JPH02166104A - Production of high-rigidity polypropylene - Google Patents
Production of high-rigidity polypropyleneInfo
- Publication number
- JPH02166104A JPH02166104A JP32175888A JP32175888A JPH02166104A JP H02166104 A JPH02166104 A JP H02166104A JP 32175888 A JP32175888 A JP 32175888A JP 32175888 A JP32175888 A JP 32175888A JP H02166104 A JPH02166104 A JP H02166104A
- Authority
- JP
- Japan
- Prior art keywords
- titanium trichloride
- iii
- trichloride composition
- organoaluminum compound
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- -1 polypropylene Polymers 0.000 title claims description 75
- 239000004743 Polypropylene Substances 0.000 title claims description 45
- 229920001155 polypropylene Polymers 0.000 title claims description 45
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 239000000203 mixture Substances 0.000 claims abstract description 64
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 claims abstract description 59
- 239000003054 catalyst Substances 0.000 claims abstract description 41
- 150000001875 compounds Chemical class 0.000 claims abstract description 41
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 31
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims abstract description 30
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims abstract description 28
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 28
- 239000012265 solid product Substances 0.000 claims abstract description 26
- 150000003961 organosilicon compounds Chemical class 0.000 claims abstract description 22
- 125000003118 aryl group Chemical group 0.000 claims abstract description 20
- 239000000178 monomer Substances 0.000 claims abstract description 14
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 11
- 125000005843 halogen group Chemical group 0.000 claims abstract 2
- 239000007795 chemical reaction product Substances 0.000 claims description 19
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 11
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 238000002835 absorbance Methods 0.000 claims description 7
- 229910052736 halogen Inorganic materials 0.000 claims description 6
- 150000002367 halogens Chemical class 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000004429 atom Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 238000004566 IR spectroscopy Methods 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000002894 organic compounds Chemical class 0.000 claims description 2
- 150000003377 silicon compounds Chemical class 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 150000001336 alkenes Chemical class 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims 1
- 239000004711 α-olefin Substances 0.000 abstract description 18
- 239000000047 product Substances 0.000 abstract description 6
- 229910010062 TiCl3 Inorganic materials 0.000 abstract 2
- 229910003074 TiCl4 Inorganic materials 0.000 abstract 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 48
- 238000006243 chemical reaction Methods 0.000 description 37
- 239000002904 solvent Substances 0.000 description 27
- 238000000034 method Methods 0.000 description 25
- 239000007788 liquid Substances 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 14
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 12
- 239000006228 supernatant Substances 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 10
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000010908 decantation Methods 0.000 description 8
- AQZGPSLYZOOYQP-UHFFFAOYSA-N Diisoamyl ether Chemical compound CC(C)CCOCCC(C)C AQZGPSLYZOOYQP-UHFFFAOYSA-N 0.000 description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- 235000010210 aluminium Nutrition 0.000 description 7
- 238000001914 filtration Methods 0.000 description 7
- 150000002430 hydrocarbons Chemical group 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 6
- OEVVKKAVYQFQNV-UHFFFAOYSA-N 1-ethenyl-2,4-dimethylbenzene Chemical compound CC1=CC=C(C=C)C(C)=C1 OEVVKKAVYQFQNV-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 150000001338 aliphatic hydrocarbons Chemical group 0.000 description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- CQYBWJYIKCZXCN-UHFFFAOYSA-N diethylaluminum Chemical compound CC[Al]CC CQYBWJYIKCZXCN-UHFFFAOYSA-N 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- OXHSYXPNALRSME-UHFFFAOYSA-N (4-ethenylphenyl)-trimethylsilane Chemical compound C[Si](C)(C)C1=CC=C(C=C)C=C1 OXHSYXPNALRSME-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 2
- KEZDVVCDQRDBDN-UHFFFAOYSA-N 1-ethenyl-4-fluoro-2-methylbenzene Chemical compound CC1=CC(F)=CC=C1C=C KEZDVVCDQRDBDN-UHFFFAOYSA-N 0.000 description 2
- SVIHJJUMPAUQNO-UHFFFAOYSA-N 1-methyl-2-prop-2-enylbenzene Chemical compound CC1=CC=CC=C1CC=C SVIHJJUMPAUQNO-UHFFFAOYSA-N 0.000 description 2
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 2
- IKYAJDOSWUATPI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propane-1-thiol Chemical compound CO[Si](C)(OC)CCCS IKYAJDOSWUATPI-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- FHUODBDRWMIBQP-UHFFFAOYSA-N Ethyl p-anisate Chemical compound CCOC(=O)C1=CC=C(OC)C=C1 FHUODBDRWMIBQP-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- RQVFGTYFBUVGOP-UHFFFAOYSA-N [acetyloxy(dimethyl)silyl] acetate Chemical compound CC(=O)O[Si](C)(C)OC(C)=O RQVFGTYFBUVGOP-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- XSIFPSYPOVKYCO-UHFFFAOYSA-N butyl benzoate Chemical compound CCCCOC(=O)C1=CC=CC=C1 XSIFPSYPOVKYCO-UHFFFAOYSA-N 0.000 description 2
- NMJJFJNHVMGPGM-UHFFFAOYSA-N butyl formate Chemical compound CCCCOC=O NMJJFJNHVMGPGM-UHFFFAOYSA-N 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- VJRUISVXILMZSL-UHFFFAOYSA-M dibutylalumanylium;chloride Chemical compound CCCC[Al](Cl)CCCC VJRUISVXILMZSL-UHFFFAOYSA-M 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- MTZQAGJQAFMTAQ-UHFFFAOYSA-N ethyl benzoate Chemical compound CCOC(=O)C1=CC=CC=C1 MTZQAGJQAFMTAQ-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- IXQGCWUGDFDQMF-UHFFFAOYSA-N o-Hydroxyethylbenzene Natural products CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 2
- 125000005538 phosphinite group Chemical group 0.000 description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 2
- 230000037048 polymerization activity Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- HNKJADCVZUBCPG-UHFFFAOYSA-N thioanisole Chemical compound CSC1=CC=CC=C1 HNKJADCVZUBCPG-UHFFFAOYSA-N 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 2
- ORYGRKHDLWYTKX-UHFFFAOYSA-N trihexylalumane Chemical compound CCCCCC[Al](CCCCCC)CCCCCC ORYGRKHDLWYTKX-UHFFFAOYSA-N 0.000 description 2
- LFRDHGNFBLIJIY-UHFFFAOYSA-N trimethoxy(prop-2-enyl)silane Chemical compound CO[Si](OC)(OC)CC=C LFRDHGNFBLIJIY-UHFFFAOYSA-N 0.000 description 2
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 2
- IIYTXTQVIDHSSL-UHFFFAOYSA-N trimethylsilylmethanethiol Chemical compound C[Si](C)(C)CS IIYTXTQVIDHSSL-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 1
- IDXCKOANSQIPGX-UHFFFAOYSA-N (acetyloxy-ethenyl-methylsilyl) acetate Chemical compound CC(=O)O[Si](C)(C=C)OC(C)=O IDXCKOANSQIPGX-UHFFFAOYSA-N 0.000 description 1
- AWFOOUAPWFZKQK-UHFFFAOYSA-N (acetyloxy-methyl-phenylsilyl) acetate Chemical compound CC(=O)O[Si](C)(OC(C)=O)C1=CC=CC=C1 AWFOOUAPWFZKQK-UHFFFAOYSA-N 0.000 description 1
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- JLIDRDJNLAWIKT-UHFFFAOYSA-N 1,2-dimethyl-3h-benzo[e]indole Chemical compound C1=CC=CC2=C(C(=C(C)N3)C)C3=CC=C21 JLIDRDJNLAWIKT-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- RBXMJJPKDPWGKJ-UHFFFAOYSA-N 1-but-3-enyl-2-methylbenzene Chemical compound CC1=CC=CC=C1CCC=C RBXMJJPKDPWGKJ-UHFFFAOYSA-N 0.000 description 1
- NVLHGZIXTRYOKT-UHFFFAOYSA-N 1-chloro-2,3-dimethylbenzene Chemical group CC1=CC=CC(Cl)=C1C NVLHGZIXTRYOKT-UHFFFAOYSA-N 0.000 description 1
- XKMDZVINHIFHLY-UHFFFAOYSA-N 1-ethenyl-3,5-dimethylbenzene Chemical compound CC1=CC(C)=CC(C=C)=C1 XKMDZVINHIFHLY-UHFFFAOYSA-N 0.000 description 1
- JWVTWJNGILGLAT-UHFFFAOYSA-N 1-ethenyl-4-fluorobenzene Chemical compound FC1=CC=C(C=C)C=C1 JWVTWJNGILGLAT-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- IYDMICQAKLQHLA-UHFFFAOYSA-N 1-phenylnaphthalene Chemical compound C1=CC=CC=C1C1=CC=CC2=CC=CC=C12 IYDMICQAKLQHLA-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- KPEXGBNBYYBNBL-UHFFFAOYSA-N 2-(4-ethylphenyl)ethenyl-dimethylsilane Chemical compound C(C)C1=CC=C(C=C[SiH](C)C)C=C1 KPEXGBNBYYBNBL-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- MNNZINNZIQVULG-UHFFFAOYSA-N 2-chloroethylbenzene Chemical compound ClCCC1=CC=CC=C1 MNNZINNZIQVULG-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- YBFYRBILSHBEHV-UHFFFAOYSA-N 2-ethylhexyl naphthalene-1-carboxylate Chemical compound C1=CC=C2C(C(=O)OCC(CC)CCCC)=CC=CC2=C1 YBFYRBILSHBEHV-UHFFFAOYSA-N 0.000 description 1
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- 150000005673 monoalkenes Chemical class 0.000 description 1
- CSNJSTXFSLBBPX-UHFFFAOYSA-N n'-(trimethoxysilylmethyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CNCCN CSNJSTXFSLBBPX-UHFFFAOYSA-N 0.000 description 1
- ZCBREPNPWKGQJH-UHFFFAOYSA-N n'-[[dimethyl(phenylmethoxy)silyl]methyl]ethane-1,2-diamine Chemical compound NCCNC[Si](C)(C)OCC1=CC=CC=C1 ZCBREPNPWKGQJH-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- VECVSKFWRQYTAL-UHFFFAOYSA-N octyl benzoate Chemical compound CCCCCCCCOC(=O)C1=CC=CC=C1 VECVSKFWRQYTAL-UHFFFAOYSA-N 0.000 description 1
- SWMBQMGPRYJSCI-UHFFFAOYSA-N octylphosphane Chemical compound CCCCCCCCP SWMBQMGPRYJSCI-UHFFFAOYSA-N 0.000 description 1
