JPH0215865A - Production of conjugated material - Google Patents

Production of conjugated material

Info

Publication number
JPH0215865A
JPH0215865A JP16371488A JP16371488A JPH0215865A JP H0215865 A JPH0215865 A JP H0215865A JP 16371488 A JP16371488 A JP 16371488A JP 16371488 A JP16371488 A JP 16371488A JP H0215865 A JPH0215865 A JP H0215865A
Authority
JP
Japan
Prior art keywords
model
beads
mold
manufacturing
foamed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16371488A
Other languages
Japanese (ja)
Inventor
Isato Shichino
七野 勇人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP16371488A priority Critical patent/JPH0215865A/en
Publication of JPH0215865A publication Critical patent/JPH0215865A/en
Pending legal-status Critical Current

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  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、金属内に異種金属が混在する複合材料の製“
遣方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention is directed to the manufacturing of composite materials in which different metals are mixed in the metal.
It is related to the method of sending.

(従来の技術) 従来の複合材料を製造する方法は鋳型内に異種金属に配
設し、該鋳型内に金属溶湯を鋳込んで異種金属を鋳包む
方法や、又、第3図に示す様に鋳型l内に予備発泡させ
た発泡性ビーズ2に異種金属を付着させた発泡性ビーズ
2を配設し、鋳型1内に金属溶湯4を鋳込む方法がある
(Prior Art) Conventional methods for manufacturing composite materials include disposing dissimilar metals in a mold and encasing the dissimilar metals by pouring molten metal into the mold, or as shown in Fig. 3. There is a method in which foamable beads 2 made of pre-foamed foamable beads 2 to which different metals are attached are placed in a mold 1, and molten metal 4 is poured into the mold 1.

(発明が解決しようとする謀n> しかし、従来の複合材料を製造する方法では金属の周辺
部にだけ異種金属3を分?!p4ることや、異種金属3
の分布に濃度勾配をつけることができなかった。
(Policy to be solved by the invention) However, in the conventional method of manufacturing composite materials, dissimilar metal 3 is distributed only in the peripheral area of the metal, and
It was not possible to create a concentration gradient in the distribution of

(課題を解決するための手段及び作用)金属内に異種金
属が混在する複合材料の製造方法であって、発泡性ビー
ズを予備発泡させ、かつ、異種金属を付着させた発泡性
ビーズと、発泡性ビーズを予備発泡させた発泡性ビーズ
を模型成形金型内に充填して本発泡を行って消失横型を
製造し、該消失模型を鋳型剤にて包囲するとともに鋳込
口を形成し、該消失模型が形成する縫込部に金属溶湯を
鋳込むことを特徴とした複合材料の製造方法とした。
(Means and effects for solving the problem) A method for producing a composite material in which different metals are mixed in the metal, the foamable beads being pre-foamed, and the foaming beads having different metals attached thereto, Fill a model mold with expandable beads prepared by pre-foaming the beads, perform main foaming to produce a vanishing horizontal mold, surround the vanishing model with a molding agent and form a casting opening. This method of manufacturing a composite material is characterized by pouring molten metal into the sewn portion formed by the disappearing model.

(実施例) 本発明の一実施例をパワーショベルのバケットの爪に適
用した例について第1図〜第2図を参考にして述べる。
(Embodiment) An example in which an embodiment of the present invention is applied to a bucket claw of a power shovel will be described with reference to FIGS. 1 and 2.

ポリスチレンビーズにペンタン5%浸透させて水蒸気加
熱により予備発泡させ直径1.2〜2. 0閤の発泡性
ビーズ3を製造する0発泡性ビーズ3に直径1〜2鵬の
Cr粒子2をシ日ットプラストにより投射してCr粒子
2と発泡性ビーズ3とを接合させ、接合ビーズ3aを製
造する0次に、第1図(a)に示す樺な空隙部がパワー
ショベルの爪の先端と裏面部形状をした模型成形金型内
5内に上記接合ビーズ3aを充填して水蒸気加熱で発泡
させ、第1図(B)に示す消失模型6aを製造する0次
に、第1図(C)に示す様な空隙部がパワーシラペルの
爪の形状をした模型製造用金型7内に消失模型6aを挿
入し、その他の空隙部には発泡性ビーズ3aを充填して
水蒸気加熱で発泡を行い、パケットティースの消失模型
6第1図(D)を製造する0次に鋳造工程を説明する。
Polystyrene beads are impregnated with 5% pentane and pre-foamed by steam heating to form beads with a diameter of 1.2 to 2. Cr particles 2 with a diameter of 1 to 2 mm are projected onto the expandable beads 3 of 0 yen to bond the Cr particles 2 and the expandable beads 3 to form bonded beads 3a. Next, the bonding beads 3a are filled into a model forming mold 5 in which the birch-shaped void shown in FIG. After foaming, the disappearing model 6a shown in FIG. 1(B) is manufactured.Next, a void as shown in FIG. 1(C) disappears into the model manufacturing mold 7 in the shape of a claw of a power sillage. Insert the model 6a, fill the other voids with foamable beads 3a, and foam with steam heating to produce the disappearing packet teeth model 6 (FIG. 1(D)) Next, the casting process will be explained. .

