JPH0210814A - Method and device for winding on inner surface or cylindrical body - Google Patents
Method and device for winding on inner surface or cylindrical bodyInfo
- Publication number
- JPH0210814A JPH0210814A JP63161613A JP16161388A JPH0210814A JP H0210814 A JPH0210814 A JP H0210814A JP 63161613 A JP63161613 A JP 63161613A JP 16161388 A JP16161388 A JP 16161388A JP H0210814 A JPH0210814 A JP H0210814A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- annular groove
- supply nozzle
- winding
- cylindrical body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Coil Winding Methods And Apparatuses (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は円筒体の内面に形成された環状溝内に巻線を形
成する円筒体内面巻線方法及び装置に関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method and apparatus for winding the inner surface of a cylindrical body for forming a winding wire in an annular groove formed on the inner surface of the cylindrical body.
において、簡の内側にして直接環状溝内に線材を巻線す
るとともに、巻線の端部処理まで一連の工程で行う巻線
方法を提案した。proposed a winding method in which the wire is wound directly in the annular groove inside the wire, and the end treatment of the winding is performed in a series of steps.
発明が解決しようとする課題
しかしながら上記のような構成では、円筒内環状溝形状
のばらつき、供給ノズルの先端から導き出される線材の
太さ、テンションのばらつき等により、安定したコイル
形成ができないという課題を有していた。本発明は上記
課題に鑑み、供給ノズルの回動方向後方に設けた圧接a
−ラを強制回転させるとともに、圧接ローラにテーパ形
状を持たせることにより、線材の送り出しを安定させ、
コイル形成を安定させる整列巻線方法を提供することを
目的とする。Problems to be Solved by the Invention However, with the above configuration, stable coil formation is not possible due to variations in the shape of the annular groove inside the cylinder, variations in the thickness and tension of the wire drawn from the tip of the supply nozzle, etc. had. In view of the above problems, the present invention provides a pressure contact a provided at the rear in the rotational direction of the supply nozzle.
- By forcibly rotating the roller and giving the pressure roller a tapered shape, the feeding of the wire is stabilized,
It is an object of the present invention to provide an aligned winding method that stabilizes coil formation.
課題を解決するための手段
本発明は上記目的を達成するため、供給ノスルの先端か
ら導出された線材の一端部を保持する工程と、円筒体一
端の一本の接続ピン回りに供給ノズルを回転させて線材
をラッピングする工程と、円筒体の一端から環状溝と交
叉するように形成された軸方向溝と環状溝の交叉部近傍
位置でフックピンにて線材を係止する工程と、供給ノズ
ルを環状溝に沿って回動させるとともにこの供給ノズル
の回動方向後方位置で環状溝に沿った回動と同時に強制
回転をし、環状溝の底面に対し回転軸方向にテーパを有
するローラにて線材を環状溝の底面に圧接させて環状溝
内に線材を供給巻回する工程と、所要回数巻回後前記文
叉部でローラにて線材を係止した状態で、他の一本の接
続ピンに線材をラッピングする工程とを有することを特
徴とする。又、上記ローラにテーパを形成した装置を提
供する。Means for Solving the Problems In order to achieve the above object, the present invention includes a step of holding one end of the wire drawn out from the tip of the supply nozzle, and rotating the supply nozzle around one connecting pin at one end of the cylindrical body. a step of lapping the wire rod with a hook pin at a position near the intersection of an axial groove and an annular groove formed to intersect with the annular groove from one end of the cylindrical body; The supply nozzle is rotated along the annular groove, and forcedly rotated simultaneously with the rotation along the annular groove at the rear position of the supply nozzle in the rotation direction, and the wire rod is fed by a roller tapered in the direction of the rotational axis relative to the bottom of the annular groove. The process of supplying and winding the wire into the annular groove by pressing it against the bottom surface of the annular groove, and after winding the wire the required number of times, with the wire being locked by the roller at the fork part, another connecting pin The method is characterized by comprising a step of wrapping the wire rod. Furthermore, an apparatus is provided in which the roller is tapered.