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 125000002370 organoaluminium group Chemical group 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- LPNBBFKOUUSUDB-UHFFFAOYSA-N p-toluic acid Chemical compound CC1=CC=C(C(O)=O)C=C1 LPNBBFKOUUSUDB-UHFFFAOYSA-N 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- UPDNYUVJHQABBS-UHFFFAOYSA-N phenoxy(diphenyl)phosphane Chemical compound C=1C=CC=CC=1OP(C=1C=CC=CC=1)C1=CC=CC=C1 UPDNYUVJHQABBS-UHFFFAOYSA-N 0.000 description 1
- DGTNSSLYPYDJGL-UHFFFAOYSA-N phenyl isocyanate Chemical compound O=C=NC1=CC=CC=C1 DGTNSSLYPYDJGL-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- UHZYTMXLRWXGPK-UHFFFAOYSA-N phosphorus pentachloride Chemical compound ClP(Cl)(Cl)(Cl)Cl UHZYTMXLRWXGPK-UHFFFAOYSA-N 0.000 description 1
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- LYNBNVDYPNEWHG-UHFFFAOYSA-N propanesulfenic acid Chemical compound CCCSO LYNBNVDYPNEWHG-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- DVFZYEJUWGWKLC-UHFFFAOYSA-N propyl naphthalene-1-carboxylate Chemical compound C1=CC=C2C(C(=O)OCCC)=CC=CC2=C1 DVFZYEJUWGWKLC-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- YFUOHLRSTYVNKU-UHFFFAOYSA-N silyl 2,2,2-triphenylacetate Chemical compound C1(=CC=CC=C1)C(C(=O)O[SiH3])(C1=CC=CC=C1)C1=CC=CC=C1 YFUOHLRSTYVNKU-UHFFFAOYSA-N 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- SWQWONXMUXCEDF-UHFFFAOYSA-N tetrakis(2-ethylbutyl) silicate Chemical compound CCC(CC)CO[Si](OCC(CC)CC)(OCC(CC)CC)OCC(CC)CC SWQWONXMUXCEDF-UHFFFAOYSA-N 0.000 description 1
- VOVUARRWDCVURC-UHFFFAOYSA-N thiirane Chemical compound C1CS1 VOVUARRWDCVURC-UHFFFAOYSA-N 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- YZVRVDPMGYFCGL-UHFFFAOYSA-N triacetyloxysilyl acetate Chemical compound CC(=O)O[Si](OC(C)=O)(OC(C)=O)OC(C)=O YZVRVDPMGYFCGL-UHFFFAOYSA-N 0.000 description 1
- RYFIHIMBHQWVNQ-UHFFFAOYSA-N tributoxy(chloro)silane Chemical compound CCCCO[Si](Cl)(OCCCC)OCCCC RYFIHIMBHQWVNQ-UHFFFAOYSA-N 0.000 description 1
- GYZQBXUDWTVJDF-UHFFFAOYSA-N tributoxy(methyl)silane Chemical compound CCCCO[Si](C)(OCCCC)OCCCC GYZQBXUDWTVJDF-UHFFFAOYSA-N 0.000 description 1
- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
- SQBBHCOIQXKPHL-UHFFFAOYSA-N tributylalumane Chemical compound CCCC[Al](CCCC)CCCC SQBBHCOIQXKPHL-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- FZMJEGJVKFTGMU-UHFFFAOYSA-N triethoxy(octadecyl)silane Chemical compound CCCCCCCCCCCCCCCCCC[Si](OCC)(OCC)OCC FZMJEGJVKFTGMU-UHFFFAOYSA-N 0.000 description 1
- FHVAUDREWWXPRW-UHFFFAOYSA-N triethoxy(pentyl)silane Chemical compound CCCCC[Si](OCC)(OCC)OCC FHVAUDREWWXPRW-UHFFFAOYSA-N 0.000 description 1
- UMFJXASDGBJDEB-UHFFFAOYSA-N triethoxy(prop-2-enyl)silane Chemical compound CCO[Si](CC=C)(OCC)OCC UMFJXASDGBJDEB-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- XSIGLRIVXRKQRA-UHFFFAOYSA-N triethoxysilylmethanethiol Chemical compound CCO[Si](CS)(OCC)OCC XSIGLRIVXRKQRA-UHFFFAOYSA-N 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- AAURKQPZJJMXER-UHFFFAOYSA-N triethylsilyl acetate Chemical compound CC[Si](CC)(CC)OC(C)=O AAURKQPZJJMXER-UHFFFAOYSA-N 0.000 description 1
- BSECONLXOCDYBU-UHFFFAOYSA-N triethylsilyl benzoate Chemical compound CC[Si](CC)(CC)OC(=O)C1=CC=CC=C1 BSECONLXOCDYBU-UHFFFAOYSA-N 0.000 description 1
- QNJOPPUZNPXERR-UHFFFAOYSA-N triethylsilylmethanethiol Chemical compound CC[Si](CC)(CC)CS QNJOPPUZNPXERR-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- QJOOZNCPHALTKK-UHFFFAOYSA-N trimethoxysilylmethanethiol Chemical compound CO[Si](CS)(OC)OC QJOOZNCPHALTKK-UHFFFAOYSA-N 0.000 description 1
- OJAJJFGMKAZGRZ-UHFFFAOYSA-N trimethyl(phenoxy)silane Chemical compound C[Si](C)(C)OC1=CC=CC=C1 OJAJJFGMKAZGRZ-UHFFFAOYSA-N 0.000 description 1
- MNMVKGDEKPPREK-UHFFFAOYSA-N trimethyl(prop-2-enoxy)silane Chemical compound C[Si](C)(C)OCC=C MNMVKGDEKPPREK-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- QHUNJMXHQHHWQP-UHFFFAOYSA-N trimethylsilyl acetate Chemical compound CC(=O)O[Si](C)(C)C QHUNJMXHQHHWQP-UHFFFAOYSA-N 0.000 description 1
- VFFKJOXNCSJSAQ-UHFFFAOYSA-N trimethylsilyl benzoate Chemical compound C[Si](C)(C)OC(=O)C1=CC=CC=C1 VFFKJOXNCSJSAQ-UHFFFAOYSA-N 0.000 description 1
- LFXVBWRMVZPLFK-UHFFFAOYSA-N trioctylalumane Chemical compound CCCCCCCC[Al](CCCCCCCC)CCCCCCCC LFXVBWRMVZPLFK-UHFFFAOYSA-N 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- JTJFQBNJBPPZRI-UHFFFAOYSA-J vanadium tetrachloride Chemical compound Cl[V](Cl)(Cl)Cl JTJFQBNJBPPZRI-UHFFFAOYSA-J 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
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- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
Description
〔産業上の利用分野〕
本発明は、高剛性ポリプロピレンの製造法に関する。更
に詳しくは、著しく透明性の優れた高剛性ポリプロピレ
ンの製造法に間する。
[従来の技術とその問題点]
本発明者等は、先に特定の方法によって得られた三塩化
チタン組成物と有機アルミニウム化合物および特定のケ
イ素化合物を特定の使用割合で組み合せてなる触媒を用
いて高剛性ポリプロピレンを製造する方法(特願昭11
3−121523号、特願昭63−123873号、特
願昭63−136821号、以下コレラヲ先順発明とい
う、)を提案しており、該先願発明の方法によれば、な
んら特別な添加をしなくても、著しく高い剛性を有する
成形品が得られるポリプロピレンを製造することが可能
となりた。
しかしながら、先願発明の方法により得られたポリプロ
ピレンは上記の様な高剛性を有してはいるものの、半透
明な為、用途分野においては商品価値を損なう場合があ
り、透明性の向上が望まれていた。
本発明者等は、透明性の改良された高剛性ポリプロピレ
ン、を製造する方法について鋭意研究した。その結果、
先願発明に用いたものと凹様な三塩化チタン組成物と有
機アルミニウム化合物を組み合せ、このものに特定の芳
香族系単量体を少量重合させて予測活性化し、更に特定
の有機ケイ素化合物の特定量を組み合せてなる触媒を使
用してプロピレンを重合させて得られたポリプロピレン
が先願発明の方法により得られたポリプロピレンに比べ
て、著しく優れた透明性を有するばかりでなく、剛性に
おいても更に向上することを見いだし、本発明に至った
。
以上の説明から明らかなように本発明の目的は、透明性
の著しく優れた、高剛性ポリプロピレンを製造する方法
を提供するにある。他の目的は透明性の著しく優れた高
剛性ポリプロピレンを提供するにある。[Industrial Field of Application] The present invention relates to a method for producing highly rigid polypropylene. More specifically, we will discuss a method for producing highly rigid polypropylene with outstanding transparency. [Prior art and its problems] The present inventors used a catalyst made by combining a titanium trichloride composition previously obtained by a specific method, an organoaluminum compound, and a specific silicon compound in a specific usage ratio. A method for producing high-rigidity polypropylene using
No. 3-121523, Japanese Patent Application No. 63-123873, and Japanese Patent Application No. 63-136821 (hereinafter referred to as cholera first invention), according to the method of the earlier invention, no special addition is required. It has now become possible to produce polypropylene that yields molded products with extremely high rigidity even without the use of polypropylene. However, although the polypropylene obtained by the method of the prior invention has the above-mentioned high rigidity, it is translucent, which may impair commercial value in the field of application, and improvement in transparency is desirable. It was rare. The present inventors have conducted extensive research into a method for producing highly rigid polypropylene with improved transparency. the result,
A concave titanium trichloride composition similar to that used in the prior invention is combined with an organoaluminum compound, a small amount of a specific aromatic monomer is polymerized to this composition for predictive activation, and a specific organosilicon compound is further activated. Polypropylene obtained by polymerizing propylene using a combination of specific amounts of catalysts not only has significantly superior transparency, but also has greater rigidity than polypropylene obtained by the method of the prior invention. We have found that this can be improved, and have led to the present invention. As is clear from the above description, an object of the present invention is to provide a method for producing highly rigid polypropylene with extremely excellent transparency. Another object is to provide a highly rigid polypropylene with outstanding transparency.
本発明は以下の構成を有する。
(1)[1]三塩化チタン組成物(III )と、■有
機アルミニウム化合物(A t ) 、および[3]S
i−0−C結合および/またはメルカプト基を有する有
機ケイ素化合物(S)からなる触媒を用いてプロピレン
を瓜合し、ポリプロピレンを製造する方法において、三
塩化チタン組成物(■■)として、有機アルミニウム化
合物(A、)若しくは有機アルミニウム化合物(A2)
と電子供与体(B+)との反応生成物(1)に四塩化チ
タンを反応させて得られた固体生成物(n)を、α−オ
レフィンで重合処理し、若しくは重合処理せずに、更に
電子供与体(Bりと電子受容体とを反応させて得られた
三塩化チタン組成物(III )を用い、該三塩化チタ
ン組成物(III )と有機アルミニウム化合物(A凰
)とを組み合わせ、二の(式中、nは0,1,2、麿は
1.2のいづれかであり R1はケイ素を含んでいても
よい炭素数1から12までの炭化水素基、水素、または
ハロゲンを表わし、麿が2の時、各R1は同一でも異な
っていてもよい、)で示される芳香族系単量体を該三塩
化チタン組成物(nl)Ig当り、O,GO1g〜10
08工合反応させてなる予備活性化触媒成分と、必要に
応じて追加の有機アルミニウム化合物(A、)、更に5
l−0−C結合および/またはメルカプト基を有する有
機ケイ素化合物(S)とを組み合せ、該5t−o−c結
合および/またはメルカプト基を有する有機ケイ素化合
物(S)と該三塩化チタン組成物(III) (TI
原子数基準以下同様)のモル比(S)/(1■) −t
、aNla。Oとし、該有機アルミニウム化合物(A、
)と該三塩化チタン組成物(Ill )のモル比(Al
)/(Ill)禦0.1〜jlooとした触媒を用いて
プロピレンを重合きせることを特徴とする高剛性ポリプ
ロピレンの製造法。
(2)有機アルミニウム化合物(A1)として、ジアル
キルアルミニウムモノパライトを用いる前記第1項に記
載の製造法。
(3)有機アルミニウム化合物(A1)として、−数式
がAIR”pR”p+X5−(p*p#l (式中、R
*、 R3はアルキル基、シクロアルキル基、アリール
基等の炭化水素基型たはアルコキシ基を、Xはハロゲン
を表わし、またp、p”はO<p◆p°≦3の任意の数
を表わす、)で表わされる有機アルミニウム化合物を用
いる前記第1項に記載の製造法。
(4)重合させて得られたポリプロピレンのメルトフロ
ーレート(MFR) と赤外線吸収スペクトル法による
吸光度比(IR−τ;赤外線の波数997cm−’と9
73e■−1における吸光度比、^@I?/All?り
との間係が。
IR−で ≧0.02Q3 1og MFR+O,1
50の式を滴定する前記第1項に記載の製造法。
本発明の構成について以下に詳述する。
本発明に用いる三塩化チタン組成物(Iil )として
は、先願発明に使用したものと同様な三塩化チタン組成
物を用いる。その製造方法の詳細は先願発明の明細書等
に詳しいが以下の通りである。
先づ反応生成物(1)を得るための有機アルミニウム化
合物 (A2)と電子供与体(81)との反応は、溶媒
(D)中で一20℃〜200℃、好ましくは一り0℃〜
100℃で30秒〜5時間行なう、(A2)、(Bl
)、 (D)の添加順序に制限はなく、使用する量比は
有機アルミニウム1モルに対し、電子供与体0.1〜8
モル、好ましくは1〜4モル、溶媒0゜5〜5J2%好
ましくは0゜5〜2J2が適当である。溶媒としては脂
肪族炭化水素が好ましい、かくして反応生成物(1)が
得られる0反応生成物(1)は分離をしないで反応終了
したままの液状態(反応生成液(1)と言うことがある
)′1s−)vの反応に供することができる。
次に反応生成物(I)、若しくは有機アルミニウム化合
物(A2)と四塩化チタン(C) との反応は、0〜2
00℃、好ましくは10〜90℃で5分〜8時間行なう
、溶媒は用いない方が好ましいが、脂肪族又は芳香族炭
化水素を用いることは出来る。(A雪)若しくは(1)
、(C)及び溶媒の混合は任意の順で行えばよく、全量
の混合は5時間以内に終了するのが好ましい0反応に用
いるそれぞれの使用量は四塩化チタン1モルに対し、溶
媒は0〜3,000−k、有機アルミニウム化合物(A
2)若しくは反応生成物(1)は、該(A2)若しくは
該(1)中のA1原子数と四塩化チタン中のTI原子数
の比(Al/Tl)で0.05〜lO1好ましくは0.
