was obtained. Production Example 4 A one-component urethane prepolymer was produced according to the following production method. In addition, the numbers in parentheses in the production examples indicate the blending ratio. (C-1) Polymer polyol No. (60.2), No.
(12.9) and mixed polyol of No. (12.9)
Dehydrated at 120℃ for 60 minutes, cooled to 90℃ after purging with nitrogen gas, added TDI-80 (14.0) with stirring,
4.6 free isocyanate groups after reacting for 2 hours at °C.
%-containing urethane prepolymer was obtained. This stuff contains well-dried calcium carbonate (55), carbon (4), DOP (41), benzoyl chloride (0.5), dibutyltin dilaurate (0.003).
was added and thoroughly mixed for 60 minutes at 80°C to obtain a one-component urethane prepolymer (hereinafter referred to as C-1) containing 2.2% of free isocyanate groups. (C-2) Mixed polyol of polypropylene glycol (66.7) with an average molecular weight of 2000 and polypropylene triol (16.7) with an average molecular weight of 5000 at 120℃
Dehydrated for 60 minutes, replaced with nitrogen gas, and cooled to 90℃.
Add TDI-80 (16.7) under stirring and incubate at 100℃ for 2 hours.
The reaction was carried out for a period of time to obtain a urethane prepolymer containing 4.6% of free isocyanate groups. Add well-dried calcium carbonate (55), DOP (40), benzoyl chloride (0.5), and dibutyltin dilaurate (0.003) to this mixture and heat at 80℃.
Mix well for 60 minutes, free isocyanate groups 2.2
% containing one-component urethane prepolymer (hereinafter C
-2). Production Example 5 A mixture of the base resin and curing agent obtained in Production Examples 1 to 4 or a one-component urethane prepolymer was placed on a flat Teflon plate to a thickness of about 2 mm (however, depending on the experiment)
No. 9 was applied to a thickness of approximately 400μ) at a temperature of 20℃ and humidity.
After curing for 10 days in a 65% standard room, the physical properties of the cured coating film of the obtained polyurethane resin were measured in accordance with JIS A-6021 and JIS K-5400. These results are shown in Table 2. From these results, it was confirmed that the material has physical properties that can be applied as waterproofing materials, paving materials, flooring materials, top coat materials, etc.
【表】【table】
【表】
実施例 1
スレート板(8mmの厚さ、10cm×30cm角)及び
コンパネ(12mmの厚さ、30cm×30cm)に、はけで
プライマー;ポリフレツクスPR(一液型ウレタン
プライマー;第一工業製薬(株)製)を0.15Kg/m2塗
布し、下地を調整した。
2時間養生させた後、各々の下地上に第3表に
示す下塗材をコテで塗布した。
次に緩衝材として※菱形網状のポリエチレン発
泡資材を敷設し、ゴムローラーで軽く転圧し、約
4時間養生し、固定させた。
次に第3表に示す中塗材をコテで塗布し、1日
養生させ、さらに同様にして上塗材、仕上げ材
(トツプコート)をそれぞれ塗布し、8種の舗装
材(スレート板及びコンパネを下地とする各々の
床供試体)を得た。
7日間、60℃で湿度60%の標準室で硬化養生
後、それらの物性を測定した。
比較例も同様に行つた。
結果を第3表に示す。
※ 菱形網状のポリエチレン発泡資材;
発泡倍率20倍、直径約3mmの独立気泡性の
紐状発泡ポリエチレン多数本を5mm間隔に、
並列配置してなる層を二層積層してなるもの
であり、第一層の発泡ポリエチレンと第二層
の発泡ポリエチレンが約15゜の角度で交叉し
ており、各交叉個所(厚さ約5.5mm)が熱融
着されているものであり、空隙部を菱型(幅
1mm、長さ10mm)とする幅65cm、長さ100m
巻の網状発泡資材である。[Table] Example 1 Primer: Polyflex PR (one-component urethane primer; Daiichi Kogyo (manufactured by Yakuhin Co., Ltd.) was applied at 0.15 kg/m 2 to prepare the base. After curing for 2 hours, the undercoating materials shown in Table 3 were applied to each substrate using a trowel. Next, polyethylene foam material in the shape of a diamond-shaped mesh was laid down as a cushioning material, lightly compacted with a rubber roller, and cured for about 4 hours to fix it. Next, the intermediate coating material shown in Table 3 was applied with a trowel and allowed to cure for one day.Furthermore, the top coating material and finishing material (top coat) were applied in the same manner. Each floor specimen) was obtained. After curing in a standard room at 60°C and 60% humidity for 7 days, their physical properties were measured. Comparative examples were also carried out in the same manner. The results are shown in Table 3. *Rhombus-shaped polyethylene foam material: A large number of closed-cell string-like polyethylene foams with a foaming ratio of 20 times and a diameter of about 3 mm spaced at 5 mm intervals.