作 用
本発明は上記した構成によって、圧接ローラを強制回動
させ、又圧接ローラにテーパ形状を持たせることにより
、供給ノズルからの線材の導き出しを安定させ、コイル
形成を安定させて整列巻線することができる。Effects of the present invention With the above-described configuration, the pressure roller is forcibly rotated, and the pressure roller has a tapered shape, thereby stably leading out the wire from the supply nozzle, stabilizing coil formation, and achieving aligned winding. can do.
実 施 例
以下、本発明の一実施例を第1図〜第9図を参照しなが
ら説明する。まず、第1図及び第2図により巻線装置の
概略構成を説明すると、基台1上の一側部にX方向とこ
れと直交するY方向にそれぞれ移動可能なX、Yテーブ
ル2.3及び垂直方向に移動可能なZテーブル4が積重
ね状態で設置され、Zテーブル4上に巻線ヘッド5が設
けられている。前記基台1上の他側部には巻線を形成す
べきワーク10を把持するチャッキング台6が設けられ
ている。7は前記巻線ヘッド5に線材9を供給する線材
供給部であり、8はテンション装置である。前記ワーク
10は、第3図に示すように、円筒体から成り、その内
面に巻線を形成すべき複数の環状溝11が形成されると
ともに、円筒体10の一端部外周に環状溝11の数に対
応して突設された突出部12にそれぞれ一対の接続ピン
13が突設され、かつこの接続ピン13の配置位置に対
応して円筒体10の内面に前記環状溝11と交叉するよ
うに前記環状溝11よりも深い軸方向溝14が形成され
ている。前記巻線ヘッド5には、前記線材供給部7から
の線材を繰り出す供給ノズル15、線材9を押圧してワ
ークに形成された環状溝11の底面に圧接させる圧接ロ
ーラ16と、線材9の端部を保持する保持具17と線材
9を切断するカッター18が設けられている。前記チャ
ッキング台6には、ワーク10を把持するチャック部材
19と、線材を軸方向溝14内で係止するフックピン2
0が設けられている。Embodiment An embodiment of the present invention will be described below with reference to FIGS. 1 to 9. First, to explain the schematic configuration of the winding device with reference to FIGS. 1 and 2, X and Y tables 2.3 are mounted on one side of the base 1 and are movable in the X direction and in the Y direction orthogonal thereto. A vertically movable Z table 4 is installed in a stacked state, and a winding head 5 is provided on the Z table 4. A chucking table 6 is provided on the other side of the base 1 for gripping a workpiece 10 on which a winding is to be formed. 7 is a wire supply section that supplies the wire 9 to the winding head 5, and 8 is a tension device. As shown in FIG. 3, the workpiece 10 is made of a cylindrical body, and a plurality of annular grooves 11 in which windings are to be formed are formed on the inner surface of the cylindrical body. A pair of connecting pins 13 are provided on each of the protruding portions 12 provided in correspondence with the number of protrusions 12, and a pair of connecting pins 13 are provided on the inner surface of the cylindrical body 10 so as to intersect with the annular groove 11 in accordance with the arrangement position of the connecting pins 13. An axial groove 14 deeper than the annular groove 11 is formed in the annular groove 11 . The winding head 5 includes a supply nozzle 15 that feeds out the wire from the wire supply section 7, a pressure roller 16 that presses the wire 9 to press it against the bottom surface of an annular groove 11 formed in the workpiece, and an end of the wire 9. A holder 17 for holding the wire rod 9 and a cutter 18 for cutting the wire rod 9 are provided. The chucking table 6 includes a chuck member 19 that grips the workpiece 10 and a hook pin 2 that locks the wire within the axial groove 14.
0 is set.
