JPH022067B2 - - Google Patents
Info
- Publication number
- JPH022067B2 JPH022067B2 JP12347382A JP12347382A JPH022067B2 JP H022067 B2 JPH022067 B2 JP H022067B2 JP 12347382 A JP12347382 A JP 12347382A JP 12347382 A JP12347382 A JP 12347382A JP H022067 B2 JPH022067 B2 JP H022067B2
- Authority
- JP
- Japan
- Prior art keywords
- refrigeration cycle
- heat medium
- drying
- freeze
- main
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005057 refrigeration Methods 0.000 claims description 109
- 238000004108 freeze drying Methods 0.000 claims description 61
- 238000001035 drying Methods 0.000 claims description 47
- 238000007710 freezing Methods 0.000 claims description 42
- 230000008014 freezing Effects 0.000 claims description 42
- 238000001816 cooling Methods 0.000 claims description 30
- 238000009833 condensation Methods 0.000 claims description 27
- 230000005494 condensation Effects 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000012267 brine Substances 0.000 description 39
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 39
- 238000000034 method Methods 0.000 description 25
- 238000005516 engineering process Methods 0.000 description 7
- 239000003507 refrigerant Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000000859 sublimation Methods 0.000 description 5
- 230000008022 sublimation Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
Landscapes
- Drying Of Solid Materials (AREA)
Description
〔発明の技術分野〕
本発明は生体、医薬、食品等の分野に使用され
る凍結乾燥装置に関する。
〔発明の技術的背景〕
凍結乾燥装置は真空中での昇華プロセスを基本
原理としている。従つて対象品は乾燥室内棚上で
凍結され、引き続き凍結品のまま真空中で加熱脱
水される。凍結及び乾燥に要するエネルギーは冷
凍機及びヒータで単一の熱媒体に与えられ、この
熱媒体の循環によつて凍結プロセス、乾燥プロセ
スが達成される。
公知技術を第1図により説明する。凍結乾燥室
1の内部に設けられた中空棚2の前後に熱媒体の
流通路3,8が接続され流通路6,7により熱媒
体の循環路が形成される。この循環路には主冷凍