It is made by laminating two layers arranged in parallel, and the first layer of foamed polyethylene and the second layer of foamed polyethylene intersect at an angle of about 15 degrees, and each intersection point (thickness of about 5.5 mm) are heat-sealed, and the gap is diamond-shaped (width 1 mm, length 10 mm), width 65 cm, length 100 m.
It is a reticulated foam material.
【表】【table】
【表】【table】
【表】
第3表より明らかなごとく、菱形網状のポリエ
チレン発泡資材を挿入することにより、下地亀裂
やムーブメントに対する追従性、衝撃吸収性、保
温断熱効果等が著しく改良向上することが確認さ
れた。
実施例 2
下地がスラブコンクリートの幼稚園床10m×10
mを施工した。初めに下地をよく清掃した後、プ
ライマーとしてポリフレツクスM−50(一液型ウ
レタンプライマー;第一工業製薬(株)製)を0.2
Kg/m2均一にローラー刷毛で塗布し、下地を調整
した。
1時間養生した後、下塗材(主剤A−3、硬化
剤B−2、主剤/硬化剤の配合割合1/2、塗布
量1Kg/m2)をゴムコテで均一かつ平滑に塗布し
た。
次に緩衝材として実施例1で使用した菱型網状
のポリプロピレン発泡資材を一層敷設し、ゴムロ
ーラーで良く転圧し、4時間養生させた。
次に下塗材と同一のものを、中塗材として3
Kg/m2ゴムテコで均一に塗布し、1日養生させ
た。
翌日、上塗材(主剤A−4、硬化剤B−7、主
剤/硬化剤の配合割合1/1、塗布量2.0Kg/m2)
をゴムコテで均一かつ平滑に塗布し、1日養生さ
せた後、仕上げ剤:トツプコート(主剤A−6、
硬化剤B−8、主剤/硬化剤の配合割合1/8)
0.3Kg/m2をエアレススプレーで吹付けた。
約5時間経過後完全に硬化し、タツクフリー状
態となり完成した。
この床の表面硬度は84で、緩衝剤のないウレタ
ン単独床と比較して衝撃吸収効果がよく運動適
正、歩行間に優れ、かつ冬季の床からの冷え込み
も少なく、保温効果も優れていることが確認さ
れ、幼稚園床として最適であることが認められ
た。
実施例 3
下地がモルタルコンクリートの屋上15m×15m
を施工した。
最初に下をよく清掃した後、プライマーとして
ポリフレツクスPR(一液型ウレタンプライマー;
第一工業製薬(株)製)を0.2Kg/m2均一にローラー
刷毛で塗布し、2時間養生させた後、溶剤系塩素
化ゴム接着剤を0.2Kg/m2塗布した。
次に緩衝材として※菱形網状のポリエチレン発
泡資材を敷設し、ゴムローラーで軽く転圧し固定
させた。
1時間放置後、中塗材(C−1)3.0Kg/m2を
ゴムレーキで平滑に塗布し、一夜養生させた。
翌日上塗材(C−2)2Kg/m2同様に塗布し、
養生させた。
翌日実施例2の仕上げ剤と同一の仕上げ剤を同
様に吹付けた。
この防水兼舗装材の表面硬度は55で、コーナー
部、目地等にクラツクが発生せず、かつ衝撃吸収
性に大変優れていることが確認され、防水兼舗装
材とする運動施設に使用できることが認められ
た。
※ 菱形網状のポリエチレン発泡資材;
発泡倍率15倍、直径約3mmの独立気泡性の
紐状発泡ポリエチレン多数本を5.5mm間隔に、
並列配置してなる層を二層積層してなるもの
であり、第一層の発泡ポリエチレンと第二層
の発泡ポリエチレンが約15゜の角度で交叉し
ており、空隙部を菱型(幅2mm、長さ10mm)
とする網状発泡資材である。[Table] As is clear from Table 3, it was confirmed that by inserting the polyethylene foam material in the form of a rhombic network, the following properties against base cracks and movements, shock absorption properties, heat retention and insulation effects, etc. were significantly improved. Example 2 Kindergarten floor with slab concrete base 10m x 10
m was constructed. First, after thoroughly cleaning the base, apply 0.2% of Polyflex M-50 (one-component urethane primer; manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as a primer.
Kg/m 2 was applied evenly with a roller brush and the base was adjusted. After curing for 1 hour, an undercoat material (base resin A-3, curing agent B-2, base resin/curing agent ratio 1/2, coating amount 1 kg/m 2 ) was applied uniformly and smoothly with a rubber trowel. Next, a layer of polypropylene foam material in the shape of a diamond-shaped mesh used in Example 1 was laid down as a cushioning material, thoroughly rolled with a rubber roller, and allowed to cure for 4 hours. Next, use the same material as the base coat material as an intermediate coat material.