次に、第3図〜第11図に基づいて巻線工程を説明する
。まず1、第3図に示すように、供給ノズル15の先端
から繰り出した線材9の先端部を保持具17にて保持し
た後供給ノズル15を矢印Aの如く接続ピン13の位置
まで移動させる。次に、第4図に示すように、矢印Bの
如(−本の接続ピン13の回りに供給ノズル15を回転
させることによって線材9をラッピングした後、第5図
に示すように、矢印Cの如く供給ノズル15を軸方向溝
14に沿ってワーク10内に挿入し、その先端が巻線を
形成しようとする環状溝11の位置よりオーバーランし
た位置で停止する。次いで、第6図及び第10図に示す
ように、フックピン20がワーク10内に挿入され、供
給ノズル15の先端部で線材9を軸方向溝14内で係止
し、供給ノズル15は矢印りの如(その先端が環状溝1
1に対応するように後退する。次に、第7図及び第11
図に示すように、供給ノズル15を矢印Eの如く環状溝
11に沿って回動させるとともに供給ノズル15の移動
に伴ってその先端から引き出された線材9を圧接ローラ
16にて環状溝11の底面に圧接することにより環状溝
11内に所定巻数の巻線を形成する。この時、第13図
に示すように、圧接ローラ16が強制回転しながら環状
溝11に沿って回動する条件を(1)式に示す。Next, the winding process will be explained based on FIGS. 3 to 11. First, as shown in FIGS. 1 and 3, the tip of the wire 9 fed out from the tip of the supply nozzle 15 is held by the holder 17, and then the supply nozzle 15 is moved to the position of the connection pin 13 as shown by arrow A. Next, as shown in FIG. 4, the wire rod 9 is wrapped by rotating the supply nozzle 15 around the connection pin 13 as shown by the arrow B (-), and then as shown in FIG. The supply nozzle 15 is inserted into the workpiece 10 along the axial groove 14 as shown in FIG. As shown in FIG. 10, the hook pin 20 is inserted into the workpiece 10, and the tip of the supply nozzle 15 locks the wire 9 in the axial groove 14. Annular groove 1
Step back to correspond to 1. Next, Figures 7 and 11
As shown in the figure, the supply nozzle 15 is rotated along the annular groove 11 as shown by the arrow E, and the wire 9 pulled out from the tip as the supply nozzle 15 moves is pressed against the annular groove 11 by the pressure roller 16. By pressing against the bottom surface, a predetermined number of windings are formed within the annular groove 11. At this time, as shown in FIG. 13, the conditions under which the pressure roller 16 rotates along the annular groove 11 while being forced to rotate are shown in equation (1).
(DI−2・d)≦D2・n (1)Dl:
環状溝11の内径
D2:圧接ローラ16の外径
d:線材9の外径
n:圧接ローラ16が環状溝11を一同動するときの圧
接ローラの回転数
また、第18図に示すように圧接ローラ16が自由回転
で線材9がすべりを起こした場合、線材9は環状溝11
の底面から浮いてしまいコイル形成ができな(なってし
まう。(DI-2・d)≦D2・n (1) Dl:
Inner diameter D2 of the annular groove 11: Outer diameter d of the pressure roller 16: Outer diameter n of the wire 9: Number of rotations of the pressure roller 16 when they move together in the annular groove 11. Also, as shown in FIG. When the roller 16 rotates freely and the wire 9 slips, the wire 9 slips into the annular groove 11.
It floats off the bottom of the coil, making it impossible to form a coil.
第14図、第15図は圧接ローラ16が強制回転をしな
がら環状溝11に沿って回動するための機構例を挙げた
ものである。第14図は圧接ローラ16とOリング21
との摩擦力により圧接ローラ16を強制回転させるもの
であり、第15図は小歯車22と大歯車23の噛み合わ
せにより圧接ローラ16を強制回転させるものである。FIGS. 14 and 15 show an example of a mechanism for forcing the pressure roller 16 to rotate along the annular groove 11. Figure 14 shows the pressure roller 16 and O-ring 21.
The pressure roller 16 is forcibly rotated by the frictional force between the small gear 22 and the large gear 23, as shown in FIG.
そして、第19図に示すように圧接ローラ16が回転軸
方向に平行の場合、線材9の太さのばらつきにより1巻
目の線材9■を環状溝11の底面に圧接できても、2巻
目の線材9■を圧接することができなくなってしまう。As shown in FIG. 19, when the pressure roller 16 is parallel to the rotating shaft direction, even if the first roll of wire 9■ can be pressed against the bottom surface of the annular groove 11 due to variations in the thickness of the wire 9, the second roll It becomes impossible to press the wire rod 9■ in the eye.
