JPH0216191B2 - - Google Patents
Info
- Publication number
- JPH0216191B2 JPH0216191B2 JP56132976A JP13297681A JPH0216191B2 JP H0216191 B2 JPH0216191 B2 JP H0216191B2 JP 56132976 A JP56132976 A JP 56132976A JP 13297681 A JP13297681 A JP 13297681A JP H0216191 B2 JPH0216191 B2 JP H0216191B2
- Authority
- JP
- Japan
- Prior art keywords
- strip
- welding
- pressure roller
- underframe
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Description
【発明の詳細な説明】
本発明は互いに重ね合わされた被溶接物を溶接
するためのシーム溶接方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a seam welding method for welding objects to be welded that are overlapped with each other.
一般に、ストリツプの処理ラインにおける先行
ストリツプの後端部と後行ストリツプの先端部と
をラツプシーム溶接する場合、溶接工程として、
例えば第1図に示される装置が用いられている。
すなわち、ストリツプ9の搬送方向と略直交する
方向、例えばY方向に可動な台枠2に切断装置
8、加圧ローラ機構5および回転電極41,42
を配設し、台枠2がY1方向の端部に位置した状
態で切断装置8により先行および後行ストリツプ
の各端部を切断し、この後適宜の機構により各ス
トリツプの端部91,92を第3図aに示される
ごとく僅少量ラツプさせている。この状態で一対
の加圧ローラ51,52を相接近させた後、台枠
2がY2方向に移動して、第2図aおよび第3図
bに示されるごとくストリツプ端部のラツプ部に
塑性変形を付与している。この工程の後、第3図
cに示されるごとく、ストリツプ9を相互にX方
向に微少量離間させ、続いて回転電極41,42
を相近接させた状態で、台枠2がY1方向に移動
して第2図bに示される状態でシーム溶接が行な
われ、かつ加圧ローラ51,52により既溶接部
が平坦となるよう塑性変形されている。これによ
り比較的厚肉のストリツプが溶接されている。即
ち、台枠が一往復することによりストリツプ端部
のシーム溶接が行なわれていた。一方、この種の
ストリツプは幅が広いため、台枠のY方向の往復
時間が長くなり溶接作業時間が長くなつていた。 Generally, when lap seaming the trailing end of a leading strip and the leading end of a trailing strip in a strip processing line, the welding process involves the following steps:
For example, the apparatus shown in FIG. 1 is used.
That is, the cutting device 8, the pressure roller mechanism 5, and the rotating electrodes 41, 42 are mounted on the underframe 2, which is movable in a direction substantially perpendicular to the conveying direction of the strip 9, for example, in the Y direction.
are arranged, and with the underframe 2 positioned at the end in the Y1 direction, each end of the leading and trailing strips is cut by the cutting device 8, and then the ends 91, 91 of each strip are cut by an appropriate mechanism. 92 is wrapped by a small amount as shown in FIG. 3a. After the pair of pressure rollers 51 and 52 are brought close to each other in this state, the underframe 2 is moved in the Y2 direction, and as shown in FIG. 2a and FIG. Gives plastic deformation. After this step, as shown in FIG. 3c, the strips 9 are separated from each other by a small amount in the
Seam welding is performed in the state shown in FIG. 2b by moving the underframe 2 in the Y1 direction with the It has been plastically deformed. This results in a relatively thick strip being welded. That is, the seam welding of the strip ends was performed by reciprocating the underframe once. On the other hand, since this type of strip has a wide width, it takes a long time for the underframe to move back and forth in the Y direction, resulting in a long welding operation time.
ところで、通常ストリツプ端部の溶接部には、
溶接装置までのストリツプの搬送が停止されてい
る。すなわち、溶接作業時には、溶接工程よりも
後工程である適宜のストリツプの処理ラインへの
ストリツプの新たな供給を停止せざるを得ない。
しかし一般に溶接工程よりも後工程においてはス
トリツプは極めて高速で、例えば300m/minな
る速度で搬送されつつ処理されるため、溶接作業
に拘わらず、上記後工程を連続して行なうために
は、溶接装置と後工程の装置との間に長尺なスト
リツプをストツクするための、いわゆるルーピン
グ装置を配設しなければならない。このように溶
接作業時間、即ちストリツプの停止時間が長くな
ればなる程、ルーピング装置の容量が大型化して
設備費が高騰すると共に設備面積が大きくなるた
め、ストリツプの溶接作業時間を可及的に小さく
することが嘱望されていた。 By the way, there is usually a weld at the end of the strip.
