JPH02147919A - Overload detection device for dump trucks for construction machinery - Google Patents
Overload detection device for dump trucks for construction machineryInfo
- Publication number
- JPH02147919A JPH02147919A JP30088188A JP30088188A JPH02147919A JP H02147919 A JPH02147919 A JP H02147919A JP 30088188 A JP30088188 A JP 30088188A JP 30088188 A JP30088188 A JP 30088188A JP H02147919 A JPH02147919 A JP H02147919A
- Authority
- JP
- Japan
- Prior art keywords
- construction machinery
- frame
- stress
- detection device
- overload detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Vehicle Body Suspensions (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、建設機械用ダンプトラックのフレームに過負
荷が作用したことを検知する装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a device for detecting overload applied to the frame of a dump truck for construction machinery.
建設機械用ダンプトラックはフレームにボディを上下回
動自在に取付け、ボディ内に土砂等を積載して排土場所
まで走行し、ボディを起立して土砂等を排出するもので
ある。A dump truck for construction machinery has a body attached to a frame so that it can move up and down, loads earth and sand into the body, travels to a dump site, and then stands up to discharge the earth and sand.
かかる建設機械用ダンプトラックはボディ内に積載する
土砂等の重量が数十トンと重く、しかも凹凸のある不整
地を走行するので、フレームには大きな負荷が作用し、
凹凸の大きな不整地を高速走行すると車体の上下振動が
激しくなってフレームに許容負荷以上の過負荷が作用し
て早期に破損する原因となる。Dump trucks for construction machinery have a heavy load of several tens of tons of earth and sand loaded into their bodies, and because they drive over rough, uneven terrain, a large load acts on the frame.
Driving at high speeds on rough, uneven terrain increases the vertical vibration of the vehicle body, causing an overload that exceeds the allowable load on the frame and causing early damage.
そこで、本発明はフレームに過負荷が作用したことをオ
ペレータが検知できるようにした建設機械用ダンプトラ
ックの過負荷検知装置を提供することを目的とする。SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide an overload detection device for a dump truck for construction machinery that allows an operator to detect when an overload is applied to a frame.
〔課題を解決するための手段及び作用〕各すスペンショ
ンシリンダの伸長油室の圧力を検出する圧力センサと、
各検出圧力によってフレーム各部の応力を演算し、かつ
許容応力以上の時に警告器を作動するCPUを設けた過
負荷検知装置であり、これによって、フレームに過負荷
が作用したことをオペレータが検知できる。[Means and operations for solving the problem] A pressure sensor that detects the pressure in the extension oil chamber of each suspension cylinder;
This is an overload detection device equipped with a CPU that calculates the stress in each part of the frame based on each detected pressure and activates a warning device when the stress exceeds the allowable stress.This allows the operator to detect when an overload has been applied to the frame. .
第2図に示すように、車体1に前輪2、後輪3を装着す
ると、運転室4とボディ5を設けて建設機械用ダンプト
ラックを構成し、前記前輪2は第3図に示すようにリン
ク6で車体1に上下揺動自在に取付られ、かつ前輪2と
車体1とに亘って前部サスペンションシリンダ7が連結
され、前記後輪3はアクスル8に設けであると共に、そ
のアクスル8は一対のリンク9で車体1に上下揺動自在
に取付けてあり、そのアクスル8と車体1とに亘って左
右一対の後部サスペンションシリンダ10が連結しであ
る。As shown in FIG. 2, when a front wheel 2 and a rear wheel 3 are attached to a vehicle body 1, a driver's cab 4 and a body 5 are provided to constitute a dump truck for construction machinery, and the front wheels 2 are attached to a vehicle body 1 as shown in FIG. It is attached to the vehicle body 1 with a link 6 so as to be able to swing vertically, and a front suspension cylinder 7 is connected across the front wheel 2 and the vehicle body 1.The rear wheel 3 is provided on an axle 8, and the axle 8 is It is attached to the vehicle body 1 by a pair of links 9 so as to be able to swing vertically, and a pair of left and right rear suspension cylinders 10 are connected between the axle 8 and the vehicle body 1.
前記各サスペンションシリンダは第4図のように、シリ
ンダーチューブ11内にピストンロッド12を備えたピ
ストン13を嵌挿して伸長油室14を縮少油室15を形
成し、かつ両袖室を細孔により連通ずると共に、伸長油
室14の上部にN2ガス16を封入し、圧力センサ17
で伸長油室14内の圧力を検出するようにしである。As shown in FIG. 4, in each of the suspension cylinders, a piston 13 having a piston rod 12 is inserted into a cylinder tube 11 to form an extension oil chamber 14 into a contraction oil chamber 15, and both sleeve chambers are formed with small holes. At the same time, N2 gas 16 is sealed in the upper part of the extension oil chamber 14, and the pressure sensor 17
The pressure inside the extension oil chamber 14 is detected at this point.
