JPH02196616A - Method and device for injection-molding in press holding chamber of synthetic resin - Google Patents
Method and device for injection-molding in press holding chamber of synthetic resinInfo
- Publication number
- JPH02196616A JPH02196616A JP1241467A JP24146789A JPH02196616A JP H02196616 A JPH02196616 A JP H02196616A JP 1241467 A JP1241467 A JP 1241467A JP 24146789 A JP24146789 A JP 24146789A JP H02196616 A JPH02196616 A JP H02196616A
- Authority
- JP
- Japan
- Prior art keywords
- injection
- path
- holding
- pressure
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 71
- 229920003002 synthetic resin Polymers 0.000 title claims description 34
- 239000000057 synthetic resin Substances 0.000 title claims description 34
- 238000000034 method Methods 0.000 title claims description 25
- 238000002347 injection Methods 0.000 claims abstract description 148
- 239000007924 injection Substances 0.000 claims abstract description 148
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 229920005989 resin Polymers 0.000 claims abstract description 32
- 239000011347 resin Substances 0.000 claims abstract description 32
- 238000012937 correction Methods 0.000 claims abstract description 31
- 238000000465 moulding Methods 0.000 claims abstract description 28
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 238000002844 melting Methods 0.000 claims abstract description 13
- 230000008018 melting Effects 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims description 12
- 239000002826 coolant Substances 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 2
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- RLLPVAHGXHCWKJ-IEBWSBKVSA-N (3-phenoxyphenyl)methyl (1s,3s)-3-(2,2-dichloroethenyl)-2,2-dimethylcyclopropane-1-carboxylate Chemical compound CC1(C)[C@H](C=C(Cl)Cl)[C@@H]1C(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 RLLPVAHGXHCWKJ-IEBWSBKVSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000008531 maintenance mechanism Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、成形サイクルの向上を可能として生産の能
率向上を図ると共に、コンピュータを利用した高価な射
出保圧制御を省き、独立した保圧機構と、この保圧機構
に設けた保圧補正の支持手段をもち、しかも前記保圧工
程と可塑化工程の開閉手段と、サックバック機構とを併
有したきわめて簡単なピストンシリンダー構成より成る
新規な合成樹脂保圧室射出成形方法およびその装置に関
する。[Detailed Description of the Invention] [Field of Industrial Application] This invention aims to improve production efficiency by improving the molding cycle, and also eliminates expensive injection holding pressure control using a computer and uses independent holding pressure control. A novel piston-cylinder structure consisting of an extremely simple piston-cylinder structure that has a mechanism, support means for pressure-holding correction provided in this pressure-holding mechanism, and opening/closing means for the pressure-holding process and plasticizing process, and a suckback mechanism. The present invention relates to a synthetic resin pressure chamber injection molding method and its apparatus.
(従来の技術)
従来、この種の成形方法および装置、生産の能率および
品質の向上を図るために高価なコンピュータを搭載して
高価格、大型化してキャビティの数を多くし、−回の成
形品の数を多くする方法がとられている。(Prior art) Conventionally, in order to improve production efficiency and quality, this type of molding method and device has been equipped with an expensive computer to increase the price, increase the size, and increase the number of cavities. A method is being used to increase the number of items.
また、成形サイクルを速くするためには、本発明者が開
発した、例えば特願昭62−232402号公報「射出
成形機における金型への気流噴射方法るよびその装置」
の技術がある。In order to speed up the molding cycle, the present inventor has developed, for example, Japanese Patent Application No. 62-232402 ``Method and device for spraying air into a mold in an injection molding machine''.
There is a technology.
(発明が解決しようとする課題)
上述のように生産の能率を上げるためにキャビティの数
を増やせば、コンピユータ化による価格の逓増や金型や
射出成形機自体が大型となり、コスト高となるばかりで
なく、小型成形品を得る上には、不合理となり、成形法
として好ましくない。(Problem to be solved by the invention) As mentioned above, if the number of cavities is increased in order to improve production efficiency, the price will increase due to the use of computers, and the molds and injection molding machines themselves will become larger, which will only lead to higher costs. However, this is unreasonable in terms of obtaining small molded products, and is not preferred as a molding method.
すなわち、型締力の大きさに比例して可塑化手段の大型
化は避けられず、換言すれば、原料樹脂を可塑化し、溶
融するためのシリンダー筒やスクリュー(プランジャー
)径が大径となり、高蹟度精密成形に際しては、大型シ
リンダー筒の前部において、キャビティより遠く離れた
可塑化機構のスクリューの位置を数sv以下の極小に近
い距離の検知と移動をコンピュータにより検出および移
動制御すなわちエンコーダ制御を行って多段階保圧およ
びサックバック操作を行わなければならなかった。In other words, it is unavoidable that the plasticizing means becomes larger in proportion to the magnitude of the mold clamping force.In other words, the diameter of the cylinder tube and screw (plunger) used to plasticize and melt the raw resin becomes larger. During high precision molding, a computer detects and controls the position of the screw of the plasticizing mechanism far away from the cavity at the front of a large cylinder by a near-minimum distance of several sv or less, i.e. Encoder control had to be performed to perform multi-stage holding pressure and suckback operations.
したがって、最も単純で初期の射出成形装置に用いられ
た射出成形は1速1圧から進化して、コンピュータ搭載
により射出速度が4速、保圧で3次圧等の多段階制御が
普遍化し、射出成形機のコストの半分はこの制御機構が
占めるようになっている。Therefore, injection molding, which was the simplest and was used in the earliest injection molding equipment, evolved from one speed and one pressure, and multi-stage control such as four-speed injection speed, holding pressure and tertiary pressure became common with the use of computers. This control mechanism now accounts for half of the cost of an injection molding machine.
さらに附言すれば、大型化構成の場合は射出操作後の多
段保圧制御は、大径のシリンダー筒内でスクリューの移
動制御を最適状態に保持するためには、スクリューの僅
かのストローク操作でも原料樹脂の移動量が多くなるの
でそのストローク操作を微妙に行わせないと保圧不足に
基づいて成形品にボイドが発生したり、或は、保圧が過
剰だと金型の間隔よりパリなどが発生して成形品の精度
を確保できない、そのためスクリューのストローク量を
正確に検出する手段として高価なコンピュータの搭載は
止むを得なかったと謂えよう。Furthermore, in the case of large-sized configurations, multi-stage pressure holding control after injection operation is necessary to maintain optimal screw movement control within a large-diameter cylinder, even with a small stroke operation of the screw. Since the amount of movement of the raw material resin increases, if the stroke operation is not performed delicately, voids may occur in the molded product due to insufficient holding pressure, or if the holding pressure is excessive, it may cause cracks due to the spacing between the molds. It can be said that it was unavoidable to install an expensive computer as a means of accurately detecting the stroke amount of the screw.