これに対し、第16図に示すように圧接ローラ16が回
転軸方向にテーパ16aを有した形状だと、供給ノズル
15から引き出された線材9を環状溝11に圧接するこ
とができる。このときの圧接ローラ16のテーパ16a
の条件は(2)式に示した様になる。On the other hand, if the pressure roller 16 has a tapered shape 16a in the rotation axis direction as shown in FIG. 16, the wire 9 pulled out from the supply nozzle 15 can be pressed against the annular groove 11. Taper 16a of pressure roller 16 at this time
The conditions are as shown in equation (2).
12d/ (2(!−d)l ≧(e−i! )(2)
d:線材9の外径
e :環状溝11の溝巾
又、第17図a−cに示すように圧接ローラ16が回転
軸方向にテーパ16aを有したことにより、供給ノズル
15から引き出された直後の線材9を環状溝11の底面
に圧接させることができる。その後、第8図に示すよう
に、環状溝11と軸方向溝14の交叉部で線材9を圧接
ローラ16にて係止した状態で供給ノズル15を矢印F
の如(軸方向溝14に沿って抜き出した後、フックピン
20及び圧接ローラ16も抜き出す。最後に、第9図に
示すように、矢印Gの如(残りの接続ピン13の回りに
供給ノズル15を回転させることによってラッピングを
行い、一対の接続ピン13から延びた余分な線材9をカ
ッター18で切断することによって1つの環状溝11に
対する巻線の形成がその端部処理を含めて完了する。以
下、同様に順次化の環状溝11に対して巻線を形成する
ことによってワーク10のすべての環状溝10に巻線を
形成することができる。12d/ (2(!-d)l ≧(e-i!) (2)
d: Outer diameter of the wire 9 e: Groove width of the annular groove 11 In addition, since the pressure roller 16 has a taper 16a in the rotational axis direction as shown in FIGS. The wire rod 9 immediately after this can be brought into pressure contact with the bottom surface of the annular groove 11. Thereafter, as shown in FIG. 8, the wire rod 9 is held at the intersection of the annular groove 11 and the axial groove 14 by the pressure roller 16, and the supply nozzle 15 is moved toward the arrow F.
After pulling it out along the axial groove 14, the hook pin 20 and pressure roller 16 are also pulled out.Finally, as shown in FIG. Wrapping is performed by rotating the wire, and by cutting off the excess wire 9 extending from the pair of connecting pins 13 with the cutter 18, the formation of the winding for one annular groove 11, including the end treatment, is completed. Thereafter, windings can be formed in all the annular grooves 10 of the workpiece 10 by forming windings in the sequential annular grooves 11 in the same manner.
発明の効果
本発明の円筒体内面巻線形成方法によれば、以上のよう
に供給ノズルからの線材の引き出しを安定させ、コイル
形成をも安定させる整列巻線をすることができ、商品質
の巻線を生産性良く製造することができる。Effects of the Invention According to the method for forming a winding on the inner surface of a cylindrical body of the present invention, as described above, it is possible to perform aligned winding that stabilizes the drawing out of the wire from the supply nozzle and also stabilizes the coil formation. Winding wires can be manufactured with high productivity.
第1図〜第11図、第13図〜第17図は本発明の一実
施例を示し、第1図は巻線装置の主要な機能部材の斜視
図、第2図は全体斜視図、第3図〜第9図はそれぞれ巻
線の各工程を示す斜視図、第10図は第6図の工程の部
分詳細斜視図、第11図は第7図の工程の部分詳細斜視
図、第12図は従来例の説明図、第13図は部分断面図
、第14図、第15図は部分斜視図、第16図、第17
図a、b、cは部分断面図、第18図、第19図は従来
例の説明図である。
9・・・・・・線材、10・・・・・・ワーク、11・
・・・・・環状溝、13・・・・・・接続ピン、14・
・・・・・軸方向溝、15・・・・・・供給ノズル、1
6・・・・・・圧接ローラ、16a・・・−暑・ T
−ノ\
7・・・・・・保持具、
20・・・・・・フックビ1 to 11 and 13 to 17 show an embodiment of the present invention, in which FIG. 1 is a perspective view of the main functional members of the winding device, FIG. 2 is an overall perspective view, and FIG. 3 to 9 are perspective views showing each winding process, FIG. 10 is a partially detailed perspective view of the process in FIG. 6, FIG. 11 is a partially detailed perspective view of the process in FIG. 7, and FIG. The figure is an explanatory diagram of a conventional example, FIG. 13 is a partial sectional view, FIGS. 14 and 15 are partial perspective views, and FIGS. 16 and 17.
