JPH02167724A - Method for high frequency stitching of conductive sheet material - Google Patents
Method for high frequency stitching of conductive sheet materialInfo
- Publication number
- JPH02167724A JPH02167724A JP63281382A JP28138288A JPH02167724A JP H02167724 A JPH02167724 A JP H02167724A JP 63281382 A JP63281382 A JP 63281382A JP 28138288 A JP28138288 A JP 28138288A JP H02167724 A JPH02167724 A JP H02167724A
- Authority
- JP
- Japan
- Prior art keywords
- conductive
- layer
- conductive sheet
- bonding layer
- frequency
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000010410 layer Substances 0.000 claims abstract description 57
- 239000002344 surface layer Substances 0.000 claims abstract description 39
- 239000002861 polymer material Substances 0.000 claims abstract description 19
- 239000011247 coating layer Substances 0.000 claims abstract description 11
- 229920001940 conductive polymer Polymers 0.000 claims abstract description 7
- 238000009958 sewing Methods 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 abstract description 6
- 239000004744 fabric Substances 0.000 description 28
- 239000000835 fiber Substances 0.000 description 23
- 150000001875 compounds Chemical class 0.000 description 13
- 229920005989 resin Polymers 0.000 description 13
- 239000011347 resin Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 11
- -1 flakes Substances 0.000 description 11
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 10
- 239000011159 matrix material Substances 0.000 description 10
- 239000005300 metallic glass Substances 0.000 description 10
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 9
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000004014 plasticizer Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229920000915 polyvinyl chloride Polymers 0.000 description 6
- 239000004800 polyvinyl chloride Substances 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 239000004020 conductor Substances 0.000 description 4
- 229920005570 flexible polymer Polymers 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000011368 organic material Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 150000007519 polyprotic acids Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229920002433 Vinyl chloride-vinyl acetate copolymer Polymers 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- REIUXOLGHVXAEO-UHFFFAOYSA-N pentadecan-1-ol Chemical compound CCCCCCCCCCCCCCCO REIUXOLGHVXAEO-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229950011008 tetrachloroethylene Drugs 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- GGAUUQHSCNMCAU-ZXZARUISSA-N (2s,3r)-butane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C[C@H](C(O)=O)[C@H](C(O)=O)CC(O)=O GGAUUQHSCNMCAU-ZXZARUISSA-N 0.000 description 1
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 229940091181 aconitic acid Drugs 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- ZNFNDZCXTPWRLQ-UHFFFAOYSA-N butane-1,1,1-tricarboxylic acid Chemical compound CCCC(C(O)=O)(C(O)=O)C(O)=O ZNFNDZCXTPWRLQ-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
- 229920000547 conjugated polymer Polymers 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 229920001795 coordination polymer Polymers 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012799 electrically-conductive coating Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000012210 heat-resistant fiber Substances 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- MOFOBJHOKRNACT-UHFFFAOYSA-N nickel silver Chemical compound [Ni].[Ag] MOFOBJHOKRNACT-UHFFFAOYSA-N 0.000 description 1
- 239000010956 nickel silver Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N sulfurochloridic acid Chemical compound OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 229920006304 triacetate fiber Polymers 0.000 description 1
- DXNCZXXFRKPEPY-UHFFFAOYSA-N tridecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCC(O)=O DXNCZXXFRKPEPY-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3656—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a layer of a multilayer part to be joined, e.g. for joining plastic-metal laminates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/366—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a coating or being printed, e.g. being applied as a paint or forming a printed circuit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/006—Preventing damaging, e.g. of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は導電性シート材料の高周波縫合方法に関するも
のである。更に詳しく述べるならば、本発明は、導電性
シート材料を、スパークの発生なしに、かつ、所望に応
じてその導電性を不連続にすることなく、高周波縫合す
る方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for high-frequency stitching of conductive sheet materials. More particularly, the present invention relates to a method for high frequency sewing conductive sheet materials without generating sparks and optionally without discontinuing their conductivity.
高誘電損失性絶縁性重合体材料、例えばポリ塩化ビニル
材料からなるシート材料、或いは、繊維材料からなる織
物、編物又は不織布を基層とし、その上に高誘電損失性
絶縁性重合体材料からなる表面層が形成されている防水
シート材料を縫合接続するには、ミシンと縫糸を用いる
縫糸縫合法、ライスターなどを用いる熱風加熱融着縫合
法、などが知られており、更に、その表面層の高誘電損
失性(誘電発熱性)を利用する高周波加熱縫合法が広く
実用されている。A base layer of an insulating polymer material with high dielectric loss, such as a sheet material made of polyvinyl chloride material, or a woven, knitted or nonwoven fabric made of fiber material, and a surface made of an insulating polymer material with high dielectric loss on top of the base layer. To suture and connect waterproof sheet materials in which layers are formed, there are known methods such as a suture suture method using a sewing machine and sewing thread, and a hot air heat fusion suture method using Leister. High-frequency heating suturing methods that utilize dielectric loss properties (dielectric heat generation properties) are widely used.
これに対して、表面層が低誘電損失性の重合体材料、例
えば、PETからなるシート材料に対しては、高周波照
射による加熱融着縫合は困難であり、このようなシート
材料を高周波縫合可能にするために、実公昭60−28
613号或いは、実公昭60−28606号に記載され
ているように、PET層表面上に高周波誘電発熱性物質
或いは誘電損失の大きな合成樹脂からなる被覆層を形成
することが知られている。しかし、表面層が導電性の高
い、例えば10’Ω−cm以下の表面抵抗を有する物質
により形成されているシート材料は、そのマトリックス
が高誘電損失性絶縁性重合体からなるものであっても、
それに高周波縫合処理を印加すると、スパークを生じて
、従って縫合が不可能であると信じられていた。On the other hand, it is difficult to perform heat fusion suturing using high-frequency irradiation on sheet materials whose surface layer is made of a polymer material with low dielectric loss, such as PET. In order to
As described in No. 613 or Japanese Utility Model Publication No. 60-28606, it is known to form a coating layer made of a high-frequency dielectric heating substance or a synthetic resin with a large dielectric loss on the surface of a PET layer. However, sheet materials whose surface layer is made of a material with high conductivity, for example, a surface resistance of 10'Ω-cm or less, even if the matrix is made of an insulating polymer with high dielectric loss, ,
It was believed that applying a high frequency suturing process to it would create sparks and thus make suturing impossible.
このため、従来1.高導電性表面層を有するシート材料
の縫合に高周波縫合が用いられることはなく、一般に縫
糸縫合又は、熱風による加熱縫合が行われていた。For this reason, conventional 1. High-frequency stitching has not been used to stitch sheet materials having highly conductive surface layers, and suture stitching or heated stitching using hot air has generally been used.
本発明は、高導電性表面層を有するシート材料の上記問
題点を解消し、更に、スパークの発生なしに、また所望
に応じてその表面の高導電性に関して不連続部分を形成
することなく、高周波縫合する方法を提供しようとする
ものである。The present invention overcomes the above-mentioned problems of sheet materials with highly conductive surface layers, and furthermore, without the generation of sparks and without the formation of discontinuities with respect to the high conductivity of the surface, as desired. The present invention aims to provide a method for performing high-frequency suturing.
