JPH0218922B2 - - Google Patents
Info
- Publication number
- JPH0218922B2 JPH0218922B2 JP57022370A JP2237082A JPH0218922B2 JP H0218922 B2 JPH0218922 B2 JP H0218922B2 JP 57022370 A JP57022370 A JP 57022370A JP 2237082 A JP2237082 A JP 2237082A JP H0218922 B2 JPH0218922 B2 JP H0218922B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- operation amount
- plate thickness
- control
- manipulated variable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
Description
【発明の詳細な説明】
この発明はゲージメータ方式の板厚制御装置
と、ロールベンデイング装置を備えた熱間圧延
機、冷間圧延機あるいは厚板圧延機等の金属条帯
圧延機において、板厚制御とベンデイング操作に
よるクラウン制御とが、互いに干渉する事なく、
良好な制御効果があがるようにするための制御装
置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a metal strip rolling mill such as a hot rolling mill, cold rolling mill or thick plate rolling mill equipped with a gauge meter type plate thickness control device and a roll bending device. Plate thickness control and crown control by bending operation do not interfere with each other.
The present invention relates to a control device for achieving good control effects.
近年、圧延機においては、自動板厚制御とし
て、ゲージメータ方式の板厚制御が広く普及し、
高い制御効果をあげている。他方、ロールベンデ
イングについては、従来から行われてはいたもの
のその使用方法は、圧延前に圧延スケジユールに
基づいた最適ロールベンデイング量を設定し圧延
中に、ベンデイング量を変動させる事はほとんど
なかつた。最近、圧延材の形状問題が、大きく取
りあげられるようになり、特にそのための種々の
制御方法、装置が開発されてきている。その主な
ものは、ベンデイング装置を使用し、板のクラウ
ン量の変動に応じて、圧延中にベンデイング量を
変動させ、目標クラウンを有する形状のすぐれた
板を生産しようとする方法である。 In recent years, gauge meter-based plate thickness control has become widely used as automatic plate thickness control in rolling mills.
It has a high control effect. On the other hand, although roll bending has been carried out for a long time, the method of use is to set the optimum roll bending amount based on the rolling schedule before rolling, and to hardly change the bending amount during rolling. Ta. Recently, the problem of the shape of rolled materials has been widely discussed, and various control methods and devices for this purpose have been developed. The main method is to use a bending device and vary the bending amount during rolling in accordance with the variation in the crown amount of the sheet, thereby producing a sheet with an excellent shape and a target crown.
このようなゲージメータ方式の自動板厚制御装
置と、ベンデイング操作による形状制御装置とを
併用した制御システムの例を、第1図に示す。こ
の図において、ロールに圧延材がかみ込むと、圧
延反力がたち、これを圧下力検出器6により検出
し、圧延材の出側板厚を一定にするため、基準圧
延反力との差に対応した操作量を、演算装置10
により算出し、サーボ弁9aに出力する。 FIG. 1 shows an example of a control system that uses such a gauge meter type automatic plate thickness control device in combination with a shape control device using a bending operation. In this figure, when the rolled material is bitten by the roll, a rolling reaction force is generated, which is detected by the rolling force detector 6, and in order to keep the exit side thickness of the rolled material constant, the difference from the standard rolling reaction force is detected. The corresponding operation amount is calculated by the calculation device 10.
is calculated and output to the servo valve 9a.
その結果油が流れ、シリンダが動いて圧下位置
が変化する。これが板厚制御系である。 As a result, oil flows, the cylinder moves, and the pressure position changes. This is the plate thickness control system.
又、ベンデイング圧制御系は、ベンダー内圧を
圧力検出器5により検出し、ベンデイング圧操作
量を演算装置11により算出してサーボ弁9bに
出力する。 In addition, the bending pressure control system detects the internal pressure of the bender with the pressure detector 5, calculates the bending pressure operation amount with the arithmetic unit 11, and outputs it to the servo valve 9b.
このような板厚制御と、ベンデイングによる形
状制御を併用して制御システムでは、両者が互い
に干渉しあう現象が生じる。 In a control system that uses both plate thickness control and shape control by bending, a phenomenon occurs in which the two interfere with each other.
即ち、ベンデイング操作によるベンデイング圧
変動は、圧下力検出器6に伝達され、その圧下力
変動を受けて自動板厚制御が作動する。 That is, bending pressure fluctuations caused by the bending operation are transmitted to the rolling force detector 6, and automatic plate thickness control is activated in response to the rolling force fluctuations.