サイクルAの蒸発器12、補冷凍サイクルBの蒸
発器16、ヒータ5及びポンプ4が設けられてい
る。主冷凍サイクルAは圧縮機9、凝縮器10、
膨脹弁11、蒸発器12及びこれらを連結する冷
媒経路17から構成される。補冷凍サイクルBは
圧縮機13、凝縮機14、膨脹弁15、蒸発器1
6及びこれらを凍結する冷媒経路18から構成さ
れる。
また主冷凍サイクルAは蒸発器12の他にコー
ルドトラツプ室29内に蒸発器19を持つてい
る。凝縮器10,14には冷却水の流入路21,
23と流出路20,22が連結され、外部のクー
リングタワー等の冷却器に連結される。凍結乾燥
室1へ熱媒体を循環させる流通路3,6,7,8
により形成される循環路にはトリクロールエチレ
ン、シリコンオイル等が充填され主冷凍サイクル
Aの冷媒経路17にはR−22,R−502等
が、また補冷凍サイクルBの冷媒経路18にはR
−12等が充填される。
次に公知技術の凍結乾燥プロセスについて説明
する。先ず対象品を凍結乾燥室1内の中空棚2上
に載せる。熱媒体の流通路3,6,7,8に充た
された熱媒体は蒸発器12で冷却されポンプ4に
より中空棚2に送られて対象品の棚凍結が行なわ
れる。設定された温度例えば−40℃まで凍結され
ると凍結乾燥室1及びコールドトラツプ室29は
例えば10-3mmHgまで真空引きされ、同時に主冷
凍サイクルAは三方弁25,26を操作すること
によつて凝縮器10、冷媒経路27、膨脹弁2
4、蒸発器19、冷媒経路28、圧縮機9の経路
に切換えられ、コールドトラツプ室29の冷却運
転を行なう。一方、ポンプ4で循環されている低
温の熱媒体は徐々にヒータ5によつて加熱され
る。加熱された熱媒体は設定された温度例えば50
℃まで昇温されて棚2を循環しながら棚上の凍結
品への昇華潜熱の供給を行なう一方、昇華された
水蒸気は主冷凍サイクルAで例えば−65℃まで冷
却された蒸発器19(コールドトラツプ)上に凝
結されて、真空中での昇華乾燥プロセスが達成さ
れる。
このような凍結乾燥プロセス特に乾燥プロセス
は半昼夜から2、3昼夜に及ぶことがまれでな
い。補冷凍サイクルBは加熱時に熱媒体温度を設
定値に保つために(熱媒体温度が昇りすぎたとき
働く)制御用冷凍サイクルとして働くとともに、
乾燥時に主冷凍サイクルAが故障した時には乾燥
途中の対象品の融解を防ぐために主冷凍サイクル
Aに代つて流通路3,6,7,8からなる循環路
中の熱媒体を冷却しこれにより凍結乾燥室1内を
冷却し主冷凍サイクルAをバツクアツプする機能
をもつている。
〔背景技術の問題点〕
第1図のような公知技術は主補冷凍サイクルを
付設し単一の熱媒体を使用して凍結乾燥プロセス
を達成するものであるため消費エネルギーが他の
乾燥法に比べてかなり多い。凍結乾燥品が高価な
理由は装置自体の高価さと消費エネルギーの莫大
さの故であるが、凍結乾燥プロセスを達成するの
に使われるエネルギーは前記の公知技術で説明し
たように、主に(イ)冷凍機による凍結エネルギー、
(ロ)ヒータによる昇華エネルギー、(ハ)冷凍機による
水蒸気凝結エネルギーである。これらは総て消費
されるだけで回収されることはない。特に長時間
を要する乾燥プロセスでの(ロ)及び(ハ)のエネルギー
消費は大きい(したがつてこの乾燥プロセスで省
エネルギーをはかればその効果は大である)。
更に前記公知技術のような凍結乾燥装置では熱
媒体は単一のものであり、凍結から乾燥へのプロ
セスの切換には−40℃の熱媒体の総てを+50℃ま
で昇温しなくてはならず、また乾燥から凍結への
プロセスの切換には逆に降温しなくてはならず、
この加熱及び冷却間のエネルギー消費も無駄なエ
ネルギーとなる。
また補冷凍サイクルは乾燥時の熱媒体の温度制
御用として働くが、その運転は冷媒蒸発温度が高
いところでの頻繁なON−OFF動作であるため制
御系としてもハンチングを抑えることは逆に困難
であり、しかも頻繁なON−OFF動作が冷凍機の