本発明の導電性シート材料の高周波縫合方法は、10”
Ω−0以下の表面抵抗を有する少なくともINの導電性
表面層を有する1枚以上の導電性シートを、その導電性
表面が互いに連続するように縫合するに際し、
前記導電性シートの縫合すべき2端部を、その導電性表
面が同一側に位置するように突き合わせ、又は重ね合わ
せ、この接合部上に、高誘電損失性絶縁性重合体材料か
らなる接合層を形成し、この接合層を介して前記接合部
に高周波を印加して、前記導電性シートの端部と前記接
合層とを一体に縫合する、ことを特徴とするものである
。The high-frequency suturing method of conductive sheet material of the present invention is based on
When sewing one or more conductive sheets having a conductive surface layer of at least IN and having a surface resistance of Ω-0 or less so that their conductive surfaces are continuous with each other, two of the conductive sheets to be sewn are The ends are butted or overlapped so that their conductive surfaces are located on the same side, and a bonding layer made of an insulating polymer material with high dielectric loss is formed on the bonded portion, and a bonding layer is formed through the bonding layer. The method is characterized in that a high frequency is applied to the bonded portion to stitch together the end portion of the conductive sheet and the bonding layer.
また、本発明の導電性シート材料の高周波縫合方法は、
必要により、更に、前記接合層上に導電性重合体材料か
らなり、109Ω−cm以下の表面抵抗を有する導電性
被覆層を形成する操作を含むものである。Furthermore, the high-frequency suturing method for conductive sheet material of the present invention includes:
If necessary, the method further includes forming an electrically conductive coating layer made of an electrically conductive polymer material and having a surface resistance of 10<9 >Ω-cm or less on the bonding layer.
本発明方法を適用することのできる導電性シートは、導
電性重合体材料からなり、かつ、109Ω−cm以下、
好ましくは105〜10’Ω−cmの表面抵抗を有する
少なくとも1層の導電性表面層を有するものである。勿
論、表面層の表面抵抗は10’〜10’ Ω−cmであ
ってもよく、或いはそれ以下であってもよい。The conductive sheet to which the method of the present invention can be applied is made of a conductive polymer material, and has a resistance of 10 9 Ω-cm or less,
Preferably, it has at least one conductive surface layer having a surface resistance of 10 5 to 10′ Ω-cm. Of course, the surface resistance of the surface layer may be 10' to 10' Ω-cm or less.
このような導電性シートは、帯電防止用シート、および
電磁波シールド用シート、などとして広く有用なもので
あり、その導電性表面層は、シート全体にわたって形成
されていてもよいし、或いは部分的に形成されていても
よい。Such conductive sheets are widely useful as antistatic sheets, electromagnetic shielding sheets, etc., and the conductive surface layer may be formed over the entire sheet or partially. may be formed.
導電性シートは、前記導電性表面層のみによって形成さ
れていてもよいし、或いは導電性表面層と、それに積層
された少なくともINの導電性、または非導電性基体層
、或いは裏打層からなるものであってもよい。この基体
層は、導電性、または非導電性繊維布帛から形成されて
いてもよい。The conductive sheet may be formed only of the conductive surface layer, or may consist of a conductive surface layer and at least an IN conductive or non-conductive base layer, or a backing layer laminated thereon. It may be. This base layer may be formed from an electrically conductive or non-conductive fibrous fabric.
導電性シートの導電性表面層は、高誘電損失性可撓性重
合体からなるマトリックスと、このマトリックス中に分
散し、かつ互いに近接、または接触して導電系を形成し
ている、少なくとも1種の導電性材料とを含むものであ
って、貼着されたフィルム層、又は塗料から形成された
塗膜層のいづれであってもよい。すなわち、導電性表面
層中には、高周波加熱溶融可能な高誘電損失性可撓性重
合体をマトリックスとして含むものである。このような
高誘電損失性可撓性重合体としては、一般に、軟質ポリ
塩化ビニル樹脂、エチレン−酢酸ビニル共重合体樹脂、
エチレン−塩化ビニル−酢酸ビニル共重合体樹脂、塩化
ビニル−酢酸ビニル共重合体樹脂、塩化ビニリデン樹脂
、ナイロン6、ナイロン66、ナイロン12などが知ら
れている。The conductive surface layer of the conductive sheet includes a matrix made of a flexible polymer with high dielectric loss, and at least one type of material dispersed in the matrix and in close proximity to or in contact with each other to form a conductive system. The conductive material may be either an attached film layer or a coating layer formed from a paint. That is, the conductive surface layer contains as a matrix a flexible polymer with high dielectric loss that can be melted by high frequency heating. Such high dielectric loss flexible polymers generally include flexible polyvinyl chloride resins, ethylene-vinyl acetate copolymer resins,
Known examples include ethylene-vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-vinyl acetate copolymer resin, vinylidene chloride resin, nylon 6, nylon 66, and nylon 12.
導電性表面層に含まれる導電性材料は、例えばアモルフ
ァス金属材料、非アモルファス金属材料、および導電性
非金属無機材料からなる粉粒体、球状体、繊維状体、フ
レーク状体並びに導電性有機材料などから選ばれる。導
電性表面層に含まれる導電性材料の量は、その種類、お
よび形状、必要な導電性の程度などに応じて任意に設定
することができるが一般に0.01〜70(重量)%で
あり、好ましくはO8l〜50重量%である。The conductive material contained in the conductive surface layer is, for example, amorphous metal material, non-amorphous metal material, powder, spherical body, fibrous body, flake body made of conductive non-metallic inorganic material, and conductive organic material. Selected from etc. The amount of conductive material contained in the conductive surface layer can be arbitrarily set depending on its type, shape, required degree of conductivity, etc., but is generally 0.01 to 70% (by weight). , preferably from 8l to 50% by weight.
導電性表面層のマトリックス中に分散含有されるアモル
ファス金属材料は、前述のように球状体、粒状体、フレ
ーク状体、繊維状体などのいづれであってもよく、その
サイズに格別の限定はないが、一般には0.1〜5 m
m程度のものが好ましい。アモルファス金属粉粒体の母
材中における含有率にも、本発明の目的が達成される限
り格別の限定はないが、一般に0.01〜70重量%で
あることが好ましく、0.1〜50重量%であることが
より好ましい。As mentioned above, the amorphous metal material dispersed and contained in the matrix of the conductive surface layer may be in the form of spheres, granules, flakes, fibers, etc., and there are no particular restrictions on the size. No, but generally 0.1 to 5 m
It is preferable to have a diameter of about m. The content of amorphous metal powder in the base material is not particularly limited as long as the purpose of the present invention is achieved, but it is generally preferably 0.01 to 70% by weight, and 0.1 to 50% by weight. More preferably it is % by weight.