06〜0.2である。
反応終了後は濾別又はデカンテーシ菖ンにより液状部分
を分離除去した後、更に溶媒で洗浄を繰り返した後、得
られた固体生成物(!1)を、溶媒に懸濁状態のR1次
の工程に使用しても良く、更に乾燥して固形物として取
り出して使用しても良い。
又、この有機アル建ニウム化合物(At)若しくは反応
生成物(1)と四塩化チタンとを反応させて得られる固
体生成物(!りをα−オレフィンで重合処理して、次の
反応に用いることも可能である。
なお1本発明でg11合処理する」とは、少量のα−オ
レフィンを重合可能な条件下に固体生成物(II)に接
触せしめてα−オレフィンを重合せしめることをいう、
この重合処理で固体生成物(II)は重合体で被覆され
た状態となる。α−オレフィンで重合処理する方法とし
ては、酸物(1)と四塩化チタンとの反応の任意の過程
でα−オレフィンを添加して固体生成物(+りを重合処
理する方法、
(2)有機アル建具クム化合物(A、)若しくは反応生
成物(1)と四塩化チタンとの反応終了後、α−オレフ
ィンを添加して固体生成物(II)を重合処理する方法
、
(3)有機アルミニウム化合物(A、)若しくは反応生
成物(りと四塩化チタンとの反応終了後、濾別又はデカ
ンチーシーンにより液状部分を分離除去した後、得られ
た固体生成物(II)を溶媒に懸濁させ、更に有機アル
ミニウム化合物、α−オレフィンを添加し、重合処理す
る方法がある。
有機アルミニウム化合物(A、]若しくは反応生成物(
りと四塩化チタンとの反応の任意の過程でα−オレフィ
ンを添加する場合及び有機アルミニウム化合物(A、)
若しくは反応生成物(1)と四塩化チタンとの反応終了
後、α−オレフィンを添加する場合は1反応温度30〜
lot: ”I’ Is分〜10時間、α−オレフィン
を大気圧で通すかtokg/cnfa以下の圧力になる
ように添加する。添加するα−オレフィンの量は、固体
生成物(If ) 100gに対し、10〜S、000
gのα−オレフィンを用い、 O,O5g〜t、oc+
og!E1合させることが望ましい。
α−オレフィンによる重合処理を、有機アルミニウム化
合物(A、)若しくは反応生成物(りと四塩化チタンと
の反応終了後、濾別又はデカンチーシーンにより液状部
分を分離除去した後、得られた固体生成物(lりを溶媒
に懸濁させてから行う場合には、固体生成物(II )
loogを溶媒100謹jL〜2、(loosJ!、
有機アルミニウム化合物5g”〜500gを加え、反応
温度30〜90℃で5分〜10時間、α−オレフィンを
O〜10kg/cn?Gで10〜S、000gを加え、
O,OS〜t、ooog重合させることが望ましい。
溶媒は脂肪族炭化水素が好ましく、有機アルミニウム化
合物は(Aり)に用いたものと同じでありても、異なっ
たものでも良い0反応終了後は、濾別又はデカンチーシ
ーンにより液状部分を分離除去した後、更に溶媒で洗滌
を繰り返した後、得られた重合処理を施した固体生成物
(以下固体生成物(II−A )と呼ぶことがある)を
、溶媒に懸濁状態のま2つぎの工程に使用しても良く、
更に乾燥して固形物として取り出して使用しても良い。
固体生成物(II)又は(II −A )は、ついでこ
れに電子供与体(B2)と電子受容体(E)とを反応さ
せる。この反応は溶媒を用いないでも行うことができる
が、脂肪族炭化水素を用いる方が好ましい結果が得られ
る。使用する量は固体生成物(II)又は% (II−
^) 100gに対して、(Bり) 0.1g〜1.0
00g、好ましくはo、、sg〜200g、 (F)
0.1g〜1.000g、好ましくは0.23〜500
g 、溶媒O〜3.000@j!、好ましくは100〜
1,000鳳1である0反応方法としては、■固体生成
物(II)または(n −A )に電子供与体(al)
および電子受容体(F)を同時に反応させる方法、■(
買1)または(II −A )に(「) を反応させた
後、(B、)を反応させる方法、■(II )または(
n −A )に(Bりを反応させた後、(F) を反応
させる方法、■(B、)と(F)を反応させた後、(n
)または(u −A )を反応させる方法があるがい
ずれの方法でも良い、。
反応条件は、上述の■、■の方法においては、40℃〜
200℃、好ましくは50℃〜100℃で30秒〜5時
間反応させることが望ましく、■の方法においては(I
I)または(n −A )と(8含)の反応をO℃〜5
0℃で1分〜3時間反応させた後、(F)とは前記の、
■と同様な条件下で反応させる。*た■の方法において
は(B2)と(F)を10℃〜100℃で30分〜2時
間反応させた後、40℃以下に冷却し。
(Xりまたは(u −A )を添加した後、前記の、■
と同様な条件下で反応させる。固体生成物(lりまたは
(l菖−A)、(Ih)、および(F)の反応終了後は
濾別またはデカンチーシーンにより液状部分を分離除去
した後、更に溶媒で洗浄を繰り返し、本発明に用いる三
塩化チタン組成物(m)が得られる。
以上の様にして得られた三塩化チタン組成物(nt )
と有機アルミニウム化合物(A、)とを組み合せ、この
ものに1次式、
(式中、nはO%!、2、鵬は1.2のいづれかであり
%R1はケイ素を含んでいてもよい炭素数1から12ま
での炭化水素基、水素、またはハロゲンを表わし、層が
2の時、各R1は同一でも異なっていてもよい、)で示
される芳香族系単量体(以後、特定の芳香族系単量体と
省略していうことがある。)を該三塩化チタン組成物(
III)Ig当り、O,001g〜toog!1合反応
させた予備活性化触媒成分と、必要に応じて追加の有機
アルミニウム化合物(A2)、更に5l−0−C結合お
よび/*たはメルカプト基を有する有機ケイ素化合物(
S)(以後、有機ケイ素化合物(S)と省略していうこ
とがある。)とを組み合せ、本発明に使用する触媒とす
る。
予備活性化は、三塩化チタン組成物(m)Igに対し、
苓機アル久二りム化合物(AI) (1,O5g〜so
og、溶媒0〜5oul、水素ON1.OOOmj!、
および特定の芳香族系単量体0.01g〜1.000g
を用いる。
重合反応温度は0℃〜10’O℃で1分〜20時間、特
定の芳香族系単量体を反応させ、三塩化チタン組成物(
II1)Ig当りO,001g〜100g、好ましくは
0、O1g〜loOgの特定の芳香族系単量体を重合さ
せる事が望ましい、!!合反応量がO,001g未満で
は透明性と剛性の向上効果が不十分であり、100gを
超えると効果の向上が顕著でなくなり、経済的に不利と
なる。
予備活性化はn−ペンタン、n−ヘキサン、n−へブタ
ン、トルエン等の炭化水素溶媒中で行うこともでき、予
備活性化の隙に水素を共存させても良い、また予備活性
化において予め有機ケイ素化合物(S)を添加すること
も可能である。
予備活性化反応が終了した後は、該予備活性化触媒成分
スラリーに所定量の有機ケイ素化合物(S)を添加した
触媒をそのままプロピレンの重合に用いることもできる
し、また、共存する溶媒、未反応の特定の芳香族系単量
体、および有機アルミニウム化合物(A1)を濾別して
除き、乾燥した粉粒体若しくは該粉粒体に溶媒を加えて
懸濁した状態とし、このものに追加の有機アルミニウム
化合物(A、)、および有機ケイ素化合物(S)とを組
み合わせて触媒とし、プロピレンの重合に供する方法や
、共存する溶媒、および未反応の特定の芳香族系単量体
を減圧蒸留、または不活性ガス涜等により、蒸発させて
除き、粉粒体若しくは該粉粒体に溶媒を加えて懸濁した
状態とし、このものに必要に応じてV機アル廻二りム化
合物(A1)を追加し、更に有機ケイ素化合物(S)と
を組み合わせて触媒とし、プロピレンの重合に用いるこ
とも可能である。
プロピレンの重合時においては、以上の三塩化チタン組
成物(III)、追加の有機アルミニウム化合物(AI
)も含めた有機アルミニウム化合物(AI)の総量、お
よび有機ケイ素化合物(S)の使用量については、該有
機ケイ素化合物(S)と該三塩化チタン組成物(!■)
のモル比(S)/(m)が1.0〜10.0.また該有
機アルミニウム化合物(A、)該三塩化チタン組成物(
ill )のモル比(A1)/(!■)がO21〜20
0となる範囲で使用する。
有機ケイ素化合物(S)の添加が少ないと結晶性の向上
が不十分な為、高剛性とならず、また多すぎると重合活
性が低下し、実用的でない、なお、三塩化チタン組成物
(m)のモル数とは、実質的に(m )に含まれている
T1グラム原子数をいう。
本発明に用いる三塩化チタン組成物(III )の製造
に使用する有機アルミニウム化合物(At)としては、
−数式がAIR”J’*・Xs−+p*t’) (式中
R2、R’4tアルキル基、シクロアルキル基、アリー
ル基で示される炭化水素基またはアルコキシ基を、Xは
ハロゲンを表わし、またp%p゛はo<pop’≦3の
任意の数を表わす、)で表わされる有機アルミニウム化
合物が使用される。
その具体例としてはトリメチルアルミニウム、トリエチ
ルアルミニウム、トリロープロピルアルミニウム、トリ
1−ブチルアルミニウム、トリローデシルアルミニウム
、トリn−ヘキシルアルミニウム、トリl−ヘキシルア
ルミニウム、トリ2−メチルペンチルアルミニウム、ト
リn−オクチルアルミニウム、トリローデシルアルミニ
ウム等のトリアルキルアルミニウム類、ジエチルアルミ
ニウムモノクロライド、ジロープロピルアルミニウムモ
ノクロライド、ジI−ブチルアルミニウムモノクロライ
ド、ジエチルアルミニウムモノフルオライド、ジエチル
アルミニウムモノブロマイド、ジエチルアミニクムそノ
アイオダイド等のジアルキルアルミニウムモノハライド
類、ジエチルアルミニウムハイドライド等のジアルキル
アルミニウムパライト類、メチルアルミニウムセスキク
ロライド、エチルアルミニウムセスキクロライド等のア
ルキルアルミニウムセスキハライド類、エチルアルミニ
ウムジクロライド、■−ブチルアルミニウムジクロライ
ド等のモノアルキルアルミニウムシバライド類などがあ
げられ、他にモノエトキシジエチルアルミニウム、ジェ
トキシモノエチルアルミニウム等のアルコキシアルキル
アルミニウム類を用いることもできる。これらの有機ア
ルミニウム化合物は21m類以上を混合して用いること
もできる。
本発明に用いる電子供与体としては、以下に示す種々の
ものが示されるが、(L)、 (El2)としてはエー
テル類を主体に用い、他の電子供与体はエーテル類と共
用するのが好ましい、電子供与体として用いられるもの
は、酸素、窒素、硫黄、燐のいずれかの原子を有する有
機化合物、すなわち、エーテル類、アルコール類、エス
テル類、アルデヒド類、脂肪酸類、ケトン類、ニトリル
類・アミン類・アミド類、尿素又はチオ尿素類、イソシ
アネート類、アゾ化合物、ホスフィン類・ホスファイト
類、ホスフィナイト類、硫化水素又はチオエーテル類、
チオアルコール類などである。
具体例としては、ジエチルエーテル、モロ−プロピルエ
ーテルいジn−ブチルエーテル、ジイソアミルエーテル
、モロ−ペンチルエーテル、モロ−ヘキシルエーテル、
シトヘキシルエーテル、モロ−オクチルエーテル、ジイ
ソアミルエーテル、モロ−ドデシルエーテル、ジフェニ
ルエーテル、エチレングリコールモノエチルエーテル、
テトラヒドロフラン等のエーテル類、メタノール、エタ
ノール、プロパツール、ブタノール、ペンタノール、ヘ
キサノール、オクタツール、フェノール、クレゾール、
キシレノール、エチルフェノール、ナフトール等のアル
コール類、若しくはフェノール類、メタクリル酸メチル
、酢酸エチル、ギ酸ブチル、酢酸アミル、酪酸ビニル、
酢酸ビニル、安息香酸エチル、安息香酸プロピル、安息
香酸ブチル、安息香酸オクチル、安息香fi12−エチ
ルヘキシル、トルイル酸メチル、トルイル酸エチル、ト
ルイルfi2−エチルヘキシル、アニス酸メチル、アニ
ル酸エチル、アニス酸プロピル、ケイ皮酸エチル、ナフ
トエ酸メチル、ナフトエ酸エチル、ナフトエ酸プロピル
、ナフトエ酸ブチル、ナフトエ酸2−エチルヘキシル、
フェニル酢酸エチルなどのエステル類、アセトアルデヒ
ド、ベンズアルデヒドなどのアルデヒド類、ギ酸、酢酸
、プロピオン酸、酪酸、修酸、こはく酸、アクリル酸、
マレイン酸などの脂肪酸、安息香酸などの芳香族酸、メ
チルエチルケトン、メチルイソブチルケトン、ベンゾフ
ェノンなどのケトン類、アセトニトリル等のニトリル酸
、メチルアミン、ジエチルアミン、トリブチルアミン、
トリエタノールアミン、β(N、N−ジメチルアミノ)
エタノール、ピリジン、キノリン、α−ピコリン、 2
.4.8−トリメチルピリジン、N、N。
に°、N°−テトラメチルエチレンジアミン、アニリン
、ジメチルアニリンなどのアミン類、ホルムアミド、ヘ
キサメチルリン酸トリアミド、 N、N。
No・に°・No−ペンタメチル−No−β−ジメチル
アミノメチルリン酸トリアミド、オクタメチルピロホス
ホルアミドのア廻ド!i%N、N、N’−N’−テトラ
メチル尿素等の尿素類、フェニルイソシアネート、トル
イルイソシアネートなどのイソシアネート類、アゾベン
ゼンなどのアゾ化合物、エチルホスフィン、トリエチル
ホスフィン、トリn−ブチルホスフィン、トリn−オク
チルホスフィン、トリフェニルホスフィン、トリフェニ
ルホスフィンオキシトなどのホスフィン類、ジメチルホ
スファイト、モロ−才クチルホりファイト、トリエチル
ホスファイト、トリn−ブチルホスファイト、トリフェ
ニルホスフィトなどのホスファイト類、エチルジエチル
ホスフィナイト、エチルブチルホスフィナイト、フエニ
ルジフェニルホスフィナイトなどのホスフィナイト類、
ジエチルチオエーテル、ジフェニルチオエーテル、メチ
ルフェニルチオエーテル、エチレンサルファイド、プロ
ピレンサルファイドなどのチオエーテル類、エチルチオ
アルコール、n−プロピルチオアルコール、チオフェノ
ールなどのチオアルコール類などをあげることもできる
。
これらの電子供与体は混合して使用することもできる0
反応生成物(1)を得るための電子供与体(B1)、固
体生成物(II )または(If −A )に反応させ
る(B2)のそれぞれは同じであっても異なつていても
よい。
本発明で使用する電子受容体(F)は、周期律表I11
〜■族の元素のハロゲン化物に代表される。具体例とし
ては、無水塩化アルミニウム、四塩化ケイ素、塩化第一
スズ、塩化第二スズ、四塩化チタン、四塩化ジルコニウ
ム、三塩化リン、五塩化リン、四塩化バナジウム、五塩
化アンチモンなどがあげられ、これらは混合して用いる
こともできる。最も好ましいのは四塩化チタンである。
溶媒としてはつ「のものが用いられる。m肪族炭化水素
としては、n−ペンタン、n−ヘキサン、 n−ヘプタ
ン、ローオクタン、1−オクタン等が示され、また、脂
肪族炭化水素の代りに、またはそれと共に、四塩化炭素
、クロロホルム、ジクロルエタン、トリクロルエチレン
、テトラクロルエチレン等のハロゲン化炭素水素も用い
ることができる。
芳香族化合物として、ナフタリン等の芳香族炭化水素、
及びその銹導体であるメシチレン、デエレン、エチルベ
ンゼン、イソプロピルベンゼン、トエチルナフタリン、
1−フェニルナフタリン等のアルキル置換体、そノクロ
ルベンゼン、クロルトルエン、クロルキシレン、クロル
エチルベンゼン、ジクロルベンゼン、ブロムベンゼン等
のハロゲン化物等が示される。
重合処理に用いられるα−オレフィンとしては、エチレ
ン、プロピレン、ブテン−1、ペンテン−1、ヘキセン
−1,ヘプテン−1等の直鎖モノオレフィン類、4−メ
