JPH02127552A - Wet laminate non-woven fabric for grain and production thereof - Google Patents

Wet laminate non-woven fabric for grain and production thereof

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Publication number
JPH02127552A
JPH02127552A JP63273202A JP27320288A JPH02127552A JP H02127552 A JPH02127552 A JP H02127552A JP 63273202 A JP63273202 A JP 63273202A JP 27320288 A JP27320288 A JP 27320288A JP H02127552 A JPH02127552 A JP H02127552A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
fiber
short fibers
fibers
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63273202A
Other languages
Japanese (ja)
Other versions
JP2635391B2 (en
Inventor
Bungo Goto
後藤 文悟
Kenji Nakamae
中前 憲二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
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Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP63273202A priority Critical patent/JP2635391B2/en
Publication of JPH02127552A publication Critical patent/JPH02127552A/en
Application granted granted Critical
Publication of JP2635391B2 publication Critical patent/JP2635391B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Nonwoven Fabrics (AREA)

Abstract

PURPOSE:To obtain the title uniform non-woven fabric having extremely high strength and soft feeling and free from defect such as ARABI by laminating a specified short layer to an ultrafine short fiber and further interlacing both layers. CONSTITUTION:A paper sheet obtained from a short fiber satisfying the formulas 7mum<=D<=25mum (D is diameter of single yarn of short fiber) and 0.8X10<3=L/D<=2.0X10<3> (L is fiber length of short fiber) or paper sheet obtained by blending the above-mentioned short fiber with an ultrafine short fiber having <=0.5 denier fineness of average single fiber is laminated on one surface of a sheet obtained from the above-mentioned ultrafine short fiber by paper making method and then the above-mentioned two kind of short fibers are mutually three-dimensionally interlaced by alternately operating high speed fluid stream from both face of the laminated sheet to provide the aimed non-woven fabric.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は銀面用湿式積層不織布及びその製造方法に関す
る。より詳しくは、柔軟にして高い剥離強度、引裂強度
等を示し且つ銀面形成性に優れた銀面用湿式積層不織布
及びその製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a wet laminated nonwoven fabric for silver surfaces and a method for producing the same. More specifically, the present invention relates to a wet laminated nonwoven fabric for grain surfaces that is flexible, exhibits high peel strength, tear strength, etc., and has excellent grain surface formation properties, and a method for producing the same.

〔従来の技術〕[Conventional technology]

近年、不織布はその優れた性能と高生産性の特徴を生か
して、従来の編織物等の代替用途あるいはwAv&物等
では対応できない機能的用途等に用いられ、著しい発展
を示している。不織布には種々の種類が知られているが
、代表的なものとしては、スパンポンド法、フラッシュ
紡糸法等の繊維形成性高分子重合体を直接紡糸すると同
時に空気、ガス等でフィラメントを牽引し集積して得ら
れる長繊維乾式不織布、メルトブローイング法によって
得られる比較的長い繊維長の短繊維乾式不織布、短繊維
をカーデイングした後クロスレイヤー、エアーレイヤー
等でシート化し目的に応じてニードルパンチや接着剤、
熱融着繊維等で接合して得られる短繊維乾式不織布、お
よび抄造法によって得られる湿式不織布等が知られてい
る。更に、これらの不織布を加工し銀面用基体に適用し
ようとする試みも多数提案されている。例えば、特開昭
58−13785号公報では、メルトブローウェブの三
次元交絡不織布に高分子弾性体を含浸固化したものを銀
面用基体とする事が提案されている。又、特開昭56−
43479号公報、56−43480号公報では極細繊
維束がニードルパンチにより絡合された短繊維乾式不織
布にポリウレタンエラストマーを主体とする多孔質重合
体を含浸した基体に銀面加工する事が提案されている。
In recent years, nonwoven fabrics have shown remarkable development, taking advantage of their excellent performance and high productivity to be used as an alternative to conventional knitted fabrics, or for functional uses that cannot be met with wav&materials. Various types of nonwoven fabrics are known, but typical ones include direct spinning of a fiber-forming polymer, such as the spun-pond method and flash spinning method, and simultaneously pulling filaments with air, gas, etc. Long fiber dry non-woven fabric obtained by accumulating, short fiber dry non-woven fabric with relatively long fiber length obtained by melt blowing method, short fiber dry fabric with relatively long fiber length obtained by the melt blowing method, short fibers are carded and then made into a sheet by cross layering, air layer etc., and depending on the purpose, needle punching or bonding. agent,
Short fiber dry nonwoven fabrics obtained by bonding with heat-fused fibers, etc., and wet nonwoven fabrics obtained by papermaking methods are known. Furthermore, many attempts have been made to process these nonwoven fabrics and apply them to substrates for silver surfaces. For example, JP-A-58-13785 proposes that a three-dimensional entangled nonwoven fabric of a melt-blown web be impregnated with an elastic polymer and solidified as a substrate for silver surfaces. Also, Japanese Patent Application Publication No. 1983-
No. 43479 and No. 56-43480 propose that a short fiber dry non-woven fabric in which ultrafine fiber bundles are entangled by needle punching is impregnated with a porous polymer mainly composed of polyurethane elastomer, and a substrate is subjected to silver surface processing. There is.

しかしながら、この種の不織布自体では引張強度、引裂
強度、剥離強度面で銀面用の基体としては充分で無く、
これを補う為にどうしてもポリウレタンエラストマー等
の高分子弾性体を大量に含浸する必要があり、この場合
どうしても風合が硬くなったり、ゴム状反ta感が強調
されるという欠点があった。
However, this type of nonwoven fabric itself is not sufficient as a substrate for silver surfaces in terms of tensile strength, tear strength, and peel strength.
In order to compensate for this, it is necessary to impregnate a large amount of polymeric elastomer such as polyurethane elastomer, but in this case, there is a drawback that the hand becomes hard and the rubbery feeling is accentuated.