本発明に用いられるアモルファス金属は、一般には鉄を
主成分とし、これにホウ素、珪素、炭素、ニッケル、コ
バルト、および、モリブデンなどから選ばれた1種以上
を添加して得られるアモルファス合金から選ばれること
が好ましい。例えば、アライド社の商品名METGLA
S No、2602SC(F e: 81%、 B :
13.5%、St:3.5%、C:2%のアモルファ
ス合金) 、Na2605 S−2(F e: 78%
、B:13%、St:9%のアモルファス合金)、Nα
2605−CO(Fe:87部、B:14部、5il1
部、co=18部のアモルファス合金) 、Nα282
6−MB(Fe:40%、Ni:38%、Mo:4%、
B:1B%のアモルファス合金)などを用いることがで
きる。The amorphous metal used in the present invention is generally selected from amorphous alloys obtained by adding one or more selected from boron, silicon, carbon, nickel, cobalt, molybdenum, etc. to iron as a main component. It is preferable that For example, Allied's product name METGLA
S No, 2602SC (Fe: 81%, B:
13.5%, St: 3.5%, C: 2% amorphous alloy), Na2605 S-2 (Fe: 78%
, B: 13%, St: 9% amorphous alloy), Nα
2605-CO (Fe: 87 parts, B: 14 parts, 5il1
parts, co=18 parts of amorphous alloy), Nα282
6-MB (Fe: 40%, Ni: 38%, Mo: 4%,
B: 1B% amorphous alloy), etc. can be used.
また、上記の鉄を主成分とする合金系の外に、コバルト
を主成分とする合金系(例えばCo、。Zrl。In addition to the above-mentioned alloys containing iron as a main component, alloys containing cobalt as a main component (for example, Co, Zrl, etc.) are also available.
CotaSi+oB+z+ C05hCrtbC+m
1CoaaFjOzbCto+Co3aCrisMoz
aC+ s)、ニッケルを主成分とする合金系(例えば
N1qoZr+o+ N1tsSi+oB+z+N15
aCr zaMozac+ s)、およびその他の金属
を主成分とする合金系(例えばpds。S1□。、 C
u、。Zrz。。CotaSi+oB+z+ C05hCrtbC+m
1CoaaFjOzbCto+Co3aCrisMoz
aC+ s), alloy system mainly composed of nickel (for example, N1qoZr+o+ N1tsSi+oB+z+N15
aCr zaMozac+ s), and other metal-based alloy systems (e.g. pds.S1□., C
u,. Zrz. .
Nb5oNjso+ Ti5oCuso)等も利用でき
る。Nb5oNjso+Ti5oCuso) etc. can also be used.
本発明に用いられるアモルファス金属粉粒体は、その外
周面の少なくとも1部分に導電性金属からなるメツキ層
が形成されていてもよい。The amorphous metal powder used in the present invention may have a plating layer made of a conductive metal formed on at least a portion of its outer peripheral surface.
上記メツキ層形成に用いられる導電性金属は、例えば、
銅、ニッケル、コバルト、鉄、アルミニウム、金、銀、
錫、亜鉛、およびこれらの2種以上の合金から選ぶこと
ができる。The conductive metal used for forming the plating layer is, for example,
copper, nickel, cobalt, iron, aluminum, gold, silver,
It can be selected from tin, zinc, and alloys of two or more of these.
本発明に用いられる非アモルファス金属材料は、例えば
、銅、ニッケル、コバルト、鉄、アルミニウム、金、銀
、錫、亜鉛、およびこれらの少なくとも1種を含む化合
物、および合金、例えばステンレススチール、黄銅、青
銅、洋白、などから選ぶことができ、これらは球状体、
粒状体、フレーク状体、および繊維状体などのいづれで
あってもよく、そのサイズは0.1〜5 mm程度であ
る事が好ましく、またその母材中における含有率も母材
中への添加物の全含有率が0.01〜70%の範囲内に
なるように設定することが好ましい。Non-amorphous metal materials used in the present invention include, for example, copper, nickel, cobalt, iron, aluminum, gold, silver, tin, zinc, and compounds containing at least one of these, and alloys such as stainless steel, brass, You can choose from bronze, nickel silver, etc., and these are spherical bodies,
It may be a granular material, a flake material, a fibrous material, etc., and its size is preferably about 0.1 to 5 mm, and its content in the base material also varies depending on the content in the base material. It is preferable to set the total content of additives within a range of 0.01 to 70%.
また、本発明に用いられるアモルファス金属、および非
アモルファス金属は膜状体、またはシート状体であって
、−個の層を形成していてもよい。Further, the amorphous metal and non-amorphous metal used in the present invention may be in the form of a film or a sheet, and may form - layers.
本発明に用いられる非金属導電性無機材料は、カーボン
ブラック、グラファイトおよびカーボン繊維などから選
ぶことができ、そのサイズおよび含有率は、非アモルフ
ァス金属材料のそれらと同様に設定することができる。The non-metal conductive inorganic material used in the present invention can be selected from carbon black, graphite, carbon fiber, etc., and its size and content can be set similarly to those of the non-amorphous metal material.
本発明に用いられる導電性有機材料は、例えば導電性可
塑剤或いは導電性高分子材料から選ぶことができる。The conductive organic material used in the present invention can be selected from, for example, a conductive plasticizer or a conductive polymer material.
導電性可塑剤は、例えば七ノーおよびポリ−アルキレン
グリコールモノアルキルエーテルのポリカルボン酸エス
テル化合物などであって、例えば、下記一般式(1)
、 (If)および(■):Z (Coo(A
sO)IRs) nz (III )(但し、上
式中Xは炭素数2〜8の置換基を有する、および有して
ない脂肪族、脂環式および芳香族の多塩基酸残基から選
ばれた一員を表し、Yはエポキシ化された、置換基を有
する、および有していないシクロヘキサン環から選ばれ
た一員を表し、Zは炭素数2〜22の脂肪族、脂環式お
よび芳香族の多塩基カルボン酸残基から選ばれた一員を
表し、A+ 、Am 、A3 、A4およびA、
はそれぞれ他から独立に炭素数2〜4のアルキレン基か
ら選ばれた一員を表し、R,、R2、R3、R。The conductive plasticizer is, for example, a polycarboxylic acid ester compound of 7-N and poly-alkylene glycol monoalkyl ether, and is represented by the following general formula (1).
, (If) and (■):Z (Coo(A
sO)IRs) nz (III) (However, in the above formula, X is selected from aliphatic, alicyclic and aromatic polybasic acid residues with and without substituents having 2 to 8 carbon atoms. Y represents a member selected from epoxidized cyclohexane rings with and without substituents, and Z represents aliphatic, alicyclic and aromatic rings having 2 to 22 carbon atoms. Represents a member selected from polybasic carboxylic acid residues, A+, Am, A3, A4 and A,
each independently represents a member selected from alkylene groups having 2 to 4 carbon atoms, R,, R2, R3, R.