チル−ペンテン−1,トメチル−ペンテン−1等の枝鎖
そノオレフィン類等が使用される。これらのα−オレフ
ィンは、2以上のα−オレフィンを混合して用いること
もできる。
予備活性化に用いる特定の芳香族系単量体は次式、
(式中、口は0,1,2、mは1.2のいずれかであり
R1はケイ素を含んでいてもよい炭素数1から12ま
での炭化水素基、水素、またはハロゲンを表わし、麿が
2の時、各R1は同一でも異なつてもよい、)で示され
る芳香族系単量体である。その具体例としては、スチレ
ン、およびその既導体である0−メチルスチレン、p−
t−ブチルスチレン等のアルキルスチレン類、2.4−
ジメチルスチレン、2.5−ジメチルスチレン、3.4
−ジメチルスチレン、3.5−ジメチルスチレン等のジ
アルキルスチレン類、2−メチル−4−フルオロスチレ
ン、2−エチル−4−クロロスチレン等のハロゲン置換
アルキルスチレン類、0−フルオルスチレン、p−フル
オロスチレン等のハロゲン置換スチレン類、p−トリメ
チルシリルスチレン、l−トリメチルシリルスチレン、
+1−トリエチルシリルスチレン、■−トリエチルシリ
ルスチレン、p−エチルジメチルシリルスチレン等のト
リアルキルシリルスチレン類、o−アリルトルエン、p
−アリルトルエン等のアリルトルエン類、トアリルーp
−キシレン、4−アリル−0−キシレン、トアリルーー
ーキシレン等のアリルキシレン類、また、4− (o
−トリル)−1−ブテンや!−ビニルナフタレン等があ
げられ、これらの特定の芳香族系単量体は1種以上が用
いられる。
三塩化チタン組成物(!■)と組み合わせる有機アルミ
ニウム化合物(A1)、および必要に応じて用いる有機
アルミニウム化合物(A、)としては−数式が^IR’
R’Xで示されるジアルキルアルミニウム千ツバライド
が好ましい、なお、式中R4、「はアルキル基、アリー
ル基、アルカリール基、シクロアルキル基等の炭化水素
基またはアルコキシ基を示し、Xはハロゲンを表わし、
具体例とてしてはジエチルアルミニウムモノクロライド
、モロ−プロピルアルミニウムモノクロライド、ジl−
ブチルアルミニウムモノクロライド、ジi−ブチルアル
ミニウムモノクロライド、ジエチルモル廻ニウムモノア
イオダイド、ジエチルアルミニウムモノクロライド等が
あげられる。
触媒を構成するもう一つの成分である5l−0−C結合
および/またはメルカプト基を有する有機ケイ素化合物
(S)として用いることのできる具体例としては、メチ
ルトリメトキシシラン、ビニルトリメトキシシラン、ア
リルトリメトキシシラン、フェニルトリメトキシシラン
、ジメチルジメトキシシラン、メチルフエニルジメトキ
シシラン、ジフェニルジメトキシシラン、トリメチルメ
トキシシラン、トリフェニルメトキシシラン、テトラエ
トキシシラン、メチルトリエトキシシラン、エチルトリ
エトキシシラン、ビニルトリエトキシシラン、プロピル
トリエトキシシラン、アリルトリメトキシシラン、ペン
チルトリエトキシシラン、フェニルトリエトキシシラン
、n−オクチルトリエトキシシラン、n−オクタデジル
トリエトキシシラン、6−ドリエトキシシリルー2−ノ
ルボルネン、ジメチルジェトキシシラン、ジエチルジェ
トキシシラン、ジフェニルジェトキシシラン、トリメチ
ルエトキシシラン、トリエチルエトキシシラン、トリフ
ェニルエトキシシラン、アリルオキシトリメチルシラン
、メチルトリl−プロポキシシラン、ジメチルジl−プ
ロピキシシラン、トリメチルI−プロポキシシラン、テ
トラn−ブトキシシラン、メチルトリn−ブトキシシラ
ン、テトラ(2−エチルブトキシ)シラン、メチルトリ
フエノキシシラン、ジメチルジフェノキシシラン、トリ
メチルフェノキシシラン、トリメトキシシラン、トリエ
トキシシラン、トリエトキシクロロシラン、トリI−プ
ロポキシクロロシラン、トリn−ブトキシクロロシラン
、テトラアセトキシシラン、メチルトリアセトキシシラ
ン、エチルトリアセトキシシラン、ビニルトリアセトキ
シシラン、メチルジアセトキシシラン、ジアセトキシメ
チルビニルシラン、ジメチルジアセトキシシラン、メチ
ルフエニルジアセトキシシラン、ジフェニルジアセトキ
シシラン、トリメチルアセトキシシラン、トリエチルア
セトキシシラン、フエニルジメチルアセトキシシラン、
トリフェニルアセトキシシラン、ビス(トリメチルシリ
ル)アジペート、トリメチルシリルベンゾエート、トリ
エチルシリルベンゾエート等の5t−o−c結合を有す
る有機ケイ素化合物や、メルカプトメチルトリメチルシ
ラン、2−メルカプトエチルトリメチルシラン、トメル
カブトブロビルトリメチルシラン、4−メルカプト−n
−ブチルトリメチルシラン、メルカプトメチルトリエチ
ルシラン、トメルカプトエチルトリエチルシラン、3−
メルカプトプロピルトリエチルシラン、l−メルカプト
エチルトリメチルシラン、3−メルカプトプロピルジメ
チルフェニルシラン、3−メルカプトプロピルエチルメ
チルフェニルシラン、4−メルカプトブチルジエチルフ
ェニルシラン、3−メルカプトプロピルメチルジフェニ
ルシラン等のメルカプト基を有する有機ケイ素化合物、
また、メルカプトメチルトリメトキシシラン、メルカプ
トメチルジメチルメトキシメチルシラン、メルカプトメ
チルジメトキシメチルシラン、メルカプトメチルトリエ
トキシシラン、メルカプトメチルジェトキシメチルシラ
ン、メルカプトメチルジメチルエトキシシラン、トメル
カブトエチルトリメトキシシラン、3−メルカプトプロ
ピルトリメトキシシラン、ジメトキシ−3−メルカプト
プロピルメチルシラン、3−メルカプトプロピルトリエ
トキシシラン、ジェトキシ−3−メルカプトプロピルメ
チルシラン、メルカプトメチルジメチル−2−フェニル
エトキシシラン、2−メルカプトエトキシトリメチルシ
ラン、3−メルカプトプロポキシトリメチルシラン等の
S’1−0−C結合およびメルカプト基を有する有機ケ
イ素化合物や3−アミノプロピルトリメトキシシラン、
3−7ミノプロビルトリエトキシシラン、3−アミノプ
ロピルジェトキシメチルシラン、3−アミノプロピルジ
メチルエトキシシラン、3−アミノフェノキシジメチル
ビニルシラン、4−アミノフェノキシジメチルビニルシ
ラン、2−アミノエチルアミノメチルトリメトキシシラ
ン、3−(2−アミノエチルアミノプロビル)ジメトキ
シメチルシラン、2−アミノエチルアミノメチルベンジ
ロキシジメチルシラン、3− (2−(2−アミノエチ
ルアミノエチルアミノ)プロピル)トリメトキシシラン
等の5l−0−C結合およびアミノ基を有する有機ケイ
素化合物等があげられる。
かくして得られた本発明に使用する触媒は、プロピレン
の重合に用いられる。プロピレンを重合させる重合形式
としては、プロピレンをn−ヘキサン、n−へブタン、
n−オクタン、ベンゼン若しくは゛トルエン等の炭化水
素溶媒中で行うスラリー重合、または液化プロピレン中
で行うバルク重合および気相重合で行うことができる。
上述の種々の重合形式によつて得られたポリプロピレン
についての本発明の効果を発揮で餘るポリマーの結晶性
としては、ポリプロピレンのメルトフローレート(MF
Iり と赤外線吸収スペクトル法による吸光度比(I
R−τ;赤外線の波数197cm−’と1l3cm−’
における吸光度比、A *sy/A et2)との関係
が、
IR−t≧0.0203 log MFR+O,!15
0の式を滴定することによって特徴づけられる。
MFRは通常0.05〜200 、好ましくは0.lN
100程度が実用的である。
重合温度は通常20−100℃、好ましくは40〜8s
℃である。温度が低すぎる場合は、重合活性が低くなり
実用的でなく、温度が高い場合は・結晶性を上げるのが
困難になりてくる。I!合正圧力常圧−50kg/cm
’Gで通常30分〜15時間程度実施される。11合の
際、分子量調節のための適量の水素を添加するなどは従
来の重合方法と同じである。
かくして本発明の方法によりて得られたポリプロピレン
は、著しく高い透明性を有する高剛性ポリプロピレンで
あり、公知の射出成形、真空成形、押し出し成形、ブロ
ー成形等の技術により、各種成形品の用に供される。
C作 用)
本発明の方法で得られた高剛性ポリプロピレンは、高立
体規則性の特定の芳香族系重合体を分散して含ん1いる
ことにより、溶融成形時には該特定の芳香族系重合体が
造核作用を示すことによって、ポリプロピレンの結晶化
を促進する結果、ポリプロピレン全体の透明性および結
晶性を高めるものである。
また1、本発明の方法によって導入された特定の芳香族
系重合体は上述のように立体規則性高分子量重合体であ
ることにより、表面にブリードすることがない。
(実施例)
以下、実施例によって本発明を説明する。実施例、比較
例において用いられている用語の定義、および測定方法
は次の通りである。
(1) CY: 211合活性を示し、三塩化チタン組
成物(III)Ig当りの重合体収量(g)を表わす、
(単位: g/g)(2) MF
R:メルトフローインデックス^STMD−1238(
L) @758 eよる。(単位: g/lo分)(3
)IR−τ:試料を200℃の加圧成形機にて予熱1分
−加圧1分でフィルム状に成形した後、直ちに20℃に
水冷し、約40μのフィルムを得た。ついで該フィルム
をアニール管にいれ、真空に吸引後135℃のオイルバ
ス中で一時間、アニ〒リングを行なう、アニール後の該
フィルムから3枚の小フィルムを切り出し、これらの小
フィルムのそれぞれを測定試料として、997c量−1
と973C鳳−1との吸光度比、(A・1ア八9γ$)
を測定し、その平均値をIR−τ値とする。このIR−
で測定はパーキンエルマー783型の赤外分光光度計に
て行つた。
(4)内部ヘーズ:表面の影響を除いたフィルム内部の
ヘーズであり、プレス機を用いて温度200℃、圧力2
00Kg/cm″Gの条件下でポリプロピレンを厚さ
150μのフィルムとし、フィルムの両面に梳動パラフ
ィンを塗った後、Jll K 7105に準拠してヘー
ズを測定した。 (J11位二
%)(5)結晶化温度:示差走査熱量計を用いて、10
℃/分の降下速度で測定した。
(単位二℃)
(6)剛 性:ポリプロピレン100!!量部に対して
、テトラキス〔メチレン−3−(3°、5°−ジ−t−
ブチル−4°−ヒドロキシフェニル)プロピオネート]
メタンo、t重量部、およびステアリン酸カルシウム0
.1!+!量部を混合し、該混合物をスクリエーロ径4
0m5の押出造粒機を用いて造粒した。ついで該造粒物
を射出成形機で溶融樹脂温度230℃、金型温度50℃
でJIS形のテストピースを作成し、該テストピースに
ついて湿度50%、室温t3℃の室内で72時間放置し
た後、下記の方法で測定した。
(イ)曲げ弾性率: JISに7203に準拠(単位:
kgf/c&)
(ロ)引張強度: JISに7113に準拠(単位:k
gf/1m’)
(八)ロックウェル硬度(Rスケール):JIS Xフ
202に準拠
(ニ)熱変形温度(IIDT): JIS It 72
0フに準拠(単位:℃)
実施例1
(1)三塩化チタン組成物(II1)[1]調製ローヘ
キサン6J1.ジエチルアルミニウムモノロライドCD
EAC) 5.0モル、ジイソアミルエーテル12モル
を25tで1分間で混合しS分間同温度で反応させて反
応生成液(1)(ジイソアミルエーテル/DEACのモ
ル比2.4)を得た。窒素Ill換された反応器に四塩
化チタン40モルを入れ、35℃に加熱し、これに上記
反応生成液(1)[1]全量を30分間で滴下しした後
、同温度に311分間保ち、75℃に昇温して更に1時
間反応させ、室温迄冷却し上澄液を除き、n−ヘキサン
20jLを加えてデカンテーションで上澄液を除く操作
を4回繰り返して、固体生成物(II) 1.!Ikg
を得た。
この(Ig )の全量なn−へキサン3i中に懸濁させ
、ジエチルアルミニウムモノクロライド200gを加え
、3Qtでプロピレン1.Okgを加え1時間反応させ
、重合処理を施した固体生成物(II −A )を得た
(プロピレン反応量0.likg) 、反応後、上澄液
を除いた後、n−ヘキサン301を加えデカンテーシl
ンで除く操作を2回繰り返し、上記の重合処理を施した
固体生成物(II−A)2゜Skgをn−へキサン61
中に懸濁させて、四塩化チタン3.5kgを室温にて約
X分間で加え、80℃にて30分間反応させた後、更に
ジイソアミルエーテル1.1!kgを加え、80℃で1
時間反応させた1反応終了後、上澄液をデカンテーシl
ンで除いた後、 40J2のn−ヘキサンを加え、10
分間攪拌し、静置して上澄液を除く操作を5回繰り返し
た後、減圧で乾燥させ三塩化チタン組成物(Ill )
を得た。三塩化チタン組成物(III)1g中のチタン
含景は 1921gでありた。
(2)予備活性化触媒成分の調製
内容11 a OJ!の傾斜羽根付とステンレス製反応
器を窒素ガスでa換した後、n〜ヘキサン40J2 、
ジエチルアルミニウムモノクロライド20Gg、 (1
)で得た三塩化チタン組成物(Ill ) 450gを
室温で加えた後、反応器内の温度を40℃にし、2.4
−ジメチルスチレン4.5にgを加え40℃で2時間反
応させたく三塩化チタン組成物(III)Ig当り、2
.4−ジメチルステ121.08反応)。
反応終了後は、未反応2,4−ジメチルスチレンや溶媒
等を濾別して除いた後、n−ヘキサンで洗浄し、乾燥し
て予備活性化触媒成分を粉粒体で得た。
(3) プロピレンの重合
内容積5OOJ2の攪拌機付き、ステンレス製反応器を
窒素ガスで置換をした後、室温下にn−ヘキサンzoo
i、ジエチルアルミニウムモノクロライド50g、 (
2)で得た予備活性化触媒成分を三塩化チタン組成物(
Ill )として15g、 3−アミノプロピルトリエ
トキシシランを33g、および水素を15011加えた
。続いて重合温度70℃、プロピレン分圧10kg/c
m’Gで3時間、プロピレンの重合を行った1反応終了
後、メタノール10jlを供給し、70℃にて30分間
処理してから未反応プロピレンおよび未反応水素をm出
した。更にH1fi量%の水酸化ナトリウム水溶液10
0gを加え、20分間70℃にて処理した。引台統いて
、純水toonを加え、10分間攪拌した後に水層を抜
き出す操作を2回行りた後、重合体スラリーを抜き出し
、濾過、乾燥して重合体を得た。得られた重合体中には
塊状のものが含まれていたので粉砕機にかけて、重合体
全量を粉末化し、VFR1,8のポリプロピレン50k
gを得た。
比較例1
実施例1の(3) において、予備活性化触媒成分の代
わりに、実施例1の(1)で得た三塩化チタン組成物(
II1)を15g用いること以外は同様にしてポリプロ
ピレンを得た。
実施例2,3
実施例1の(3)において、水素仕込量を230Jt(
II6例2)、430Jl (実施例3)と変化サセル
こと以外は実施例1と同様にしてポリプロピレンを得た
。
比較例2.3
実施例1の(3) において、水素仕込量を2201(
比較例2)、390J! (比較例3)と変化させるこ
と以外は比較例1と同様にしてポリプロピレンを得た。
比較例4
実施例1の(2)において、2.4−ジメチルスチレン
の代わりに、プロピレンSmogを使用すること以外は
同様にして、予備活性化触媒成分を得、後は実施例里の
(3) と同様にプロピレンの重合を行い、ポリプロピ
レンを得た。
比較例5
比較例1の(3)において、触媒成分の3−アミノプロ
ピルトリエトキシシランを使用しないこと、また三塩化
チタン組成物(III )の使用量を 10g。
ジエチルアルミニウムモノクロライドの使用量を33.