一方、湿式不織布は極めて短かい繊維を水中に分散させ
てシート形成する為に乾式不織布に比べ比較にならない
程均−性が良いという特徴を有する。しかしながら、水
中に繊維を均一に分散させる為には繊維長は一般に3〜
71程度の極めて短かい長さが要求される為、この方法
で得られた不織布は極めて強度が小さく、用途も余り強
度の要求されない分野に限定されている。しかし特公昭
52−107368号公報には、抄造法で得られたシー
トの間に編織物等の補強材を挿入し、高圧水流等により
一体交絡させた不織布が開示されている。この場合引張
強度、引裂強度等の機械強度は編織物の依存する為、編
織物を適宜選択する事によって銀面用基体に要求される
強度を付与する事が可能であるが、しかし、挿入される
編織物と抄造短繊維との絡合には限度が有り充分な剥離
強度を得る事が出来ず、この場合も他の不織布同様高分
子弾性体を含浸する事で剥離強度を確保せざるを得ない
。そのために風合硬化は避けられないという欠点を有し
ていた。この様に従来、編織物に替わる銀面用基体とし
ては不織布に高分子弾性体を含浸し補強したものが使用
されるのが普通であり、不織布自体で均一性に優れ、各
種機械強度が大きく、かつソフトな風合と良好な銀面形
成性を兼ね備えたものは未だ無いのが現状であった。
On the other hand, wet-laid nonwoven fabrics are characterized by incomparably better uniformity than dry-laid nonwoven fabrics because they are formed into sheets by dispersing extremely short fibers in water. However, in order to uniformly disperse fibers in water, the fiber length is generally 3~
Since an extremely short length of about 71 mm is required, the nonwoven fabric obtained by this method has extremely low strength, and its use is limited to fields where high strength is not required. However, Japanese Patent Publication No. 52-107368 discloses a nonwoven fabric in which a reinforcing material such as a knitted fabric is inserted between sheets obtained by a papermaking method, and the reinforcing material is intertwined with the reinforcing material by a high-pressure water jet or the like. In this case, mechanical strength such as tensile strength and tear strength depends on the knitted fabric, so by appropriately selecting the knitted fabric, it is possible to impart the required strength to the grain substrate. There is a limit to the entanglement of knitted fabrics and paper-made staple fibers, and sufficient peel strength cannot be obtained.In this case, as with other nonwoven fabrics, peel strength must be ensured by impregnating the fabric with a polymeric elastic material. I don't get it. Therefore, it has the disadvantage that hand hardening is unavoidable. Conventionally, as a substrate for silver surfaces in place of knitted fabrics, non-woven fabrics impregnated with polymeric elastomer and reinforced have been used, and the non-woven fabrics themselves have excellent uniformity and various mechanical strengths. At present, there is currently no material that has both a soft texture and good grain forming properties.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明は、湿式不織布において、その優れた均一性とい
った特徴を生しながら、その欠点である強度が弱い点を
克服し、且−つ高分子弾性体等を含浸せずに又は極少量
を付着するのみで充分な剥離強度等の物性を充足し且つ
極めて柔軟な風合と良好な銀面形成性を有する新規な銀
面用湿式積層不織布とその製造方法を提供することを目
的とする。
The present invention provides wet-laid nonwoven fabrics that have the characteristics of excellent uniformity while overcoming their weak strength, and that do not impregnate polymeric elastomers or the like or attach only a small amount of them. It is an object of the present invention to provide a novel wet laminated nonwoven fabric for grain surfaces that satisfies physical properties such as sufficient peel strength and has an extremely soft texture and good grain surface forming properties just by applying the present invention, and a method for producing the same.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは、上記課題について鋭意検討し本発明に到
達した。すなわち本発明の前述の目的は、平均単繊維繊
度0.5デニール以下の極細短繊維が三次元交絡した不
織布層(A)と下記(11式、(2)式を共に満たす短
繊維が三次元交絡した不織布層fB)からなる積層不織
布であって、前記不織布層(A)と(8)はその各々の
層を構成する短繊維1部同士の相互の交絡により一体に
結合されており、少く兵事織布層(8)を構成する短繊
維の繊維交絡点間距離が300μ以下である銀面用湿式
積層不織布によって達成される。
The present inventors have diligently studied the above-mentioned problems and have arrived at the present invention. That is, the above-mentioned object of the present invention is to form a nonwoven fabric layer (A) in which ultrafine short fibers having an average single fiber fineness of 0.5 denier or less are intertwined in three dimensions, and a nonwoven fabric layer (A) in which short fibers satisfying both the following (Equation 11 and Equation (2)) are intertwined in three dimensions. A laminated nonwoven fabric consisting of entangled nonwoven fabric layers fB), wherein the nonwoven fabric layers (A) and (8) are integrally bonded by mutual entanglement of one part of short fibers constituting each layer, This is achieved by a wet laminated nonwoven fabric for silver surfaces in which the distance between fiber entanglement points of short fibers constituting the military woven fabric layer (8) is 300μ or less.

短繊維の単糸の直径:D 短繊維の繊維長  :L (1)式−一−−−−−7μ階≦D≦25μm(2)弐
……0.8× 10’≦L/D≦2.0X10’前記本
発明による銀面用湿式積層不織布を得るための不織布の
製造方法は平均単繊維繊度0.5デニール以下の極細短
繊維から抄造法により得たシートの片面に、下記(1)
式、(2)式を共に満たす短繊維から得た抄造シート又
は該短繊維と前記極細短繊維の混合された抄造シートを
積層し、次いで高速流伴流を積層シートの両面から交互
に処理することにより、前記二種の短繊維同士及び相互
に三次元交絡させることを特徴とする。
Diameter of single yarn of short fiber: D Fiber length of short fiber: L (1) Formula - 1 ----7μ floor ≦D≦25μm (2) 2...0.8× 10'≦L/D≦ 2.0X10' The manufacturing method of the nonwoven fabric for obtaining the wet laminated nonwoven fabric for silver surfaces according to the present invention is to apply the following (1 )
A paper-made sheet obtained from short fibers satisfying both formulas (2) and (2), or a paper-made sheet in which the short fibers and the ultrafine short fibers are mixed, is laminated, and then a high-speed wake is alternately treated from both sides of the laminated sheet. By doing so, the two types of short fibers are three-dimensionally entangled with each other and with each other.

なお短繊維といえば通常1本の繊維を示す。しかし不織
布に関連する技術分野では複数本の短繊維の集束体を単
に短繊維と総称する場合がある。
Note that short fiber usually refers to one fiber. However, in technical fields related to nonwoven fabrics, bundles of a plurality of short fibers are sometimes simply referred to collectively as short fibers.

そこで本明細書では特にその差を明確にする必要がある
場合には1本の繊維の場合「短繊維の単糸」又は「単糸
Jと称する。
Therefore, in this specification, when it is necessary to clarify the difference, a single fiber is referred to as a "short fiber single yarn" or a "single yarn J."