およびR5はそれぞれ他から独立に炭素数1〜15の直
鎖のおよび分岐鎖のアルキル基から選ばれた一員を表し
、但し、A、とRl、A2とR2およびA、とR1の炭
素原子数Nの合計は5〜17であり、m、、mt 、
m、およびm4はそれぞれ互いに独立に、1〜7の整数
を表し、n、は1〜5の整数を表し、R2は1、若しく
は3〜6の整数を表し、lは、1〜7の整数を表し、R
2が3〜6の場合、n2個のC00(^5o)fRs基
内のlおよびR2はそれぞれ互いに異なっていてもよく
同一であってもよい。)
で表される一群の化合物から選ぶことができる。and R5 each independently represent a member selected from straight chain and branched chain alkyl groups having 1 to 15 carbon atoms, provided that the number of carbon atoms in A, and Rl, A2 and R2, and A, and R1 The total of N is 5 to 17, m,, mt,
m and m4 each independently represent an integer of 1 to 7, n represents an integer of 1 to 5, R2 represents 1 or an integer of 3 to 6, and l is an integer of 1 to 7. represents R
When 2 is 3 to 6, l and R2 in the n2 C00(^5o)fRs groups may be different from each other or may be the same. ) can be selected from a group of compounds represented by
上記導電性エステル化合物の製造に用いられるモノ−お
よびポリ−アルキレングリコールモノアルキルエーテル
としては、プロパツールとエチレンオキシド1〜7モル
、プロピレンオキシド1〜4又はブチレンオキシド1〜
3モルとの付加化合物:ブタノールと、エチレンオキシ
ド1〜6モル、プロピレンオキ911〜4モル又はブチ
レンオキシドl−3モルとの付加化合物:ヘキサノール
とエチレンオキシド1〜5モル、プロピレンオキシド1
〜3モル又はブチレンオキシド1〜2モルとの付加化合
物:ヘプタノールとエチレンオキシド1〜5モル、プロ
ピレンオキシド1〜3モル又はブチレンオキシド1〜2
モルとの付加化合物:オクタノールとエチレンオキシド
1〜4モル、プロピレンオキシド1〜3モル又はブチレ
ンオキシド1〜2モルとの付加化合物:ノナノールとエ
チレンオキシド1〜4モル、プロピレンオキシド1〜2
モル又はブチレンオキシド1〜2モルとの付加化合物:
デカノールとエチレンオキシド1〜3モル、プロピレン
オキシド1〜2モル又はブチレンオキシド1モルとの付
加化合物ニドデカノールとエチレンオキシド1〜2モル
、プロピレンオキシド1モル又はブチレンオキシド1モ
ルとの付加化合物ニトリデカノールとエチレンオキシド
l−2モル、プロピレンオキシド1モル又はブチレンオ
キシド1モルとの付加化合物:テトラデカノールとエチ
レンオキシド1モル、プロピレンオキシド1モルとの付
加化合物:および、ペンタデカノールとエチレンオキシ
ド1モルとの付加化合物などを例示することができる。The mono- and poly-alkylene glycol monoalkyl ethers used in the production of the above-mentioned conductive ester compound include propatool and 1 to 7 moles of ethylene oxide, 1 to 4 moles of propylene oxide, or 1 to 4 moles of butylene oxide.
Addition compound with 3 mol: butanol and 1-6 mol of ethylene oxide, 911-4 mol of propylene oxide or 1-3 mol of butylene oxide: Addition compound of hexanol with 1-5 mol of ethylene oxide, 1 mol of propylene oxide
-3 mol or addition compound with 1-2 mol of butylene oxide: heptanol with 1-5 mol of ethylene oxide, 1-3 mol of propylene oxide or 1-2 mol of butylene oxide
Addition compound with octanol and 1 to 4 mol of ethylene oxide, 1 to 3 mol of propylene oxide or 1 to 2 mol of butylene oxide: Addition compound of nonanol with 1 to 4 mol of ethylene oxide, 1 to 2 mol of propylene oxide
mol or addition compound with 1 to 2 mol of butylene oxide:
Addition compounds of decanol with 1 to 3 moles of ethylene oxide, 1 to 2 moles of propylene oxide, or 1 mole of butylene oxide.Addition compounds of nidodecanol with 1 to 2 moles of ethylene oxide, 1 mole of propylene oxide, or 1 mole of butylene oxide.Nitridecanol and ethylene oxide. -2 mol, addition compound with 1 mol of propylene oxide or 1 mol of butylene oxide; addition compound with tetradecanol and 1 mol of ethylene oxide, 1 mol of propylene oxide; and addition compound with pentadecanol and 1 mol of ethylene oxide, etc. I can give an example.
また、上記(り式の導電性エステル化合物の製造に用い
られるジカルボン酸としては、アジピン酸、アゼライン
酸、セバシン酸、コハク酸、ブラシル酸、テトラヒドロ
フタル酸、フタル酸等が挙げられる。In addition, examples of the dicarboxylic acid used in the production of the conductive ester compound of the formula (2) include adipic acid, azelaic acid, sebacic acid, succinic acid, brassylic acid, tetrahydrophthalic acid, and phthalic acid.
また、上記(II)式および(I[[)式の導電性エス
テル化合物の製造に用いられるカルボン酸としては、モ
ノカルボン酸、三価以上の多価カルボン酸又はエポキシ
シクロヘキサン環を有する二価カルボン酸である。これ
らのカルボン酸はメチル基、エチル基等の低級アルキル
基、水酸基、酸素、ケイ素、ハロゲン等のへテロ原子を
含む置換基を有していてもよい。In addition, the carboxylic acids used in the production of the conductive ester compounds of formulas (II) and (I It is an acid. These carboxylic acids may have a substituent containing a lower alkyl group such as a methyl group or an ethyl group, a hydroxyl group, or a heteroatom such as oxygen, silicon, or halogen.
モノカルボン酸としては炭素数2〜22の脂肪族モノカ
ルボン酸を用いることができる。更に、多塩基酸は炭素
数3〜8のカルボン酸残基からなる脂肪族、脂環式若し
くは芳香族の多塩基酸であり、具体的には、クエン酸、
アコニット酸、ブタントリカルボン酸、ブタンテトラカ
ルボン酸等の脂肪族多価カルボン酸、エポキシへキサヒ
ドロフタル酸等の脂環式カルボン酸、トリメリット酸、
ピロメリット酸等の芳香族多価カルボン酸、並びにこれ
らのカルボン酸の酸無水物等を用いることができる。こ
れらのカルボン酸は単独で用いてもよいし、2種以上の
混合物として用いてもよい。As the monocarboxylic acid, an aliphatic monocarboxylic acid having 2 to 22 carbon atoms can be used. Furthermore, the polybasic acid is an aliphatic, alicyclic, or aromatic polybasic acid consisting of a carboxylic acid residue having 3 to 8 carbon atoms, and specifically, citric acid,
Aliphatic polycarboxylic acids such as aconitic acid, butanetricarboxylic acid, butanetetracarboxylic acid, alicyclic carboxylic acids such as epoxyhexahydrophthalic acid, trimellitic acid,
Aromatic polycarboxylic acids such as pyromellitic acid, acid anhydrides of these carboxylic acids, and the like can be used. These carboxylic acids may be used alone or as a mixture of two or more.
本発明においては、上記のような導電性可塑剤が、マト
リックス中に混合される際、上記導電性可塑剤が、−船
釣可塑剤と同様の化学的・物理的特性を有しているので
、この導電性可塑剤の添加量に応し、適宜、他の可塑剤
の添加量を減少させることができる。In the present invention, when the conductive plasticizer as described above is mixed into the matrix, the conductive plasticizer has chemical and physical properties similar to those of the fishing plasticizer. Depending on the amount of this conductive plasticizer added, the amount of other plasticizers added can be reduced as appropriate.
導電性有機材料として導電性高分子祠料例えばポリアセ
チレン、ポリフェニレンなどのようなπ電子共役系高分
子材料、金属フタロシアニンなどのような金属配位高分
子材料、テトラチオフルバレンとテトラシアノキシジメ
タン錯体などのような電子供与体と電子受容体とからな
る電荷移動錯体高分子材料、或いは、第4級アンモニウ
ム塩型高分子材料、クロルスルフォン酸型高分子材料な
どを用いることもできる。Conductive organic materials include conductive polymers such as π-electron conjugated polymer materials such as polyacetylene and polyphenylene, metal coordination polymer materials such as metal phthalocyanine, tetrathiofulvalene and tetracyanoxydimethane. A charge transfer complex polymeric material such as a complex consisting of an electron donor and an electron acceptor, a quaternary ammonium salt type polymeric material, a chlorsulfonic acid type polymeric material, etc. can also be used.
