JPH02111475A - Coating and drying device for wire rod and bar - Google Patents
Coating and drying device for wire rod and barInfo
- Publication number
- JPH02111475A JPH02111475A JP21657189A JP21657189A JPH02111475A JP H02111475 A JPH02111475 A JP H02111475A JP 21657189 A JP21657189 A JP 21657189A JP 21657189 A JP21657189 A JP 21657189A JP H02111475 A JPH02111475 A JP H02111475A
- Authority
- JP
- Japan
- Prior art keywords
- coated
- light source
- reflecting mirror
- axis
- ultraviolet light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 title claims abstract description 14
- 238000000576 coating method Methods 0.000 title claims abstract description 13
- 239000011248 coating agent Substances 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 40
- 239000003973 paint Substances 0.000 claims description 24
- 230000002093 peripheral effect Effects 0.000 abstract description 9
- 238000001816 cooling Methods 0.000 description 8
- 230000000386 athletic effect Effects 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
- B01J19/122—Incoherent waves
- B01J19/123—Ultraviolet light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/001—Drying and oxidising yarns, ribbons or the like
- F26B13/002—Drying coated, e.g. enamelled, varnished, wires
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Microbiology (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coating Apparatus (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、線材、棒材等の被塗布材に塗布された紫外線
硬化性塗布(以下、単にUV塗料と記す)の塗装乾燥装
置に関するもので、さらに評言すれば、特に被塗布材に
塗布された嫌気性UV塗料でない一般の紫外線硬化製塗
料を連続して乾燥する装置に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a coating drying device for ultraviolet curable coatings (hereinafter simply referred to as UV paints) applied to coated materials such as wire rods and rods. More specifically, the present invention relates to an apparatus for continuously drying a general ultraviolet curing paint that is not an anaerobic UV paint applied to a material to be coated.
(従来の技術〕
絶縁電線の着色のために、塗着強度および表面硬度の高
い着色UV塗料が多く利用されている。(Prior Art) Colored UV paints with high coating strength and surface hardness are often used to color insulated wires.
この線材または棒材である被塗布材の外周面全周に塗布
されたUV塗料を硬化、乾燥させるには、この被塗布材
の外周面全域に塗布されたUV塗料乾燥、硬化のための
紫外線を均等に照射する必要がある。In order to cure and dry the UV paint applied to the entire outer circumferential surface of the material to be coated, which is a wire or rod, the UV paint applied to the entire outer circumferential surface of the material to be coated must be must be irradiated evenly.
このように、線状または棒状となった被塗布材の外周面
に塗布されたUV塗料に紫外線を均等に照射するには、
被塗布材を、その軸心を中心にして回転させるか、被塗
布材の周囲に、被塗布材の表面に影を生じさせないよう
に複数本の紫外線光源を設置する必要がある。In this way, in order to uniformly irradiate the UV paint applied to the outer peripheral surface of the linear or rod-shaped material to be coated,
It is necessary to rotate the material to be coated around its axis, or to install a plurality of ultraviolet light sources around the material so as not to cast shadows on the surface of the material to be coated.
畝上の従来手段にあって、被塗布材を回転させる場合は
、ドラム等から巻戻しされる長尺物の線材等に加えられ
る当該回転による稔じれを処理するために、被塗布材を
搬送する装置の構成が複雑となると共に、設備的にも大
がかりで高価にならざるを得す、また被塗布材の周囲に
複数本の紫外線光源を設置する場合は、高価な紫外線光
源が多数必要となるばかりか、消費電力が膨大となって
効率の良い塗装乾燥を得ることができないと言う不満が
あった。When the material to be coated is rotated in the conventional means for ridge-coating, the material to be coated is transported in order to deal with the twisting caused by the rotation, which is applied to the long wire rod, etc. that is unwound from a drum, etc. The configuration of the equipment used to do this is complicated, and the equipment must also be large and expensive.In addition, when multiple UV light sources are installed around the material to be coated, a large number of expensive UV light sources are required. In addition, there were complaints that the power consumption was enormous and that efficient paint drying could not be achieved.