3gとすること以外は同様にしてポリプロピレンを得た
。
比較例6および実施例4.5
実施例1の(2)において、2.4−ジメチルスチレン
の代わりに、4−アリル−O−キシレンを用い、その使
用量をそれぞれ1g%400g、 12Kgと変化させ
て予備活性化反応を行い、また(3) において3−ア
ミノプロピルトリエトキシシランの代わりに、フェニル
トリエトキシシラン291Kを用いること以外は、実施
例1と同様にしてポリプロピレンを得た。
比較例7〜9および実施例6.7
実施例1の(!) において、2.4−ジメチルスチレ
ンの代わりに、p−トリメチルシリルスチレン1.5K
gを用いること、また(3) において3−アミノプロ
ピルトリエトキシシランの代りに、ジメトキシ−3−メ
ルカプトプロピルメチルシランを用いて、ジメトキシ−
3−メルカプトプロピルメチルシランの三塩化チタン組
成物(III ’)に対するモル比をそれぞれ後述の表
のように変化させること以外は、実施例1と同様にして
ポリプロピレンを得た。
実施例8
(1)三塩化チタン組成物(III )の調製n−へブ
タン8j!、ジn−ブチルアルミニウムモノクロライド
!6モル、モロ−ブチルエーテル10モルを30℃で1
0分間で混合し、20分間反応させて反応生成液(りを
得た。この反応生成液(1)[1]全量を、45℃に保
たれたトルエン51、四塩化チタン84そルからなる溶
液に60分間で滴下した後、85℃に昇温して更に2時
間反応させた後、室温迄冷却し上澄液を除き、n−ヘプ
タン30J!を加えてデカンテーションで上澄液を除く
操作を2回繰り返して得られた固体生成物(II )
4.9kgを得た。
この(■りの全量をn−ヘプタン30j!中に懸濁させ
、ジn−ブチルエーテル2.0kgと四塩化チタン15
kgを室温にて約20分間で加え、90℃で2時間反応
させ、冷却後、デカンテーションn−へブタン洗浄及び
乾燥を行い、三塩化チタン組成物(III )を得た。
三塩化チタン組成物(III)1g中のチタン原子の含
有量は255vgであうた。
(2)予備活性化触媒成分の調製
実施例1の(2)において、三塩化チタン組成物(II
I )として上記(1)で得た三塩化チタン組成物(I
II ) 450gを用い、また2、(−ジメチルスチ
レンの代りに2−メチル−4−フルオロスチレン8.5
Kgを用いること以外は実施例1の(2) と同様にし
て、予備活性化触媒成分を得た。
(3) プロピレンの重合
実施例型の(3) において、予備活性化触媒成分とし
て上記(2) で得た、予備活性化触媒成分を27g(
三塩化チタン組成物(III )としてISg )用い
、また、3−アミノプロピルトリエトキシシランの代わ
りに、アリルトリエトキシシラン29gを使用すること
以外は実施例1の(3) と同様にしてプロピレンの重
合を行い、ポリプロピレンを得た。
比較例1O
実施例8の(3)において、予備活性化触媒成分の代わ
りに実施例8の(1)で得た三塩化チタン組成物(!■
)を15g用いること以外は同様にしてポリプロピレン
を得た。
実施例9
(り三塩化チタン組成物(Ill )の調製n−ヘキサ
ン119に四塩化チタン27.0モルを加え、1℃に冷
却した後、更にジエチルアルミニウムモノクロライド2
7.0モルを含むn−ヘキサン12゜5j!を1℃にて
4時間かけて滴下した0滴下終了後15分間同温度に保
ち反応させた後、1時間かけて65℃に昇温し、更に同
温度にて1時間反応させた6次に上澄液を除き、n−ヘ
キサン10J2を加え、デカンテーク8ンで除く操作を
5回繰り返し、得られた固体生成物(II ) 5.7
kgのうち、1.8kgをn−ヘキサン11j!中に懸
濁し、これにジイソアミルエーテル1.8j!を添加し
た。この懸濁液を35℃で1時間攪拌後、n−へキサン
31で5回洗浄し処理固体を得た。得られた処理固体を
四塩化チタン40容積%のn−ヘキサン溶液aJl中に
懸濁した。
この懸濁液を65℃に昇温し、同温度で2時間反応させ
た0反応終了後、1回にn−ヘキサン2o1を使用し、
3回得られた固体を洗浄した後、減圧で乾燥させて三塩
化チタン組成物(Ill )を得た。
(2)予備活性化触媒成分の調製
実施例1の(2) において三塩化チタン組成物(!■
)として上記(1) で得られた三塩化チタン組成物(
m)450gを用い、また、2.4−ジメチルスチレン
の代わりに、スチレン1.6にgを用いること以外は実
施例1の(2) と同様にして、予備活性化触媒成分を
得た。
(3)プロピレンの重合
実施例1の(3) において、予備活性化触媒成分とし
て上記(2)で得た予備活性化触媒成分を45g(三塩
化チタン組成物(III )としてlsg)用い。
京た3−アミノプロピルトリエトキシシランの代わりに
、ジメチルジアセトキシシラン37gを使用すること以
外は実施例1の(3) と同様にして、ポリプロピレン
を得た。
比較例11
実施例9の(3)において、予備活性化触媒成分の代わ
りに実施例9の(1)で得た三塩化チタン組成物(II
I )を15g用いること以外は同様にしてポリプロピ
レンを得た。
実施例10
0)三塩化チタン組成物(!■)の調製n−ヘプタン4
JL、ジエチルアルミニラムノそクロライド5.0モル
、ジイソアミルエーテル9.0モル、モロ−ブチルエー
テル5.0モルを18℃で30分間反応させて得た反応
液を四塩化チタン27.5モル中に40℃で300分間
か>フて滴下した後、同温度にt、S時間保ち反応させ
た後、65℃昇温し、1時間反応させ、上澄液を除き、
n−へキサン201を加えデカンテーシBンで除く操作
を6回繰り退し、得られた固体生成物(II) 1.8
kgを11−ヘキサン41中に懸濁させ、ジエチルアル
ミニウムモノクロリド200gを加え、80℃でプロピ
レン1.Okgを加え1時間反応させ、!!重合処理施
した固体生成物(II−A )を得た(プロピレン反応
量0.5kg)。
反応後、上澄液を除いた後、n−ヘキサン30j!を加
えデカンテーシ曹ンで除く操作を2回繰り返し、上記の
重合処理を施した固体生成物(II−A )(2,3k
g)をn−ヘキサン41中に懸濁させ、四塩化チタン1
.8kg 、 n−ブチルニー、チル1.8kgを加え
、60℃で3時間反応させた0反応終了後、上澄液をデ
カンテーシミンで除いた後、20jtのn−ヘキサンを
加えて5分間攪拌し静置して上澄液を除く操作を3回縁
り返した後、減圧で乾燥させ三塩化チタン組成物(II
I )を得た。三塩化チタン組成物(IIt)tg中の
チタン原子の含有量は200@IIであった。
(2)予備活性化触媒成分のm1m1
実施例1の(2) において三塩化チタン組成物(i■
)として上記(1)で得られた三塩化チタン組成物(m
)45Ogを用い、また、2.4−ジメチルスチレンの
代わりに、 p−t−ブチルスチレン1.3にgを用い
ること以外は実施例1の(2) と同様にして、予備
活性化触媒成分を得た。
(3)プロピレンの重合
実施例1の(コ) において、予備活性化触媒成分とし
て上記(2)で得た予備活性化触媒成分を37.5g
(三塩化チタン組成物(III)としてISg )有
機ケイ素化合物(S)としてメルカプトメチルトリメチ
ルシランを20g 、また有機アルミニウム化合物とし
てジエチルアルミニウムモノアイオダイド40gおよび
モロ−プロピルアルミニウムモノクロライド28gから
なる触媒を使用すること以外は同様にして、ポリプロピ
レンを得た。
比較例!2
実施例10の(3) において、予備活性化触媒成分の
代わりに実施例1Gの(1)で得た三塩化チタン組成物
(III )を15g用いること以外は同様にしてポリ
プロピレンを得た。
以上の実施各側および比較各側の主な重合条件と重合結
果および得られたポリプロピレンの評価結果を後述の表
に示す。
【発明の効果コ
本発明の主要な効果は、透明性と剛性の著しく高いポリ
プロピレンを得られることである。
前述した実施例で明らかなよう(、本発明の方法により
得られたポリプロピレンを用いて製造したフィルムの内
部ヘーズは、特定の芳香族系単量体による予備活性化を
しない場合に比べて215〜315となりており、著し
く高い透明性を有する。
また、結晶化温度は、先願発明の方法により得られたポ
リプロピレンに比べて2℃〜4℃上昇しており、著しく
結晶性が向上した結果、曲げ弾性率も更に向上している
。The present invention has the following configuration. (1) [1] Titanium trichloride composition (III), ■ organoaluminum compound (A t ), and [3] S
In a method for producing polypropylene by combining propylene using a catalyst consisting of an organosilicon compound (S) having an i-0-C bond and/or a mercapto group, an organic titanium trichloride composition (■■) is used. Aluminum compound (A) or organic aluminum compound (A2)
A solid product (n) obtained by reacting titanium tetrachloride with the reaction product (1) of and electron donor (B+) is treated with an α-olefin or without polymerization, and Using a titanium trichloride composition (III) obtained by reacting an electron donor (B) with an electron acceptor, combining the titanium trichloride composition (III) and an organoaluminum compound (A-o), (where n is 0, 1, 2, and 1.2; R1 represents a hydrocarbon group having 1 to 12 carbon atoms that may contain silicon, hydrogen, or halogen; When Maro is 2, each R1 may be the same or different.
08 Pre-activated catalyst component obtained by the reaction, additional organoaluminum compound (A,) as required, and further 5
A combination of the organosilicon compound (S) having a l-0-C bond and/or a mercapto group, the organosilicon compound (S) having a 5t-oc bond and/or a mercapto group, and the titanium trichloride composition. (III) (TI
molar ratio (S)/(1■) -t
, aNla. O, and the organoaluminum compound (A,
) and the titanium trichloride composition (Ill) (Al
)/(Ill) A method for producing highly rigid polypropylene, characterized in that propylene is polymerized using a catalyst having a roughness of 0.1 to jloo. (2) The manufacturing method according to item 1 above, in which dialkylaluminum monoparite is used as the organoaluminum compound (A1). (3) As the organoaluminum compound (A1), -the formula is AIR"pR"p+X5-(p*p#l (in the formula, R
*, R3 represents a hydrocarbon group such as an alkyl group, cycloalkyl group, or aryl group or an alkoxy group; The manufacturing method according to item 1 above, using an organoaluminum compound represented by (4) Melt flow rate (MFR) of polypropylene obtained by polymerization and absorbance ratio (IR-τ) determined by infrared absorption spectroscopy. ; Infrared wave number 997cm-' and 9
Absorbance ratio at 73e■-1, ^@I? /All? I have a relationship with Ri. At IR- ≧0.02Q3 1og MFR+O,1
50. The production method according to item 1 above. The configuration of the present invention will be explained in detail below. As the titanium trichloride composition (Iil) used in the present invention, a titanium trichloride composition similar to that used in the prior invention is used. The details of the manufacturing method are detailed in the specification of the prior invention and are as follows. First, the reaction between the organoaluminum compound (A2) and the electron donor (81) to obtain the reaction product (1) is carried out in a solvent (D) at a temperature of -20°C to 200°C, preferably -0°C to
(A2), (Bl
), (D) are added in the order of addition, and the ratio of the amounts used is 0.1 to 8 electron donors per mol of organoaluminium.
Moles, preferably 1 to 4 moles, 0.5 to 5 J2% of solvent, preferably 0.5 to 2 J2 are suitable. Preferably, the solvent is an aliphatic hydrocarbon.In this way, the reaction product (1) is obtained.The reaction product (1) remains in a liquid state after the reaction without separation (which can be referred to as reaction product liquid (1)). )'1s-)v can be subjected to the reaction. Next, the reaction between the reaction product (I) or the organoaluminum compound (A2) and titanium tetrachloride (C) is
The reaction is carried out at 00°C, preferably from 10 to 90°C for 5 minutes to 8 hours. It is preferable not to use a solvent, but aliphatic or aromatic hydrocarbons can be used. (A snow) or (1)
, (C) and the solvent may be mixed in any order, and it is preferable to complete the mixing of the entire amount within 5 hours.The amount of each used in the reaction is 1 mole of titanium tetrachloride, and the solvent is 0 ~3,000-k, organoaluminum compound (A
2) or the reaction product (1) has a ratio of the number of A1 atoms in (A2) or (1) to the number of TI atoms in titanium tetrachloride (Al/Tl) of 0.05 to 1O1, preferably 0. ..