前記各サスペンションシリンダの圧力センサ17の検出
信号は第1図のようにA/D変換器18、インターフェ
ース19を介してCPU20に人力され、各圧力センサ
17の検出信号によってフレーム1に作用する総荷重を
演算すると共に、荷重の重心位置を演算し、この総荷重
と重心位置とによってフレーム各部に作用する荷重を算
出する。The detection signals of the pressure sensors 17 of each suspension cylinder are input to the CPU 20 via the A/D converter 18 and the interface 19 as shown in FIG. At the same time, the position of the center of gravity of the load is calculated, and the load acting on each part of the frame is calculated based on the total load and the position of the center of gravity.
このフレーム各部に作用する荷重を予じめ設定したFE
Mモデルに入力してフレーム各部の応力を算出し、その
応力を許容応力と比較して許容応力以上であれば信号を
インターフェース21、増幅器22を経て前記運転室4
に設けた警告器、例えば警告ランプ23に出力し、警告
ランプ23を作動させる。FE with preset loads acting on each part of this frame
The stress in each part of the frame is calculated by inputting it to the M model, and the stress is compared with the allowable stress. If the stress is greater than the allowable stress, a signal is sent to the driver's cab 4 via the interface 21 and the amplifier 22.
The signal is output to a warning device provided at the terminal, for example, a warning lamp 23, and the warning lamp 23 is activated.
第1図において、24はRAM、25はROM126は
クロックパルス発生器、27はタイマである。In FIG. 1, 24 is a RAM, 25 is a ROM 126 is a clock pulse generator, and 27 is a timer.
以上の動作をフローチャートで示すと第5図のようにな
る。The above operation is shown in a flowchart as shown in FIG.
各サスペンションシリンダの伸長油室14の圧力は、積
載重量、積載物の重心位置によって変化すると共に、凹
凸のある不整地を走行する際に生じる衝撃等によっても
変化するので、各サスペンションシリンダの伸長油室内
の圧力を圧力センサで検出し、その検出圧力によってフ
レーム各部に作用する応力を演算して許容応力以上の時
に警告器を作動するように構成したから、フレームに過
負荷が作用したことをオペレータが検知でき、それによ
って走行速度を遅くしたりして過負荷を減少させること
ができてフレームが破損することを未然に防止できる。The pressure in the extension oil chamber 14 of each suspension cylinder varies depending on the loaded weight and the position of the center of gravity of the loaded object, as well as due to the impact caused when driving on uneven, uneven ground. The pressure in the room is detected by a pressure sensor, and the detected pressure is used to calculate the stress acting on each part of the frame, and a warning device is activated when the stress exceeds the allowable stress.This allows the operator to notify the operator that an overload has been applied to the frame. can be detected, thereby making it possible to reduce overload by slowing down the running speed, thereby preventing frame damage.
図面は本発明の実施例を示し、第1図は回路図、第2図
は建設機械用ダンプトラックの正面図、第3図は前後輪
取付状態の斜視図、第4図はサスペンションシリンダの
断面図、第5図はフローチャートである。The drawings show an embodiment of the present invention, in which Fig. 1 is a circuit diagram, Fig. 2 is a front view of a dump truck for construction machinery, Fig. 3 is a perspective view of the front and rear wheels attached, and Fig. 4 is a cross section of a suspension cylinder. FIG. 5 is a flowchart.