本発明の銀面用湿式積層不織布に於いて、不織布層(A
)を構成する繊維は、平均単繊維繊度が0.5デニール
以下の極細繊維が必要である。0.5デニール越える繊
維の場合は表面が疎で荒く平滑にならない為、該表面に
直接高分子弾性体の非多孔膜をコーティングして銀面を
形成したり、或は該表面に湿式凝固等による発泡層を形
成し、その上りこ非多孔層を積層する方法で銀面を形成
したりした場合でも、均一で平滑な銀面表面は得られず
、表面の凹凸いわゆる「あらび」という欠点を発生し好
しくない。即ち、均一で優美な銀面を形成する為にはそ
の表面が平滑で緻密な層から成る必要があるのであり、
これを達成する為に、不織布層(A)は0.5デニール
以下の繊維を用いる事を必要とし、ナイロン6、ナイロ
ン66などのポリアミド繊維及びポリエチレンテレフタ
レート繊維が好適に用いられる。これ以外に、ポリブチ
レンテレフタレート、ポリプロピレン、ポリエチレン、
レーヨン、アクリル繊維であっても、前記平均単繊維の
条件をみたす限り本発明の不織布N(A)用の繊維とし
て用いることが出来る。次に本発明の銀面用湿式積層不
織布に於ける不織布層(8)は該不織布の引張強度、引
裂強度等の機械強度発現に寄与するものであるので、そ
の不織布層(8)を構成する繊維は単糸直径が7〜25
μm、繊維長しと単糸直径りとの比L/Dカ0.8 X
IO’ 〜2. OXl03(7)ニーM)要素を共に
満たすことが必要である。単糸直径が7μ閘未満である
と、L/Dが前記の範囲であっても、単糸強力が余りに
も低い為に、特に引張強度、引裂強度等の強力が低く高
強度が得られない。銀面用基体に求められる単糸直径が
25μmを超えると、L/Dが本発明の範囲であっても
余りに繊維が太い為に不織布の表面の均一性、緻密さが
失なわれ、風合も硬くなり、本発明の目的を達すること
が出来ない。単糸直径の好ましい範囲は強度、(均一性
)柔軟性の点からみて7〜25μmである。
In the wet laminated nonwoven fabric for silver surfaces of the present invention, the nonwoven fabric layer (A
) must be ultrafine fibers with an average single fiber fineness of 0.5 denier or less. In the case of fibers exceeding 0.5 denier, the surface is sparse, rough, and cannot be smoothed, so it is necessary to directly coat the surface with a non-porous film of elastic polymer to form a silver surface, or to apply wet coagulation to the surface. Even if a silver surface is formed by forming a foam layer and laminating a non-porous layer on top of it, a uniform and smooth silver surface cannot be obtained, and the disadvantage is that the surface is uneven, so-called "roughness". This is not desirable. In other words, in order to form a uniform and elegant silver surface, the surface must consist of a smooth and dense layer.
In order to achieve this, it is necessary to use fibers of 0.5 denier or less for the nonwoven fabric layer (A), and polyamide fibers such as nylon 6 and nylon 66 and polyethylene terephthalate fibers are preferably used. In addition to this, polybutylene terephthalate, polypropylene, polyethylene,
Even rayon and acrylic fibers can be used as fibers for the nonwoven fabric N(A) of the present invention as long as they satisfy the above-mentioned average single fiber conditions. Next, since the nonwoven fabric layer (8) in the wet laminated nonwoven fabric for silver surfaces of the present invention contributes to the development of mechanical strength such as tensile strength and tear strength of the nonwoven fabric, the nonwoven fabric layer (8) is The fiber has a single yarn diameter of 7 to 25
μm, ratio of fiber length to single yarn diameter L/D: 0.8
IO' ~2. It is necessary to satisfy both OXl03(7) knee M) elements. If the single yarn diameter is less than 7μ, even if L/D is within the above range, the single yarn tenacity is too low, so tensile strength, tear strength, etc. are especially low, and high strength cannot be obtained. . If the single fiber diameter required for the substrate for silver surfaces exceeds 25 μm, even if L/D is within the range of the present invention, the fibers will be too thick and the surface uniformity and density of the nonwoven fabric will be lost, resulting in poor texture. However, the object of the present invention cannot be achieved. The preferable range of the single yarn diameter is 7 to 25 μm in terms of strength, (uniformity) and flexibility.

次に、繊維のL/Dは前記の繊維直径の範囲内で0.8
X10’〜2.0X103である必要がある。繊維のL
/Dは、繊維同士の交絡のしやすさと重要な関係がある
ことが本発明者らの検討により見い出され、L/Dが0
.8X103未満である場合、及び2.0X103を超
える場合はいずれも目的とする不織布強度が得られず、
本発明の0.8X10’〜2.0X103の範囲で始め
て実用的な高強度が得られる。この驚くべき事実は次の
様に推定される。
Next, the fiber L/D is 0.8 within the above fiber diameter range.
It needs to be between X10' and 2.0X103. Fiber L
The inventors have found that /D has an important relationship with the ease with which fibers are entangled with each other, and L/D is 0.
.. When it is less than 8X103 and when it exceeds 2.0X103, the desired nonwoven fabric strength cannot be obtained,
Practical high strength can only be obtained in the range of 0.8X10' to 2.0X103 according to the present invention. This surprising fact can be estimated as follows.

即ち、繊維の柱状水流等による動き易さはL/Dが小さ
い、即ち太く短かい程大きく、繊維相互の絡みは大きく
なる。一方、繊維間相互の接触点の数は繊維が細く長い
、即ちL/Dが大きい程多くなる。しかしながらL/D
が大きすぎると交絡時に於ける繊維の動きが抑制され繊
維相互の絡みは逆に小さくなる。したがって繊維同士の
交絡密度が最大になる最適範囲のL/Dが存在し、この
範囲がo、5xto’〜2.0X10”であると理解さ
れる。
That is, the ease of movement of the fibers due to columnar water flow, etc. is greater as L/D is smaller, that is, the thicker and shorter the fibers are, and the entanglement between the fibers becomes greater. On the other hand, the number of contact points between fibers increases as the fibers become thinner and longer, that is, the L/D becomes larger. However, L/D
If it is too large, the movement of the fibers during intertwining will be suppressed and the entanglement between the fibers will become smaller. Therefore, it is understood that there is an optimal range of L/D in which the fiber-to-fiber intertwining density is maximum, and this range is o,5xto' to 2.0x10''.

本発明の銀面用積層28式不織布は均一で「あらび」等
の欠点の生じない銀面層を形成する為に構成繊維が0.
5デニール以下の極細短繊維が三次元交絡した不織布層
(A)と高分子弾性体の接合剤を含浸する事なしに充分
に強い強度の発現に寄与する為に上記の特定された繊維
直径、L/Dを有する短繊維が三次元交絡された不織布
層価)が積層されてなる湿式不織布であって、該不織布
層(A)と不織布層(8)はその各々の層を構成する短
繊維一部同士の三次元交絡により一体に結合されている
事が本発明の重要の構成要件である。更に、本発明の必
須の構成要件として、少く兵事織布層(日)を構成する
短繊維の繊維交絡点間路M 300μm以下の状態まで
緻密に三次元交絡していなければならない。
The laminated type 28 nonwoven fabric for grain surfaces of the present invention has a composition fiber of 0.000 to form a grain surface layer that is uniform and free from defects such as "roughness."
In order to contribute to the development of sufficiently strong strength without impregnating the nonwoven fabric layer (A) in which ultrafine short fibers of 5 deniers or less are three-dimensionally intertwined with a binder between the polymer elastic body and the fiber diameter specified above, A wet-laid nonwoven fabric formed by laminating a nonwoven fabric (layer thickness) in which short fibers having L/D are three-dimensionally entangled, and the nonwoven fabric layer (A) and the nonwoven fabric layer (8) are made of short fibers constituting each layer. An important component of the present invention is that the parts are integrally connected by three-dimensional entanglement. Furthermore, as an essential component of the present invention, the short fibers constituting the military woven fabric layer must be three-dimensionally intertwined closely to a state where the distance between fiber entanglement points M is 300 μm or less.