06 to 0.2. After the reaction is completed, the liquid portion is separated and removed by filtration or decanting, and after repeated washing with a solvent, the obtained solid product (!1) is suspended in a solvent and transferred to the R1 next step. It may be used for this purpose, or it may be further dried and taken out as a solid substance for use. In addition, a solid product (!) obtained by reacting this organic alkenium compound (At) or reaction product (1) with titanium tetrachloride is polymerized with an α-olefin and used for the next reaction. In addition, in the present invention, "g11 polymerization treatment" refers to polymerizing the α-olefin by bringing a small amount of α-olefin into contact with the solid product (II) under polymerizable conditions. ,
Through this polymerization treatment, the solid product (II) becomes coated with the polymer. The method of polymerizing with an α-olefin includes a method of adding an α-olefin in any step of the reaction between the acid (1) and titanium tetrachloride to polymerize a solid product ((2) A method of polymerizing the solid product (II) by adding an α-olefin after the reaction of the organic aluminum compound (A,) or the reaction product (1) with titanium tetrachloride, (3) Organoaluminum After the reaction between the compound (A,) or the reaction product (ri) and titanium tetrachloride, the liquid portion is separated and removed by filtration or decanting, and the obtained solid product (II) is suspended in a solvent. There is a method in which an organoaluminum compound (A) is added, and an organoaluminum compound (A,
When an α-olefin is added in any step of the reaction with titanium tetrachloride and an organoaluminum compound (A,)
Alternatively, if α-olefin is added after the reaction between the reaction product (1) and titanium tetrachloride, the reaction temperature is 30~30°C.
lot: ``I' Is minutes to 10 hours, the α-olefin is passed through at atmospheric pressure or added to a pressure below tokg/cnfa.The amount of α-olefin added is determined per 100 g of solid product (If). On the other hand, 10~S, 000
Using g of α-olefin, O,O5g~t,oc+
og! It is desirable to match E1. After the polymerization treatment with α-olefin is completed, the reaction product (A) or the reaction product (titanium tetrachloride) is separated and removed by filtration or decanting, and the obtained solid is obtained. When the product (II) is suspended in a solvent, the solid product (II)
Loog the solvent 100JL ~ 2, (loosJ!,
Add 5g''~500g of an organoaluminum compound, add 10~S,000g of α-olefin at a reaction temperature of 30~90°C for 5 minutes~10 hours,
O,OS~t,ooog polymerization is desirable. The solvent is preferably an aliphatic hydrocarbon, and the organoaluminum compound may be the same as that used in (A) or different. After the reaction is complete, separate the liquid part by filtration or decantation. After the removal, washing with the solvent was repeated, and the resulting polymerized solid product (hereinafter sometimes referred to as solid product (II-A)) was suspended in the solvent. It can be used in the next step,
It may be further dried and taken out as a solid for use. The solid product (II) or (II-A) is then reacted with an electron donor (B2) and an electron acceptor (E). Although this reaction can be carried out without using a solvent, preferable results are obtained using an aliphatic hydrocarbon. The amount used is the solid product (II) or % (II-
^) For 100g, (Bri) 0.1g to 1.0
00g, preferably o,,sg~200g, (F)
0.1g to 1.000g, preferably 0.23 to 500
g, solvent O~3.000@j! , preferably 100~
0 reaction method with 1,000 points is as follows: ■ Solid product (II) or (n - A ) is given an electron donor (al)
A method for simultaneously reacting with and electron acceptor (F), ■(
Purchase 1) or (II - A) is reacted with (''), and then (B,) is reacted, ■(II) or (
A method of reacting (F) after reacting (B) with (n - A), ■ After reacting (B,) and (F), (n
) or (u-A), but either method is fine. The reaction conditions are 40°C to
It is desirable to react at 200°C, preferably 50°C to 100°C for 30 seconds to 5 hours.
I) or (n-A) and (8-containing) reaction at 0°C to 5
After reacting at 0°C for 1 minute to 3 hours, (F) is
React under the same conditions as in ■. *In the method (2), (B2) and (F) are reacted at 10°C to 100°C for 30 minutes to 2 hours, and then cooled to 40°C or lower. After adding (X or (u - A), the above
React under similar conditions. After the reaction of the solid products (1-A), (Ih), and (F) is completed, the liquid portion is separated and removed by filtration or decantation, and then washed with a solvent repeatedly. A titanium trichloride composition (m) used in the invention is obtained.Titanium trichloride composition (nt) obtained as above
and an organoaluminum compound (A,), and this product has the following linear formula: represents a hydrocarbon group having 1 to 12 carbon atoms, hydrogen, or halogen, and when there are 2 layers, each R1 may be the same or different. (sometimes abbreviated as aromatic monomer) is added to the titanium trichloride composition (
III) O,001g~toog per Ig! The preactivated catalyst component reacted with the preactivated catalyst component, optionally an additional organoaluminum compound (A2), and an organosilicon compound having a 5l-0-C bond and/* or a mercapto group (
S) (hereinafter sometimes abbreviated as organosilicon compound (S)) to form the catalyst used in the present invention. Preactivation is performed for titanium trichloride composition (m)Ig.
Reiki Alkunirim Compound (AI) (1,05g~so
og, solvent 0-5 oul, hydrogen ON 1. OOOmj! ,
and 0.01g to 1.000g of specific aromatic monomer
Use. The specific aromatic monomer is reacted at a polymerization reaction temperature of 0° C. to 10° C. for 1 minute to 20 hours, and the titanium trichloride composition (
II1) It is desirable to polymerize O,001g to 100g, preferably 0,01g to loOg of the specific aromatic monomer per Ig! ! If the reaction amount is less than 0.001 g, the effect of improving transparency and rigidity will be insufficient, and if it exceeds 100 g, the improvement in effect will not be significant and this will be economically disadvantageous. Preactivation can also be carried out in a hydrocarbon solvent such as n-pentane, n-hexane, n-hebutane, toluene, etc. Hydrogen may also be allowed to coexist in the gap during preactivation. It is also possible to add organosilicon compounds (S). After the preactivation reaction is completed, the catalyst obtained by adding a predetermined amount of the organosilicon compound (S) to the preactivated catalyst component slurry can be used as it is for the polymerization of propylene, or the coexisting solvent and unused catalyst can be used as is. The specific aromatic monomer for the reaction and the organoaluminum compound (A1) are removed by filtration, and a solvent is added to the dried powder or the powder to form a suspension, and an additional organic A method in which an aluminum compound (A) and an organosilicon compound (S) are combined as a catalyst and subjected to polymerization of propylene, a coexisting solvent, and an unreacted specific aromatic monomer are distilled under reduced pressure, or Evaporate with an inert gas, add a solvent to the powder or the powder to make it into a suspended state, and add the V-machine aluminum compound (A1) to this as necessary. In addition, it is also possible to use it in combination with an organosilicon compound (S) to form a catalyst for propylene polymerization. When polymerizing propylene, the above titanium trichloride composition (III) and an additional organoaluminum compound (AI
), and the amount of organosilicon compound (S) used, including the organosilicon compound (S) and the titanium trichloride composition (!■)
The molar ratio (S)/(m) is 1.0 to 10.0. Further, the organoaluminum compound (A,) the titanium trichloride composition (
ill) molar ratio (A1)/(!■) is O21~20
Use within the range of 0. If the addition of the organosilicon compound (S) is too small, the improvement in crystallinity will be insufficient and high rigidity will not be achieved.If the addition is too large, the polymerization activity will decrease, making it impractical. ) refers to the number of T1 gram atoms substantially contained in (m ). The organoaluminum compound (At) used in the production of the titanium trichloride composition (III) used in the present invention includes:
- The formula is AIR"J'*. In addition, an organic aluminum compound represented by p%p' represents an arbitrary number of o<pop'≦3 is used.Specific examples thereof include trimethylaluminum, triethylaluminum, trilopropylaluminum, tri-1-butyl Aluminum, trialkylaluminums such as trilodecylaluminum, tri-n-hexylaluminum, tri-l-hexylaluminum, tri-2-methylpentylaluminium, tri-n-octylaluminum, trilodecylaluminum, diethylaluminum monochloride, dilopropylaluminum monochrome di-I-butylaluminum monochloride, diethylaluminum monofluoride, diethylaluminum monobromide, diethylaluminum monohalides such as diethylaluminum sonoiodide, dialkylaluminum pallites such as diethylaluminum hydride, methylaluminum sesquichloride, Examples include alkylaluminum sesquihalides such as ethylaluminum sesquichloride, monoalkylaluminum cybarides such as ethylaluminum dichloride, ■-butylaluminum dichloride, and alkoxyalkyl such as monoethoxydiethylaluminum and jetoxymonoethylaluminum. Aluminums can also be used.These organoaluminum compounds can also be used in combination with 21m or more.As the electron donor used in the present invention, the following various ones are shown, but (L) , It is preferable to mainly use ethers as (El2) and share the other electron donors with ethers.The electron donor used is one of oxygen, nitrogen, sulfur, and phosphorus atoms. Organic compounds containing ethers, alcohols, esters, aldehydes, fatty acids, ketones, nitriles/amines/amides, urea or thioureas, isocyanates, azo compounds, phosphines/phosphites , phosphinites, hydrogen sulfide or thioethers,
These include thioalcohols. Specific examples include diethyl ether, moro-propyl ether, di-n-butyl ether, diisoamyl ether, moro-pentyl ether, moro-hexyl ether,
Cytohexyl ether, Moro-octyl ether, Diisoamyl ether, Moro-dodecyl ether, Diphenyl ether, Ethylene glycol monoethyl ether,
Ethers such as tetrahydrofuran, methanol, ethanol, propatool, butanol, pentanol, hexanol, octatool, phenol, cresol,
Alcohols such as xylenol, ethylphenol, naphthol, or phenols, methyl methacrylate, ethyl acetate, butyl formate, amyl acetate, vinyl butyrate,
Vinyl acetate, ethyl benzoate, propyl benzoate, butyl benzoate, octyl benzoate, fi12-ethylhexyl benzoate, methyl toluate, ethyl toluate, fi2-ethylhexyl toluate, methyl anisate, ethyl anisate, propyl anisate, silicon Ethyl naphthoate, methyl naphthoate, ethyl naphthoate, propyl naphthoate, butyl naphthoate, 2-ethylhexyl naphthoate,
Esters such as ethyl phenylacetate, aldehydes such as acetaldehyde and benzaldehyde, formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, succinic acid, acrylic acid,
Fatty acids such as maleic acid, aromatic acids such as benzoic acid, ketones such as methyl ethyl ketone, methyl isobutyl ketone, benzophenone, nitrile acids such as acetonitrile, methylamine, diethylamine, tributylamine,
Triethanolamine, β(N,N-dimethylamino)
Ethanol, pyridine, quinoline, α-picoline, 2
.. 4.8-Trimethylpyridine, N,N. N°, N°-Amines such as tetramethylethylenediamine, aniline, dimethylaniline, formamide, hexamethylphosphoric triamide, N,N. No・Ni°・No-pentamethyl-No-β-dimethylaminomethylphosphoric acid triamide, octamethylpyrophosphoramide! i%N, N, N'-N'-Ureas such as tetramethylurea, isocyanates such as phenyl isocyanate and toluyl isocyanate, azo compounds such as azobenzene, ethylphosphine, triethylphosphine, tri-n-butylphosphine, tri-n - phosphines such as octylphosphine, triphenylphosphine, and triphenylphosphine oxyto; phosphites such as dimethylphosphite, monocutylphosphine, triethylphosphite, tri-n-butylphosphite, and triphenylphosphite; Phosphinites such as ethyldiethylphosphinite, ethylbutylphosphinite, phenyldiphenylphosphinite,
Other examples include thioethers such as diethylthioether, diphenylthioether, methylphenylthioether, ethylene sulfide and propylene sulfide, and thioalcohols such as ethylthioalcohol, n-propylthioalcohol and thiophenol. These electron donors can also be used in combination.
The electron donor (B1) to obtain the reaction product (1), the solid product (II) or (B2) to be reacted with (If-A) may be the same or different. The electron acceptor (F) used in the present invention is I11 of the periodic table.