本発明は、上記した従来例における問題点および不満点
を解消すべく創案されたもので、単一の紫外線光源を使
用して、被塗布材を回転させることなく、連続してかつ
確実にUV塗料塗装の乾燥硬化を達成することを目的と
したものである。The present invention was devised to solve the problems and dissatisfaction in the conventional examples described above, and uses a single ultraviolet light source to continuously and reliably apply UV light to the coated material without rotating it. The purpose is to achieve dry hardening of paint coatings.
以下、本発明による線材、棒材の塗装乾燥装置を、本発
明の実施例を示す図面を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A coating drying apparatus for wire rods and rods according to the present invention will be described below with reference to drawings showing embodiments of the present invention.
本発明による線材、棒材の塗装乾燥装置は、内面が鏡面
をなす楕円筒体形状をした反射鏡の第1の焦点2軸上に
紫外線光源9を配置し、同様に反射鏡1の第2焦点3軸
上にUV塗料を塗布した線状、または棒状をした被塗布
材Hを通過位置させるべく構成されている。The apparatus for coating and drying wire rods and bars according to the present invention has an ultraviolet light source 9 disposed on the two axes of the first focal point of a reflecting mirror having an elliptical cylinder shape with a mirror-surfaced inner surface, and similarly It is configured so that a linear or rod-shaped coated material H coated with UV paint is placed on three focal axes.
反射鏡1は、その内周面が直線楕円筒体の内周面と同一
形状をしていて、極めて円滑な鏡面を形成している。The inner peripheral surface of the reflecting mirror 1 has the same shape as the inner peripheral surface of a linear elliptical cylinder, and forms an extremely smooth mirror surface.
それゆえ、この反射鏡1の内周面である鏡面は、第1の
焦点2と第2の焦点3とを有することになり、両焦点2
.3は当然のことながら直線状に形成されることになる
。Therefore, the mirror surface which is the inner peripheral surface of this reflecting mirror 1 has a first focal point 2 and a second focal point 3, and both focal points 2.
.. 3 is naturally formed in a straight line.
第1の焦点2軸上に配置される紫外線光源9は、直線線
光源となっており、その軸心を第1の焦点2軸に一敗さ
せて反射鏡1に対して不動に組付は固定されている。The ultraviolet light source 9 arranged on the two axes of the first focal point is a straight line light source, and its axis is fixed to the two axes of the first focal point, and it is not mounted immovably to the reflecting mirror 1. Fixed.
外表面にUV塗料を塗布した被塗布材Hは、直線上に保
持された状態で、その軸心を第2の焦点3軸上に位置さ
せた状態で、反射鏡1の一端側から他端側に向かって通
過させられる。The material to be coated H, whose outer surface has been coated with UV paint, is held in a straight line and its axis is positioned on the third axis of the second focal point, and is moved from one end of the reflecting mirror 1 to the other end. Passed towards the side.
なお、上記説明では、紫外線光源9は、その軸心を第1
の焦点2軸上に位置させ、同様に被塗布材Hは、その軸
心を第2の焦点3軸上に位置させると述べたが、紫外線
光源9および被塗布材Hの反射鏡lに対する位置関係は
、必ずしも厳格なものではなく、紫外線光源9および被
塗布材Hの反射鏡1に対する位置関係は、上記した第1
および第2の焦点2.3の軸上から多少はずれても差支
えない。In addition, in the above description, the ultraviolet light source 9 has its axis aligned with the first
Similarly, the axis of the material to be coated H is located on the third axis of the second focal point. The relationship is not necessarily strict, and the positional relationship of the ultraviolet light source 9 and the material to be coated H with respect to the reflecting mirror 1 is as described above.
It may also be slightly off the axis of the second focal point 2.3.
すなわち、紫外線光源9から照射された紫外線が直接ま
たは反射鏡1に反射されて被塗布材Hの外表面全域に照
射されれば良いのであるから、この条件を満足できる範
囲内において、紫外線光源9および被塗布材Hの第1お
よび第2の焦点2゜3軸上からのずれが許容されるので
ある。That is, since it is sufficient that the ultraviolet rays emitted from the ultraviolet light source 9 are irradiated directly or reflected by the reflecting mirror 1 to the entire outer surface of the material to be coated H, the ultraviolet light source 9 may be used within a range that satisfies this condition. Also, the first and second focal points of the material H to be coated are allowed to shift by 2 degrees from the three axes.