不織布層(A)及び不織布層(8)を構成する短繊維の
形状が本発明の構成要件を満たしていたとしても短繊維
の三次元交絡が不充分で少なく共不織布層(8)の繊維
交絡点間距離が300μmを超える様な比較的ルーズな
交絡状態は本発明の目的とする銀面用の基体として供す
るに充分な強度が得られず、本発明に含まれない。
Even if the shapes of the short fibers constituting the nonwoven fabric layer (A) and the nonwoven fabric layer (8) satisfy the constituent requirements of the present invention, the three-dimensional entanglement of the short fibers is insufficient and the fiber entanglement of the nonwoven fabric layer (8) is insufficient. A relatively loose entangled state in which the distance between points exceeds 300 μm does not provide sufficient strength to serve as a substrate for a silver surface, which is the object of the present invention, and is therefore not included in the present invention.

本発明を構成する単糸の直径は、単糸の断面が円形であ
っても、非円形の種々の異形断面であっても良い。円形
の場合は直接的にその直径を測定した値でもって単糸の
直径とし、異形断面糸の場合の単糸の直径は、重量法に
よりその繊度(デニール)を測定し、このデニールを単
糸が円形と仮定した場合の下記式で得られる平均直径で
もって表わすこととする。
Regarding the diameter of the single yarn constituting the present invention, the single yarn may have a circular cross section or various non-circular cross sections. In the case of a circular shape, the diameter of the single yarn is determined by directly measuring its diameter.In the case of a yarn with an irregular cross section, the diameter of the single yarn is determined by measuring its fineness (denier) using the gravimetric method, and this denier is determined as the diameter of the single yarn. It will be expressed by the average diameter obtained by the following formula when it is assumed that is circular.

(ここで R=単糸の直径(μm) S=単糸を構成する高分子重合体の 密度(g/cm’) d=単糸の繊度(デニール) 一円周率          ) ここでいう繊維交絡点間距離とは、特開昭58−191
280で公知のつぎの方法で測定した値のことであり、
繊維間相互の交絡密度を示す1つの尺度として値が小さ
いほど交絡が緻密であることを示すものである。第1図
は、湿式不織布における構成繊維を平面方向に表面から
観察したときの構成繊維の拡大模式図である。構成繊維
をf、、f、、f。
(Here, R = Diameter of single yarn (μm) S = Density of polymer constituting single yarn (g/cm') d = Fineness of single yarn (denier) 1 Circumference) Fiber entanglement here What is the distance between points?
It is a value measured by the following method known in 280,
This is a measure of the intertwining density between fibers, and the smaller the value, the denser the intertwining. FIG. 1 is an enlarged schematic diagram of the constituent fibers of a wet-laid nonwoven fabric when observed from the surface in a plane direction. Let the constituent fibers be f,,f,,f.

・・・とし、そのうちの任意の2本の繊維f、、f2が
交絡する点をalとし、上になっている繊維f2が他の
繊維の下になる形で交差する点までたどっていき、その
交差した点をazとする。同様にa3+a4・・・とす
る。つぎにこのようにして求めた交絡点の間の直線水平
比M aI  aZ +  aZ ”3・・・を測定し
、これら多数の測定値の平均値を求めこれを繊維交絡点
間距離とする。
..., let the point where any two of them intertwine f, f2 be al, and trace it to the point where the upper fiber f2 intersects under the other fiber, Let the point of intersection be az. Similarly, it is assumed that a3+a4... Next, the linear-horizontal ratio M aI aZ + aZ ``3... between the interlacing points obtained in this way is measured, and the average value of these many measured values is determined, and this is taken as the distance between the fiber interlacing points.

本発明の湿式積層不織布の不織布層(B)を構成する原
糸は、ナイロン6、ナイロン66、ナイロン610など
のポリアミド繊維、ポリエチレンテレフタレート、ポリ
ブチレンテレフタレート等のポリエステル繊維、ポリプ
ロピレン、ポリエチレン等のポリオレフィン繊維、レー
ヨン等の再生セルロース繊維等が、本発明の繊維直径及
びL/Dの範囲内で好ましく用いられる。また、原糸の
ヤング率は50〜700kg/llll112、とりわ
Lt 50〜500 kg / mm ”の範囲である
ことが好ましい。700kg/mmzを超える様な高ヤ
ング率の原糸は曲げ剛性も大きく、本発明でいう交絡点
間距離300μm以下の交絡状態になる為には、大きい
交絡力(例えば非常に高い圧力の柱状水流)が必要であ
る等の問題が生ずることがある。
The fibers constituting the nonwoven fabric layer (B) of the wet laminated nonwoven fabric of the present invention are polyamide fibers such as nylon 6, nylon 66, and nylon 610, polyester fibers such as polyethylene terephthalate and polybutylene terephthalate, and polyolefin fibers such as polypropylene and polyethylene. , regenerated cellulose fibers such as rayon, etc. are preferably used within the fiber diameter and L/D range of the present invention. In addition, it is preferable that the Young's modulus of the raw yarn is in the range of 50 to 700 kg/llll112, and the width Lt is in the range of 50 to 500 kg/mm.The raw yarn with a high Young's modulus of more than 700 kg/mmz also has high bending rigidity. In order to achieve the intertwined state in which the distance between intertwined points is 300 μm or less as used in the present invention, problems may occur such as the need for a large intertwining force (for example, a columnar water stream with very high pressure).

本発明の銀面用湿式積層不織布に於いて、不織布層(A
)を構成する極細短繊維と不織布層(8)を構成する特
定形状の短繊維の目付比率は10/90〜70/30が
好ましい。極細短繊維が10%以下になると銀面層を形
成する表面層の均一性、平滑性が充分得られず、美麗な
銀面層が得られない、一方極細短繊維が70%を超える
と、銀面用基体としての充分な引裂、引張強度を得る事
が出来ない。
In the wet laminated nonwoven fabric for silver surfaces of the present invention, the nonwoven fabric layer (A
) The ratio of the basis weight of the ultrafine short fibers constituting the nonwoven fabric layer (8) to the short fibers having a specific shape constituting the nonwoven fabric layer (8) is preferably 10/90 to 70/30. If the ultrafine short fibers are less than 10%, the surface layer forming the grain layer will not have sufficient uniformity and smoothness, and a beautiful grain layer will not be obtained.On the other hand, if the ultrafine short fibers exceed 70%, It is not possible to obtain sufficient tear and tensile strength as a substrate for silver surfaces.