Transport of the strip to the welding equipment has been stopped. That is, during welding operations, it is necessary to stop new supply of strips to appropriate strip processing lines that are processes subsequent to the welding process.
However, in general, the strip is transported and processed at extremely high speeds, for example at 300 m/min, in post-processes after the welding process. A so-called looping device must be provided between the device and the downstream device for storing the long strip. In this way, the longer the welding work time, that is, the stop time of the strip, the larger the capacity of the looping device becomes, raising the equipment cost and increasing the equipment area. It was hoped that it would be made smaller.
本発明の目的は、溶接作業時間を短縮すること
のできるシーム溶接方法を提供することにある。 An object of the present invention is to provide a seam welding method that can shorten welding work time.
以下、図示の実施例を参照して本発明を詳細に
説明する。 Hereinafter, the present invention will be explained in detail with reference to illustrated embodiments.
第4図において、1はフレーム、2は位置決め
手段3により拘束されつつY方向に移動自在に配
設された台枠で、図示しない駆動手段によりY方
向に移動される。41,42は一対の回転電極で
相互に接近および離間自在に構成されている。例
えば上方の回転電極41が適宜の駆動手段により
Z方向に移動するよう支持されている。51,5
2および61,62は回転電極41,42を跨い
だ溶接方向、即ちY方向の両側に配設された夫々
対をなす加圧ローラで、例えば加圧ローラ51お
よび61は夫々駆動手段53および63、例えば
流体圧作動シリンダーに連結されてZ方向に移動
自在に支持されている。上記51乃至53および
61乃至63により第1および第2の加圧ローラ
機構5,6が構成されている。なお回転電極4
1,42に給電するためのケーブル7,7が例え
ば電極支持ブラケツト43,44に連結される
が、第2の加圧ローラ機構6の加圧ローラ支持部
材64,65は夫々電極支持ブラケツト43,4
4と非接触の状態に支持されている。8はストリ
ツプ9の端部を切断するための切断装置である。 In FIG. 4, 1 is a frame, and 2 is an underframe which is movable in the Y direction while being restrained by a positioning means 3, and is moved in the Y direction by a driving means (not shown). Reference numerals 41 and 42 are a pair of rotating electrodes that can be moved toward and away from each other. For example, the upper rotating electrode 41 is supported to move in the Z direction by a suitable driving means. 51,5
2, 61, and 62 are pairs of pressure rollers disposed on both sides of the welding direction, that is, the Y direction, across the rotating electrodes 41 and 42. For example, the pressure rollers 51 and 61 are driven by drive means 53 and 63, respectively. , for example, is connected to a hydraulic cylinder and supported so as to be movable in the Z direction. The above 51 to 53 and 61 to 63 constitute the first and second pressure roller mechanisms 5 and 6. Note that the rotating electrode 4
Cables 7, 7 for supplying power to the electrodes 1, 42 are connected, for example, to the electrode support brackets 43, 44, and the pressure roller support members 64, 65 of the second pressure roller mechanism 6 are connected to the electrode support brackets 43, 42, respectively. 4
4 and is supported in a non-contact state. 8 is a cutting device for cutting the end of the strip 9.