また、成形サイクルの向上に金型面に気流を噴射させる
方法と装置は、きわめて有効であるが、他の成形手段、
ことに、射出成形操作時の保持圧の身代わりとはらず、
次段の成形準備のための可塑化溶融手段を効率的に働か
せることは格別関連性を認めることができないという課
題があった。In addition, although the method and device for injecting airflow onto the mold surface are extremely effective in improving the molding cycle, other molding methods,
In particular, it is not a substitute for holding pressure during injection molding operations;
There was a problem in that no particular relevance could be recognized for making the plasticizing and melting means for the next step of preparation for molding work efficiently.
(課題を解決するための手段)
この発明は上述の点に着目して成されたれもので、金型
の開閉操作、合成樹脂原料の可塑化溶融操作、射出成形
操作などの一連の合成樹脂成形を行う過程において、溶
融された合成樹脂原料を所望の金型で形成されるキャビ
ティ内に湯道およびこの湯道に通ずる射出路を経て射出
注入する射出成形工程と、この射出成形工程の射出操作
に続いて、この射出成形工程の射出路の一部を経て前記
湯道およびキャビティに作用し、かつ前記射出成形工程
の射出路側を遮断して形成される保圧室内に保圧力を働
かせる射出圧保持工程とより成り。(Means for Solving the Problems) The present invention has been achieved by focusing on the above-mentioned points, and includes a series of synthetic resin molding operations such as opening and closing operations of molds, plasticizing and melting operations of synthetic resin raw materials, and injection molding operations. In the process of performing this, there is an injection molding process in which the molten synthetic resin raw material is injected into a cavity formed in a desired mold through a runner and an injection path leading to the runner, and an injection operation in this injection molding process. Subsequently, injection pressure is applied to the runner and the cavity through a part of the injection path of this injection molding process, and exerts a holding force in a holding pressure chamber formed by blocking the injection path side of the injection molding process. Consists of a holding process.
さらに射出圧保持工程により無段階保圧制御とサックバ
ック制御と、前記射出成形工程の射出路の開閉操作を行
うようにしたことを特徴とする合成樹脂保圧室射出成形
方法であり、さらに金型の開閉操作、合成樹脂原料の可
塑化溶融操作、射出成形操作などの一連の合成樹脂成形
を行う過程において、溶融された合成樹脂原料を所望の
金型で形成されるキャビティ内に湯道およびこの湯道に
通ずる射出路を経て射出注入する射出成形工程と、この
射出成形工程の射出操作に続いて、この射出成形工程の
射出路の一部を経て前記湯道およびキャビティに作用し
、かつ前記射出成形工程の射出路側を遮断して形成され
る保圧室内に保圧力を働かせる射出圧保持工程と、金型
の開放時に金型面に冷却媒体を噴射させる金型冷却工程
とより成り、さらに射出圧保持工程により無段階保圧制
御とサックバック制御と、前記射出成形工程の射出路の
開閉操作を行うようにしたことを特徴とする合成樹脂保
圧室射出成形方法に係る。The synthetic resin pressure chamber injection molding method is further characterized in that stepless pressure holding control and suckback control are performed in the injection pressure holding step, and opening and closing operations of the injection path in the injection molding step are performed. In the process of performing a series of synthetic resin molding operations, such as opening and closing operations of molds, plasticizing and melting operations of synthetic resin raw materials, and injection molding operations, the molten synthetic resin raw materials are introduced into the cavities formed by the desired molds through runners and an injection molding step of injecting through an injection path leading to the runner, and following the injection operation of this injection molding step, acting on the runner and the cavity through a part of the injection path of the injection molding step, and It consists of an injection pressure holding step in which a holding pressure is applied in a holding pressure chamber formed by blocking the injection path side of the injection molding step, and a mold cooling step in which a cooling medium is injected onto the mold surface when the mold is opened, Furthermore, the present invention relates to a synthetic resin pressure holding chamber injection molding method, characterized in that stepless pressure holding control and suckback control are performed in the injection pressure holding step, and opening and closing operations of the injection path in the injection molding step are performed.
また、この発明の射出保持工程は、小型のプランジャー
およびこのプランジャーを摺動制御する小型のピストン
により制御され、かつこのピストンが曲折して形成され
る直線路、第1斜路および第2斜路より成る射出路のう
ち、第1斜路内を摺動して、第2斜路との開閉操作を含
む射出された樹脂を保圧室内で保圧し、かつサックバッ
クできるようにしたことを特徴とするものである。Further, the injection holding step of the present invention is controlled by a small plunger and a small piston that slides and controls the plunger, and the piston is bent to form a straight path, a first slope path, and a second slope path. Among the injection paths, the resin is slid in the first ramp, and the injected resin including opening and closing operations with the second ramp is kept under pressure in the pressure holding chamber and can be sucked back. It is something.
さらに、この発明は、開閉自在の金型により形成される
キャビティと、このキャビティのゲートと通じ、所望の
溶融樹脂を流通する所望の湯道とこの湯道と通じ溶融樹
脂を前記キャビティに射出する射出路とこの射出路と通
ずる射出操作機構と、この射出操作機構の前記射出路の
一部に沿って働き、この射出路の一部と前記湯道で構成
される保圧室への保圧力を附与して前記射出操作機構側
の射出路を開閉する射出保持圧補正支持機構とより成る
ことを特徴とする合成樹脂保圧室射出成形装置より成る
ことを特徴とし、その上金型面に冷却媒体を噴射する金
型冷却機構と、開閉自在の金型により形成されるキャビ
ティと、このキャビティのゲートと通じ、所望の溶融樹
脂を流通する所望湯道と、この湯道と通じ溶融樹脂を前
記キャビティに射出する射出路とこの射出路と通ずる射
出操作機構と、この射出操作機構の前記射出路の一部に
沿って働き、この射出路の一部と前記湯道で構成される
保圧室への保圧力を附与して前記射出操作機構側の射出
路を開閉する射出保持圧補正支持機構とより成ることを
特徴とするものであり、しかも、この発明の保圧補正の
支持機構をもつ射出保持圧補正支持機構は、小型のプラ
ンジャーおよびこのプランジャーを慴動制御するシリン
ダーより成り、かつ、このピストンが曲折して形成され
る直線路、第1斜路および第2斜路より成る射出路のう
ち第1斜路内を慴動して第2斜路との連通を開度調節自
在に開閉できるようにして成ることを特徴とするもので
ある。Further, the present invention includes a cavity formed by a mold that can be opened and closed, a desired runner through which a desired molten resin flows through a cavity formed by a mold that can be opened and closed, and a runner through which a desired molten resin is injected into the cavity. an injection path, an injection operating mechanism communicating with the injection path, and a holding force acting along a part of the injection path of the injection operating mechanism to a holding pressure chamber constituted by a part of the injection path and the runner; an injection holding pressure correction support mechanism for opening and closing the injection passage on the side of the injection operation mechanism by providing a synthetic resin pressure holding chamber; a mold cooling mechanism that injects a cooling medium into the mold; a cavity formed by the mold that can be opened and closed; a desired runner through which a desired molten resin flows through the gate of the cavity; an injection passage for injecting the liquid into the cavity, an injection operation mechanism communicating with the injection passage, and a maintenance mechanism that operates along a part of the injection passage of the injection operation mechanism and is composed of a part of the injection passage and the runner. The present invention is characterized by comprising an injection holding pressure correction support mechanism that applies holding pressure to the pressure chamber to open and close the injection path on the side of the injection operation mechanism, and furthermore, the holding pressure correction support mechanism of the present invention The injection holding pressure correction support mechanism is composed of a small plunger and a cylinder that controls the sliding movement of the plunger. The invention is characterized in that the injection path is slidable within the first slope and the communication with the second slope can be opened and closed in an adjustable manner.