本発明の湿式積層不織布はそのまま銀面用基体として用
い、不織布層(A)の表面にポリウレタン、塩化ビニー
ル、SBR,NBR,MBR等の弾性重合体の溶液、或
いはエマルジョンをグラビア、ド積層不織布はそのまま
で非常に高い引張、引裂、剥離強度を有する為、銀面層
を形成する前に接合剤としてポリウレタン等の弾性重合
体を含浸し、乾式、或は湿式凝固させ充填する必要が無
いので掻めてソフトな風合の銀面様人工皮革を得る事が
出来るが、裏面の摩耗強度や充実感の有るソフトな風合
を得る為に少量の弾性重合体を本発明の湿式積層不織布
に充填した後に銀面層を形成する事は何ら本発明を左右
するものでは無い。この場合、弾性重合体の含浸量は不
織布重量の20%以下が好ましい。
The wet laminated nonwoven fabric of the present invention is used as it is as a substrate for a silver surface, and a solution or emulsion of an elastic polymer such as polyurethane, vinyl chloride, SBR, NBR, MBR, etc. is applied on the surface of the nonwoven fabric layer (A) by gravure, and the laminated nonwoven fabric is Because it has very high tensile, tear, and peel strength as it is, there is no need to impregnate it with an elastic polymer such as polyurethane as a bonding agent and dry or wet solidify and fill it before forming the grain layer. Although it is possible to obtain silver-like artificial leather with a soft texture, a small amount of elastic polymer is filled into the wet laminated nonwoven fabric of the present invention in order to obtain a soft texture with abrasion resistance and a sense of fullness on the back side. Forming a grain layer after this does not affect the present invention in any way. In this case, the amount of impregnated elastic polymer is preferably 20% or less of the weight of the nonwoven fabric.

又、本発明の不織布層(B)に0.5デニール以下の極
細繊維を混合する事はより均一で緻密な不織布を得るに
好ましいが、多量に極細繊維を混合する事は強度低下を
起こし好しくない。不織布層(8)に於ける極細短繊維
の混合比率はO/100〜50150(極細短繊維/特
定形状短繊維)の範囲が好適である。
Further, it is preferable to mix ultrafine fibers of 0.5 denier or less in the nonwoven fabric layer (B) of the present invention in order to obtain a more uniform and dense nonwoven fabric, but mixing a large amount of ultrafine fibers causes a decrease in strength, making it undesirable. It's not right. The mixing ratio of ultrafine short fibers in the nonwoven fabric layer (8) is preferably in the range of O/100 to 50150 (ultrafine short fibers/specifically shaped short fibers).

次に本発明の銀面用積層不織布の製造方法について説明
する。
Next, a method for producing a laminated nonwoven fabric for silver surfaces according to the present invention will be explained.

まず、0.5デニール以下の極細繊維を短繊維にカット
する。カット長は水に対する均一分散性の面から単糸デ
ニールによって異なるが一般的に0.1〜0.5デニー
ルであれば3〜5關、0.1デニール以下であれば3鉗
以下の長さが選択される。
First, ultrafine fibers of 0.5 denier or less are cut into short fibers. The cut length varies depending on the denier of the single yarn in terms of uniform dispersibility in water, but generally, if it is 0.1 to 0.5 denier, it will be 3 to 5 strands, and if it is 0.1 denier or less, it will be 3 strands or less. is selected.

得られた極細短繊維をO,1〜3%の濃度になるよう水
に分散させスラリーを調整する。この際少量の分散剤を
加えることが好ましい。このスラリーを長網式或は丸網
式の抄造機にて抄造シートを形成する。次に単糸直径7
〜25μm 、 L/D 0.8×10′3〜2X10
’の特定の形状を持った短繊維を準備する。この繊維を
用いて上記極細短繊維と同様に抄造シートを形成する。
The obtained ultrafine short fibers are dispersed in water to a concentration of 1 to 3% O to prepare a slurry. At this time, it is preferable to add a small amount of a dispersant. This slurry is formed into a paper sheet using a fourdrinier type or circular net type paper machine. Next, single yarn diameter 7
~25μm, L/D 0.8×10'3~2X10
'Prepare short fibers with a specific shape. Using this fiber, a paper sheet is formed in the same manner as the ultrafine short fibers described above.