上記のごとく、反射鏡1は、その内周面である鏡面が楕
円筒体形状をしているので、この鏡面の第1の焦点2軸
上に配置された紫外線光源9から四方に照射された紫外
線は、第2図に示すごとく、第2の焦点3に四方から集
光されることになる。As mentioned above, the reflecting mirror 1 has an elliptical cylindrical mirror surface, which is its inner peripheral surface, so that it is irradiated in all directions by the ultraviolet light source 9 placed on the two axes of the first focal point of the mirror surface. As shown in FIG. 2, the ultraviolet rays are focused on the second focal point 3 from all directions.
このため、この第2の焦点3軸上に、被塗布材Hを位置
させると、この被塗布材Hの外周表面全域には、前記第
1の焦点2軸上に配置された紫外線光源9から照射され
た紫外線が、四方から集光照射されることになる。それ
ゆえ、外表面にUV塗料を塗布した被塗布材Hを、この
第2の焦点3軸上に配置位置させると、被塗布材Hの外
表面に2塗布されたUV塗料には確実に紫外線光源9か
らの紫外線が照射されることになり、これによってUV
塗料の確実な乾燥、硬化が達成される。Therefore, when the material to be coated H is positioned on the three axes of the second focal point, the entire outer peripheral surface of the material H is exposed to the ultraviolet light source 9 located on the two axes of the first focal point. The irradiated ultraviolet rays are concentrated and irradiated from all directions. Therefore, if the material to be coated H whose outer surface is coated with UV paint is arranged and positioned on the 3 axes of this second focal point, the UV paint coated on the outer surface of the material to be coated H will definitely be affected by the ultraviolet rays. The ultraviolet rays from the light source 9 will be irradiated, thereby causing the UV
Reliable drying and curing of the paint is achieved.
また、この被塗布材8表面に塗布されたUV塗料の乾燥
、硬化は、紫外線光源9から照射されて集光された紫外
線により達成されるものであるので、当然のこととして
UV塗料に照射される紫外線の光量は大きく、このため
強力なUV塗料の乾燥、硬化が達成されることになる。Furthermore, since the drying and curing of the UV paint applied to the surface of the material to be coated 8 is achieved by the concentrated ultraviolet rays irradiated from the ultraviolet light source 9, it is a matter of course that the UV paint is not irradiated. The amount of ultraviolet rays emitted is large, which results in strong drying and curing of UV paint.
さらに、被塗布材Hは、反射鏡1の第2の焦点3軸上に
位置するだけで四方から紫外線が照射されるので、被塗
布材Hの外周面全域に紫外線を照射させるために、被塗
布材Hを自転させたり、または被塗布材Hの周囲に複数
の紫外線光源を設置する必要がなく、′単に1つの紫外
線光源9を設けると共に、被塗布材′Hをその軸心に沿
って直線移動させるだけで良いので装置全体の構造が簡
単であると共に、その取扱いおよび動作が簡単なものと
なる。Furthermore, since the material to be coated H is irradiated with ultraviolet rays from all directions simply by being located on the second focus three axes of the reflecting mirror 1, it is necessary to irradiate the entire outer peripheral surface of the material H with ultraviolet rays. There is no need to rotate the coating material H or to install multiple ultraviolet light sources around the material to be coated. Since it is only necessary to move the device in a straight line, the overall structure of the device is simple, and its handling and operation are also simple.