故障の原因ともなり、主冷凍サイクルの故障時に
バツクアツプ用として機能する信頼性にも劣るこ
とになる。
〔発明の目的〕
本発明は前記公知技術の問題点を解消し省エネ
ルギーを達成するとともに安定した信頼性の高い
運転のできる凍結乾燥装置を提供することを目的
とする。
〔発明の概要〕
凍結プロセス用とコールドトラツプ冷却用に用
いる主冷凍サイクルと、乾燥プロセス用と主冷凍
サイクル故障時等の補助冷却用に用いる補冷凍サ
イクルにより付設する冷凍サイクルが形成され、
かつ前記主補冷凍サイクルの蒸発器、凝縮器、凍
結乾燥室及び熱媒体冷却器(クーリングタワー
等)を相互に連結し適宜の位置にポンプ及び切換
弁を有する流通路が形成され、該流通路には単一
の熱媒体を充填して流通させるようにして凍結乾
燥を行なう装置において、凍結プロセスの時に、
主冷凍サイクルの蒸発器と凍結乾燥室を流通する
熱媒体の主冷凍循環路が形成されるとともに、主
冷凍サイクルの凝縮器と熱媒体冷却器を流通する
熱媒体の主凝縮熱除去循環路が形成され、また乾
燥プロセスの時に、補冷凍サイクルの凝縮器と凍
結乾燥室を流通する熱媒体の乾燥循環路が形成さ
れるとともに、コールドトラツプを冷却する主冷
凍サイクルの凝縮器と補冷凍サイクルの蒸発器を
流通する熱媒体の凝縮熱利用循環路が形成されて
主冷凍サイクルの凝縮器の放出熱を補冷凍サイク
ルの蒸発器の熱源として利用するように切換える
ことができるように、凍結プロセスの時と乾燥プ
ロセスの時とで熱媒体の前記流通路が形成されて
いる凍結乾燥装置に本発明は関するものである。
(第1の発明)
また、前記第1の発明装置における凍結プロセ
ス時を、補冷凍サイクルの蒸発器と凍結乾燥室を
流通する熱媒体の副冷凍循環路が形成されるとと
もに、補冷凍サイクルの凝縮器と熱媒体冷却器を
流通する熱媒体の副凝縮熱除去循環路が形成され
るようにして、主冷凍サイクル故障時等を補助冷
却にも適用できる凍結乾燥装置に本発明は関する
ものである(第2の発明)。
更に前記の第1の発明の装置における凍結プロ
セス時を、次の3つの系統、すなわち
(a) 主冷凍サイクルの蒸発器と凍結乾燥室を流通
する熱媒体の主冷凍循環路と、主冷凍サイクル
の凝縮器と熱媒体冷却器を流通する熱媒体の主
凝縮熱除去循環路とが形成される第1系統、
(b) 補冷凍サイクルの蒸発器と凍結乾燥室とを流
通する熱媒体の副冷凍循環路と、補冷凍サイク
ルの凝縮器と熱媒体冷却器を流通する熱媒体の
副凝縮熱除去循環路とが形成される第2系統、
(c) 主補冷凍サイクルの蒸発器と凍結乾燥室を流
通する熱媒体の冷凍循環路と、主補冷凍サイク
ルの凝縮器と熱媒体冷却器を流通する熱媒体の
凝縮熱除去循環路とが形成される第3系統、
を択一的に切換えることができるようにした凍結
乾燥装置に本発明は関するものである(第3の発
明)。第1系統と第2系統は第1発明と第2発明
の凍結サイクルにそれぞれ対応している。
〔発明の実施例〕
本発明の第1の実施例を第2図により説明す
る。図中、Aは主冷凍サイクル、Bは補冷凍サイ
クル、1は凍結乾燥室、29はコールドトラツプ
室であつて符号1ないし29により表わした部分
は第1図の公知技術と同一部分を示している。
次に、第1図の公知技術に対して付加された本
実施例の構成を説明する。
熱媒体の流通路3,6,7,8によつて形成さ
れる循環路の適宜位置、例えば流通路7の2箇所
に四方弁33と34を、また流通路8に四方弁3
5を設ける。主冷凍サイクルAの凝縮器10と熱
媒体冷却器としてのクーリングタワー41とを連
結する熱媒体の流通路を形成し、凝縮器10への
流入用の流通路38と流出用の流通路37が含ま
れる。流通路37の適宜位置に三方弁36を設け
る。39はポンプ、40はタンクである。四方弁
35と34との間及び四方弁34と流通路37と
の間に熱媒体の流通路42と43をそれぞれ設け
る。補冷凍サイクルBの凝縮器14への熱媒体の
流入用の流通路44と流出用の流通路45を設