一方、自動板厚制御によつて、圧延反力は変動
し、圧延反力が変動すれば、圧延材のクラウン量
が変化するために、さらにベンデイング操作をす
る必要が生じる。 On the other hand, automatic sheet thickness control causes rolling reaction force to fluctuate, and if the rolling reaction force fluctuates, the amount of crown of the rolled material changes, making it necessary to perform further bending operations.
このように一方の操作量(ベンデイング圧、又
は圧下位置)が、クラウン偏差、板厚偏差という
2つの制御対象に影響を与える現象が現れる。 In this way, a phenomenon occurs in which one manipulated variable (bending pressure or bending position) affects two objects to be controlled, the crown deviation and the plate thickness deviation.
本発明で提案する制御装置は、このような問題
を解決し、圧延材の板厚制御、形状制御の両者を
効果的に行うため相互干渉を分離させ、干渉を打
消すいわゆる非干渉制御を行うものである。 The control device proposed in the present invention solves these problems and performs so-called non-interference control to separate mutual interference and cancel the interference in order to effectively control both the plate thickness and shape of the rolled material. It is something.
そのために本発明による圧延機の板厚、形状制
御装置は、圧延反力を検出し、この検出値と圧延
反力基準値との差に応じて圧下位置を操作するゲ
ージメータ方式の自動板厚制御装置と、圧延材の
形状、クラウン量に応じて、ロールベンデイング
圧を操作するロールベンデイング装置とを備えた
圧延機において、圧下力検出器からの信号とベン
ダ内圧力検出器からの信号を受けて、圧下位置操
作量△Sが板厚変動△hおよびクラウン量変動△
Crに及ぼす影響とロールベンデイング圧操作量
△rが板厚変動△hおよびクラウン量変動△Cr
に及ぼす影響とから形成される制御変数行列(△
h、△Cr)と操作変数行列(△s△r)との影
響係数行列の逆行列を求め、それに前記操作変数
行列を掛けて新たな操作変数行列(△s*△r*)を
算出し、この△s*を圧下位置操作量として圧下位
置操作演算装置に出力するとともに△r*をロール
ベンデイング圧操作量としてベンデイング圧操作
量演算装置に出力する補償演算装置を設けたこと
を要旨とするものである。 To this end, the plate thickness and shape control device for a rolling mill according to the present invention detects the rolling reaction force and operates the rolling position according to the difference between the detected value and the rolling reaction force reference value. In a rolling mill equipped with a control device and a roll bending device that operates the roll bending pressure according to the shape and crown amount of the rolled material, signals from a rolling force detector and a signal from a bender internal pressure detector are used. In response to this, the rolling position operation amount △S is the plate thickness variation △h and the crown amount variation △
Effects on Cr and roll bending pressure operation amount △r on plate thickness variation △h and crown amount variation △Cr
control variable matrix (△
h, △Cr) and the manipulated variable matrix (△s△r), and multiply it by the manipulated variable matrix to calculate a new manipulated variable matrix (△s * △r * ). , the gist is that a compensation calculation device is provided which outputs this △s * as a roll bending position manipulated variable to a roll bending position manipulation calculation device, and outputs △r * as a roll bending pressure manipulated variable to a bending pressure manipulated variable calculation device. It is something to do.
その方法を一実施例(第2図参照)に基づいて
説明する。制御対象である出側板厚変動△h、出
側クラウン量変動△Crと操作量である圧下位置
操作量△s、ベンデイング圧操作量△rの間に
は、一方の操作量をかえると両方の制御対象が変
動する事から次のような関係が成立する。 The method will be explained based on an example (see FIG. 2). Between the control targets, which are the outlet side plate thickness variation △h and the outlet side crown amount variation △Cr, and the operation amounts, which are the rolling position operation amount △s and the bending pressure operation amount △r, changing one operation amount will cause both changes. Since the controlled object changes, the following relationship is established.
△h=g11△s+g12△r
△Cr=g21△s+g22△r
ただし、g11、g12、g21、g22はそれぞれの操作
量が制御対象に及ぼす影響係数である。 Δh=g 11 Δs+g 12 Δr ΔCr=g 21 Δs+g 22 Δr However, g 11 , g 12 , g 21 , and g 22 are influence coefficients that the respective manipulated variables have on the controlled object.
行列で表わせば次式のようになる。 If expressed as a matrix, it becomes as follows.
(△h
△Cr)=(g11 g12
g21 g22)(△s
△r)=G(△s
△r) −
(ただしG=(g11 g12
g21 g22))
影響係数行列Gは、一般には対角行列ではな
く、従つて操作量が干渉しあつて制御対象に影響
する。(△h △Cr) = (g 11 g 12 g 21 g 22 ) (△s △r) = G (△s △r) − (where G = (g 11 g 12 g 21 g 22 )) Influence coefficient matrix G is generally not a diagonal matrix, so the manipulated variables interfere with each other and affect the controlled object.
もしGが対角行列であれば、△s、△rが互い
に干渉しない事は明らかである。今、各種外乱に
起因する検出器出力あるいは上位計算機の出力な
どから、圧下位置操作量演算装置10とベンデイ
ング圧操作量演算装置11により操作量(△s
△r)
が求まつたとする。 If G is a diagonal matrix, it is clear that △s and △r do not interfere with each other. Now, from the output of the detector or the output of the host computer caused by various disturbances, the operation amount (△s △r) is calculated by the reduction position operation amount calculation device 10 and the bending pressure operation amount calculation device 11.
Suppose that we find
ところがこれをそのまま制御対象に与えても
式より操作量は干渉しあう。 However, even if this is directly applied to the controlled object, the manipulated variables will interfere with each other according to the equation.
そこでこの操作量(△s
△r)を補償演算装置12
により次のような補償演算を行い新しい操作量
(△s*
△r*)を出力する。 Therefore, this operation amount (△s △r) is calculated by the compensation calculation device 12
The following compensation calculation is performed and a new manipulated variable (△s * △r * ) is output.
補償演算例 1
(△s*
△r*)=G-1(△s
△r) −
ただし
G-1=1/g11・g22−g21・g12( g22 −g12
−g21 g11)
この新しい操作量(△s*
△r*)を対象に与えると、
式より
(△h
△Cr)=G(△s*
△r*)
=G・G-1(△s
△r)(式より)
=E(△s
△r)
(ただしEは単位行列)
Eは明らかに対角行列であるから、操作量(△s
△r)は相互に干渉する事なく制御対象に作用する
ことがわかる。Compensation calculation example 1 (△s * △r * ) = G -1 (△s △r) - However, G -1 = 1/g 11・g 22 −g 21・g 12 (g 22 −g 12 −g 21 g 11 ) When this new manipulated variable (△s * △r * ) is given to the target,
From the formula (△h △Cr) = G (△s * △r * ) = G・G -1 (△s △r) (from the formula) = E (△s △r) (E is the identity matrix) E Since is clearly a diagonal matrix, it can be seen that the manipulated variables (Δs Δr) act on the controlled object without mutual interference.
補償演算例 2
(△s*
△r*)=G′(△s
△r) − 2′
ただし
G′=1/g11・g22−g21・g12(−g12 g22
g11 −g21)
この新しい操作量(△s*
△r*)を制御対象に与える
と、式より
(△h
△Cr)=G(△s*
△r*)
=G・G′(△s
△r) ( 2′ より)
=E′(△s
△r) (ただしE′=(01
10))
=(△s
△r)
すなわち、操作量(△s
△r)は相互に干渉する事
なく制御対象に作用することがわかる。Compensation calculation example 2 (△s * △r * )=G′ (△s △r) − 2′ where G′=1/g 11・g 22 −g 21・g 12 (−g 12 g 22 g 11 − g 21 ) When this new manipulated variable (△s * △r * ) is given to the controlled object, (△h △Cr) = G (△s * △r * ) = G・G′ (△s △r ) (From 2') = E' (△s △r) (However, E' = (01 10)) = (△s △r) In other words, the manipulated variables (△s △r) can be controlled without mutual interference. It can be seen that it acts on the target.
以上に説明したようにこの発明によれば、板厚
制御系については、クラウン量に影響を及ぼす事
なく、出側板厚に対する制御効果をあげる事がで
き、又、ベンデイング圧制御系からみても、板厚
に影響を及ぼす事なく板クラウンの制御効果をあ
げる事ができる。 As explained above, according to the present invention, the plate thickness control system can achieve a control effect on the exit side plate thickness without affecting the crown amount, and from the viewpoint of the bending pressure control system, It is possible to improve the control effect of the plate crown without affecting the plate thickness.