It is represented by halides of elements in group ~■. Specific examples include anhydrous aluminum chloride, silicon tetrachloride, stannous chloride, stannic chloride, titanium tetrachloride, zirconium tetrachloride, phosphorus trichloride, phosphorus pentachloride, vanadium tetrachloride, and antimony pentachloride. , these can also be used in combination. Most preferred is titanium tetrachloride. As the solvent, a number of solvents are used. Examples of m-aliphatic hydrocarbons include n-pentane, n-hexane, n-heptane, low octane, and 1-octane. , or together therewith, halogenated carbon hydrogens such as carbon tetrachloride, chloroform, dichloroethane, trichloroethylene, and tetrachlorethylene can also be used.As aromatic compounds, aromatic hydrocarbons such as naphthalene,
and its rust conductors mesitylene, delene, ethylbenzene, isopropylbenzene, toethylnaphthalene,
Examples include alkyl substituted products such as 1-phenylnaphthalene, halides such as chlorobenzene, chlorotoluene, chloroxylene, chloroethylbenzene, dichlorobenzene, and brombenzene. The α-olefins used in the polymerization treatment include linear monoolefins such as ethylene, propylene, butene-1, pentene-1, hexene-1, heptene-1, 4-methyl-pentene-1, and tomethyl-pentene-1. Branched chain sonoolefins such as No. 1 are used. These α-olefins can also be used in combination of two or more α-olefins. The specific aromatic monomer used for preactivation is expressed by the following formula, (wherein is 0, 1, or 2, m is 1.2, and R1 is the number of carbon atoms that may contain silicon. It is an aromatic monomer represented by 1 to 12 hydrocarbon groups, hydrogen, or halogen, and when the number is 2, each R1 may be the same or different. Specific examples include styrene, its conductors 0-methylstyrene, p-
Alkylstyrenes such as t-butylstyrene, 2.4-
Dimethylstyrene, 2.5-dimethylstyrene, 3.4
- Dimethylstyrene, dialkylstyrenes such as 3,5-dimethylstyrene, halogen-substituted alkylstyrenes such as 2-methyl-4-fluorostyrene, 2-ethyl-4-chlorostyrene, 0-fluorostyrene, p-fluorostyrene, etc. Halogen-substituted styrenes such as styrene, p-trimethylsilylstyrene, l-trimethylsilylstyrene,
Trialkylsilylstyrenes such as +1-triethylsilylstyrene, ■-triethylsilylstyrene, p-ethyldimethylsilylstyrene, o-allyltoluene, p
-Allyltoluenes such as allyltoluene, toarylupe
-xylene, 4-allyl-0-xylene, allylxylenes such as toaryl-xylene, and 4-(o
-tolyl)-1-butene! -vinylnaphthalene, etc., and one or more types of these specific aromatic monomers are used. The organoaluminum compound (A1) to be combined with the titanium trichloride composition (!■) and the organoaluminum compound (A,) used if necessary have the formula - ^IR'
Dialkyl aluminum chloride represented by R'X is preferred; in the formula, R4 represents a hydrocarbon group such as an alkyl group, an aryl group, an alkaryl group, a cycloalkyl group, or an alkoxy group, and X represents a halogen. ,
Specific examples include diethylaluminum monochloride, monopropylaluminum monochloride, di-l-
Examples include butylaluminum monochloride, di-butylaluminum monochloride, diethylmolanimonium monoiodide, diethylaluminum monochloride, and the like. Specific examples that can be used as the organosilicon compound (S) having a 5l-0-C bond and/or mercapto group, which is another component constituting the catalyst, include methyltrimethoxysilane, vinyltrimethoxysilane, allyl Trimethoxysilane, phenyltrimethoxysilane, dimethyldimethoxysilane, methylphenyldimethoxysilane, diphenyldimethoxysilane, trimethylmethoxysilane, triphenylmethoxysilane, tetraethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, vinyltriethoxysilane , propyltriethoxysilane, allyltrimethoxysilane, pentyltriethoxysilane, phenyltriethoxysilane, n-octyltriethoxysilane, n-octadecyltriethoxysilane, 6-driethoxysilyl-2-norbornene, dimethyljethoxysilane , diethyljethoxysilane, diphenyljethoxysilane, trimethylethoxysilane, triethylethoxysilane, triphenylethoxysilane, allyloxytrimethylsilane, methyltril-propoxysilane, dimethyldil-propoxysilane, trimethyll-propoxysilane, tetra n-butoxy Silane, methyltri-n-butoxysilane, tetra(2-ethylbutoxy)silane, methyltriphenoxysilane, dimethyldiphenoxysilane, trimethylphenoxysilane, trimethoxysilane, triethoxysilane, triethoxychlorosilane, tri-I-propoxychlorosilane, Tri-n-butoxychlorosilane, tetraacetoxysilane, methyltriacetoxysilane, ethyltriacetoxysilane, vinyltriacetoxysilane, methyldiacetoxysilane, diacetoxymethylvinylsilane, dimethyldiacetoxysilane, methylphenyldiacetoxysilane, diphenyldiacetoxy Silane, trimethylacetoxysilane, triethylacetoxysilane, phenyldimethylacetoxysilane,
Organosilicon compounds having a 5t-oc bond such as triphenylacetoxysilane, bis(trimethylsilyl)adipate, trimethylsilylbenzoate, triethylsilylbenzoate, mercaptomethyltrimethylsilane, 2-mercaptoethyltrimethylsilane, tomercabutobrobyltrimethylsilane , 4-mercapto-n
-butyltrimethylsilane, mercaptomethyltriethylsilane, tomercaptoethyltriethylsilane, 3-
Having a mercapto group such as mercaptopropyltriethylsilane, l-mercaptoethyltrimethylsilane, 3-mercaptopropyldimethylphenylsilane, 3-mercaptopropylethylmethylphenylsilane, 4-mercaptobutyldiethylphenylsilane, 3-mercaptopropylmethyldiphenylsilane organosilicon compounds,
Also, mercaptomethyltrimethoxysilane, mercaptomethyldimethylmethoxymethylsilane, mercaptomethyldimethoxymethylsilane, mercaptomethyltriethoxysilane, mercaptomethyljethoxymethylsilane, mercaptomethyldimethylethoxysilane, tomercabutethyltrimethoxysilane, 3-mercapto Propyltrimethoxysilane, dimethoxy-3-mercaptopropylmethylsilane, 3-mercaptopropyltriethoxysilane, jetoxy-3-mercaptopropylmethylsilane, mercaptomethyldimethyl-2-phenylethoxysilane, 2-mercaptoethoxytrimethylsilane, 3- Organosilicon compounds having an S'1-0-C bond and a mercapto group such as mercaptopropoxytrimethylsilane, 3-aminopropyltrimethoxysilane,
3-7 Minopropyltriethoxysilane, 3-aminopropyljethoxymethylsilane, 3-aminopropyldimethylethoxysilane, 3-aminophenoxydimethylvinylsilane, 4-aminophenoxydimethylvinylsilane, 2-aminoethylaminomethyltrimethoxysilane , 3-(2-aminoethylaminopropyl)dimethoxymethylsilane, 2-aminoethylaminomethylbenzyloxydimethylsilane, 3-(2-(2-aminoethylaminoethylamino)propyl)trimethoxysilane, etc. Examples include organosilicon compounds having an 0-C bond and an amino group. The catalyst used in the present invention thus obtained is used in the polymerization of propylene. The polymerization method for propylene is to convert propylene into n-hexane, n-hebutane,
Slurry polymerization carried out in a hydrocarbon solvent such as n-octane, benzene or toluene, or bulk polymerization and gas phase polymerization carried out in liquefied propylene can be carried out. Regarding polypropylene obtained by the above-mentioned various polymerization methods, the crystallinity of the polymer that can exhibit the effects of the present invention is determined by the melt flow rate (MF) of the polypropylene.
Absorbance ratio (I) and infrared absorption spectroscopy
R-τ; infrared wave number 197cm-' and 1l3cm-'
The relationship between the absorbance ratio and A *sy/A et2) is IR-t≧0.0203 log MFR+O,! 15
Characterized by titrating the formula 0. MFR is usually 0.05 to 200, preferably 0. lN
A value of about 100 is practical. Polymerization temperature is usually 20-100℃, preferably 40-8s
It is ℃. If the temperature is too low, the polymerization activity will be low, making it impractical; if the temperature is too high, it will be difficult to increase crystallinity. I! Combined pressure normal pressure -50kg/cm
'G' usually takes about 30 minutes to 15 hours. During the 11th polymerization, adding an appropriate amount of hydrogen to adjust the molecular weight is the same as in conventional polymerization methods. Thus, the polypropylene obtained by the method of the present invention is a highly rigid polypropylene with extremely high transparency, and can be used for various molded products by known techniques such as injection molding, vacuum forming, extrusion molding, and blow molding. be done. C effect) The highly rigid polypropylene obtained by the method of the present invention contains a specific aromatic polymer with high stereoregularity dispersed therein, so that the specific aromatic polymer does not dissolve during melt molding. exhibits a nucleating effect, promoting the crystallization of polypropylene, thereby increasing the transparency and crystallinity of the polypropylene as a whole. In addition, 1. Since the specific aromatic polymer introduced by the method of the present invention is a stereoregular high molecular weight polymer as described above, it does not bleed onto the surface. (Example) The present invention will be explained below with reference to Examples. Definitions of terms used in Examples and Comparative Examples and measurement methods are as follows. (1) CY: indicates the 211 synthesis activity and represents the polymer yield (g) per Ig of titanium trichloride composition (III),
(Unit: g/g) (2) MF
R: Melt flow index ^STMD-1238 (
L) @758 According to e. (Unit: g/lo min) (3
) IR-τ: The sample was formed into a film using a pressure molding machine at 200° C. by preheating for 1 minute and applying pressure for 1 minute, and then immediately cooled with water to 20° C. to obtain a film of about 40 μm. The film was then put into an annealing tube, vacuumed, and annealed for one hour in an oil bath at 135°C. Three small films were cut out from the annealed film, and each of these small films was As a measurement sample, 997c amount-1
Absorbance ratio of and 973C Otori-1, (A・1A89γ$)
are measured, and the average value is taken as the IR-τ value. This IR-
The measurements were carried out using a PerkinElmer 783 infrared spectrophotometer. (4) Internal haze: This is the haze inside the film excluding the influence of the surface.
Thickness of polypropylene under the condition of 00Kg/cm''G
The haze was measured according to Jll K 7105 after making a 150μ film and applying combed paraffin on both sides of the film. (J11 2%) (5) Crystallization temperature: using a differential scanning calorimeter,
The rate of fall was measured at °C/min. (Unit: 2℃) (6) Rigidity: Polypropylene 100! ! Tetrakis[methylene-3-(3°, 5°-di-t-
Butyl-4°-hydroxyphenyl)propionate]
methane o, t parts by weight, and calcium stearate 0
.. 1! +! 4 parts of the mixture, and the mixture was
Granulation was performed using a 0 m5 extrusion granulator. Then, the granules were heated in an injection molding machine at a molten resin temperature of 230°C and a mold temperature of 50°C.
A JIS type test piece was prepared, and the test piece was left in a room with a humidity of 50% and a room temperature of t3°C for 72 hours, and then measured using the following method. (a) Flexural modulus: Based on JIS 7203 (unit:
kgf/c&) (b) Tensile strength: Based on JIS 7113 (unit: k
gf/1m') (8) Rockwell hardness (R scale): Compliant with JIS X F202 (d) Heat distortion temperature (IIDT): JIS It 72
Example 1 (1) Titanium trichloride composition (II1) [1] Preparation of rhohexane 6J1. Diethyl aluminum monoloride CD
EAC) 5.0 mol and diisoamyl ether 12 mol were mixed at 25 t for 1 minute and reacted for S minutes at the same temperature to obtain reaction product liquid (1) (molar ratio of diisoamyl ether/DEAC 2.4). . 40 moles of titanium tetrachloride was placed in a reactor purged with nitrogen, heated to 35°C, and the entire amount of the reaction product solution (1) [1] was added dropwise over 30 minutes, and then kept at the same temperature for 311 minutes. , the temperature was raised to 75°C and the reaction was continued for an additional hour, cooled to room temperature, the supernatant liquid was removed, 20 jL of n-hexane was added, and the supernatant liquid was removed by decantation. This operation was repeated four times to obtain a solid product ( II) 1. ! Ikg
I got it. The entire amount of this (Ig) was suspended in n-hexane 3i, 200 g of diethylaluminium monochloride was added, and propylene 1.0 g was added at 3 Qt. After the reaction, the supernatant was removed, and 301 ml of n-hexane was added. Decanter l
Repeat this operation twice and add 2°Skg of the above polymerized solid product (II-A) to 61 kg of n-hexane.
3.5 kg of titanium tetrachloride was added at room temperature for about X minutes, and after reacting at 80°C for 30 minutes, 1.1 kg of diisoamyl ether was added. 1 kg at 80°C.
After one hour of reaction, the supernatant was decanted.
After removing with water, add 40J2 of n-hexane and add 10J2 of n-hexane.
After repeating the procedure of stirring for 5 minutes, standing still, and removing the supernatant liquid 5 times, the titanium trichloride composition (Ill) was dried under reduced pressure.
I got it. The titanium content in 1 g of titanium trichloride composition (III) was 1921 g. (2) Preparation details of preactivated catalyst component 11 a OJ! After a stainless steel reactor with inclined blades was replaced with nitrogen gas, n~hexane 40J2,
Diethylaluminium monochloride 20Gg, (1
) After adding 450 g of the titanium trichloride composition (Ill) obtained in 2.4 at room temperature, the temperature inside the reactor was raised to 40°C.
- Add 4.5 g of dimethylstyrene and react at 40°C for 2 hours. Titanium trichloride composition (III) per Ig of 2
.. 4-dimethylste 121.08 reaction). After the reaction was completed, unreacted 2,4-dimethylstyrene, solvent, etc. were removed by filtration, washed with n-hexane, and dried to obtain a preactivated catalyst component in the form of powder. (3) After purging a stainless steel reactor with a stirrer with an internal volume of propylene polymerization of 5 OOJ2 with nitrogen gas, add n-hexane to the reactor at room temperature.
i, 50g of diethylaluminum monochloride, (
The preactivated catalyst component obtained in 2) was mixed with a titanium trichloride composition (
15 g of Ill), 33 g of 3-aminopropyltriethoxysilane, and 15,011 l of hydrogen were added. Subsequently, the polymerization temperature was 70°C, and the propylene partial pressure was 10 kg/c.
After completing one reaction in which propylene was polymerized with m'G for 3 hours, 10 jl of methanol was supplied, and after treatment at 70°C for 30 minutes, unreacted propylene and unreacted hydrogen were discharged. Furthermore, H1fi amount% sodium hydroxide aqueous solution 10
0g was added and treated at 70°C for 20 minutes. After adding pure water toon to the suspension and stirring for 10 minutes, the aqueous layer was extracted twice, and then the polymer slurry was extracted, filtered, and dried to obtain a polymer. The obtained polymer contained lumps, so the entire polymer was pulverized by a pulverizer, and 50k polypropylene with a VFR of 1.8 was produced.
I got g. Comparative Example 1 In (3) of Example 1, the titanium trichloride composition (1) obtained in (1) of Example 1 was used instead of the preactivated catalyst component.
Polypropylene was obtained in the same manner except that 15 g of II1) was used. Examples 2 and 3 In (3) of Example 1, the amount of hydrogen charged was changed to 230 Jt (
Polypropylene was obtained in the same manner as in Example 1, except for using a modified sacell with 430 Jl (Example 3). Comparative Example 2.3 In (3) of Example 1, the amount of hydrogen charged was increased to 2201 (
Comparative example 2), 390J! (Comparative Example 3) Polypropylene was obtained in the same manner as in Comparative Example 1 except for the following changes. Comparative Example 4 A preactivated catalyst component was obtained in the same manner as in (2) of Example 1 except that propylene Smog was used instead of 2,4-dimethylstyrene, and the rest was carried out using Example 1 (3). ) Propylene was polymerized in the same manner as in (1) to obtain polypropylene. Comparative Example 5 In (3) of Comparative Example 1, the catalyst component 3-aminopropyltriethoxysilane was not used, and the amount of titanium trichloride composition (III) used was 10 g. The amount of diethylaluminium monochloride used was 33.
Polypropylene was obtained in the same manner except that the amount was 3 g. Comparative Example 6 and Example 4.5 In Example 1 (2), 4-allyl-O-xylene was used instead of 2,4-dimethylstyrene, and the amount used was changed to 1g% 400g and 12Kg, respectively. Polypropylene was obtained in the same manner as in Example 1, except that phenyltriethoxysilane 291K was used instead of 3-aminopropyltriethoxysilane in (3). Comparative Examples 7 to 9 and Example 6.7 In (!) of Example 1, p-trimethylsilylstyrene 1.5K was used instead of 2,4-dimethylstyrene.
g, and using dimethoxy-3-mercaptopropylmethylsilane instead of 3-aminopropyltriethoxysilane in (3),
Polypropylene was obtained in the same manner as in Example 1, except that the molar ratio of 3-mercaptopropylmethylsilane to titanium trichloride composition (III') was changed as shown in the table below. Example 8 (1) Preparation of titanium trichloride composition (III) n-hebutane 8j! , di-n-butylaluminum monochloride! 6 mol, 10 mol of moro-butyl ether at 30°C.