け、流通路44はその一端を四方弁33に連結し
流通路45はその一端を四方弁35に連結する。
四方弁33と三方弁36との間を流通路49で連
結する。46,47はタンク、48はポンプであ
る。本実施例においてはすべての流通路に同一の
熱媒体例えばブラインが充填される。
次に本実施例の作用を説明する。
() 凍結プロセスの場合
対象品を凍結乾燥室1内の中空棚2に載せ、
凍結運転に入るが、この場合、第3の発明の(a)
(b)(c)のように3つの系統がある。系統に応じて
四方弁33,34,35及び三方弁36を適宜
切換えるとともにポンプ4,39,48を運転
する。
(a) 第1系統(第1発明と第3発明(a)の凍結
運転)のとき、
(イ) ブラインの主冷凍循環路
主冷凍サイクルAの蒸発器12において
冷却されたブラインは次のように流通路内
を循環し凍結乾燥室1内において冷凍作用
を行なう。
蒸発器12→流通路8→凍結乾燥室1→
流通路3→タンク47→流通路6→四方弁
33→蒸発器16→四方弁34→流通路7
→ポンプ4→蒸発器12
なお蒸発器16はバイパスさせることが
できる。
(ロ) ブラインの主凝縮熱除去循環路
主冷凍サイクルAの凝縮器10において
発生する熱はブラインにより次のように流
通路内を循環してクーリングタワーで該熱
を外部に放出する。
凝縮器10→流通路37→三方弁36→
クーリングタワー41→タンク40→ポン
プ39→流通路38→凝縮器10
(b) 第2系統(第2発明と第3発明(b)の凍結
運転)のとき、
(イ) ブラインの副冷凍循環路
乾燥プロセス運転中に主冷凍サイクルA
に故障を生じたときは補冷凍サイクルBで
乾燥途中の対象品の再凍結を行なうよう四
方弁33,34,35を切換え補冷凍サイ
クルBの蒸発器16において冷却されたブ
ラインは次のように流通路内を循環し凍結
乾燥室1内において冷凍作用を行なう。
蒸発器16→四方弁34→ポンプ4→蒸
発器12→流通路8→四方弁35→凍結乾
燥室1→流通路3→タンク47→流通路6
→四方弁33→蒸発器16
(ロ) ブラインの副凝縮熱除去循環路
補冷凍サイクルBの凝縮器14において
発生する熱はブラインにより次のように流
通路内を循環してクーリングタワー41で
該熱を外部に放出する。
凝縮器14→流通路45→四方弁35→
流通路42→四方弁34→流通路43→ク
ーリングタワー41→タンク40→ポンプ
39→流通路38→凝縮器10→流通路3
7→三方弁36→流通路49→四方弁33
→流通路44→タンク46→ポンプ48→
流通路44→凝縮器14
(c) 第3系統(第3発明の(c)の凍結運転)の
とき、
(イ) ブラインの冷凍循環路
急速に凍結プロセスを遂行するときは主
補冷凍サイクルA,Bを運転し蒸発器1
2,16で冷却されたブラインは次のよう
に流通路内を循環し凍結乾燥室1内におい
て冷凍作用を行なう。
蒸発器16→四方弁34→ポンプ4→蒸
発器12→流通路8→四方弁35→凍結乾
燥室1→流通路3→タンク47→流通路6
→四方弁33→蒸発器16
(ロ) ブラインの凝縮熱除去循環路
主補冷凍サイクルA,Bの凝縮器10,
14において発生する熱はブラインにより
次のように流通路内を循環してクーリング
タワー41で該熱を外部に放出する。
凝縮器10→流通路37→三方弁36→
流通路49→四方弁33→流通路44→タ
ンク46→ポンプ48→流通路44→凝縮
器14→流通路45→四方弁35→流通路
42→四方弁34→流通路43→クーリン
グタワー41→タンク40→ポンプ39→
流通路38→凝縮器10
凝縮器10と14とを前記のようにクー
リングタワー41に対して直列に連結せず
に各凝縮器10,14を別々にすなわち並
列にクーリングタワー41に対して連結す
ることもできる。
() 乾燥プロセスの場合
対象品の凍結が終了すると凍結乾燥室1とコ
ールドトラツプ室29は真空引きされ、凍結乾
燥室1の中空棚2は加熱されたブラインにより
加熱され、コールドトラツプ室29は主冷凍サ