導電性有機材料の含有率には、格別の限定はないが母材
中の添加物質の合計含有率が0.01〜70重量%にな
る範囲内に設定することが好ましい。The content of the conductive organic material is not particularly limited, but it is preferably set within a range such that the total content of additive substances in the base material is 0.01 to 70% by weight.
可撓性高分子樹脂母材と、添加剤を混合混練するには従
来の方法、例えばロール混練、ξキサー混合、ニーダ−
混練などを用いればよい。The flexible polymer resin base material and additives can be mixed and kneaded using conventional methods such as roll kneading, ξ mixer mixing, and kneading.
Kneading or the like may be used.
本発明に用いられる導電性シートは、前述のように少な
くとも1個の導電性表面層を有するものであればよく、
それに積層された少なくとも1層の導電性、または非導
電性層が任意の配置で積層されていてもよい。また、導
電性シートの耐久性および強度の向上を目的として、基
体層、または裏打層を有するものであってもよく、これ
は非導電性基体層に導電性樹脂を含浸したものであって
もよい。この基体層又は裏打層としては、繊維布帛から
なるものが、表面層の補強のために好ましい。The conductive sheet used in the present invention may have at least one conductive surface layer as described above,
At least one conductive or non-conductive layer may be laminated thereon in any desired arrangement. In addition, for the purpose of improving the durability and strength of the conductive sheet, it may have a base layer or a backing layer, and this may be a non-conductive base layer impregnated with a conductive resin. good. The base layer or backing layer is preferably made of fiber cloth for reinforcing the surface layer.
導電性シート用繊維基布に用いられる繊維は、天然繊維
、例えば、木綿および麻など、無機繊維、例えば、ガラ
ス繊維、炭素繊維および金属繊維など、再生繊維、例え
ば、ビスコースレーヨン、およびキュプラなど、半合成
繊維、例えば、セルロースジーおよびトリアセテート繊
維など、並びに合成繊維、例えば、ナイロン6、ナイロ
ン66、ポリエステル(ポリエチレンテレフタレート)
、芳香族ボリアミド、芳香族ポリエステル、アクリル重
合体、ポリ塩化ビニル、ビニロン、およびポリオレフィ
ンの繊維などから選ぶことができ、特に高強度繊維(1
5〜50g/d)および/又は、高耐熱繊維なども使用
することができる。The fibers used for the fiber base fabric for the conductive sheet include natural fibers such as cotton and linen, inorganic fibers such as glass fiber, carbon fiber and metal fiber, and recycled fibers such as viscose rayon and cupro. , semi-synthetic fibers such as cellulose di- and triacetate fibers, and synthetic fibers such as nylon 6, nylon 66, polyester (polyethylene terephthalate)
, aromatic polyamides, aromatic polyesters, acrylic polymers, polyvinyl chloride, vinylon, and polyolefin fibers, especially high-strength fibers (1
5 to 50 g/d) and/or highly heat-resistant fibers can also be used.
基布中の繊維は短繊維紡績糸、長繊維糸、スプリットヤ
ーン、テープヤーンなどのいずれの形状のものであって
もよく、また基布は、織物、編物、不織布、紙状物、お
よび、これらの2種以上の複合シートのいずれであって
もよい。一般には、本発明のシートに用いられる繊維は
ポリエステル繊維が好ましく、この繊維は長繊維(フィ
ラメント)の形状のものが好ましい。繊維性基布は、得
られるシートの機械的強度を高いレベルに維持するため
に有用である。The fibers in the base fabric may be in any form such as short fiber spun yarn, long fiber yarn, split yarn, tape yarn, etc., and the base fabric may be woven, knitted, nonwoven, paper-like, and Any composite sheet of two or more of these may be used. Generally, the fibers used in the sheet of the present invention are preferably polyester fibers, and these fibers are preferably in the form of long fibers (filaments). The fibrous base fabric is useful for maintaining the resulting sheet's mechanical strength at a high level.
また、有用な織物としては、綾織、平織、からみ織、も
しり織、特殊編織物その他の一般的な組織からなる織物
を挙げることができる。Further, useful woven fabrics include twill weave, plain weave, leno weave, sari weave, special knitted fabric, and other common textures.
繊維基布上に導電性表面層を形成するには、前述の組成
を有する導電性フィルムを基布上に貼着してもよいし、
或いは、前述の組成を有する導電性組成物塗料を、基布
上に塗布してもよい。このような表面層形成のために、
カレンダー法、うξネート法、トッピング法、コーティ
ング法、含浸法その他の被覆法を用いることができる。In order to form a conductive surface layer on a fiber base fabric, a conductive film having the above-mentioned composition may be attached onto the base fabric,
Alternatively, a conductive composition paint having the composition described above may be applied onto the base fabric. Due to the formation of such a surface layer,
A calendering method, a ξnate method, a topping method, a coating method, an impregnating method and other covering methods can be used.
或いは、繊維基布に導電性組成物を含浸してもよい。Alternatively, the fibrous base fabric may be impregnated with the conductive composition.
本発明方法は、109Ω−cm以下の表面抵抗を有する
少なくとも1層の導電性表面層を有する1枚以上の導電
性シートを、その導電性表面が互いに連続するように縫
合しようとするものである。The method of the present invention attempts to stitch together one or more conductive sheets having at least one conductive surface layer having a surface resistance of 109 Ω-cm or less so that their conductive surfaces are continuous with each other. .
本発明方法において、導電性シートの縫合すべき2端部
を、その導電性表面が同一の側に位置するように、突き
合わせ、又は重ね合わせる。導電性シートにおいて導電
性表面層が、非導電性層と積層されているときは、その
まま導電性表面層の接合すべき端面を突き合わせるか、
又は重ね合せてもよいし、或いは、接合すべき2端部の
一方の導電性表面層を非導電性層から剥離してこの導電
性表面層の裏面を他の端部の導電性表面層上に重ね合わ
せてもよい。In the method of the invention, the two ends of the conductive sheet to be sewn are butted or overlapped such that their conductive surfaces are located on the same side. When a conductive surface layer is laminated with a non-conductive layer in a conductive sheet, the end faces of the conductive surface layer to be joined are butted together, or
Alternatively, the conductive surface layer of one of the two ends to be joined may be peeled off from the non-conductive layer and the back side of this conductive surface layer may be placed on the conductive surface layer of the other end. May be superimposed on
上記のようにして形成された導電性表面層の接合部の上
に、高誘電損失性I@縁性重合体材料からなる接合層を
形成する。この接合層は、高誘電損失性絶縁性重合体材
料を含む塗料を塗布乾燥して形成してもよいし、或いは
、前記重合体材料からなるシート状体を貼布、介在させ
てもよい。A bonding layer made of a high dielectric loss I@edge polymer material is formed on the bonded portion of the conductive surface layer formed as described above. This bonding layer may be formed by applying and drying a paint containing an insulating polymer material with high dielectric loss, or may be formed by pasting or interposing a sheet-like body made of the polymer material.