そして、さらにこの発明は、射出成形工程の射出路の開
閉度合を加減できるように開閉操作を行うようにしたこ
とを特徴とする合成樹脂保圧室射出成形方法および装置
を得ることにある。A further object of the present invention is to provide a method and apparatus for injection molding a synthetic resin pressure chamber, characterized in that opening and closing operations are performed to adjust the degree of opening and closing of the injection path in the injection molding process.
この発明は、射出成形機発達の初期の1速1圧にもどし
、それに自動保圧機能をもつ保圧室を加えた新しい成形
装置および方法に提供することを目的とする。The object of the present invention is to provide a new molding apparatus and method that returns to the one-speed, one-pressure system that was used in the early stages of the development of injection molding machines, and that also includes a pressure holding chamber with an automatic pressure holding function.
(作用) 金型の開閉操作1合成樹脂原料の可塑化操作。(effect) Mold opening/closing operation 1. Plasticizing operation of synthetic resin raw material.
射出成形操作などの一連の合成樹脂成形を行う過程にお
いて、射出成形工程では所望の金型で形成されるキャビ
ティ内に所望量の溶融樹脂原料が射出注入される。すな
わち、スクリューなどの射出操作により、所望の射出圧
と速度で(1速l圧でよい)ノズルとゲートを介してキ
ャビティと保圧室に射出された瞬間には、溶融樹脂は膨
張しており、射出圧によって圧縮されている。During a series of synthetic resin molding operations such as injection molding operations, a desired amount of molten resin raw material is injected into a cavity formed by a desired mold. In other words, the moment the molten resin is injected into the cavity and pressure holding chamber through the nozzle and gate at the desired injection pressure and speed (one-speed l-pressure is sufficient) by an injection operation using a screw, etc., the molten resin is expanded. , compressed by injection pressure.
この時に圧縮されている量は温度と圧力が一定であるな
らば、キャビティと保圧室の総容積に対応して微量(数
パーセント)である一定の値を有している。換言すれば
、保圧量とも呼ぶべき微量を含んである。If the temperature and pressure are constant, the amount compressed at this time has a constant value that is a small amount (several percent) corresponding to the total volume of the cavity and the pressure holding chamber. In other words, it includes a very small amount that can also be called a holding pressure amount.
この発明にあつて、この射出操作に続いて直ちに前記射
出成形工程の射出路の一部を介して働く他の射出圧保持
工程によって前記保圧量をキャビティ側に作用させてい
るので、射出成形工程における保持圧附与の作業時間を
短縮して直ちにつざの射出用の合成樹脂原料を可塑化溶
融のための可塑化溶融操作に入って射出成形操作の準備
をすることができる。In this invention, immediately following this injection operation, the holding pressure is applied to the cavity side by another injection pressure holding process that operates through a part of the injection path of the injection molding process, so that the injection molding By shortening the working time of applying holding pressure in the process, it is possible to immediately start the plasticizing and melting operation for plasticizing and melting the synthetic resin raw material for injection in the mold to prepare for the injection molding operation.
また、この射出圧保持工程では、射出路の一部を利用す
ることによって、射出成形工程側の射出路を閉じ、前述
のように原料樹脂の可塑化溶融のために操作を直ちに開
始できる他に、サックバックの働きも保圧操作後連続し
て行わせることができる。In addition, in this injection pressure holding process, by using a part of the injection path, the injection path on the injection molding process side is closed, and the operation can be started immediately for plasticizing and melting the raw resin as described above. The suck back function can also be performed continuously after the pressure holding operation.
このように射出圧保持工程の作用を終え、サックバック
操作を行った後、再び射出路を閉じて可塑化計量に入り
、最初の射出成形工程に進んで、flI後、同一操作を
反復できる。After completing the action of the injection pressure holding step and performing the suck-back operation, the injection path is closed again to enter plasticization metering, proceed to the first injection molding step, and after flI, the same operation can be repeated.
なを、金型面への冷却媒体の噴射を金型の開放路に行う
ことにより、金型の冷却を早めて金型の開放時間を短縮
できる。Second, by injecting the cooling medium onto the mold surface through the open path of the mold, the mold can be cooled more quickly and the mold opening time can be shortened.
以下に、この発明の実施例を示す。 Examples of this invention are shown below.
まず、第1図および第2図(a)、(b)および(C)
に基づいてこの発明の一実施例を示す。First, Figures 1 and 2 (a), (b) and (C)
An embodiment of the present invention will be described based on the following.
1はゲート2を開口した固定金型、3はのこ固定金型1
と対向して接離する可動金型を示し、両金型1.3によ
り所望のキャビティ4を形成している。5は固定金型l
の後部に設けられた複数の金型群で、前記キャビティ4
とノズルタッチメントロとの間にランナ一部7.マニホ
ールド分岐孔8などの湯道9が穿設されている。1 is a fixed mold with gate 2 open, 3 is a saw fixed mold 1
The movable molds 1.3 and 1.3 move toward and away from each other, and a desired cavity 4 is formed by both molds 1.3. 5 is fixed mold l
A plurality of mold groups provided at the rear of the cavity 4
7. Place a part of the runner between the nozzle touch and the nozzle touch mentro. A runner 9 such as a manifold branch hole 8 is bored.
10は葭記ノズルタッチメントロと接続されるノズルを
示し1図示では射出保持圧補正支持機構(I)と射出操
作機構(n)とが組み合さった射出路11と通じている
。Reference numeral 10 denotes a nozzle connected to the touch control of the Yoshiki nozzle, and in the first diagram, it communicates with an injection path 11 in which an injection holding pressure correction support mechanism (I) and an injection operation mechanism (n) are combined.
すなわち、固定金型1のノズルタッチメントロと同一の
軸方向に沿って射出操作機構(II)が設けられ、この
射出操作機構(n)と傾斜した方向に沿って射出保持圧
補正支持機構(I)か設けられている。That is, an injection operating mechanism (II) is provided along the same axial direction as the nozzle touch center of the fixed mold 1, and an injection holding pressure correction support mechanism ( I) is provided.