Claims (1)
装着すると共に、後部サスペンションシリンダ10で後
輪3を装着し、前記フレーム1に運転室4とボディ5を
設けた建設機械用ダンプトラックにおいて、各サスペン
ションシリンダの伸長油室14内の圧力を検出する圧力
センサ17と、各圧力センサ17の検出圧力に基づいて
フレーム各部に作用する応力を演算し、かつその応力が
許容応力以上であるると信号を出力するCPU20と、
CPU20からの信号で作動する警告器を設けたことを
特徴とする建設機械用ダンプトラックの過負荷検知装置
。In a dump truck for construction machinery, in which a front wheel 2 is mounted on a frame 4 through a front suspension cylinder 7, a rear wheel 3 is mounted on a rear suspension cylinder 10, and a driver's cab 4 and a body 5 are provided on the frame 1, each suspension A pressure sensor 17 detects the pressure in the extension oil chamber 14 of the cylinder, and calculates the stress acting on each part of the frame based on the detected pressure of each pressure sensor 17, and sends a signal when the stress is greater than the allowable stress. CPU20 to output,
An overload detection device for a dump truck for construction machinery, characterized by being provided with a warning device activated by a signal from a CPU 20.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30088188A JPH02147919A (en) | 1988-11-30 | 1988-11-30 | Overload detection device for dump trucks for construction machinery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30088188A JPH02147919A (en) | 1988-11-30 | 1988-11-30 | Overload detection device for dump trucks for construction machinery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02147919A true JPH02147919A (en) | 1990-06-06 |
Family
ID=17890242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30088188A Pending JPH02147919A (en) | 1988-11-30 | 1988-11-30 | Overload detection device for dump trucks for construction machinery |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02147919A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997037117A1 (en) * | 1996-03-29 | 1997-10-09 | Komatsu Ltd. | Vehicle running control device |
| JP2000282517A (en) * | 1999-03-29 | 2000-10-10 | Caterpillar Inc | Apparatus and method for measuring stress acting on work machine |
| JP2006111156A (en) * | 2004-10-15 | 2006-04-27 | Nissan Motor Co Ltd | Overload history storage device and method thereof |
| CN102023067A (en) * | 2010-09-21 | 2011-04-20 | 广东海洋大学 | Early warning device and method for collapse of deep-sea cage floating pipe |
| JP2014189390A (en) * | 2013-03-28 | 2014-10-06 | Mitsui Eng & Shipbuild Co Ltd | Measurement system |
| JPWO2024075768A1 (en) * | 2022-10-04 | 2024-04-11 |
-
1988
- 1988-11-30 JP JP30088188A patent/JPH02147919A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997037117A1 (en) * | 1996-03-29 | 1997-10-09 | Komatsu Ltd. | Vehicle running control device |
| AU700446B2 (en) * | 1996-03-29 | 1999-01-07 | Komatsu Limited | Vehicle traveling control device |
| US6184784B1 (en) | 1996-03-29 | 2001-02-06 | Komatsu Ltd. | Vehicle traveling control device |
| JP2000282517A (en) * | 1999-03-29 | 2000-10-10 | Caterpillar Inc | Apparatus and method for measuring stress acting on work machine |
| JP2006111156A (en) * | 2004-10-15 | 2006-04-27 | Nissan Motor Co Ltd | Overload history storage device and method thereof |
| CN102023067A (en) * | 2010-09-21 | 2011-04-20 | 广东海洋大学 | Early warning device and method for collapse of deep-sea cage floating pipe |
| JP2014189390A (en) * | 2013-03-28 | 2014-10-06 | Mitsui Eng & Shipbuild Co Ltd | Measurement system |
| JPWO2024075768A1 (en) * | 2022-10-04 | 2024-04-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6477455B2 (en) | Device to control the dynamic stability of an industrial vehicle | |
| US8065054B2 (en) | Vehicle active suspension system | |
| CN101830225B (en) | Engineering vehicle active anti-rollover control system and method | |
| CA1289663C (en) | Adaptive payload monitor | |
| ES2385109T3 (en) | Load-controlled stabilizer system | |
| US9169110B2 (en) | Method for determining the probability of a handling truck's tipping over | |
| EP2765028B1 (en) | System and method for preventing power head rollover during a dump operation by monitoring front struts | |
| US9796392B2 (en) | Method of determining whether a frame of a work machine is approaching a tip over point | |
| US9718660B2 (en) | Lifting vehicle with a transverse stability control system | |
| CN106219447A (en) | A kind of balanced type rear wheel drive forklift truck of automatic adjustment center of gravity | |
| JP2608303B2 (en) | How to monitor the suspension of a work vehicle to detect tires with insufficient air | |
| WO1997037117A1 (en) | Vehicle running control device | |
| CN103612549B (en) | Wheeled crane suspension adjustment control system, method, device and wheeled crane | |
| US4340235A (en) | Load responsive damping system | |
| FI128906B (en) | TRANSPORT MATERIAL WHICH INCLUDES A STRENGTH SENSOR | |
| CN206407872U (en) | A kind of balanced type rear wheel drive forklift truck of adjust automatically center of gravity | |
| CN210680649U (en) | Forklift overturn-preventing device | |
| US11820372B2 (en) | Tow weight evaluation system for wreckers | |
| EP0312390A1 (en) | Vehicle | |
| CN106627025A (en) | Pickup suspension system | |
| CN114179720B (en) | Carrier early warning system and carrier early warning method | |
| CN211055013U (en) | Concrete mixer side tipping prevention device | |
| JPH02168100A (en) | Frame damage preventing device for dump truck | |
| CN104842847A (en) | Rollover prevention device and method of dump vehicle and vehicle | |
| JPS63247111A (en) | Dump truck for construction machinery |