或は、先の極細短繊維と単糸直径7〜25μm、■、/
D O,8xlO’〜2X10”の特定形状を持った短
繊維との、混抄シートを形成する。この場合、極細短繊
維と特定形状を持った短繊維の割合は0 : 100〜
50 : 50(7)範囲テ50 : 50を越えて極
細短繊維を混抄すると不織布層(8)の短繊維の強度が
小さくなる為、積層不織布の強度発現が不充分となり引
張強度、引裂強度が低下し銀面用基体として好ましくな
い場合がある。以上の様にして得た極細短繊維の抄造シ
ートと特定形状を持った短繊維の抄造シート又は、特定
形状を持った短繊維と極細短繊維の混抄シートを積層し
高速流体流にて交絡させる。ここでいう流体とは、液体
或は気体であるが、取り扱いやすさ、コスト、流体とし
ての衝突エネルギーの大きさなどの点から水が最も好ま
しい。水を用いる場合、水圧は用いる原糸の種類及び積
層抄造シートの目付量によって異なるが、少く兵事織布
層(8)の短繊維からなる繊維層の繊維交絡点間距離3
00 p mを得る為には5〜200 kg / c+
+1、好ましくは10/80kgの範囲で積層シートの
両面から交互に衝突させる。同一原料繊維組成の場合、
低目行程水圧は低く、高目付になる程高水圧に設定すれ
ばよい。また、同一目付の場合ヤング率の高い原糸を特
定形状を有する短繊維として使用している場合にはより
高圧の水流で処理することが本発明の目的とする高強度
が得られる。水流を噴射するノズルの径は0.01〜1
朋が好ましい。水流の軌跡形状は抄造シートの進行方向
に対し平行な直線状であっても良いし、ノズルを取り付
けたヘソグーの回転運動やシートの進行方向に直角に往
復する振動運動によって得られる曲線形状であっても良
い。回転運動により得られる幾重にも重なった円形状の
水流軌跡の交絡は、ノズル1錘当りのシートに対する水
流の噴射面積が大きくなり効率的であると同時に、用途
によっては商品価値を低下させる水流軌跡の斑が見えに
くい、更には不織布の経緯の強度比が小さい等の利点が
あり好ましい。抄造シートに対する高速水流の処理回数
は目的に応して最適条件を選択すればよい。これら積層
抄造シートの柱状流処理の水圧条件は、極細短繊維同士
の三次元交絡、単糸直径7〜25μm、L/D 0.8
X10’〜2X103の特定形状短繊維同士の交絡、及
び極細繊維と特定形状短繊維の繊維眉間の交絡が達成さ
れ、主に特定形状短繊維からなる不織布層(8)の繊維
交絡点間距離が300μm以下を得る様に及び、均一性
を得る様な条件下で選択される。
Alternatively, the ultrafine short fibers at the tip and the single yarn diameter 7 to 25 μm, ■, /
Form a mixed paper sheet with short fibers having a specific shape of D O,8xlO'~2X10''.In this case, the ratio of ultrafine short fibers to short fibers having a specific shape is 0:100~
50 : 50 (7) Range te If ultrafine short fibers are mixed in exceeding 50 : 50, the strength of the short fibers in the nonwoven fabric layer (8) will decrease, resulting in insufficient strength development of the laminated nonwoven fabric, resulting in lower tensile strength and tear strength. It may be undesirable as a substrate for silver surfaces. A paper sheet of ultra-fine short fibers obtained as described above and a paper sheet of short fibers with a specific shape, or a mixed sheet of short fibers with a specific shape and ultra-fine short fibers are laminated and entangled with a high-speed fluid flow. . The fluid here refers to liquid or gas, and water is most preferable in terms of ease of handling, cost, and high collision energy as a fluid. When using water, the water pressure varies depending on the type of yarn used and the basis weight of the laminated paper sheet, but the distance between fiber entanglement points of the fiber layer consisting of short fibers of the military woven fabric layer (8) is 3.
5-200 kg/c+ to get 00 pm
+1, preferably 10/80 kg, alternately collide from both sides of the laminated sheet. In the case of the same raw material fiber composition,
The water pressure in the lower strokes is low, and the higher the basis weight, the higher the water pressure should be set. Further, in the case of the same basis weight, when raw yarn with a high Young's modulus is used as short fibers having a specific shape, high strength, which is the object of the present invention, can be obtained by treating with a water stream of higher pressure. The diameter of the nozzle that sprays the water stream is 0.01 to 1
I prefer you. The shape of the trajectory of the water stream may be a straight line parallel to the direction of travel of the paper-made sheet, or it may be a curved shape obtained by the rotational motion of a belly button with a nozzle attached or the vibration motion that reciprocates at right angles to the direction of travel of the sheet. It's okay. The intertwining of multiple circular water flow trajectories obtained by rotational motion increases the jetting area of the water jet against the sheet per nozzle, which is efficient, but at the same time, the water flow trajectories may reduce the product value depending on the application. It is preferable because it has advantages such as less visible spots and a small strength ratio of warp to warp of the nonwoven fabric. The number of times the paper sheet is treated with high-speed water flow may be determined to be optimal depending on the purpose. The hydraulic conditions for the columnar flow treatment of these laminated sheets are three-dimensional entanglement of ultrafine short fibers, single yarn diameter of 7 to 25 μm, and L/D of 0.8.
The intertwining of specific shaped short fibers of X10' to 2 It is selected under such conditions as to obtain a thickness of 300 μm or less and to obtain uniformity.

〔実施例〕〔Example〕

以下、実施例でもって本発明をさらに詳しく説明する。 Hereinafter, the present invention will be explained in more detail with reference to Examples.

実施例中、測定値は以下の方法によって測定したもので
あり、%は全て重量%である。
In the Examples, the measured values were determined by the following method, and all percentages are by weight.

1)引張強度: JTSL1096  ストリップ法2
)引裂強度: JISL1096  シングルクング法
3)剥離強度: JISK6328  ゴム引布のはく
離試験法 4)柔軟度 : JISL1096 45°カンチレバ
ー法5)1M!i維交絡点間距離:走査型電子顕微鏡で
100倍の倍率で測定し、50個 の平均値をとった。
1) Tensile strength: JTSL1096 strip method 2
) Tear strength: JISL1096 Single Kung method 3) Peel strength: JISK6328 Peeling test method for rubberized fabric 4) Flexibility: JISL1096 45° cantilever method 5) 1M! i Distance between fiber intertwining points: Measured with a scanning electron microscope at a magnification of 100 times, and the average value of 50 points was taken.

裏旅貫土 単糸繊度0.1デニール、繊維長5鶴のポリエチレンテ
レフタレート繊維から得た100g/mの極細短繊維抄
造シートと、ナイロン6繊維の1.5デニール(13,
1,17111) 、繊維長12.5mm (L / 
D =0.95XlO″)を用い抄造した200g/m
のシートを積層し、この積層抄造シートを、ノズル径:
0.2鰭、ノズルピンチ:5關、ノズル列数18列、積
層抄造シートとノズルの間隔3ON1ノズルヘッダ回転
数: 150 rpm 、シート速度5m/分で柱状流
処理を極細短繊維側からとナイロン6繊維側からとそれ
ぞれ各1回行った。この交絡積層不織布のナイロン6繊
維の繊維交絡点間距離は100 p mであって、該不
織布の強度物性は下記の様に高い値を示した。
A 100 g/m ultra-fine short fiber sheet made from polyethylene terephthalate fiber with a single yarn fineness of 0.1 denier and a fiber length of 5 denier, and a 1.5 denier sheet made of nylon 6 fiber (13,
1,17111), fiber length 12.5mm (L/
D = 0.95XlO'') 200g/m
The sheets are laminated, and this laminated paper sheet is produced with a nozzle diameter of:
0.2 fin, nozzle pinch: 5 angles, number of nozzle rows 18 rows, spacing between laminated paper sheet and nozzle 3ON1 nozzle header rotation speed: 150 rpm, sheet speed 5 m/min, columnar flow treatment from the ultrafine short fiber side and nylon The test was performed once each from the 6-fiber side. The distance between fiber entanglement points of the nylon 6 fibers of this interlaced laminated nonwoven fabric was 100 pm, and the strength properties of the nonwoven fabric were high as shown below.