そして、前記射出路11は、ノズル10からの、直線路
11a、そして、前記射出保持圧補正支持機構(I)の
軸中心孔12を通る第−斜路11b、これに続く前記射
出操作機構(n)の先端通路13に向う第2斜路tic
より構成され、射出保持圧補正支持機構(I)の軸中心
孔!2内を摺動する小型のブランジュー14の前後動操
作により、第−側路11bと、第二側路11cとを開閉
させることができる。また、その開閉度を第2図(C)
のように自由に制御して流速制御を行うことができる。The injection path 11 includes a straight path 11a from the nozzle 10, a first slope path 11b passing through the axial center hole 12 of the injection holding pressure correction support mechanism (I), and a slope path 11b that passes through the axial center hole 12 of the injection holding pressure correction support mechanism (I), and a slope path 11b that passes through the axial center hole 12 of the injection holding pressure correction support mechanism (I), and a slope path 11b that passes through the axial center hole 12 of the injection holding pressure correction support mechanism (I). ) to the tip passage 13 of the second slope tic
The axial center hole of the injection holding pressure correction support mechanism (I)! By moving back and forth the small-sized brangeaux 14 that slides inside the buranjou 14, the -th side passage 11b and the second side passage 11c can be opened and closed. In addition, the degree of opening and closing is shown in Figure 2 (C).
The flow rate can be controlled freely as shown in the figure.
これにより、小物、多数個取りの場合には、流速、流量
ができるので快適である。As a result, when picking up small items or a large number of items, the flow rate and flow rate can be controlled, making it comfortable.
また、前記射出操作機構(■)の15は、射出用プラン
ジャーまたはスクリューを示し、原料樹脂の可塑化溶融
および原料の供給などは省略しているが、すべて従来公
知の技術を用いている。Further, 15 of the injection operation mechanism (■) indicates an injection plunger or screw, and although steps such as plasticizing and melting the raw resin and supplying the raw material are omitted, conventionally known techniques are used for all of them.
そして、前記射出保持圧補正支持機構(I)の16は、
プランジャー14を駆動させるためのシリンダー、17
はそのピストンを示し油圧などの液圧で制御するように
なっている。And 16 of the injection holding pressure correction support mechanism (I),
A cylinder for driving the plunger 14, 17
indicates the piston, which is controlled by hydraulic pressure such as oil pressure.
Xは保持室を示し、ランナ一部7、マニホールド分岐孔
8まどの湯道9と、ノズルタッチメントロより射出操作
機構(■)の射出路11の内、直線路11aと、第1斜
路11bとの間で形成される空間を指す。X indicates a holding chamber, which includes a runner part 7, a manifold branch hole 8, a runner 9 of the window, and among the injection passages 11 of the injection operation mechanism (■) from the nozzle touch mentro, a straight passage 11a and a first slope passage 11b. refers to the space formed between
21は前記射出保持圧補正支持機構(I)のプランジャ
ー14のピストン17を挟んだ反対側に突出させた計測
用ロッドを示し、固定針22とこの固定梁22の移動量
を検出計測できるゲージ23が前記ロッド21に並列さ
せである。Reference numeral 21 indicates a measuring rod protruding from the opposite side of the piston 17 of the plunger 14 of the injection holding pressure correction support mechanism (I), and is a gauge capable of detecting and measuring the amount of movement of the fixed needle 22 and the fixed beam 22. 23 is parallel to the rod 21.
叙上の構成に基づいて作用を説明する。The action will be explained based on the above structure.
固定金型1および可動金型3とは通常の金型開閉手段で
開閉して所望のキャビティ4を形成できる。The fixed mold 1 and the movable mold 3 can be opened and closed using a normal mold opening/closing means to form a desired cavity 4.
また、射出操作機構(n)は、通常の合成樹脂原料の可
塑化溶融工程の働きを奏し、射出可能の状態に合成樹脂
原料を予め計量して溶融させて置く。Further, the injection operation mechanism (n) performs the function of a normal plasticizing and melting process of synthetic resin raw materials, and preliminarily measures and melts the synthetic resin raw materials in a state ready for injection.
一方射出保持圧補正支持機構(I)のプランジャー14
を後退させて置き、射出路11を流通可能の状態、すな
わち、第1斜路flbと第二側路11cとを連通状態に
保持させて置く(第1図参照)。On the other hand, the plunger 14 of the injection holding pressure correction support mechanism (I)
is moved backward, and the injection path 11 is maintained in a state where it can flow, that is, the first ramp flb and the second side channel 11c are maintained in a communicating state (see FIG. 1).
この状態において、射出操作機構(■)の射出プランジ
ャーまたはスクリュー15の射出操作を行わせて射出成
形工程に入ると、溶融樹脂は、先端通路13より、第二
側路11c、第−斜路11b、直線路11aから成る射
出通路11を経てノズル10より湯道9に入り、最終的
にはゲート2よりキャビティ4内に充填されて成形加工
が可能となるが、最初、湯道9内には溶融樹脂が入って
いないので、まず溶融樹脂の保圧室X内への充填作業が
行われてから連続成形操作が行われることは勿論である
。In this state, when the injection plunger or screw 15 of the injection operation mechanism (■) is operated to enter the injection molding process, the molten resin is transferred from the tip passage 13 to the second side passage 11c and the second slope passage 11b. , enters the runner 9 from the nozzle 10 through the injection passage 11 consisting of a straight path 11a, and is finally filled into the cavity 4 through the gate 2 to enable molding. Since no molten resin is contained, it goes without saying that the molten resin is first filled into the pressure holding chamber X and then the continuous molding operation is performed.
斯くして第1回目の射出成形工程が行われて溶融mmが
キャビティ4内に充填されると、直ちに射出保持圧補正
支持機構(I)が働き、プランジャー14をシリンダ1
6.ピストン17の働きで前進させると第二側路11c
は遮断され、射出操作機構(n)による射出操作作用の
射出保持圧が射出保持圧補正支持機構CI)によって保
圧の補正として代替えさせられる(第2図(a)参照)
。すなわち、キャビティ4内に射出された溶融樹脂はご
く短時間の間に射出と圧縮の工程が終って金型1.3の
冷却によって収縮固化が進行し、溶融樹脂は容積を減じ
てゆく。減じてゆく微量分はまだ開いているゲート2を
介して補正的に供給してやらねばならない。そうしない
と、不足の微量はボイド(ピケ)になり、多すぎるとパ
リになる。この工程を射出保持圧補正支持機構(I)に
よって行うものであるが、この時キャビティ4内に補正
的に供給される微量が保圧量とも呼ぶべきものでデリケ
ートな制御を要する。When the first injection molding process is performed and the cavity 4 is filled with molten mm, the injection holding pressure correction support mechanism (I) immediately operates to move the plunger 14 into the cylinder 1.
6. When moved forward by the action of the piston 17, the second side passage 11c
is shut off, and the injection holding pressure of the injection operation effect by the injection operation mechanism (n) is replaced by correction of holding pressure by the injection holding pressure correction support mechanism CI) (see Fig. 2 (a)).
. That is, the molten resin injected into the cavity 4 completes the injection and compression steps in a very short time, shrinks and solidifies as the mold 1.3 cools, and the volume of the molten resin decreases. The decreasing trace amount must be fed in correctively via the gate 2, which is still open. Otherwise, a trace of deficiency will become a void (picket), and an excess will become a paris. This step is carried out by the injection holding pressure correction support mechanism (I), but the minute amount correctedly supplied into the cavity 4 at this time is also called the holding pressure amount and requires delicate control.