接合層形成に用いられる高誘電損失性絶縁性重合体材料
は、前述の導電性表面層のマトリックスを形成する重合
体材料から選ぶことができ、これらは、互いに同一でも
、或いは異なるものであってもよいが少なくとも互いに
接着可能なものであることが好ましい。接合層は、絶縁
性であって10qΩ−0以上の表面抵抗を有することが
好ましく、より好ましくは1010Ω−cm以上の表面
抵抗を有するものである。The high dielectric loss insulating polymer material used to form the bonding layer can be selected from the aforementioned polymer materials forming the matrix of the conductive surface layer, and these may be the same or different from each other. However, it is preferable that they are at least adhesively bondable to each other. The bonding layer is preferably insulative and has a surface resistance of 10 qΩ-0 or more, more preferably 10 10 Ω-cm or more.
また接合層は一般に透明なものである°ことが好ましい
が、接合すべき端部と同一の色を有するものであっても
よい、勿論、装飾効果を発生させるために、接合層は、
任意の色を有していてもよい。It is generally preferable that the bonding layer is transparent, but it may have the same color as the edges to be bonded. Of course, in order to create a decorative effect, the bonding layer may be
It may have any color.
また、接合層を形成するシート状体は高誘電損失性絶縁
性重合体からなるフィルムであってもよいし、或いは繊
維布帛とフイ、ルムとの複合シートであってもよい。上
記複合シートにおいて、繊維布帛は、誘電性を有してい
ない補強材であってもよい。Further, the sheet-like body forming the bonding layer may be a film made of an insulating polymer with high dielectric loss, or may be a composite sheet of a fiber cloth, a film, and a lume. In the above composite sheet, the fiber fabric may be a reinforcing material that does not have dielectric properties.
接合部上に形成される接合層の寸法形状に格別の制限は
なく、所望に応じて適宜に設定される。There is no particular restriction on the size and shape of the bonding layer formed on the bonding portion, and it may be appropriately set as desired.
しかし、一般に、接合層の幅は、高周波印加幅よりもや
や大きいことが作業の安全性、および安定性の上から好
ましい。また接合層の厚さは、0.05園以上であるこ
とが好ましく、例えば0.1mm以上、或いは0.3
mm以上であってもよい。However, in general, it is preferable for the width of the bonding layer to be slightly larger than the high frequency application width from the viewpoint of work safety and stability. Further, the thickness of the bonding layer is preferably 0.05 mm or more, for example, 0.1 mm or more, or 0.3 mm or more.
It may be more than mm.
接合層の厚さ、幅、大きさは、導電性シートの外観、表
面抵抗、高周波印加条件などを勘案して適宜に設定する
ことができる。The thickness, width, and size of the bonding layer can be appropriately set in consideration of the appearance, surface resistance, high frequency application conditions, etc. of the conductive sheet.
本発明方法において、前記接合部上に形成された接合層
に高周波処理を施してこれを発熱溶融し、それによって
導電性シートの端部相互、又はそれと接合層とを一体に
縫合する。高周波処理が施されると接合層は発熱溶融す
るので、それに万一ビンホールが存在していても、それ
は溶融した重合体材料にまり流延充填され均一な絶縁層
が形成されるので、導電性表面層にスパークを発生する
危険はない。また、導電性表面層のマトリックスの一部
は、溶融重合体材料の熱により軟化又は溶融し、これに
容易に接着する。従って、導電性表面層の突き合わせら
れた、又は重ね合わされた接合端部は、接合層によって
保護されつつ、互いに接着される。In the method of the present invention, the bonding layer formed on the bonding portion is subjected to high-frequency treatment to heat and melt it, thereby stitching the ends of the conductive sheets together or the bonding layer together. When high-frequency treatment is applied, the bonding layer heats up and melts, so even if there is a hole in it, it will get caught in the molten polymer material and will be cast and filled to form a uniform insulating layer, making it conductive. There is no risk of creating sparks in the surface layer. Additionally, a portion of the matrix of the conductive surface layer softens or melts due to the heat of the molten polymeric material and readily adheres thereto. Thus, the abutted or overlapping bonded ends of the conductive surface layers are adhered to each other while being protected by the bonding layer.
また、導電性表面層のマトリックスが、高周波誘電発熱
性を有する場合は、それ自体が更に強固に接着し、より
好ましいものになる。従来高周波誘電発熱性重合体を接
合部に介在させて高周波縫合する場合は、高周波誘電発
熱性のない非接着性材料の間に介在させてこれに高周波
処理を施して接合するものであるが、本発明方法におい
ては、外周に高周波誘電発熱性・絶縁性重合体を配置す
るものであり、従来周知の高周波縫合法と対比すれば、
高周波誘電発熱性・絶縁性重合体の介在場所、使用目的
などにおいて、明らかに相違するものである。Furthermore, if the matrix of the conductive surface layer has high-frequency dielectric heating properties, it will adhere even more firmly to itself, making it more preferable. Conventionally, when high-frequency suturing is performed by interposing a high-frequency dielectric heat-generating polymer in a joint, the material is interposed between non-adhesive materials that do not have high-frequency dielectric heat-generating properties, and the material is subjected to high-frequency treatment to be joined. In the method of the present invention, a high-frequency dielectric heat generating/insulating polymer is placed on the outer periphery, and in contrast to the conventionally well-known high-frequency suturing method,
They are clearly different in terms of the intervening location of the high-frequency dielectric heating/insulating polymer, the purpose of use, etc.
従来のように、高周波誘電発熱性材料を、高周波発熱性
のない材料の間に挾んで介在させ、これに高周波を印加
する場合、この高周波誘電発熱性材料は必ずしも絶縁性
である必要はないのである。When a high-frequency dielectric heat-generating material is sandwiched between materials that do not have high-frequency heat-generating properties and a high frequency is applied to it, as in the past, this high-frequency dielectric heat-generating material does not necessarily have to be insulating. be.
上述のような本発明方法により、従来高周波縫合が不可
能と思われていた導電性シートを高周波縫合することが
可能になった。By the method of the present invention as described above, it has become possible to perform high-frequency stitching of conductive sheets, which was previously thought to be impossible to perform high-frequency stitching.
上記方法により形成された接合部分の表面は、非導電性
である。この状態でも電磁波シールドの用途には十分使
用し得る縫合状態であるが、帯電防止シートのように、
接合部分の表面も導電性であることを必要とする場合に
は、接合層上に、導電性重合体からなり、lO9Ω−c
m以下の表面抵抗を有する導電性被覆層を形成すればよ
い。The surface of the bonded portion formed by the above method is non-conductive. Even in this state, the stitched state is sufficient for use as an electromagnetic shield, but like an antistatic sheet,
If the surface of the bonding part is also required to be conductive, the bonding layer should be made of a conductive polymer and 1O9Ω-c
It is sufficient to form a conductive coating layer having a surface resistance of m or less.
このような導電性被覆層は、導電性表面層の形成に用い
られた導電性材料とマトリックスとを含む塗料又はフィ
ルムを塗布又は貼着により形成することができる。或い
は、導電性フィルムを片面粘着テープとして貼着しても
よい。Such a conductive coating layer can be formed by applying or pasting a paint or film containing the conductive material used to form the conductive surface layer and a matrix. Alternatively, the conductive film may be attached as a single-sided adhesive tape.