The reaction product solution (1) was mixed for 0 minutes and reacted for 20 minutes to obtain a reaction product solution (1). After adding dropwise to the solution for 60 minutes, the temperature was raised to 85°C and reacted for an additional 2 hours, then cooled to room temperature and the supernatant liquid was removed. 30 J! of n-heptane was added and the supernatant liquid was removed by decantation. Solid product (II) obtained by repeating the operation twice
4.9 kg was obtained. The entire amount of this (①) was suspended in 30j of n-heptane, and 2.0kg of di-n-butyl ether and 15g of titanium tetrachloride were added.
kg was added over about 20 minutes at room temperature, reacted at 90°C for 2 hours, and after cooling, decantation, washing with n-hebutane, and drying were performed to obtain a titanium trichloride composition (III). The content of titanium atoms in 1 g of titanium trichloride composition (III) was 255 vg. (2) Preparation of preactivated catalyst component In (2) of Example 1, titanium trichloride composition (II
The titanium trichloride composition (I) obtained in (1) above was used as
II) Using 450 g, and 8.5 g of 2-methyl-4-fluorostyrene instead of 2,(-dimethylstyrene)
A preactivated catalyst component was obtained in the same manner as in Example 1 (2) except that Kg was used. (3) Polymerization of propylene In example type (3), 27 g (
Propylene was prepared in the same manner as in Example 1 (3) except that ISg) was used as the titanium trichloride composition (III) and 29 g of allyltriethoxysilane was used instead of 3-aminopropyltriethoxysilane. Polymerization was performed to obtain polypropylene. Comparative Example 1O In (3) of Example 8, the titanium trichloride composition obtained in (1) of Example 8 (!■
) Polypropylene was obtained in the same manner except that 15 g of the compound was used. Example 9 (Preparation of titanium trichloride composition (Ill) 27.0 mol of titanium tetrachloride was added to 119 n-hexane, cooled to 1°C, and further diluted with diethylaluminum monochloride 2.
12°5j of n-hexane containing 7.0 moles! was added dropwise over 4 hours at 1°C. After the completion of the dropwise addition, the temperature was kept at the same temperature for 15 minutes to react, then the temperature was raised to 65°C over 1 hour, and the reaction was further carried out at the same temperature for 1 hour. The supernatant was removed, 10J2 of n-hexane was added, and the operation of removing by decanting was repeated 5 times to obtain a solid product (II) 5.7
Of the kg, 1.8 kg is n-hexane 11j! 1.8j of diisoamyl ether! was added. This suspension was stirred at 35° C. for 1 hour and then washed 5 times with n-hexane 31 to obtain a treated solid. The resulting treated solid was suspended in a 40% by volume titanium tetrachloride solution aJl in n-hexane. This suspension was heated to 65°C and reacted at the same temperature for 2 hours. After the completion of the reaction, 2o1 of n-hexane was used at a time,
After washing the obtained solid three times, it was dried under reduced pressure to obtain a titanium trichloride composition (Ill). (2) Preparation of preactivated catalyst component In (2) of Example 1, titanium trichloride composition (!■
) as the titanium trichloride composition obtained in (1) above (
A preactivated catalyst component was obtained in the same manner as in (2) of Example 1, except that 450 g of m) was used and 1.6 g of styrene was used instead of 2,4-dimethylstyrene. (3) Polymerization of propylene In (3) of Example 1, 45 g (lsg as titanium trichloride composition (III)) of the preactivated catalyst component obtained in (2) above was used as the preactivated catalyst component. Polypropylene was obtained in the same manner as in Example 1 (3) except that 37 g of dimethyldiacetoxysilane was used instead of 3-aminopropyltriethoxysilane. Comparative Example 11 In (3) of Example 9, the titanium trichloride composition (II) obtained in (1) of Example 9 was used instead of the preactivated catalyst component.
Polypropylene was obtained in the same manner except that 15 g of I) was used. Example 10 0) Preparation of titanium trichloride composition (!■) n-heptane 4
JL, a reaction solution obtained by reacting 5.0 mol of diethylaluminum rhamnosochloride, 9.0 mol of diisoamyl ether, and 5.0 mol of moro-butyl ether at 18°C for 30 minutes in 27.5 mol of titanium tetrachloride. After dropping the mixture at 40°C for 300 minutes or more, the mixture was kept at the same temperature for t and S hours to react, then the temperature was raised to 65°C, reacted for 1 hour, and the supernatant liquid was removed.
The operation of adding n-hexane 201 and removing with decantation B was repeated 6 times to obtain a solid product (II) 1.8
kg in 11-hexane, 200 g of diethylaluminium monochloride was added, and 1.1 kg of propylene was added at 80°C. Add Okg and let it react for 1 hour! ! A polymerized solid product (II-A) was obtained (propylene reaction amount: 0.5 kg). After the reaction, after removing the supernatant liquid, add 30j of n-hexane! The operation of adding and removing with decantation soda was repeated twice to obtain the solid product (II-A) (2.3k) subjected to the above polymerization treatment.
g) was suspended in n-hexane 41 and titanium tetrachloride 1
.. Add 8 kg of n-butyl, 1.8 kg of n-butyl, and react at 60°C for 3 hours. After the reaction, remove the supernatant with decantation, add 20 jt of n-hexane, stir for 5 minutes, and let stand. After repeating the operation three times to remove the supernatant liquid, the titanium trichloride composition (II) was dried under reduced pressure.
I) was obtained. The content of titanium atoms in the titanium trichloride composition (IIt) tg was 200@II. (2) ml of preactivated catalyst component In (2) of Example 1, the titanium trichloride composition (i
) The titanium trichloride composition obtained in (1) above (m
) 45Og and 1.3g of pt-butylstyrene instead of 2,4-dimethylstyrene, the preactivated catalyst component was prepared in the same manner as in (2) of Example 1. I got it. (3) Polymerization of propylene In (c) of Example 1, 37.5 g of the preactivated catalyst component obtained in (2) above was used as the preactivated catalyst component.
(ISg as titanium trichloride composition (III)) A catalyst consisting of 20 g of mercaptomethyltrimethylsilane as the organosilicon compound (S) and 40 g of diethylaluminum monoiodide and 28 g of moro-propyl aluminum monochloride was used as the organoaluminum compound. Polypropylene was obtained in the same manner except for the following. Comparative example! 2 Polypropylene was obtained in the same manner as in Example 10 (3) except that 15 g of the titanium trichloride composition (III) obtained in Example 1G (1) was used instead of the preactivated catalyst component. The main polymerization conditions, polymerization results, and evaluation results of the obtained polypropylene for each of the above implementations and comparisons are shown in the table below. Effects of the Invention The main effect of the present invention is that polypropylene with extremely high transparency and rigidity can be obtained. As is clear from the examples described above (the internal haze of the film produced using the polypropylene obtained by the method of the present invention is 215 to 215% compared to the case without preactivation with a specific aromatic monomer). 315, and has extremely high transparency.In addition, the crystallization temperature is 2°C to 4°C higher than that of the polypropylene obtained by the method of the prior invention, and as a result of the significantly improved crystallinity, The flexural modulus has also been further improved.
第1図は1本発明の詳細な説明するための製造工程図(
フローチャート)である。
以上Figure 1 is a manufacturing process diagram for explaining the present invention in detail (
flowchart). that's all
Claims (4)
機アルミニウム化合物(A_1)、および[3]Si−
O−C結合および/またはメルカプト基を有する有機ケ
イ素化合物(S)からなる触媒を用いてプロピレンを重
合し、ポリプロピレンを製造する方法において、三塩化
チタン組成物(III)として、有機アルミニウム化合物
(A_2)若しくは有機アルミニウム化合物(A_2)
と電子供与体(B_1)との反応生成物( I )に四塩
化チタンを反応させて得られた固体生成物(II)を、α
−オレフィンで重合処理し、若しくは重合処理せずに、
更に電子供与体(B_2)と電子受容体とを反応させて
得られた三塩化チタン組成物(III)を用い、該三塩化
チタン組成物(III)と有機アルミニウム化合物(A_
1)とを組み合わせ、このものに、次式、 ▲数式、化学式、表等があります▼ (式中、nは0、1、2、mは1、2のいづれかであり
、R^1はケイ素を含んでいてもよい炭素数1から12
までの炭化水素基、水素、またはハロゲンを表わし、m
が2の時、各R^1は同一でも異なっていてもよい。)
で示される芳香族系単量体を該三塩化チタン組成物(I
II)1g当り、0.001g〜100g重合反応させて
なる予備活性化触媒成分と、必要に応じて追加の有機ア
ルミニウム化合物(A_1)、更にSi−O−C結合お
よび/またはメルカプト基を有する有機ケイ素化合物(
S)とを組み合せ、該Si−O−C結合および/または
メルカプト基を有する有機ケイ素化合物(S)と該三塩
化チタン組成物(III)(Ti原子数基準以下同様)の
モル比(S)/(III)=1.0〜10.0とし、該有
機アルミニウム化合物(A_1)と該三塩化チタン組成
物(III)のモル比(A_1)/(III)=0.1〜20
0とした触媒を用いてプロピレンを重合させることを特
徴とする高剛性ポリプロピレンの製造法。(1) [1] Titanium trichloride composition (III), [2] organoaluminum compound (A_1), and [3] Si-
In a method for producing polypropylene by polymerizing propylene using a catalyst consisting of an organosilicon compound (S) having an O-C bond and/or a mercapto group, an organoaluminum compound (A_2) is used as the titanium trichloride composition (III). ) or organoaluminum compound (A_2)
The solid product (II) obtained by reacting titanium tetrachloride with the reaction product (I) of
- with or without polymerization treatment with olefin;
Furthermore, using the titanium trichloride composition (III) obtained by reacting the electron donor (B_2) and the electron acceptor, the titanium trichloride composition (III) and the organoaluminum compound (A_
1), and this has the following formula, ▲Mathematical formula, chemical formula, table, etc.▼ (In the formula, n is 0, 1, 2, m is either 1 or 2, and R^1 is silicon 1 to 12 carbon atoms, which may contain
represents a hydrocarbon group, hydrogen, or halogen up to m
When is 2, each R^1 may be the same or different. )
The aromatic monomer represented by is added to the titanium trichloride composition (I
II) 0.001g to 100g per gram of a preactivated catalyst component obtained by polymerization reaction, optionally an additional organic aluminum compound (A_1), and an organic compound having a Si-O-C bond and/or a mercapto group. Silicon compounds (
molar ratio (S) of the organosilicon compound (S) having the Si-O-C bond and/or mercapto group and the titanium trichloride composition (III) (same as based on the number of Ti atoms) /(III) = 1.0 to 10.0, and the molar ratio of the organoaluminum compound (A_1) to the titanium trichloride composition (III) (A_1)/(III) = 0.1 to 20.
1. A method for producing highly rigid polypropylene, which comprises polymerizing propylene using a catalyst with a concentration of 0.
ルキルアルミニウムモノハライドを用いる特許請求の範
囲第1項に記載の製造法。(2) The production method according to claim 1, in which a dialkylaluminum monohalide is used as the organoaluminum compound (A_1).
式がAlR^2_pR^3_p′X_3_−_(_p_
+_p′_)(式中、R^2、R^3はアルキル基、シ
クロアルキル基、アリール基等の炭化水素基またはアル
コキシ基を、Xはハロゲンを表わし、またp、p′は0
<p+p′≦3の任意の数を表わす。)で表わされる有
機アルミニウム化合物を用いる特許請求の範囲第1項に
記載の製造法。(3) As the organic aluminum compound (A_2), the general formula is AlR^2_pR^3_p'X_3_-_(_p_
+_p'_) (wherein R^2 and R^3 represent a hydrocarbon group such as an alkyl group, cycloalkyl group, or aryl group or an alkoxy group, X represents a halogen, and p and p' are 0
<p+p'≦3. ) The manufacturing method according to claim 1, using an organoaluminum compound represented by:
ーレート(MFR)と赤外線吸収スペクトル法による吸
光度比(IR−τ:赤外線の波数997cm^−^1と
973cm^−^1における吸光度比、A_9_9_7
/A_9_7_3)との関係が、 IR−τ≧0.0203logMFR+0.950の式
を満足する特許請求の範囲第1項に記載の製造法。(4) Melt flow rate (MFR) of polypropylene obtained by polymerization and absorbance ratio determined by infrared absorption spectroscopy (IR-τ: absorbance ratio at infrared wave numbers 997 cm^-^1 and 973 cm^-^1, A_9_9_7
/A_9_7_3) satisfies the following formula: IR-τ≧0.0203logMFR+0.950.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32175888A JPH0780942B2 (en) | 1988-12-20 | 1988-12-20 | High-rigidity polypropylene manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32175888A JPH0780942B2 (en) | 1988-12-20 | 1988-12-20 | High-rigidity polypropylene manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02166104A true JPH02166104A (en) | 1990-06-26 |
| JPH0780942B2 JPH0780942B2 (en) | 1995-08-30 |
Family
ID=18136117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32175888A Expired - Lifetime JPH0780942B2 (en) | 1988-12-20 | 1988-12-20 | High-rigidity polypropylene manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0780942B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5717013A (en) * | 1995-08-23 | 1998-02-10 | Tonen Chemical Corporation | Polypropylene resin composition |
| US6863177B2 (en) | 1996-05-13 | 2005-03-08 | Matsushita Electric Industrial Co., Ltd. | Electrically conductive propylene resin composition and part-housing container |
-
1988
- 1988-12-20 JP JP32175888A patent/JPH0780942B2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5717013A (en) * | 1995-08-23 | 1998-02-10 | Tonen Chemical Corporation | Polypropylene resin composition |
| US6863177B2 (en) | 1996-05-13 | 2005-03-08 | Matsushita Electric Industrial Co., Ltd. | Electrically conductive propylene resin composition and part-housing container |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0780942B2 (en) | 1995-08-30 |
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