(実施例〕
図示実施例の場合、反射鏡1は、その楕円断面形状の長
袖方向に起立させると共に、両焦点2゜3軸を水平にさ
せた姿勢となって国体4内に配置固定されており、さら
にこの反射鏡1は、その楕円断面形状の短軸に沿って上
下に上部反射鏡1aと下部反射鏡1bとに2等分割され
て、両反射鏡1a+1b間に間隙を形成させた状態で国
体4内に固定保持されている。(Embodiment) In the illustrated embodiment, the reflecting mirror 1 is arranged and fixed inside the national polity 4 with its elliptical cross-sectional shape erected in the long sleeve direction, and with both focal points 2° and 3 axes horizontal. Further, this reflecting mirror 1 is divided into two equal parts vertically along the short axis of its elliptical cross-sectional shape, into an upper reflecting mirror 1a and a lower reflecting mirror 1b, with a gap formed between both reflecting mirrors 1a+1b. It is fixedly held within Kokutai 4.
上部反射鏡1aの第1の焦点2軸上には、この第1の焦
点2軸に中心軸を一致させた状態で紫外線光源9として
の高圧水銀灯が配置固定されている。A high-pressure mercury lamp as an ultraviolet light source 9 is arranged and fixed on the two axes of the first focal point of the upper reflecting mirror 1a with its central axis aligned with the two axes of the first focal point.
上部反射鏡1aの上端部には、国体4の天板に固定され
た冷却用ダクト5が開口しており、国体4の天板上に設
けられた送風機から送り込まれてくる冷却用空気を紫外
線光源9としての高圧水銀灯に吹き付け、もってこの高
圧水銀灯を冷却するようにしている。A cooling duct 5 fixed to the top plate of the national polity 4 is opened at the upper end of the upper reflector 1a, and the cooling air sent from the blower installed on the top plate of the national polity 4 is exposed to ultraviolet rays. The air is sprayed onto a high-pressure mercury lamp serving as a light source 9, thereby cooling the high-pressure mercury lamp.
この送風機の設けられた国体4の天板上には、排風機も
設けられており、国体4内に送り込まれた冷却用空気の
国体4内からの排気を達成するようにしている。An exhaust fan is also provided on the top plate of the National Athletic Meet 4 on which the blower is installed, so that the cooling air sent into the National Athletic Meet 4 can be exhausted from the National Athletic Meet 4.
すなわち、送風機から国体4内に送り込まれた冷却用空
気は、冷却用ダクト5を通って紫外線光源9に吹き付け
られて、この紫外線光#9を冷却し、次いで上部反射鏡
1aと下部反射鏡1bとの間に形成された間隙および反
射鏡1の両端面から、反射SAl外に流出し、そのまま
排風機で厘体4外に排出されるのである。That is, the cooling air sent into the national body 4 from the blower passes through the cooling duct 5 and is blown to the ultraviolet light source 9 to cool the ultraviolet light #9, and then to the upper reflector 1a and the lower reflector 1b. It flows out of the reflection SAl through the gap formed between the mirror 1 and both end faces of the reflection mirror 1, and is discharged as it is to the outside of the body 4 by the exhaust fan.
畝上構成にあっては、紫外線光源9と被塗布材3とが同
一空間内に対峙するが、通常当該空間には上述の如く冷
却用空気が供給されるので、嫌気性UV塗料の場合には
酸素により重合反応が妨害されるため嫌気性UV塗料で
ない一般のUV塗料の場合に使用するを良しとする。In the ridge configuration, the ultraviolet light source 9 and the material to be coated 3 face each other in the same space, but since cooling air is normally supplied to this space as described above, in the case of anaerobic UV paint, Since the polymerization reaction is hindered by oxygen, it is recommended to use it for general UV paints that are not anaerobic UV paints.
被塗布材Hは第2の焦点3軸上を走行移動させるだけで
よい。The material to be coated H only needs to be moved along the three axes of the second focal point.
なお、図中6は国体4の天板上に設けられた紫外線光源
9に対する電力供給端子である。In addition, 6 in the figure is a power supply terminal for the ultraviolet light source 9 provided on the top plate of the national polity 4.
本発明装置により処理される被塗布材Hとしては、着色
電線が考えられるが、電線以外にも線状、棒状となった
材料に対してもUV塗料の乾燥、硬化を達成でき、単な
る塗膜成形だけでなくマク印刷の乾燥、さらにはライト
ガイド用グラスファイバーのUVI料による成形にも利
用できるものである。Colored electric wires can be considered as the coated material H treated by the apparatus of the present invention, but drying and curing of UV paint can also be achieved on linear or rod-shaped materials other than electric wires, and it is possible to dry and harden UV paints on materials other than electric wires, such as mere coating films. It can be used not only for molding, but also for drying macro printing, and even for molding glass fibers for light guides with UVI materials.