導電性被覆層の寸法、形状に格別の限定はないが、接合
層を十分に被覆し、両端部導電性表面層に接触すること
が好ましい。この導電性被覆層は、0.01〜0.5
pmの厚さを有することが好ましい。更に導電性被覆層
は、無色透明でもよく或いは所望の色に着色されていて
もよい。Although there are no particular limitations on the dimensions and shape of the conductive coating layer, it is preferable that the conductive coating layer sufficiently covers the bonding layer and contacts the conductive surface layer at both ends. This conductive coating layer is 0.01 to 0.5
Preferably, it has a thickness of pm. Further, the conductive coating layer may be colorless and transparent, or may be colored in a desired color.
以下、本発明を実施例により更に説明する。 The present invention will be further explained below with reference to Examples.
実施例1および比較例1
実施例1において、下記組la:
1000 d /192 f X 1000 d
/192 f22本/25.4mm X 22本/
25.4mmを有し、生機型1185 g / rdの
ポリエステルマルチフィラメント糸平織物を常法により
精練・乾燥して基布とした。Example 1 and Comparative Example 1 In Example 1, the following set la: 1000 d /192 f X 1000 d
/192 f22 pieces/25.4mm x 22 pieces/
A polyester multifilament yarn plain fabric having a diameter of 25.4 mm and a gray fabric type of 1185 g/rd was scoured and dried by a conventional method to obtain a base fabric.
別に、下記組成:
ポリ塩化ビニル樹脂 100重量部り、O,P
40 〃エポキシ化大豆油
3 〃NiフレークIIC八−ニー1
60 〃(日興ファインプロダクツ■社製)
の導電性樹脂組成物203重量部を45重量部のパーク
ロロエチレンで稀釈して導電性塗液を調製した。Separately, the following composition: 100 parts by weight of polyvinyl chloride resin, O, P
40 Epoxidized soybean oil
3 Ni flake IIC 8-knee 1
60 (manufactured by Nikko Fine Products ■) was diluted with 45 parts by weight of perchlorethylene to prepare a conductive coating liquid.
上記導電性塗液に、上記基布を浸漬し、ピックアップ1
50%に搾り、乾燥し、樹脂を180″Cでゲル化固着
させた。全重量360 g /ボの導電性防水布を製造
した。この導電性防水布の表面抵抗は10’Ω−備であ
り、静電気帯電性の全くないものであって、風管用シー
トとして有用なものであった。The base fabric was dipped in the conductive coating liquid, and the pickup 1
The resin was squeezed to 50%, dried, and gelled and fixed at 180''C.A conductive waterproof fabric with a total weight of 360 g/bo was produced.The surface resistance of this conductive waterproof fabric was 10'Ω. It had no electrostatic chargeability and was useful as a sheet for wind pipes.
別に、下記&ll或:
ポリ塩化ビニル樹脂 100重量部り、OlP
40 〃Ba−Zn系安定剤
0.7〃紫外線吸収剤 0.2〃
の樹脂組成物からなり、0.3Mの厚さを有する透明絶
縁フィルムを作成した。このフィルムの表面抵抗は10
′3Ω−備であった。このフィルムを幅4cmにスリッ
トして接合テープを作成した。Separately, the following: 100 parts by weight of polyvinyl chloride resin, OlP
40 Ba-Zn stabilizer
0.7〃Ultraviolet absorber 0.2〃
A transparent insulating film having a thickness of 0.3M was prepared from the following resin composition. The surface resistance of this film is 10
'3Ω-equipment. This film was slit to a width of 4 cm to create a bonding tape.
前記導電性防水布の二つの端部を幅3.0 cmに重ね
合わせ、この接合部表面に、前記接合テープを重ね、そ
の上から、出力2kW、周波数40.68MIIzの高
周波発振機を用いてウェルド幅3cm、3秒間の高周波
縫合を施した。接合部は、均一、かつ強固に接着縫合さ
れた。The two ends of the conductive waterproof fabric were overlapped to a width of 3.0 cm, the joining tape was overlaid on the joint surface, and a high frequency oscillator with an output of 2 kW and a frequency of 40.68 MIIz was applied from above. High-frequency suturing was performed with a weld width of 3 cm and a duration of 3 seconds. The joint was evenly and firmly adhesively sutured.
比較例1において、実施例1と同様の操作を行った。但
し、接合テープを用いなかった。高周波縫合を施したと
ころ、スパークを生じて接着縫合は不成功であった。In Comparative Example 1, the same operation as in Example 1 was performed. However, no joining tape was used. When high-frequency suturing was performed, sparks were generated and adhesive suturing was unsuccessful.
実施例2および3
実施例2において、実施例1と同一の操作を行った。但
し、接着縫合された接合部の表面上に、実施例1記載の
ものと同一の導電性樹脂組成物203重量部を、25重
量部のパークロロエチレンで稀釈して調製した塗液を5
0g/rrf(乾燥重量)の塗布量になるように塗布し
、乾燥し、熱風を吹きつけてゲル化固着させ、導電性被
覆層を形成した。Examples 2 and 3 In Example 2, the same operations as in Example 1 were performed. However, 5 parts by weight of a coating solution prepared by diluting 203 parts by weight of the same conductive resin composition as described in Example 1 with 25 parts by weight of perchlorethylene was applied onto the surface of the bonded joint.
It was applied to a coating amount of 0 g/rrf (dry weight), dried, and gelled and fixed by blowing hot air to form a conductive coating layer.
得られた導電性防水シートは全面にわたりほぼ均一な表
面抵抗を示した。The obtained conductive waterproof sheet exhibited substantially uniform surface resistance over the entire surface.
実施例3において、下記組成:
ポリ塩化ビニル樹脂 100重量部り、 O
,P 40 ・Ba−Zn系安
定剤 0.7〃紫外線吸収剤
0.2〃Ni フレーク 60〃の
樹脂組成物から、厚さ0.05mmの導電性樹脂テープ
を作成した。このテープの表面抵抗は10’Ω−C11
であった。In Example 3, the following composition: 100 parts by weight of polyvinyl chloride resin, O
, P 40 ・Ba-Zn stabilizer 0.7 Ultraviolet absorber
A conductive resin tape with a thickness of 0.05 mm was prepared from a resin composition of 0.2〃Ni flakes 60〃. The surface resistance of this tape is 10'Ω-C11
Met.
実施例1と同様の操作を行って、導電性防水シートを接
合し、接合層上に、上記導電性樹脂テープを接着剤によ
り接着した。得られた導電性防水シートは、その全面に
わたり均一かつ良好な導電性を示した。The same operations as in Example 1 were performed to bond the conductive waterproof sheets, and the conductive resin tape was bonded onto the bonding layer using an adhesive. The obtained conductive waterproof sheet exhibited uniform and good conductivity over its entire surface.
実施例4
実施例1と同様の操作を行って、導電性防水布および透
明絶縁フィルムを作成した。但し、透明絶縁フィルムの
厚さはO,15mmであった。Example 4 The same operations as in Example 1 were performed to create a conductive waterproof cloth and a transparent insulating film. However, the thickness of the transparent insulating film was 0.15 mm.
別に、250デニールのポリエステルマルチフィラメン
トヤーンを用いて下記l11織:250 d / I
X 250 d / 145本/2.54cm
X 45本/2.54cmの平織布(生機重量?9
0g/ポ)を織製した。Separately, the following l11 weave using 250 denier polyester multifilament yarn: 250 d/I
X 250 d / 145 pieces / 2.54cm
X 45 pieces/2.54cm plain woven fabric (grey weight?9
0g/po) was woven.
この平織布の両面に、前記透明絶縁フィルムを加熱貼着
して繊維基布−透明絶縁フィルム複合シートを作成し、
この複合シートを幅3cmにスリットして接合テープを
作成した。The transparent insulating film is heated and adhered to both sides of this plain woven fabric to create a fiber base fabric-transparent insulating film composite sheet,
This composite sheet was slit to a width of 3 cm to create a joining tape.
前記導電性防水布の二端部を、実施例1記戦の接合方法
により、上記接合テープを用いて高周波縫合した。得ら
れた接合部において、二端部は、均一、かつ強固に接着
縫合されていた。The two ends of the conductive waterproof fabric were high-frequency sewn using the joining tape described above according to the joining method described in Example 1. In the resulting joint, the two ends were uniformly and firmly adhesively sutured.
用いられた接合テープが繊維基布を有するものであった
ので、導電性防水布の端部が単に突き合わせ接着縫合さ
れているにも拘らず、この二端部をブリッジ結合してい
る接合テープが、この接合部の強度を、極めて高いもの
にしていた。Since the joining tape used had a fiber base fabric, even though the ends of the conductive waterproof fabric were simply butt-bonded and sewn together, the joining tape that bridged the two ends was This made the strength of this joint extremely high.
また接合テープが、繊維基布を有するため、高周波の印
加の際、接合部がウェルドバーにより圧着されても、溶
融した樹脂の圧力による流動移動が、繊維基布に抑制さ
れて殆どなくなり、接着縫合作業が極めて安定化し、接
合部も均一かつ強固であった。In addition, since the joining tape has a fiber base fabric, even if the joint is crimped by a weld bar when high frequency is applied, the flow movement due to the pressure of the molten resin is suppressed by the fiber base fabric, and there is almost no bonding. The suturing work was extremely stable, and the joints were uniform and strong.
実施例5
実施例2と同様の操作を行った。但し、接合テープとし
て、実施例4記載のものを用いた。Example 5 The same operation as in Example 2 was performed. However, the bonding tape described in Example 4 was used.
接合された導電性防水布は、その全面にわたり均一かつ
良好な導電性を示した。The bonded conductive waterproof fabric exhibited uniform and good conductivity over its entire surface.
実施例6
実施例3と同様の操作を行った。但し、接合テープとし
て、実施例4記載のものを用いた。Example 6 The same operation as in Example 3 was performed. However, the bonding tape described in Example 4 was used.
接合された導電性防水布は、その全面にわたり均一かつ
良好な導電性を示した。The bonded conductive waterproof fabric exhibited uniform and good conductivity over its entire surface.
本発明方法により、従来スパークの発生により不可能と
思われていた、高導電性表面層を有するシートの高周波
縫合が、スパークの発生なしに、かつ所望に応じて、そ
の表面の高導電性に関して不連続性を形成することなし
に、可能になり、その実用的価値は、極めて高いもので
ある。By means of the method of the present invention, high-frequency stitching of sheets with a highly conductive surface layer, which was previously thought to be impossible due to the generation of sparks, can be carried out without the generation of sparks and, if desired, with respect to the high conductivity of the surface. This is possible without forming discontinuities, and its practical value is extremely high.
Claims (1)
も1層の導電性表面層を有する1枚以上の導電性シート
を、その導電性表面が互いに連続するように縫合するに
際し、 前記導電性シートの縫合すべき2端部を、その導電性表
面が同一側に位置するように突き合わせ、又は重ね合わ
せ、この接合部上に、高誘電損失性絶縁性重合体材料か
らなる接合層を形成し、この接合層に高周波を印加して
、前記導電性シートの端部と前記接合層とを一体に縫合
する、ことを特徴とする導電性シート材料の高周波縫合
方法。 2、10^9Ω−cm以下の表面抵抗を有する少なくと
も1層の導電性表面層を有する1枚以上の導電性シート
を、その導電性表面が互いに連続するように縫合するに
際し、 前記導電性シートの縫合すべき2端部を、その導電性表
面が同一側に位置するように突き合わせ、又は重ね合わ
せ、この接合部上に、高誘電損失性絶縁性重合体材料か
らなる接合層を形成し、この接合層に高周波を印加して
、前記導電性シートの端部と前記接合層とを一体に縫合
し、更に、前記接合層上に、導電性重合体材料からなり
、10^9Ω−cm以下の表面抵抗を有する導電性被覆
層を形成する、ことを特徴とする導電性シート材料の高
周波縫合方法。[Claims] One or more conductive sheets having at least one conductive surface layer having a surface resistance of 1,10^9 Ω-cm or less are sewn together so that their conductive surfaces are continuous with each other. At this time, the two ends of the conductive sheet to be sewn are butted or overlapped so that their conductive surfaces are located on the same side, and a layer made of an insulating polymer material with high dielectric loss is placed on this joint. 1. A high-frequency sewing method for conductive sheet materials, comprising forming a joining layer, applying high frequency to the joining layer, and sewing together the ends of the conductive sheet and the joining layer. 2. When sewing one or more conductive sheets having at least one conductive surface layer having a surface resistance of 10^9 Ω-cm or less so that their conductive surfaces are continuous with each other, the conductive sheet abutting or overlapping the two ends to be sewn together such that their conductive surfaces are located on the same side, and forming a bonding layer made of a high dielectric loss insulating polymer material on this bonded portion, A high frequency is applied to this bonding layer to stitch the ends of the conductive sheet and the bonding layer together, and further, a conductive polymer material of 10^9 Ω-cm or less is placed on the bonding layer. 1. A high-frequency suturing method for a conductive sheet material, the method comprising: forming a conductive coating layer having a surface resistance of .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63281382A JPH02167724A (en) | 1988-09-14 | 1988-11-09 | Method for high frequency stitching of conductive sheet material |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63-228347 | 1988-09-14 | ||
| JP22834788 | 1988-09-14 | ||
| JP63281382A JPH02167724A (en) | 1988-09-14 | 1988-11-09 | Method for high frequency stitching of conductive sheet material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02167724A true JPH02167724A (en) | 1990-06-28 |
| JPH0571376B2 JPH0571376B2 (en) | 1993-10-07 |
Family
ID=16875041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63281382A Granted JPH02167724A (en) | 1988-09-14 | 1988-11-09 | Method for high frequency stitching of conductive sheet material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02167724A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5715310A (en) * | 1980-07-03 | 1982-01-26 | Kohkoku Chem Ind | Method of fusion-bonding conductive film with high frequency wave |
| JPS61150128U (en) * | 1985-03-12 | 1986-09-17 |
-
1988
- 1988-11-09 JP JP63281382A patent/JPH02167724A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5715310A (en) * | 1980-07-03 | 1982-01-26 | Kohkoku Chem Ind | Method of fusion-bonding conductive film with high frequency wave |
| JPS61150128U (en) * | 1985-03-12 | 1986-09-17 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0571376B2 (en) | 1993-10-07 |
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