引張強度(タテ/ヨコ) 12.9/11.6kg/c
m引裂強度(タテ/ヨコ)5.715.2kir剥離強
度(ヨコ)    2゜l  kg/cmこの積層不織
布の極細繊維層表面に、グラビアロールにてポリブチレ
ンアジペート、P、P’ジフェニルメタンジイソシアネ
ート、エチレンゲルコールの組成からなる30%ジメチ
ルホルムアミドをコーティングし、水中で凝固、ついで
乾燥した。さらにこの面にポリエチレンゲルコール、P
、P’ジフェニルメタンジイソシアネート、エチレンジ
アミンのメチルエチル千トンとイソプロピルアルコール
の混合溶媒の40%溶液をグラビアロールにてコーティ
ングし、130℃で溶媒を乾燥除去した。こうして得ら
れた銀面様シート状物はポリウレタンの銀面層の表面平
滑性を極めて良好で、風合の柔軟性に優れ、物性も下記
に示す様に例えばスポーツシューズ用にも適用し得る程
度に迄十分な強度を有していた。
Tensile strength (vertical/horizontal) 12.9/11.6kg/c
m Tear strength (vertical/horizontal) 5.715.2kir Peel strength (horizontal) 2゜l kg/cm Polybutylene adipate, P, P' diphenylmethane diisocyanate, ethylene were applied to the surface of the ultrafine fiber layer of this laminated nonwoven fabric using a gravure roll. It was coated with 30% dimethylformamide having the composition of gelcol, coagulated in water, and then dried. Furthermore, polyethylene gelcol, P
, P'diphenylmethane diisocyanate, a 40% solution of a mixed solvent of 1,000 tons of methyl ethyl ethylenediamine and isopropyl alcohol was coated on a gravure roll, and the solvent was removed by drying at 130°C. The grain-like sheet material thus obtained has a polyurethane grain layer with extremely good surface smoothness, excellent flexibility in texture, and physical properties that can be applied to sports shoes, for example, as shown below. It had sufficient strength.

引張強度(タテ/ヨコ) 25.2/ 24.5kg/
 cm引裂強度(タテ/ヨコ) 5.3 / 5.0 
kg/cm剥離強度(ヨコ)     6.5kg柔軟
度     78酊 1上1 ナイロン6繊維0.2デニール、5曹1の極細短繊維か
らなる5 0 g / mの抄造シートと、ナイロン6
6繊維の1デニール(10,7μm)、10鶴(L /
 D =0.93x 10” )の短繊維からなる抄造
シートを積層した。これを実施例1と同じ条件(水圧条
件のみ変更)で柱状流処理をし積層不織布を得た。この
積層不織布のナイロン66繊維層面から観察した繊維交
絡点間距離は90μ割であった。
Tensile strength (vertical/horizontal) 25.2/ 24.5kg/
cm tear strength (vertical/horizontal) 5.3/5.0
kg/cm Peel strength (horizontal) 6.5 kg Flexibility 78 1/1 50 g/m paper-made sheet made of 0.2 denier nylon 6 fibers, 5 carbon 1 ultrafine short fibers, and nylon 6 fibers
6 fibers 1 denier (10,7μm), 10 cranes (L/
D = 0.93 x 10") sheets made of short fibers were laminated. This was subjected to columnar flow treatment under the same conditions as in Example 1 (only the water pressure conditions were changed) to obtain a laminated nonwoven fabric. The nylon of this laminated nonwoven fabric The distance between fiber entanglement points observed from the 66 fiber layer surface was 90 μm.

又、得られた積層不織布の強度を下記に示した。Moreover, the strength of the obtained laminated nonwoven fabric is shown below.

引張強度(タテ/ヨコ) 9.5 / 8.7 kg/
am引裂強度(タテ/ヨコ)3.8/3.4kg剥離強
度(ヨコ)    1.6  kgこの積層不織布のナ
イロン6極細繊維層表面に実施例1と同様にポリウレタ
ンの銀面層を形成した。得られた銀面様人工皮革の表面
は平滑で均一であると共に、極めてソフトな風合と下記
に示した物性を示し、例えば婦人靴アッパー材、及び靴
裏材として充分適用し得るものであった。
Tensile strength (vertical/horizontal) 9.5/8.7 kg/
am Tear strength (vertical/horizontal) 3.8/3.4 kg Peel strength (horizontal) 1.6 kg A polyurethane grain layer was formed on the surface of the nylon 6 ultrafine fiber layer of this laminated nonwoven fabric in the same manner as in Example 1. The surface of the obtained silver-like artificial leather is smooth and uniform, and it also exhibits an extremely soft texture and the physical properties shown below, and can be used, for example, as an upper material for women's shoes and a shoe sole material. Ta.

引張強度 :  17.0/15.1kg/am引裂強
度 :   4.3/4.1 kg剥離強度 :1.6
kg 柔軟度  ; 58 酊 夫施斑ユ PETo、15デニール、繊維長3flの繊維から得た
120g/rrrの抄造シートに、ナイロン6繊維1.
5デニール(13,1μIII)、繊維長12.5n(
L/D=0.95xlO’ )繊維とPETo、15デ
ニール、繊維長5龍の極細繊維を重量比N6 : PE
T=7 : 3で混合して得た250 g / mの混
抄シートを積層した。これを実施例1と同様の条件で(
水圧条件のみ変更)柱状流処理を行って積層不織布を得
た。
Tensile strength: 17.0/15.1 kg/am Tear strength: 4.3/4.1 kg Peel strength: 1.6
kg Flexibility; 58 Nylon 6 fibers 1.
5 denier (13,1μIII), fiber length 12.5n (
L/D=0.95xlO') fiber and PETo, 15 denier, fiber length 5x ultrafine fiber in weight ratio N6:PE
Mixed sheets of 250 g/m obtained by mixing at T=7:3 were laminated. This was carried out under the same conditions as Example 1 (
(Only the water pressure conditions were changed) Columnar flow treatment was performed to obtain a laminated nonwoven fabric.

この積層不織布のナイロン6繊維とPET極細繊維の混
合シート層側の繊維交絡点間距離200μmであった。
The distance between fiber entanglement points on the side of the mixed sheet layer of nylon 6 fibers and PET ultrafine fibers in this laminated nonwoven fabric was 200 μm.

又、この不織布の強度物性は下記に示した。In addition, the strength and physical properties of this nonwoven fabric are shown below.

引張強度(タテ/ヨコ) 18.1/17.5kg/c
m引裂強度(タテ/ヨコ)7.2/6.5に+r剥離強
度(ヨコ)     2.6  kg/us更に、この
積層不織布を基体に無黄変タイプのポリウレタンエラス
トマー(「クリスボン33554大日本インキ化学工業
KK製)の10%溶液(イソプロピルアルコール/トル
エン= 1 : 1 混合溶媒)に褐色顔料を樹脂に対
して15%添加したものをグラビアロールで塗布し乾燥
した。さらに、この着色層の上に無黄変タイプのポリウ
レタンエラストマーのイソプロピルアルコール/トルエ
ン/DMF (=515/1)溶液(樹脂濃度lO%)
をグラビアコートし乾燥した。次いでエンボス加工、も
み加工を行って仕上げた。
Tensile strength (vertical/horizontal) 18.1/17.5kg/c
m tear strength (vertical/horizontal) 7.2/6.5 + r peel strength (horizontal) 2.6 kg/us Furthermore, using this laminated nonwoven fabric as a base, non-yellowing type polyurethane elastomer ("Chrisbon 33554 Dainippon Ink A 10% solution (isopropyl alcohol/toluene = 1:1 mixed solvent) of Kagaku Kogyo KK) with 15% brown pigment added to the resin was applied with a gravure roll and dried.Furthermore, on top of this colored layer Isopropyl alcohol/toluene/DMF (=515/1) solution of non-yellowing type polyurethane elastomer (resin concentration 1O%)
was gravure coated and dried. Next, it was finished by embossing and kneading.