このように2射出保持圧補正支持機構(1)プランジャ
ー14が第−側路flbにおいて、溶融樹脂を直接押圧
し、射出後、キャビティ4内の冷却固化成形に必要な射
出保持圧を前記射出操作機構(II)に代って無段階に
行うこととなり、これにより保持圧から開放された射出
操作機構CU)は現状に復帰し、再び原料樹脂の可塑化
、溶融化など、次の溶融樹脂の射出のための準備を行う
ことができる。その結果、可塑化装置を従来の1/2以
下にできる。In this way, the two injection holding pressure correction support mechanisms (1) plunger 14 directly presses the molten resin in the -th side path flb, and after injection, the injection holding pressure necessary for cooling solidification molding in the cavity 4 is applied to the injection holding pressure. The injection operation mechanism (CU), which has been released from the holding pressure, returns to its current state and performs the next process of plasticizing, melting, etc. the raw resin again. Preparations for injection can be made. As a result, the plasticizing device can be reduced to 1/2 or less of the conventional one.
また、保持圧附加の操作を終えた射出保持圧補正支持機
構(I)は、そのプランジャー14を一部後退させて第
−側路ttbと第二側路11cとを連通させてサックバ
ックを行わせ、可塑化計量が続けられ次の射出成形操作
が可能な状態に復帰させることができる(第2図(b)
参照)。Further, the injection holding pressure correction support mechanism (I) that has completed the operation of applying the holding pressure partially retreats its plunger 14 to communicate the first side path ttb and the second side path 11c to prevent suckback. The injection molding process can be continued, and the next injection molding operation can be resumed (Fig. 2 (b)).
reference).
この場合、射出成形操作で最も忌み嫌うサックバック時
に生ずる虞れのあるピケ、偏肉などの成形不良を完全に
回避できる。In this case, it is possible to completely avoid molding defects such as pickling and uneven thickness that may occur during suckback, which is the most abhorrent problem in injection molding operations.
そして、射出保持圧補正支持機構(I)のサックバック
操作と略々同時に金型1.3が開放してキャビティ4で
成形された成形品を取り出すことができる。Then, substantially simultaneously with the suckback operation of the injection holding pressure correction support mechanism (I), the mold 1.3 is opened and the molded product molded in the cavity 4 can be taken out.
以上の工程を反復繰り返すことにより連続成形を行わせ
ることができる。Continuous molding can be performed by repeatedly repeating the above steps.
なを、従来はキャビティ内での射出保圧工程を遠く離れ
た可塑化機構のスクリューの前方のスペースの太いスク
リューの位置で検出して保圧の補正量を求めており、し
かも、デリケートな保圧量を求める必要があるので、太
いスクリューではその位置検出に1/1(Jamオーダ
ーで特定する必要があった。そのため、高価なエンコー
ダ制御を利用するなどしてきたか、しかし、この発明で
は太いスクリュー位置で検出された保圧量(例えばφ5
8a+mのスクリューで2.6amの距離を3次圧等の
3段階に分けてコンピュータで制御してきた微量)とス
トローク量を長くできる小口径の第1斜路11bに変換
して置き換えることができるから、ゲージ23を使えば
従来のスクリュー位置検出量で1/10m+■のきわめ
て小さな補正量を、10倍に相当する長さに拡大して手
動でも容易に制御できることとなり、効果なコンピュー
タ制御は不用にできる。Conventionally, the injection holding pressure process in the cavity was detected at the position of a thick screw in the space in front of the screw of the plasticizing mechanism far away, and the correction amount for holding pressure was determined. Since it is necessary to determine the amount of pressure, it is necessary to specify the position in 1/1 (Jam order) with a thick screw.For this reason, expensive encoder control has been used. The amount of holding pressure detected at the position (for example, φ5
Because the distance of 2.6 am can be converted and replaced with a small-diameter first ramp 11b that can increase the stroke amount by dividing the distance of 2.6 am with a screw of 8 a + m into three stages such as tertiary pressure, etc., and increasing the stroke amount, By using the gauge 23, the extremely small correction amount of 1/10 m+■ in the conventional screw position detection amount can be expanded to a length equivalent to 10 times, and it can be easily controlled manually, making effective computer control unnecessary. .
つぎに第3図に示す他の実施例について説明する。Next, another embodiment shown in FIG. 3 will be described.
この実施例は、前述の実施例に示す構成に対して新たに
冷却媒体の噴射による金型冷却機構(m)を附加したも
のである。In this embodiment, a mold cooling mechanism (m) using cooling medium injection is newly added to the configuration shown in the previous embodiment.
したがって、前記実施例と同一または相当する構成には
同一符号を附し、その説明の詳細は省く。Therefore, the same reference numerals are given to the same or corresponding configurations as those in the above embodiment, and detailed explanation thereof will be omitted.
図において、!8は固定金型1の各キャビティ4が形成
される近傍において金型開口面1aにノズル部を開口し
た気流通過孔で、図示では三個処に分岐されて傾斜して
穿設してあり、通気管19により気流発生器、温度制御
などを含む気流制御器と接続しである。In the figure! Reference numeral 8 denotes an air flow passage hole having a nozzle portion opened in the mold opening surface 1a near where each cavity 4 of the fixed mold 1 is formed, and as shown in the figure, it is branched into three parts and is bored at an angle. A ventilation pipe 19 connects to an airflow controller including an airflow generator, temperature control, etc.
同様に、可動金型3の各キャビティ4が形成される近傍
において、金型開口面3aにノズル部を開口した気流通
過孔18が三個処に分岐されて傾斜して穿設してあり、
かつ金型端面両側の開口部に二本の通気管19を接続し
て前記気流制御器と連結しである。Similarly, in the vicinity of where each cavity 4 of the movable mold 3 is formed, three air flow passage holes 18 each having a nozzle opening are formed in the mold opening surface 3a at an angle and are branched into three places.
Two ventilation pipes 19 are connected to the openings on both sides of the end face of the mold to connect with the air flow controller.
なを、気流通過孔18は、金型1,3の閉塞でノズル部
が閉じ、金型1.3の開放でノズル部が開くようにして
置けば良い。The air flow passage hole 18 may be arranged so that the nozzle portion is closed when the molds 1 and 3 are closed, and the nozzle portion is opened when the molds 1 and 3 are opened.
叙上の構成になるので、第3図に示すように金型1,3
が開放状態の際、金型冷却機構(m)が働き、気流制御
器から得られる気流が通過管19を経て、気流通過孔1
8に入り、そのノズル部より噴射されれば、その気流は
金型開口面1a。Since the configuration is as described above, molds 1 and 3 are installed as shown in Figure 3.
is in the open state, the mold cooling mechanism (m) works, and the airflow obtained from the airflow controller passes through the passage pipe 19 and enters the airflow passage hole 1.
8 and is injected from the nozzle portion, the airflow reaches the mold opening surface 1a.