次に動作について説明する。第4図および第5
図において、台枠2がY1方向の端部に位置した
状態で先行ストリツプ91と後行ストリツプ92
との端部が切断装置8により切断され、この後、
図示していない適宜の機構により、第3図aに示
されるごとくストリツプの各端部が僅少量だけラ
ツプされる。この後、回転電極41,42と第1
および第2の加圧ローラ機構5および6の夫々の
加圧ローラ51,52および61,62とを夫々
加圧状態に維持しつつ台枠2がY2方向に移動し
て溶接が行なわれる。すなわちストリツプ9はラ
ツプ部において加圧ローラ51および52により
塑性変形され、この塑性変形されたストリツプ9
の端部が回転電極41,42により溶接される。
またこの既溶接部は加圧ローラ61および62に
より塑性変形されて比較的平担に形成される。加
圧ローラ61,62がストリツプ9のY2方向の
端部を通過後、溶接作業が完了する。すなわち台
枠2がY2方向の適宜の位置まで移動したことを
適宜の検知器により検知し、この検知器の出力信
号によりストリツプがX1方向又はX2方向に搬送
される。なお溶接後、加圧ローラ51,52およ
び61,62と回転電極41,42とは適宜に離
間状態に設定され、この後台枠2がY1方向の端
部位置、すなわち退避位置へと移動する。勿論台
枠2の退避位置への移動、すなわち遊走はストリ
ツプ9の搬送時に同時に行なわれるため、ストリ
ツプの搬送を停止させる時間は台枠2がY2方向
に移動している時間でよい。このようにストリツ
プを停止させる溶接作業の所要時間は従来の約半
分で済む。 Next, the operation will be explained. Figures 4 and 5
In the figure, with the underframe 2 located at the end in the Y1 direction, the leading strip 91 and the trailing strip 92 are connected to each other.
The end of the is cut by the cutting device 8, and after that,
A suitable mechanism, not shown, wraps each end of the strip by a small amount, as shown in Figure 3a. After this, the rotating electrodes 41, 42 and the first
Welding is performed by moving the underframe 2 in the Y2 direction while maintaining the pressure rollers 51, 52 and 61, 62 of the second pressure roller mechanisms 5 and 6 in a pressurized state, respectively. That is, the strip 9 is plastically deformed at the lap portion by pressure rollers 51 and 52, and this plastically deformed strip 9
The ends of are welded by rotating electrodes 41 and 42.
Further, this already welded portion is plastically deformed by pressure rollers 61 and 62 and is formed into a relatively flat surface. After the pressure rollers 61 and 62 pass the end of the strip 9 in the Y2 direction, the welding operation is completed. That is, the movement of the underframe 2 to an appropriate position in the Y2 direction is detected by an appropriate detector, and the strip is conveyed in the X1 direction or the X2 direction based on the output signal of this detector. After welding, the pressure rollers 51, 52 and 61, 62 and the rotating electrodes 41, 42 are appropriately set apart, and then the underframe 2 moves to the end position in the Y1 direction, that is, to the retracted position. . Of course, the movement of the underframe 2 to the retracted position, that is, the movement, is carried out at the same time as the strip 9 is being conveyed, so the time for stopping the conveyance of the strip may be the time that the underframe 2 is moving in the Y2 direction. In this way, the time required for the welding operation to stop the strip is approximately half that of the conventional method.
なお第1図乃至第3図に示される従来の溶接方
法と本発明に係る溶接方法とにおいて、加圧ロー
ラ機構および回転電極の各加圧力、溶接電流およ
び溶接速度などのいわゆる溶接条件を一定に維持
した場合、従来の溶接方法で得られる溶接部の厚
さ;t1と本発明に係る溶接方法で得られる溶接部
の厚さ;t2とは下記の概略関係にある。 In addition, in the conventional welding method shown in FIGS. 1 to 3 and the welding method according to the present invention, so-called welding conditions such as the respective pressing forces of the pressure roller mechanism and rotating electrode, welding current, and welding speed are kept constant. When maintained, the thickness of the welded part obtained by the conventional welding method; t 1 and the thickness of the welded part obtained by the welding method according to the present invention; t 2 have the following approximate relationship.
t2/t1≒1.05〜1.09
このように本発明に係る溶接方法で得られる溶
接部は従来の方法で得られる溶接部よりも僅かに
嵩高くなるが、ストリツプを停止させる時間が従
来の約半分で済むから、溶接工程と後工程との間
に配設するルーピング装置の容量を小さくするこ
とができる。 t 2 /t 1 ≒1.05 to 1.09 As described above, the welded part obtained by the welding method according to the present invention is slightly bulkier than the welded part obtained by the conventional method, but the time for stopping the strip is about Since only half the amount is required, the capacity of the looping device disposed between the welding process and the subsequent process can be reduced.