消失模型6に塗型を行い第2図に示す様に、消失模型6
を鋳物砂8にて包囲して、押湯9、湯道10を設けSC
Mn1H材の溶湯11を鋳込する。
The vanishing model 6 is painted, and as shown in Fig. 2, the vanishing model 6 is
SC is surrounded by molding sand 8, and a riser 9 and a runner 10 are provided.
A molten metal 11 of Mn1H material is poured.

この様にして製造されたパケットの爪は摩耗し易い先端
部と表面部はCrの含有量が高く、高い硬度が得られ、
耐摩耗性の必要でない部分には高価なCrを使用しない
ので耐摩耗性の優れたパケットの爪を複合材により得る
ことができた。
The claws of the packets manufactured in this way have a high Cr content in the tips and surfaces that are prone to wear, resulting in high hardness.
Since expensive Cr is not used in parts where wear resistance is not required, it was possible to obtain a packet claw with excellent wear resistance using a composite material.

(発明の効果) 本発明によれば異種金属の分布を任意に行うことができ
、今まで不可能であった異種金属の濃度分布に勾配をつ
けることが可能となった。
(Effects of the Invention) According to the present invention, dissimilar metals can be distributed arbitrarily, and it has become possible to create a gradient in the concentration distribution of dissimilar metals, which has been impossible until now.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図(A)、(B)、(C)、(D)、第2図はパケ
ットの爪に適用した例、第3図は従来技術を示す図であ
る。 図中 3.3a・・発泡性ビーズ、 6.6a・・消失模型、 7・・・・・模型成形金型
FIGS. 1(A), (B), (C), and (D), and FIG. 2 show an example of application to a packet claw, and FIG. 3 shows a conventional technique. In the figure 3.3a...Expansible beads, 6.6a...Disappearance model, 7...Model forming mold

Claims (1)

【特許請求の範囲】[Claims] 金属内に異種金属が混在する複合材料の製造方法であっ
て、発泡性ビーズを予備発泡させかつ異種金属を付着さ
せた発泡性ビーズと、発泡性ビーズを予備発泡させた発
泡性ビーズを模型成形金型内に充填して本発泡を行って
消失模型を製造し、該消失模型を鋳型剤にて包囲すると
ともに鋳込口を形成し、該消失模型が形成する鋳込部に
金属溶湯を鋳込むことを特徴とした複合材料の製造方法
A method for manufacturing a composite material in which different metals are mixed in the metal, which involves molding into a model the expandable beads that are pre-foamed and have different metals attached to them, and the expandable beads that are pre-foamed expandable beads. Filling the mold and performing main foaming to produce a vanishing model, surrounding the vanishing model with a molding agent and forming a casting opening, and casting molten metal into the casting part formed by the vanishing model. A method for manufacturing a composite material characterized by
JP16371488A 1988-06-30 1988-06-30 Production of conjugated material Pending JPH0215865A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16371488A JPH0215865A (en) 1988-06-30 1988-06-30 Production of conjugated material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16371488A JPH0215865A (en) 1988-06-30 1988-06-30 Production of conjugated material

Publications (1)

Publication Number Publication Date
JPH0215865A true JPH0215865A (en) 1990-01-19

Family

ID=15779245

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16371488A Pending JPH0215865A (en) 1988-06-30 1988-06-30 Production of conjugated material

Country Status (1)

Country Link
JP (1) JPH0215865A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103909218A (en) * 2014-04-04 2014-07-09 含山县恒翔机械制造有限公司 Casting method of clutch shell mold

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103909218A (en) * 2014-04-04 2014-07-09 含山县恒翔机械制造有限公司 Casting method of clutch shell mold

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