3aに向って吹きつけられ、金型を急速に冷却できると
同時にゲート2も冷やすので溶融樹脂が表面1aから流
下するような所謂鼻たれ現象とか、ゲート2より糸が引
くように糸引き現象を防ぐこともできる。3a, the mold can be rapidly cooled, and the gate 2 is also cooled at the same time, thereby preventing the so-called dripping phenomenon in which molten resin flows down from the surface 1a, and the stringing phenomenon in which a thread is pulled from the gate 2. You can also do that.
しかも、金型1.3のキャビティ4の凹凸模様とか、突
出部或は尖鋭個処など容積の小さい部位への強制冷却に
よって、十分な放熱冷却が短時間で行えるので、保形性
が良く、金型の摩損が紗<、シかもキャビティ4の形が
崩れず、きわめて耐久性を長く保持できる。In addition, sufficient heat dissipation and cooling can be achieved in a short time by forced cooling to areas with small volume such as the uneven pattern of the cavity 4 of the mold 1.3, protrusions, or sharp points, resulting in good shape retention. Even if the mold is worn out, the shape of the cavity 4 does not collapse, and it can maintain its durability for a long time.
金型開放路の金型の冷却時間が短縮できることと併せて
、前述の実施例のように射出保持圧補正支持機構(I)
の保持圧(第2図(a))およびサックバック(第2図
(b))などの働きにより射出操作機構(n)の迅速な
原状階動、そして、能率的な次の射出成形操作の準備に
より、所謂、高速成形を極限まで達成させることができ
る。In addition to being able to shorten the cooling time of the mold in the mold opening path, the injection holding pressure correction support mechanism (I)
The holding pressure (Fig. 2 (a)) and suckback (Fig. 2 (b)) allow the injection operation mechanism (n) to quickly move to its original state, and the next injection molding operation can be carried out efficiently. Through preparation, so-called high-speed molding can be achieved to the utmost.
なを、図において、20はランナ一部7のホットランナ
一体である。そして、そのホットランナ一体20は、射
出成形操作に関連してゲート2に臨まれる先端チップ部
が、間欠的に温度を上下してゲート部分の樹脂を固化ま
たは溶融して所謂ゲート2を開閉できる構成とすること
もできる。In the figure, 20 is an integral part of the hot runner of the runner part 7. The integrated hot runner 20 can open and close the so-called gate 2 by intermittently raising and lowering the temperature of the tip portion facing the gate 2 in connection with the injection molding operation to solidify or melt the resin at the gate portion. It can also be configured.
さらに、また射出路11の構成も、何等図示の構成に特
定されるものではなく、好みの曲折構造として提供でき
る。Furthermore, the configuration of the injection path 11 is not limited to the configuration shown in the drawings, but can be provided as a desired bent structure.
なを、上述の実施例ではランナーレス射出成形について
記述したが、同様に、コードレスランナー射出成形にも
実施できる。Although runnerless injection molding was described in the above-described embodiments, cordless runner injection molding can also be performed.
(発明の効果〕
この発明によれば、射出保持圧工程に入ると同時に射出
成形工程側の射出路は、一部閉じられるので、射出開始
直後に可塑計1に入れる。したがって、可塑計量に利用
できる時間は従来のようにシャットオフバルブが閉じた
後から開始されるものに比し、2倍以上の長い時間の可
塑化計量が可能となるので2倍以上にすることができる
。(Effects of the Invention) According to this invention, the injection path on the injection molding process side is partially closed at the same time as the injection holding pressure process starts, so it is entered into the plasticity meter 1 immediately after the start of injection.Therefore, it can be used for plasticity measurement. Compared to the conventional method, which starts after the shut-off valve closes, the plasticization measurement can be performed for more than twice as long, so the time can be more than doubled.
換言すれば、従来に比して1/2以下の能力で足りると
いう顕著な効果がある。In other words, there is a remarkable effect that less than half the capacity is required compared to the conventional one.
従来は、ハイサイクル成形を追求するあまり、スクリュ
ーに高速回転を与え、分子切れをおこし、高馬力化し、
分子の剪断熱によって、加熱筒の指示温度を越えて、ノ
ズルから出てくる時の樹脂温度は約10%高くなフてい
た。In the past, in pursuit of high-cycle molding, the screws were given high-speed rotation to cause molecular breakage, resulting in high horsepower.
Due to the molecular shear heat, the temperature of the resin when it exited the nozzle was about 10% higher than the indicated temperature of the heating tube.
この10%高い樹脂温度は、金型内で冷却されるときに
、やはり10%の冷却おくれをもたらし、ハイサイクル
成形を逆に妨げる結果となっていた。This 10% higher resin temperature also resulted in a 10% cooling delay when the resin was cooled in the mold, which actually hindered high-cycle molding.
この発明では2倍以上の余裕のある時間をかけられるの
で、スクリューの回転数を必要最小限度まで落すことが
でき、したがってハイサイクル成形をさまたげる剪断力
の発生を抑えることができ、分子切れによる材料尖化も
防ぐことができる。そして、駆動源のモーターの馬力も
小さく出来、射出機構を、それに釣合うと考えられてき
た型締力の約手分以丁に超小型化することができる。With this invention, more than twice as much time can be spent, so the screw rotation speed can be reduced to the minimum necessary, thereby suppressing the generation of shearing force that hinders high-cycle molding. It can also prevent sharpening. In addition, the horsepower of the drive source motor can be reduced, and the injection mechanism can be miniaturized to about the size of the mold clamping force that was thought to be commensurate with the horsepower.
また、従来、射出成形機の性能を表現するために型締力
のトン数で表現されており、それに対応する可塑化能力
は自ら決っていた。Furthermore, in the past, the performance of an injection molding machine was expressed in terms of mold clamping force tonnage, and the corresponding plasticizing capacity was determined by the machine itself.
この発明は、この型締力と可塑化能力の従来の均衡を著
しく破って、可塑化能力を約半減することが可能である
。The present invention significantly breaks the conventional balance between mold clamping force and plasticizing ability, and can reduce the plasticizing ability by about half.
この発明によれば、射出成形工程の際、射出成形操作に
続いて、射出成形のための保持圧を与える射出保持圧工
程を含ませているので、次の射出成形工程のための可塑
化溶融操作を独自で単独に有効、能率的に行うことがで
き、所謂、成形サイクルを著しく向上できる。According to this invention, during the injection molding process, following the injection molding operation, an injection holding pressure step is included to apply a holding pressure for injection molding, so that plasticization and melting for the next injection molding process is included. The operation can be performed independently, effectively and efficiently, and the so-called molding cycle can be significantly improved.
また、この発明によれば、金型面を強制冷却するための
気流による金型冷却機構を備えているので、金型の冷却
が迅速に行え、さらに−層成形サイクルの短縮化が図ら
れ、極限に近い能率的な合成樹脂成形加工を打つことが
できる。Further, according to the present invention, since a mold cooling mechanism using airflow is provided to forcibly cool the mold surface, the mold can be cooled quickly, and furthermore, the layer molding cycle can be shortened. It is possible to achieve the most efficient synthetic resin molding process.
その上、全体の構成も格別複雑にならず、単に従来装置
に組込むだけで良いので、コスト高ともならず、きわめ
て安価に提供できる。Moreover, the overall configuration is not particularly complicated and can be simply incorporated into a conventional device, so the cost is not high and it can be provided at an extremely low cost.
第1図はこの発明に係る合成樹脂射出成形装置の一実施
例を示す要部を縦断に示す側面説明図、第2図(a)、
(b)および(C)は同上要部の三悪様を示す説明断面
図、第3図は他側を示す要部の一部切欠側面説明図であ
る。
I −−−射出保持圧補正支持機構
■・・・−・射出操作機構
2−・−ゲート
3・−・−可動金型
4・−・−キャビティ
10−−−−ノズル
11・−一射出路
11 a −= =直線路
11b−−−−第一側路
11 c −・”第二側路
12・−・・・軸中心孔
13・・・・・・先端通路
14−・−ブランジャー
7−・・・ピストン
21−−−−−−計測用ロッド
22−−−−一固定針
23−・・・・・ゲージFIG. 1 is an explanatory side view showing an embodiment of the synthetic resin injection molding apparatus according to the present invention, showing a main part in longitudinal section, FIG. 2(a),
(b) and (C) are explanatory cross-sectional views showing the three bad aspects of the same essential part, and FIG. 3 is a partially cutaway side explanatory view of the essential part showing the other side. I --- Injection holding pressure correction support mechanism ■ --- Injection operation mechanism 2 --- Gate 3 --- Movable mold 4 --- Cavity 10 --- Nozzle 11 --- One injection path 11 a - = = Straight path 11b --- First side path 11 c --- Second side path 12 --- Shaft center hole 13 --- Tip passage 14 --- Blunger 7 --- Piston 21 --- Measuring rod 22 --- Fixed needle 23 --- Gauge
Claims (8)
、射出成形操作などの一連の合成樹脂成形を行う過程に
おいて、溶融された合成樹脂原料を所望の金型で形成さ
れるキャビティ内に湯道およびこの湯道に通ずる射出路
を経て射出注入する射出成形工程と、この射出成形工程
の射出操作に続いて、この射出成形工程の射出路の一部
を経て前記湯道およびキャビティに作用し、かつ前記射
出成形工程の射出路側を遮断して形成される保圧室内に
保圧力を働かせる射出圧保持工程とより成り、さらに射
出圧保持工程により無段階保圧制御とサックバック制御
と、前記射出成形工程の射出路の開閉操作を行うように
したことを特徴とする合成樹脂保圧室射出成形方法。(1) In the process of performing a series of synthetic resin molding operations such as opening and closing operations of the mold, plasticizing and melting operations of the synthetic resin raw material, and injection molding operations, the molten synthetic resin raw material is poured into the cavity formed by the desired mold. an injection molding step in which injection is injected through a runner and an injection path leading to the runner, and following the injection operation of this injection molding step, the injection molding is injected into the runner and cavity through a part of the injection path of this injection molding step. and an injection pressure holding step in which holding pressure is applied in a holding pressure chamber formed by blocking the injection path side of the injection molding process, and furthermore, the injection pressure holding step performs stepless pressure holding control and suckback control. . A synthetic resin pressure chamber injection molding method, characterized in that an injection path in the injection molding step is opened and closed.
うに開閉操作を行うようにしたことを特徴とする請求項
1記載の合成樹脂保圧室射出成形方法。(2) The synthetic resin pressure chamber injection molding method according to claim 1, characterized in that opening and closing operations are performed so that the degree of opening and closing of the injection path in the injection molding process can be adjusted.
、射出成形操作などの一連の合成樹脂成形を行う過程に
おいて、溶融された合成樹脂原料を所望の金型で形成さ
れるキャビティ内に湯道およびこの湯道に通ずる射出路
を経て射出注入する射出成形工程と、この射出成形工程
の射出操作に続いて、ごの射出成形工程の射出路の一部
を経て前記湯道およびキャビティに作用し、かつ前記射
出成形工程の射出路側を遮断して形成される保圧室内に
保圧力を働かせる射出圧保持工程と、金型の開放時に金
型面に冷却媒体を噴射させる金型冷却工程とより成り、
さらに射出圧保持工程により無段階保圧制御とサックバ
ック制御と、前記射出成形工程の射出路の開閉操作を行
うようにしたことを特徴とする合成樹脂保圧室射出成形
方法。(3) In the process of performing a series of synthetic resin molding operations such as opening and closing operations of the mold, plasticizing and melting operations of the synthetic resin raw material, and injection molding operations, the molten synthetic resin raw material is poured into the cavity formed by the desired mold. An injection molding process in which injection is carried out through a runner and an injection path leading to the runner, and following the injection operation of this injection molding process, injection is carried out through a part of the injection path in the second injection molding process to the runner and the cavity. and a mold cooling step in which a cooling medium is injected onto the mold surface when the mold is opened. It consists of a process,
A method for injection molding a synthetic resin pressure chamber, further comprising stepless pressure holding control and suckback control in the injection pressure holding step, and opening and closing operations of the injection path in the injection molding step.
うに開閉操作を行うようにしたことを特徴とする請求項
3記載の合成樹脂保圧室射出成形方法。(4) The synthetic resin pressure chamber injection molding method according to claim 3, wherein the opening and closing operations are performed so that the degree of opening and closing of the injection path in the injection molding process can be adjusted.
プランジャーを摺動制御する小型のピストンにより制御
され、かつこのピストンが曲折して形成される直線路、
第1斜路および第2斜路より成る射出路のうち、第1斜
路内を摺動して、第2斜路との開閉操作を含む射出され
た樹脂を保圧室内で保圧し、かつサックバックできるよ
うにした請求項1または3記載の合成樹脂保圧室射出成
形方法。(5) The injection holding step is controlled by a small plunger and a small piston that slides and controls the plunger, and the straight path is formed by bending the piston.
Of the injection path consisting of a first slope and a second slope, the injected resin can be slid in the first slope and opened/closed with the second slope to hold the pressure in the pressure holding chamber and can be sucked back. 4. The synthetic resin pressure chamber injection molding method according to claim 1 or 3.
このキャビティのゲートと通じ、所望の溶融樹脂を流通
する所望の湯道とこの湯道と通じ溶融樹脂を前記キャビ
ティに射出する射出路とこの射出路と通ずる射出操作機
構と、この射出操作機構の前記射出路の一部に沿って働
き、この射出路の一部と前記湯道で構成される保圧室へ
の保圧力を附与して前記射出操作機構側の射出路を開閉
する射出保持圧補正支持機構とより成ることを特徴とす
る合成樹脂保圧室射出成形装置。(6) a cavity formed by a mold that can be opened and closed;
A desired runner through which a desired molten resin flows through the gate of the cavity; an injection path through which the molten resin is injected into the cavity; an injection operating mechanism communicating with the injection path; Injection holding that operates along a part of the injection path and applies a holding pressure to a pressure holding chamber constituted by a part of the injection path and the runner to open and close the injection path on the injection operation mechanism side. A synthetic resin pressure chamber injection molding device comprising a pressure compensation support mechanism.
閉自在の金型により形成されるキャビティと、このキャ
ビティのゲートと通じ、所望の溶融樹脂を流通する所望
湯道と、この湯道と通じ溶融樹脂を前記キャビティに射
出する射出路とこの射出路と通ずる射出操作機構と、こ
の射出操作機構の前記射出路の一部に沿って働き、この
射出路の一部と前記湯道で構成される保圧室への保圧力
を附与して前記射出操作機構側の射出路を開閉する射出
保持圧補正支持機構とより成ることを特徴とする合成樹
脂保圧室射出成形装置。(7) A mold cooling mechanism that injects a cooling medium onto the mold surface, a cavity formed by the mold that can be opened and closed, a desired runner that communicates with the gate of this cavity and through which a desired molten resin flows; an injection passage communicating with the runner and injecting molten resin into the cavity; an injection operating mechanism communicating with the injection passage; A synthetic resin pressure chamber injection molding device comprising: an injection holding pressure correction support mechanism that applies a holding pressure to a pressure chamber formed by a pressure chamber and opens and closes an injection path on the side of the injection operation mechanism. .
およびこのプランジャーを摺動制御するシリンダーより
成り、かつ、このピストンが曲折して形成される直線路
、第1斜路および第2斜路より成る射出路のうち第1斜
路内を摺動して第2斜路との連通を開度調節自在に開閉
できるようにして成ることを特徴とする請求項4または
5記載の合成樹脂保圧室射出成形装置。(8) The injection holding pressure correction support mechanism is composed of a small plunger and a cylinder that slides and controls the plunger, and is connected to a straight path formed by bending the piston, a first slope path, and a second slope path. The synthetic resin pressure chamber injection according to claim 4 or 5, characterized in that the synthetic resin pressure holding chamber is configured to slide in the first ramp of the injection passages and to be able to open and close the communication with the second ramp in an adjustable manner. Molding equipment.
Priority Applications (25)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1241467A JPH02196616A (en) | 1988-10-13 | 1989-09-18 | Method and device for injection-molding in press holding chamber of synthetic resin |
| EP89911402A EP0389646B1 (en) | 1988-10-13 | 1989-10-12 | Process and apparatus for injection molding |
| PCT/JP1989/001052 WO1990003879A1 (en) | 1988-10-13 | 1989-10-12 | Process and apparatus for injection molding |
| HU896046A HUT56312A (en) | 1988-10-13 | 1989-10-12 | Method and apparatus for injection moulding |
| DE8989911402T DE68905177T2 (en) | 1988-10-13 | 1989-10-12 | INJECTION MOLDING METHOD AND DEVICE. |
| FI902940A FI902940A7 (en) | 1988-10-13 | 1989-10-12 | Process and equipment for injection molding |
| BR898907118A BR8907118A (en) | 1988-10-13 | 1989-10-12 | INJECTION MOLDING PROCESS AND APPLIANCE |
| AT89911402T ATE86173T1 (en) | 1988-10-13 | 1989-10-12 | METHOD AND DEVICE FOR INJECTION MOLDING. |
| AU43490/89A AU625074B2 (en) | 1988-10-13 | 1989-10-12 | Injection moulding |
| KR1019900701262A KR920008771B1 (en) | 1988-10-13 | 1989-10-12 | Process and apparatus for injection molding |
| US07/476,504 US5219512A (en) | 1988-10-13 | 1989-10-12 | Improved pressure-holding chamber type injection molding process and apparatus for injection molding of products |
| JP1510617A JPH0761662B2 (en) | 1988-10-13 | 1989-10-12 | Injection molding method and equipment |
| ES8903444A ES2019167A6 (en) | 1988-10-13 | 1989-10-13 | Process and apparatus for injection molding. |
| CN89107945A CN1032196C (en) | 1988-10-13 | 1989-10-13 | Injection molding method and its equipment |
| CA002000663A CA2000663A1 (en) | 1988-10-13 | 1989-10-13 | Process and apparatus for injection molding |
| CS895829A CS582989A3 (en) | 1988-10-13 | 1989-10-13 | Plastics injection moulding process and apparatus for making the same |
| NZ231019A NZ231019A (en) | 1988-10-13 | 1989-10-13 | Injection molding apparatus with interruption of nozzle passage |
| DD89333587A DD285570A5 (en) | 1988-10-13 | 1989-10-13 | INJECTION METHOD AND INJECTION MOLDING DEVICE |
| PT91997A PT91997A (en) | 1988-10-13 | 1989-10-13 | PROCESS AND MOLDING DEVICE BY INJECTION |
| MYPI90000441A MY105675A (en) | 1988-10-13 | 1990-03-21 | Improved pressure-holding chamber tyre injection molding process and apparatus. |
| NO90902601A NO902601L (en) | 1988-10-13 | 1990-06-12 | PROCEDURE AND APPARATUS FOR SPRAYING CASTING. |
| DK144790A DK144790A (en) | 1988-10-13 | 1990-06-13 | METHOD AND APPARATUS FOR INJECTION OPENING |
| KR1019910700592A KR920700873A (en) | 1988-10-13 | 1991-06-12 | Pressure holding chamber injection molding method and device |
| SG124193A SG124193G (en) | 1988-10-13 | 1993-11-23 | Process and apparatus for injection, molding |
| HK1325/93A HK132593A (en) | 1988-10-13 | 1993-12-02 | Process and apparatus for injection molding |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25601188 | 1988-10-13 | ||
| JP63-256011 | 1988-10-13 | ||
| JP1241467A JPH02196616A (en) | 1988-10-13 | 1989-09-18 | Method and device for injection-molding in press holding chamber of synthetic resin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02196616A true JPH02196616A (en) | 1990-08-03 |
Family
ID=26535275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1241467A Pending JPH02196616A (en) | 1988-10-13 | 1989-09-18 | Method and device for injection-molding in press holding chamber of synthetic resin |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02196616A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002192560A (en) * | 2000-12-27 | 2002-07-10 | Nissei Asb Mach Co Ltd | Injection apparatus and injection molding method |
| KR101145117B1 (en) * | 2009-12-25 | 2012-05-14 | 하이티엔 플라스틱스 머시너리 그룹 컴퍼니, 리미티드 | Injection molding method of stone-based composite material and injection molding equipment |
| EP2730389A1 (en) * | 2012-11-12 | 2014-05-14 | NKS M. Baukloh | Device for injection moulding plastic moulds |
-
1989
- 1989-09-18 JP JP1241467A patent/JPH02196616A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002192560A (en) * | 2000-12-27 | 2002-07-10 | Nissei Asb Mach Co Ltd | Injection apparatus and injection molding method |
| KR101145117B1 (en) * | 2009-12-25 | 2012-05-14 | 하이티엔 플라스틱스 머시너리 그룹 컴퍼니, 리미티드 | Injection molding method of stone-based composite material and injection molding equipment |
| EP2730389A1 (en) * | 2012-11-12 | 2014-05-14 | NKS M. Baukloh | Device for injection moulding plastic moulds |
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