なお第4図に示されるごとく、例えば第2の加
圧ローラ機構6において、加圧ローラ61を支持
する支持部材64の軸線と駆動手段63、例えば
流体圧作動シリンダーのシリンダーロツドの軸線
とが一致しないようヒンジ結合により連結すれ
ば、回転電極41と加圧ローラ61との間隔を可
及的に接近させることができる。勿論、同様に第
1の加圧ローラ機構6の駆動手段53を配設すれ
ば加圧ローラ51と回転電極41との間隔を接近
させることができる。 As shown in FIG. 4, for example, in the second pressure roller mechanism 6, the axis of the support member 64 that supports the pressure roller 61 and the axis of the cylinder rod of the driving means 63, for example, a fluid pressure operated cylinder, are aligned. If they are connected by hinge connection so that they do not coincide, the distance between the rotating electrode 41 and the pressure roller 61 can be made as close as possible. Of course, if the driving means 53 of the first pressure roller mechanism 6 is similarly provided, the distance between the pressure roller 51 and the rotating electrode 41 can be made closer.
以上のごとく本発明によれば、ストリツプを停
止させる溶接作業時間が従来の約半分でよいた
め、溶接工程と後工程との間に配設するルーピン
グ装置を小容量化することができ、ストリツプ処
理ラインの設備費が安価になると共に設備面積を
小さくすることができる。 As described above, according to the present invention, the welding time required to stop the strip is about half that of the conventional welding process, so the capacity of the looping device installed between the welding process and the post-process can be reduced, and the welding time required for stopping the strip can be reduced. The line equipment cost can be reduced and the equipment area can be reduced.
第1図は従来装置の正面図、第2図および第3
図は第1図の動作説明図、第4図は本発明の方法
を実施するための装置を示す正面図、第5図は第
4図の動作説明図である。
2……台枠、41,42……回転電極、5,6
……第1および第2の加圧ローラ機構、9,9
1,92……ストリツプ。
Figure 1 is a front view of the conventional device, Figures 2 and 3 are
1, FIG. 4 is a front view showing an apparatus for carrying out the method of the present invention, and FIG. 5 is an explanatory diagram of the operation of FIG. 4. 2... Underframe, 41, 42... Rotating electrode, 5, 6
...first and second pressure roller mechanisms, 9, 9
1,92...Strip.
Claims (1)
被溶接物を夫々挾持して溶接するシーム溶接方法
において、前記回転電極の溶接方向の前側と後側
とに前記加圧ローラ機構を配設し、該夫々の加圧
ローラ機構により被溶接物を塑性変形させつつ前
記回転電極により溶接を行なうシーム溶接方法。1. In a seam welding method in which a workpiece to be welded is held and welded by upper and lower rotating electrodes and upper and lower pressure roller mechanisms, the pressure roller mechanisms are disposed on the front and rear sides of the rotating electrode in the welding direction. and a seam welding method in which welding is performed by the rotating electrode while plastically deforming the workpiece by the respective pressure roller mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13297681A JPS5835082A (en) | 1981-08-24 | 1981-08-24 | Seam welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13297681A JPS5835082A (en) | 1981-08-24 | 1981-08-24 | Seam welding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5835082A JPS5835082A (en) | 1983-03-01 |
| JPH0216191B2 true JPH0216191B2 (en) | 1990-04-16 |
Family
ID=15093884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13297681A Granted JPS5835082A (en) | 1981-08-24 | 1981-08-24 | Seam welding method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5835082A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03122870U (en) * | 1990-03-23 | 1991-12-13 | ||
| WO2010004657A1 (en) | 2008-07-11 | 2010-01-14 | 三菱日立製鉄機械株式会社 | Method and apparatus for bonding metal plates |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BRPI0822917A2 (en) * | 2008-07-11 | 2015-06-23 | Mitsubishi Hitachi Metals | Crush Seam Welding Method and Apparatus |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5141254B2 (en) * | 1973-07-02 | 1976-11-09 |
-
1981
- 1981-08-24 JP JP13297681A patent/JPS5835082A/en active Granted
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03122870U (en) * | 1990-03-23 | 1991-12-13 | ||
| WO2010004657A1 (en) | 2008-07-11 | 2010-01-14 | 三菱日立製鉄機械株式会社 | Method and apparatus for bonding metal plates |
| US9931718B2 (en) | 2008-07-11 | 2018-04-03 | Primetals Technologies Japan, Ltd. | Metal plate joining method and apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5835082A (en) | 1983-03-01 |
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