Figures a, b, and c are partial sectional views, and Figures 18 and 19 are explanatory diagrams of conventional examples. 9...Wire rod, 10...Work, 11.
...Annular groove, 13...Connection pin, 14.
...Axial groove, 15... Supply nozzle, 1
6...pressure roller, 16a...-heat T
-ノ\ 7...Holder, 20...Hook bi
Claims (2)
保持する工程と、円筒体一端の一本の接続ピン回りに供
給ノズルを回転させて線材をラッピングする工程と、円
筒体の一端から環状溝と交叉するように形成された軸方
向溝と環状溝の交叉部近傍位置でフックピンにて線材を
係止する工程と、供給ノズルを環状溝に沿って回動させ
るとともにこの供給ノズルの回動方向後方位置で、ロー
ラを強制回転させ、このローラにて線材を環状溝の底面
に圧接させて環状溝内に線材を供給巻回する工程と、所
要回数巻回後前記交叉部でローラにて線材を係止した状
態で、他の一本の接続ピンに線材をラッピングする工程
とを有することを特徴とする円筒体内面巻線方法。(1) A process of holding one end of the wire drawn out from the tip of the supply nozzle, a process of rotating the supply nozzle around one connecting pin at one end of the cylindrical body to wrap the wire, and a process of wrapping the wire from one end of the cylindrical body. A process of locking the wire with a hook pin at a position near the intersection of an axial groove formed to intersect with the annular groove and an annular groove, and a process of rotating the supply nozzle along the annular groove and rotating the supply nozzle. At the rear position in the moving direction, the roller is forcibly rotated, the roller presses the wire against the bottom of the annular groove, and the wire is supplied and wound into the annular groove. 1. A method for winding an inner surface of a cylindrical body, the method comprising the step of wrapping the wire around another connecting pin while the wire is held in place.
保持する手段と、円筒体一端の一本の接続ピン回りに供
給ノズルを回転させて線材をラッピングする手段と、円
筒体の一端から環状溝と交叉するように形成された軸方
向溝と環状溝の交叉部近傍位置でフックピンにて線材を
係止する手段と、供給ノズルを環状溝に沿って回動させ
るとともにこの供給ノズルの回動方向後方位置で環状溝
の底面に対し回転軸方向にテーパを有するローラにて線
材を環状溝の底面に圧接させて環状溝内に線材を供給巻
回する手段と、所要回数巻回後前記交叉部でローラにて
線材を係止した状態で、他の一本の接続ピンに線材をラ
ッピングする手段とを有することを特徴とする円筒体内
面巻線装置。(2) means for holding one end of the wire drawn out from the tip of the supply nozzle; means for wrapping the wire by rotating the supply nozzle around one connecting pin at one end of the cylinder; A means for locking the wire with a hook pin at a position near the intersection of an axial groove formed to intersect with the annular groove, and a means for rotating the supply nozzle along the annular groove. means for supplying and winding the wire into the annular groove by bringing the wire into pressure contact with the bottom of the annular groove using a roller having a taper in the rotational axis direction relative to the bottom of the annular groove at a rear position in the moving direction; A cylindrical body inner surface winding device comprising means for wrapping the wire around another connecting pin while the wire is locked by a roller at the intersection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63161613A JP2578921B2 (en) | 1988-06-29 | 1988-06-29 | Cylindrical inner surface winding method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63161613A JP2578921B2 (en) | 1988-06-29 | 1988-06-29 | Cylindrical inner surface winding method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0210814A true JPH0210814A (en) | 1990-01-16 |
| JP2578921B2 JP2578921B2 (en) | 1997-02-05 |
Family
ID=15738496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63161613A Expired - Fee Related JP2578921B2 (en) | 1988-06-29 | 1988-06-29 | Cylindrical inner surface winding method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2578921B2 (en) |
-
1988
- 1988-06-29 JP JP63161613A patent/JP2578921B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2578921B2 (en) | 1997-02-05 |
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| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |