JPH0214731A - Process for assuring amount of material to be added by adding machine - Google Patents
Process for assuring amount of material to be added by adding machineInfo
- Publication number
- JPH0214731A JPH0214731A JP63162896A JP16289688A JPH0214731A JP H0214731 A JPH0214731 A JP H0214731A JP 63162896 A JP63162896 A JP 63162896A JP 16289688 A JP16289688 A JP 16289688A JP H0214731 A JPH0214731 A JP H0214731A
- Authority
- JP
- Japan
- Prior art keywords
- added
- amount
- additive
- addition
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 23
- 239000000463 material Substances 0.000 title abstract description 4
- 238000005259 measurement Methods 0.000 claims abstract description 6
- 239000000654 additive Substances 0.000 claims description 37
- 230000000996 additive effect Effects 0.000 claims description 30
- 238000005303 weighing Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 abstract description 16
- 238000003756 stirring Methods 0.000 description 5
- 230000005856 abnormality Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 101100298225 Caenorhabditis elegans pot-2 gene Proteins 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Automatic Analysis And Handling Materials Therefor (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、複数の容器に添加物を順次所定量ずつ添加す
る添加機における添加物の添加量精度を保証する方法に
関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for ensuring accuracy in the amount of additives added in an additive machine that sequentially adds predetermined amounts of additives to a plurality of containers.
(従来の技術)
複数の容器に添加物を順次所定量ずつ添加する方法とし
ては、従来より、各容器毎に計量器を取り付けて添加機
から添加物を添加しながらこれを計量し、計量値が上記
所定量になった時点で添加を終了する方法、あるいは各
容器を順次計量器に載せて添加機から添加物を添加しな
がらこれを計量し、計量値が上記所定量になった時点で
添加を終了する方法が知られており、これらの方法によ
り添加物の添加量精度の保証を図るようになっている。(Prior Art) Conventionally, as a method of sequentially adding predetermined amounts of additives to multiple containers, a measuring device is attached to each container, and the additives are added from an adding machine and weighed, and the measured value is calculated. The method is to stop adding when the amount reaches the above specified amount, or to place each container on a measuring device one by one and weigh it while adding the additive from the addition machine, and when the measured value reaches the above specified amount. Methods for terminating addition are known, and these methods are designed to ensure accuracy in the amount of additive added.
(発明が解決しようとする課題)
しかしながら、前者の方法においては、容器毎に計量器
を取り付ける必要から、容器が多数になるとその分計量
器を必要とし、このためコスト高となり、一方、後者の
方法においては、各容器を順次計量器に載せる必要から
添加作業効率に劣り、また、両者いずれの方法において
も、計量しながらの添加作業であるため、添加速度を一
定値以上には大きくすることができない。さらに、添加
作業の際には、各容器内の被添加物を撹拌しながら添加
物を添加することが必要となる場合も多いが、このよう
な場合、上記従来の方法においては、撹拌動作が計量を
行う際のノイズとなって精度よく所定量を添加すること
ができない。この場合、電気的フィルタをかけてノイズ
低減を図る方法も考えられるが、添加および計量に長時
間を要することとなる。(Problem to be Solved by the Invention) However, in the former method, it is necessary to attach a measuring device to each container, so when the number of containers increases, a corresponding measuring device is required, which increases the cost. In this method, each container must be placed on a measuring device one after another, so the efficiency of the addition work is inferior.Also, in both methods, the addition work is done while weighing, so the addition speed must be increased above a certain value. I can't. Furthermore, during the addition process, it is often necessary to add the additive while stirring the material to be added in each container, but in such cases, the above conventional method does not perform the stirring operation. This causes noise during measurement, making it impossible to add a predetermined amount with high precision. In this case, a method of applying an electric filter to reduce noise may be considered, but it would take a long time to add and measure.
本発明は、このような事情に鑑みてなされたものであっ
て、添加物の添加量精度を保証した上で、添加作業効率
を向上させることのできる添加機における添加量保証方
法を提供することを目的とするものである。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for guaranteeing the amount of additives added in an additive machine, which can improve the efficiency of addition work while guaranteeing the accuracy of the amount of additives added. The purpose is to
(課題を解決するための手段)
本発明による添加機における添加量保証方法は、添加作
業の前後においてテスト計量を行うようにすることによ
り上記目的達成を図るようにしたものである。すなわち
、複数の容器に添加物を順次所定量ずつ添加する添加機
における前記添加物の添加量精度を保証する方法であっ
て、前記添加物をテスト容器に添加して該添加物の添加
量を計量するテスト計量を行い前記添加機による添加操
作量と計量値との関係を求めた後、この関係に基づいて
前記添加物の前記各容器への添加を行い、その後、再度
前記テスト計量を行うことを特徴とするものである。(Means for Solving the Problems) The method for ensuring the amount added in an addition machine according to the present invention aims to achieve the above object by performing test measurements before and after addition work. That is, it is a method for guaranteeing the accuracy of the amount of the additive added in an additive machine that sequentially adds predetermined amounts of the additive to a plurality of containers, and the method includes adding the additive to a test container and checking the amount of the additive added. After performing test weighing to determine the relationship between the addition operation amount by the addition machine and the measured value, the additive is added to each of the containers based on this relationship, and then the test measurement is performed again. It is characterized by this.
(作 用)
上記構成に示すように、添加物の各容器への添加は、予
めテスト計量を行って添加機による添加操作量と計量値
との関係を求めた結果に基づいて行われるので、添加作
業中に計量を行う必要がなく、このため、添加作業を安
価にかつ極めて効率よく行うことができる。また、たと
え撹拌しながらの添加作業であっても、その添加量精度
は撹拌によって何ら影響されることがなく、高精度を維
持することができる。さらに、添加作業終了後再度テス
ト計量が行われるので、所定量ずつ添加されたことを確
認することができ、また、添加作業途中に生じた異常に
対する適切な対応措置を取ることができる。(Function) As shown in the above configuration, additives are added to each container based on the results of test weighing in advance to determine the relationship between the amount of addition operation by the addition machine and the measured value. There is no need to measure during the addition operation, and therefore the addition operation can be carried out at low cost and extremely efficiently. Further, even if the addition operation is performed while stirring, the accuracy of the amount added is not affected by the stirring, and high accuracy can be maintained. Furthermore, since the test measurement is performed again after the addition operation is completed, it is possible to confirm that a predetermined amount has been added, and it is also possible to take appropriate countermeasures against abnormalities that occur during the addition operation.
(発明の効果)
したがって、本発明によれば、添加物の添加量精度を保
証した上で、添加作業効率を向上させることができる。(Effects of the Invention) Therefore, according to the present invention, it is possible to improve the addition work efficiency while ensuring the accuracy of the amount of additive added.
しかも、これを安価に達成することができる。Moreover, this can be achieved at low cost.
(実 施 例)
以下添付図面を参照しながら本発明の実施例について詳
述する。(Examples) Examples of the present invention will be described in detail below with reference to the accompanying drawings.
第1図は、本発明による添加機における添加量保証方法
の一実施例を示す工程図である。FIG. 1 is a process diagram showing an embodiment of the method for ensuring the amount added in the addition machine according to the present invention.
添加機2は、添加物たる添加液4を収容するリザーバ部
6と、添加液4を滴下させるピペット部8と、添加液4
をピストンlOaの摺動量に応じてリザーバ部6からピ
ペット部8へ送り出すシリンダ部10とを備えてなり、
図示矢印A方向に移動可能とされている。The addition machine 2 includes a reservoir part 6 that stores an additive liquid 4, a pipette part 8 that drips the additive liquid 4, and a pipette part 8 that stores the additive liquid 4.
and a cylinder part 10 that sends out from the reservoir part 6 to the pipette part 8 according to the sliding amount of the piston lOa,
It is movable in the direction of arrow A in the figure.
添加機2の移動方向前方には、複数の容器たるポット1
2が所定間隔をおいて配され、各ポット■2には、被添
加液14が収容されている。この被添加液14は、モー
タteの駆動により回転する撹拌羽根1Bにより撹拌さ
れるようになっている。In front of the adding machine 2 in the moving direction, a plurality of pots 1 are placed.
2 are arranged at predetermined intervals, and each pot 2 contains a liquid 14 to be added. This liquid to be added 14 is agitated by a stirring blade 1B which is rotated by the drive of a motor te.
添加機2の移動方向におけるポット12の手前の位置に
は、テスト容器たるテスト計量ポット20が電子天秤2
2に載置されている。電子天秤22による計量値はコン
トロールユニット24に入力され、コントロールユニッ
ト24は、この入力信号に基ツいて添加時における添加
機2のピストン10aの摺動量を設定するようになって
いる。At a position in front of the pot 12 in the moving direction of the addition machine 2, a test weighing pot 20 serving as a test container is mounted on an electronic balance 2.
It is placed on 2. The measured value from the electronic balance 22 is input to the control unit 24, and the control unit 24 sets the amount of sliding of the piston 10a of the addition machine 2 during addition based on this input signal.
すなわち、添加機2は、図示矢印A方向に移動して、各
ポット12に所定量の添加液(各ポット共同−である場
合もあるし、各ポット毎異なる場合もある)を添加する
が、この添加に先立ち、まず、テスト計量ボット20へ
の添加を行う。このテスト計量ボット20への添加操作
は、添加機2のピストン10aを図示矢印B方向に所定
量ずつ(例えば、シリンダ部10に記された目盛に従っ
て)摺動させることによって行う。そして、これを電子
天秤22により数点で計量し、この計量値と添加機2に
よる添加操作量との関係を、コントロールユニット24
において折れ線近似のグラフとして求め、この関係に基
づいて各ボット12の被添加液14に対する添加液4の
添加量をそれぞれ設定するようになっている。That is, the addition machine 2 moves in the direction of arrow A in the figure and adds a predetermined amount of additive liquid to each pot 12 (sometimes it is common to each pot, sometimes it is different for each pot), Prior to this addition, first, it is added to the test weighing bot 20. This addition operation to the test weighing bot 20 is performed by sliding the piston 10a of the addition machine 2 in the direction of arrow B in the figure by a predetermined amount (for example, according to the scale marked on the cylinder part 10). Then, this is weighed at several points using the electronic balance 22, and the relationship between this measured value and the amount of addition operation by the addition machine 2 is determined by the control unit 22.
is obtained as a graph of line approximation, and based on this relationship, the amount of the additive liquid 4 to be added to the liquid to be added 14 of each bot 12 is set.
こうして設定された添加量に従って、添加機2は、各ボ
ット12の上方においてピストン10aを所定量摺動さ
せて所定量の添加液4を各ボット12に滴下させる。こ
の添加作業により、各ボット12の被添加液14に所定
量ずつ添加液4を添加することができることとなるが、
添加作業中に添加機2に異常が生ずること(例えば、シ
リンダ部10におけるピストンlOaとシリンダとの間
のシール性低下等)も考えられるので、全ボット12へ
の添加作業が終了した後、再度、添加物4をテスト計量
ボット20に添加して該添加物4の添加量を計量する。According to the addition amount set in this way, the addition machine 2 causes the piston 10a to slide by a predetermined amount above each bot 12 to drop a predetermined amount of the additive liquid 4 onto each bot 12. Through this addition operation, it is possible to add a predetermined amount of the additive liquid 4 to the liquid to be added 14 of each bot 12.
Since it is possible that an abnormality may occur in the addition machine 2 during the addition operation (for example, a decrease in the sealing performance between the piston lOa and the cylinder in the cylinder section 10), try again after the addition operation to all the bots 12 is completed. , the additive 4 is added to the test weighing bot 20 and the amount of the additive 4 added is measured.
これにより、異常が発生した状態で添加がなされたボッ
ト12が後工程に持ち込まれるのを防止することができ
る。なお、この場合、添加量が適正なボット12も、存
在し得るので、各ボット12について粘度、比重等を測
定して良品と不良品との選別を行うようにしてもよい。Thereby, it is possible to prevent the bot 12 to which addition has been made in a state where an abnormality has occurred from being carried into the subsequent process. In this case, since there may be bots 12 in which the amount added is appropriate, the viscosity, specific gravity, etc. of each bot 12 may be measured to discriminate between good products and defective products.
第1図は本発明による添加機における添加量保証方法の
一実施例を示す工程図である。
2・・・添加機 4・・・添加液(添加物)12
・・・ボット(容器)FIG. 1 is a process diagram showing an embodiment of the method for ensuring the amount added in the addition machine according to the present invention. 2... Addition machine 4... Additive liquid (additive) 12
...Bot (container)
Claims (1)
おける前記添加物の添加量精度を保証する方法であって
、 前記添加物をテスト容器に添加して該添加物の添加量を
計量するテスト計量を行い前記添加機による添加操作量
と計量値との関係を求めた後、この関係に基づいて前記
添加物の前記各容器への添加を行い、その後、再度前記
テスト計量を行うことを特徴とする添加機における添加
量保証方法。[Scope of Claims] A method for assuring the accuracy of the amount of additive added in an additive machine that sequentially adds predetermined amounts of the additive to a plurality of containers, the method comprising: adding the additive to a test container; After performing a test weighing to measure the amount of additive added and determining the relationship between the addition operation amount by the addition machine and the measured value, the additive is added to each container based on this relationship, and then the additive is added to each container again. A method for guaranteeing addition amount in an addition machine characterized by performing test measurement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63162896A JPH0214731A (en) | 1988-06-30 | 1988-06-30 | Process for assuring amount of material to be added by adding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63162896A JPH0214731A (en) | 1988-06-30 | 1988-06-30 | Process for assuring amount of material to be added by adding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0214731A true JPH0214731A (en) | 1990-01-18 |
Family
ID=15763299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63162896A Pending JPH0214731A (en) | 1988-06-30 | 1988-06-30 | Process for assuring amount of material to be added by adding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0214731A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5435171A (en) * | 1993-01-04 | 1995-07-25 | Shin-Etsu Chemical Co., Ltd. | Apparatus for automatically preparing solution of powdery product as specimen for use in viscosity measurement |
| JP2007287437A (en) * | 2006-04-14 | 2007-11-01 | Omron Corp | Operation switch |
| JP2007317380A (en) * | 2006-05-23 | 2007-12-06 | Samii Kk | Operation switch |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5686355A (en) * | 1979-12-14 | 1981-07-14 | Jeol Ltd | Automatic chemical analysis |
| JPS6138623A (en) * | 1984-07-19 | 1986-02-24 | イ−ストマン コダック カンパニ− | Detection of penetration of liquid into liquid distributing container |
| JPS63101758A (en) * | 1986-10-20 | 1988-05-06 | Toshiba Corp | Automatic chemical analyzer |
-
1988
- 1988-06-30 JP JP63162896A patent/JPH0214731A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5686355A (en) * | 1979-12-14 | 1981-07-14 | Jeol Ltd | Automatic chemical analysis |
| JPS6138623A (en) * | 1984-07-19 | 1986-02-24 | イ−ストマン コダック カンパニ− | Detection of penetration of liquid into liquid distributing container |
| JPS63101758A (en) * | 1986-10-20 | 1988-05-06 | Toshiba Corp | Automatic chemical analyzer |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5435171A (en) * | 1993-01-04 | 1995-07-25 | Shin-Etsu Chemical Co., Ltd. | Apparatus for automatically preparing solution of powdery product as specimen for use in viscosity measurement |
| JP2007287437A (en) * | 2006-04-14 | 2007-11-01 | Omron Corp | Operation switch |
| JP2007317380A (en) * | 2006-05-23 | 2007-12-06 | Samii Kk | Operation switch |
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