このことにより板厚制御と形状制御を併用した
装置においても、他方の制御系に影響を及ぼすこ
となしに任意に応答性を高めることが可能とな
り、相互干渉の故に十分その制御効果を得ること
ができなかつた従来の装置に比較して、著しい制
御効果の改善が期待できる。 This makes it possible to increase the responsiveness arbitrarily without affecting the other control system even in a device that uses both thickness control and shape control, and because of mutual interference, it is possible to obtain sufficient control effects. Compared to conventional devices, which were unable to do so, significant improvements in control effects can be expected.
第1図は従来の自動板厚制御、形状制御併用の
制御システムを示し、第2図はこの発明の一実施
例による板厚−形状制御システムを示す。
1は圧延材、2はワークロール、3はバツクア
ツプロール、4は圧下シリンダ、5はロールベン
ダー、6は圧下力検出器、7は圧下位置検出器、
8はベンダー内圧力検出器、9a,9bはサーボ
弁、10は圧下位置操作量演算装置、11はベン
デイング圧操作量演算装置、12は補償演算装
置。
FIG. 1 shows a conventional control system that combines automatic plate thickness control and shape control, and FIG. 2 shows a plate thickness-shape control system according to an embodiment of the present invention. 1 is a rolled material, 2 is a work roll, 3 is a back-up roll, 4 is a reduction cylinder, 5 is a roll bender, 6 is a reduction force detector, 7 is a reduction position detector,
8 is a bender internal pressure detector, 9a and 9b are servo valves, 10 is a reduction position operation amount calculation device, 11 is a bending pressure operation amount calculation device, and 12 is a compensation calculation device.
Claims (1)
準値との差に応じて圧下位置を操作するゲージメ
ータ方式の自動板厚制御装置と、圧延材の形状、
クラウン量に応じて、ロールベンデイング圧を操
作するロールベンデイング装置とを備えた圧延機
において、圧下力検出器からの信号とベンダ内圧
力検出器からの信号を受けて、圧下位置操作量△
Sが板厚変動△hおよびクラウン量変動△Crに
及ぼす影響とロールベンデイング圧操作量△rが
板厚変動△hおよびクラウン量変動△Crに及ぼ
す影響とから形成される制御変数行列(△h△
Cr)と操作変数行列(△s△r)との影響係数
行列の逆行列を求め、それに前記操作変数行列を
掛けて新たな操作変数行列(△s*△r*)を算出
し、この△s*を圧下位置操作量として圧下位置操
作演算装置に出力するとともに△r*をロールベン
デイング圧操作量としてベンデイング圧操作量演
算装置に出力する補償演算装置を設けたことを特
徴とする圧延機の板厚、形状制御装置。1. A gauge meter type automatic plate thickness control device that detects rolling reaction force and operates the rolling position according to the difference between the detected value and the rolling reaction force reference value, the shape of the rolled material,
In a rolling mill equipped with a roll bending device that operates the roll bending pressure according to the amount of crown, the reduction position operation amount △
A control variable matrix (△ h△
Cr) and the manipulated variable matrix (△s△r), and multiply it by the manipulated variable matrix to calculate a new manipulated variable matrix (△s * △r * ). A rolling mill characterized in that it is provided with a compensation calculation device that outputs s * as a rolling position operation amount to a rolling position operation calculation device and outputs △r * as a roll bending pressure operation amount to a bending pressure operation amount calculation device. Plate thickness and shape control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57022370A JPS58138508A (en) | 1982-02-15 | 1982-02-15 | Device for controlling thickness and shape of rolling mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57022370A JPS58138508A (en) | 1982-02-15 | 1982-02-15 | Device for controlling thickness and shape of rolling mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58138508A JPS58138508A (en) | 1983-08-17 |
| JPH0218922B2 true JPH0218922B2 (en) | 1990-04-27 |
Family
ID=12080741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57022370A Granted JPS58138508A (en) | 1982-02-15 | 1982-02-15 | Device for controlling thickness and shape of rolling mill |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58138508A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6167515A (en) * | 1984-09-07 | 1986-04-07 | Nippon Steel Corp | Control method of plate thickness in width direction of rolling material |
| JPH0899109A (en) * | 1994-09-30 | 1996-04-16 | Mitsubishi Electric Corp | Shape control device for rolling mill |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4015548A (en) * | 1975-06-25 | 1977-04-05 | Combustion Engineering, Inc. | Distributed programmable control system |
| JPS5944127B2 (en) * | 1976-05-28 | 1984-10-26 | 新日本製鐵株式会社 | Method for controlling plate thickness and shape in metal strip rolling |
-
1982
- 1982-02-15 JP JP57022370A patent/JPS58138508A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58138508A (en) | 1983-08-17 |
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