以上の説明から明らかなごとく、本発明は、単一の紫外
線発生源からの紫外線を被塗布材の全周にわたってほぼ
均一に照射することができるので、高価な紫外線発生源
の使用数を大幅に少なくすることができ、これによって
装置全体を安価に製作することができると共に、冷却等
の附属設備が少なくてすむので小型化および取扱いの簡
単化を達成でき、さらに発生した紫外線を効率良く被塗
布材に照射できるので、効率の良いUV塗料の乾燥硬化
動作を得ることができる等多(の優れた効果を発揮する
ものである。As is clear from the above description, the present invention can substantially uniformly irradiate the entire circumference of the material to be coated with ultraviolet rays from a single ultraviolet generating source, thereby greatly reducing the number of expensive ultraviolet generating sources used. As a result, the entire device can be manufactured at a low cost, and because it requires less accessory equipment such as cooling, it can be made smaller and easier to handle, and the generated ultraviolet rays can be efficiently coated. Since the material can be irradiated with UV rays, it is possible to obtain an efficient drying and curing operation of UV paint.
第1図は、本発明装置の一実施例を示す縦断正面図であ
る。
第2図は、本発明装置の動作原理を説明するための説明
図である。
符号の説明
1・・・反射鏡、 2・・・第1の焦点、 3・・・第
2の住占、 9・・・紫外線光源、 H・・・被塗布材
。FIG. 1 is a longitudinal sectional front view showing an embodiment of the apparatus of the present invention. FIG. 2 is an explanatory diagram for explaining the operating principle of the device of the present invention. Explanation of the symbols 1...Reflecting mirror, 2...First focal point, 3...Second location, 9...Ultraviolet light source, H...Material to be coated.
Claims (1)
1の焦点(2)軸上に紫外線光源(9)を配置し、前記
反射鏡(1)の第2の焦点(3)軸上に紫外線硬化性塗
料を塗布した線材、棒材等の被塗布材(H)を通過位置
させる線材、棒材の塗装乾燥装置。An ultraviolet light source (9) is disposed on the axis of a first focal point (2) of a reflecting mirror (1) in the shape of an elliptical cylinder with a mirrored inner surface, and a second focal point (3) of the reflecting mirror (1) is arranged. A coating drying device for wire rods and rods, in which a coated material (H) such as a wire rod or rod coated with an ultraviolet curable paint is passed through the shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21657189A JPH02111475A (en) | 1989-08-23 | 1989-08-23 | Coating and drying device for wire rod and bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21657189A JPH02111475A (en) | 1989-08-23 | 1989-08-23 | Coating and drying device for wire rod and bar |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6052879A Division JPS55152567A (en) | 1979-05-18 | 1979-05-18 | Coating and drying apparatus for wire and bar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02111475A true JPH02111475A (en) | 1990-04-24 |
| JPH0349625B2 JPH0349625B2 (en) | 1991-07-30 |
Family
ID=16690510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21657189A Granted JPH02111475A (en) | 1989-08-23 | 1989-08-23 | Coating and drying device for wire rod and bar |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02111475A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6307320B1 (en) | 1998-04-30 | 2001-10-23 | Ushiodenki Kabushiki Kaisha | High pressure discharge lamp with bent tip electrodes |
| JP2018122245A (en) * | 2017-01-31 | 2018-08-09 | Hoya Candeo Optronics株式会社 | Light irradiation device |
-
1989
- 1989-08-23 JP JP21657189A patent/JPH02111475A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6307320B1 (en) | 1998-04-30 | 2001-10-23 | Ushiodenki Kabushiki Kaisha | High pressure discharge lamp with bent tip electrodes |
| JP2018122245A (en) * | 2017-01-31 | 2018-08-09 | Hoya Candeo Optronics株式会社 | Light irradiation device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0349625B2 (en) | 1991-07-30 |
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