得られた銀面用シート状物は、均一な折れシボの表面を
有し、極めて高強度の物性(下記)とソフトな風合を示
し例えば紳士靴用のアッパー材、スポーツ靴用アッパー
材として適用し得るものであった・ 引張強度(タテ/ヨコ) 30.1/28.6kg/c
+a引裂強度(タテ/ヨコ)6.315.7kg剥離強
度(ヨコ)    8.2kg 柔軟度     82重1 〔発明の効果〕 本発明の銀面用湿式積層不織布は極細短繊維層と特定さ
れた短繊維層が積層され、且つ一定の三次元交絡構造を
有しているため、従来の湿式不織布では得られなかった
非常に高い強度と柔軟な風合を有し、且つ均一で平滑な
不織布表面層を有している為、均一で「あらび」等の欠
点を生じない優れた銀面表面を形成することが出来る。
The obtained silver-faced sheet material has a surface with uniform creases, exhibits extremely high physical properties (see below) and a soft texture, and can be used, for example, as an upper material for men's shoes or an upper material for sports shoes. It was applicable. Tensile strength (vertical/horizontal) 30.1/28.6kg/c
+a Tear strength (vertical/horizontal) 6.315.7 kg Peel strength (horizontal) 8.2 kg Flexibility 82 times 1 [Effects of the invention] The wet laminated nonwoven fabric for silver surfaces of the present invention has ultrafine short fiber layers and short fiber layers specified as Because the fiber layers are laminated and have a certain three-dimensional entangled structure, it has extremely high strength and a flexible texture that cannot be obtained with conventional wet-laid nonwoven fabrics, and has a uniform and smooth surface layer. Because of this, it is possible to form an excellent grain surface that is uniform and free from defects such as "roughness."

又、その不織布の剥離強度は特異的に高い為に、銀面用
基体として用いる場合、従来の不織布では必須であった
接合剤の充填を殆んど必要としないほどの優れた特徴を
有する。
In addition, since the nonwoven fabric has a uniquely high peel strength, when used as a substrate for silver surfaces, it has such excellent characteristics that it hardly requires filling with a bonding agent, which is essential for conventional nonwoven fabrics.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の不織布の平面方向の一方の表面から観
察したときの構成繊維の拡大模式図である。 f、−f7・・・構成繊維、 a、〜a、・・・構成繊維同士の交絡点。
FIG. 1 is an enlarged schematic diagram of the constituent fibers when observed from one surface in the planar direction of the nonwoven fabric of the present invention. f, -f7... Constituent fibers, a, ~a,... Intertwining points of constituent fibers.

Claims (2)

【特許請求の範囲】[Claims] 1.平均単繊維繊度0.5デニール以下の極細短繊維が
三次元交絡した不織布層(A)と下記(1)式、(2)
式を共に満たす短繊維が三次元交絡した不織布層(8)
からなる積層不織布であって、前記不織布層(A)と(
8)はその各々の層を構成する短繊維の1部同士の相互
の交絡により一体に結合されており、少く共不織布層(
B)を構成する短繊維の繊維交絡点間距離が300μm
以下である銀面用湿式積層不織布。 短繊維の単糸の直径:D 短繊維の繊維長:L (1)式………7μm≦D≦25μm
1. A nonwoven fabric layer (A) in which ultrafine short fibers with an average single fiber fineness of 0.5 denier or less are three-dimensionally entangled, and the following formula (1), (2)
Nonwoven fabric layer (8) in which short fibers are three-dimensionally entangled, both satisfying the formula
A laminated nonwoven fabric consisting of the nonwoven fabric layer (A) and (
8) are integrally bonded together by mutual entanglement of a portion of the short fibers constituting each layer, and the nonwoven fabric layer (
The distance between fiber entanglement points of short fibers constituting B) is 300 μm
A wet laminated nonwoven fabric for silver surfaces as follows. Diameter of single fiber of short fiber: D Fiber length of short fiber: L Formula (1)...7μm≦D≦25μm
(2)式……0.8×10^3≦L/D≦2.0×10
^32.平均単繊維繊度0.5デニール以下の極細短繊
維から抄造法により得たシートの片面に、下記(1)式
、(2)式を共に満たす短繊維から得た抄造シート又は
該短繊維と前記極細短繊維の混合された抄造シートを積
層し、次いで高速流体流を積層シートの両面から交互に
処理することにより、前記二種の短繊維同士及び相互に
三次元交絡させることを特徴とする銀面用湿式積層不織
布の製造方法。
(2) Formula...0.8×10^3≦L/D≦2.0×10
^32. On one side of a sheet obtained by a paper-making method from ultrafine short fibers having an average single fiber fineness of 0.5 denier or less, a sheet made from short fibers that satisfies both formulas (1) and (2) below or the short fibers and the above-mentioned short fibers are applied. The silver is characterized in that the two types of short fibers are three-dimensionally entangled with each other and with each other by laminating paper sheets in which ultrafine short fibers are mixed and then applying high-speed fluid flow alternately from both sides of the laminated sheets. A method for producing a wet laminated nonwoven fabric for surfaces.
JP63273202A 1988-10-31 1988-10-31 Wet laminated nonwoven fabric for silver surface and method for producing the same Expired - Lifetime JP2635391B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63273202A JP2635391B2 (en) 1988-10-31 1988-10-31 Wet laminated nonwoven fabric for silver surface and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63273202A JP2635391B2 (en) 1988-10-31 1988-10-31 Wet laminated nonwoven fabric for silver surface and method for producing the same

Publications (2)

Publication Number Publication Date
JPH02127552A true JPH02127552A (en) 1990-05-16
JP2635391B2 JP2635391B2 (en) 1997-07-30

Family

ID=17524521

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63273202A Expired - Lifetime JP2635391B2 (en) 1988-10-31 1988-10-31 Wet laminated nonwoven fabric for silver surface and method for producing the same

Country Status (1)

Country Link
JP (1) JP2635391B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04136295A (en) * 1990-09-21 1992-05-11 Kuraray Co Ltd Bulky nonwoven fabric and its production
JPH04185793A (en) * 1990-11-09 1992-07-02 Asahi Chem Ind Co Ltd Wet non-woven fabric and method for producing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04136295A (en) * 1990-09-21 1992-05-11 Kuraray Co Ltd Bulky nonwoven fabric and its production
JPH04185793A (en) * 1990-11-09 1992-07-02 Asahi Chem Ind Co Ltd Wet non-woven fabric and method for producing the same

Also Published As

Publication number Publication date
JP2635391B2 (en) 1997-07-30

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