Kg/ m2 It was applied evenly with a rubber lever and allowed to cure for one day. The next day, top coat material (base resin A-4, hardener B-7, base resin/hardener ratio 1/1, coating amount 2.0Kg/m 2 )
was applied evenly and smoothly with a rubber trowel, and after curing for one day, finishing agent: top coat (main agent A-6,
Curing agent B-8, main agent/curing agent blending ratio 1/8)
0.3Kg/m 2 was sprayed by airless spray. After about 5 hours, it was completely cured and became tack-free. The surface hardness of this floor is 84, and compared to a urethane-only floor without a cushioning agent, it has a better shock absorption effect, is suitable for exercise, is better for walking, and has less cold from the floor in winter, and has an excellent heat retention effect. It was confirmed that the floor was suitable for kindergarten floors. Example 3 Rooftop with mortar concrete base 15m x 15m
was constructed. First, after cleaning the bottom thoroughly, use Polyflex PR (one-component urethane primer) as a primer.
Daiichi Kogyo Seiyaku Co., Ltd.) was applied uniformly at 0.2 kg/m 2 using a roller brush, and after curing for 2 hours, a solvent-based chlorinated rubber adhesive was applied at 0.2 kg/m 2 . Next, polyethylene foam material in the shape of a diamond-shaped mesh was laid down as a cushioning material, and it was fixed by lightly rolling it with a rubber roller. After standing for 1 hour, 3.0 kg/m 2 of intermediate coating material (C-1) was applied smoothly with a rubber rake and allowed to cure overnight. The next day, apply the top coat material (C-2) 2Kg/ m2 in the same manner.
I let it heal. The next day, the same finishing agent as in Example 2 was sprayed in the same manner. The surface hardness of this waterproof/paving material is 55, and it has been confirmed that no cracks occur at corners or joints, and it has excellent shock absorption properties, indicating that it can be used in athletic facilities as a waterproof/paving material. Admitted. *Rhombus mesh polyethylene foam material; A large number of closed-cell polyethylene strings with a foaming ratio of 15 times and a diameter of approximately 3 mm spaced at 5.5 mm intervals.
It is made by laminating two layers arranged in parallel, and the first layer of foamed polyethylene and the second layer of foamed polyethylene intersect at an angle of about 15 degrees, and the void is diamond-shaped (width 2 mm). , length 10mm)
It is a reticulated foam material.
Claims (1)
は下方に形成させることから成る建設資材におい
て、 (A) 当該ポリウレタン樹脂層が、 平均分子量200〜20000のポリエーテルポリオ
ール、 平均分子量500〜3000のポリエステルポリオ
ール又は 平均分子量1000〜40000のポリマーポリオー
ル から選らばれた少なくとも一種のポリオールに
有機ポリイソシアネート化合物を反応させて得
た末端イソシアネート基含有ウレタンプレポリ
マーを主成分とする主剤と硬化剤から成る表面
硬度(シヨア−A、以下同じ)15〜90のポリウ
レタン樹脂層 又は末端イソシアネート基含有ウレタンプレ
ポリマーを湿気硬化させた表面硬度15〜90のポ
リウレタン樹脂層であつて、且つ (B) 当該緩衝材が、紐状有機発泡資材を多数本、
一定間隔をあけて並列配置してなる層の二層積
層体であつて、第一層の紐状有機発泡資材と第
二層の紐状有機発泡資材が一定角度をもつて交
又するように積層されているものであることを
特徴とする建設資材。 2 緩衝材の第一層と第二層の紐状有機発泡資材
がそれぞれ交又する箇所で接合されている特許請
求の範囲第1項記載の建設資材。[Scope of Claims] 1. A construction material comprising a polyurethane resin layer formed above and/or below a cushioning material, wherein (A) the polyurethane resin layer comprises: a polyether polyol having an average molecular weight of 200 to 20,000; A main agent and a curing agent whose main component is a urethane prepolymer containing terminal isocyanate groups obtained by reacting an organic polyisocyanate compound with at least one polyol selected from polyester polyols having an average molecular weight of 500 to 3,000 or polymer polyols having an average molecular weight of 1,000 to 40,000. A polyurethane resin layer with a surface hardness of 15 to 90 (Shore-A, the same applies hereinafter), or a polyurethane resin layer with a surface hardness of 15 to 90 obtained by moisture-curing a urethane prepolymer containing terminal isocyanate groups, and (B) the said The cushioning material is made of many string-like organic foam materials.
A two-layer laminate consisting of layers arranged in parallel at regular intervals, such that the first layer of string-like organic foam material and the second layer of string-like organic foam material intersect at a certain angle. A construction material characterized by being laminated. 2. The construction material according to claim 1, wherein the first layer and the second layer of string-like organic foam material of the cushioning material are joined at their intersections.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10996985A JPS61266239A (en) | 1985-05-21 | 1985-05-21 | Construction material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10996985A JPS61266239A (en) | 1985-05-21 | 1985-05-21 | Construction material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61266239A JPS61266239A (en) | 1986-11-25 |
| JPH0159104B2 true JPH0159104B2 (en) | 1989-12-14 |
Family
ID=14523748
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10996985A Granted JPS61266239A (en) | 1985-05-21 | 1985-05-21 | Construction material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61266239A (en) |
-
1985
- 1985-05-21 JP JP10996985A patent/JPS61266239A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61266239A (en) | 1986-11-25 |
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