イクルAの蒸発器19により冷却される。主冷
凍サイクルAの凝縮器10で発生する熱は乾燥
プロセスにおいてヒータとして働く補冷凍サイ
クルBの蒸発器16の蒸発熱源として利用され
る。中空棚2上の凍結品は昇華の潜熱を与えら
れて乾燥を促進させる。凍結品から発生した蒸
気はコールドトラツプ室29において凝縮す
る。
(イ) ブラインの乾燥循環路
凝縮器14→流通路45→四方弁35→凍
結乾燥室1→流通路3→タンク47→流通路
6→四方弁33→流通路44→タンク46→
ポンプ48→流通路44→凝縮器14
(ロ) ブラインの凝縮熱利用循環路
凝縮器10→流通路37→三方弁36→流
通路49→四方弁33→蒸発器16→四方弁
34→流通路43→クーリングタワー41→
タンク40→ポンプ39→流通路38→凝縮
器10
主冷凍サイクルAの凝縮器10で発生する熱
は補冷凍サイクルBの蒸発器16に与えられる
ことにより凝縮器14から高温の凝縮潜熱を得
ることができる。この大量の凝縮潜熱をブライ
ンに与えることにより公知技術のようにヒータ
5を用いることなく乾燥プロセスを遂行するこ
とができる。凝縮器14で加熱されるブライン
の温度の調節は膨脹弁15の調節等により行な
う。
以上説明した第1の実施例において、凍結プロ
セスの場合の「(イ)ブラインの主冷凍循環路」と乾
燥プロセスの場合の「(イ)ブラインの乾燥循環路」
とを比較すれば分るとおり、凍結プロセスから乾
燥プロセスに切換つたとき、流通路3,6,7,
8を含むブライン循環路中のブラインで低温度の
ブラインから高温度のブラインに加熱されるの
は、流通路3,6と凍結乾燥室1内のもののみで
あり、流通路7,8と蒸発器12,16内のブラ
インは加熱されることはない。これに対して第1
図の公知技術においては流通路3,6,7,8を
含む熱媒体循環路内に充填された総ての熱媒体を
低温用から高温度へと加熱しなければならないの
で熱損失が大きくなる。
本発明の第2の実施例を第3図により説明す
る。図中、Aは主冷凍サイクル、Bは補冷凍サイ
クル、1は凍結乾燥室、29はコールドトラツプ
室、41はクーリングタワーであつて、符号1な
いし49により表わした部分は第2図の第1実施
例と同一部分を示している。
次に、第2図の第1実施例に対して付加または
変更された本実施例の構成を説明する。流通路
3,6,7,8を含むブラインの循環路中に設け
られていた第1実施例の四方弁33,34,35
は第2実施例では三方弁33′,34′,35′に
置き換えられる。本実施例ではブラインの流通路
に更に三方弁51,52,55,58が追加して
設けられる。三方弁51は流通路3、流通路6と
連結され、また流通路53を介してタンク46と
連結される。三方弁52は、流通路60を介して
三方弁33′と、流通路49を介して三方弁36
と、流通路54を介して流通路44とそれぞれ連
結される。三方弁55は流通路57を介して流通
路43と、流通路56を介して三方弁35′と、
流通路45を介して凝縮器14とそれぞれ連結さ
れる。三方弁58はポンプ4と蒸発器12との間
の流通路8に設けられ流通路59を介して流通路
8と連結される。流通路59はブラインが蒸発器
12をバイパスする側路を形成する。
本実施例は第1実施例に比べて弁の設置箇所及
び流通路の数が多くなつているが作用及び効果は
全く同一である。凍結乾燥の各プロセス別にブラ
インの循環路を次に説明する。説明の便宜上図面
符号を主として用いる。
() 凍結プロセスの場合
(a) 第1系統(第1発明と第3発明(a)の凍結
運転)のとき、
(イ) ブラインの主冷凍循環路
蒸発器12→8→35′→凍結乾燥室1
→3→51→47→6→33′→16→7
→4→蒸発器12
(ロ) ブラインの主凝縮熱除去循環路
凝縮器10→37→クーリングタワー4
1→40→39→38→凝縮器10
(b) 第2系統(第2発明と第3発明(b)の凍結
運転)のとき、
(イ) ブラインの副冷凍循環路
蒸発器16→34′→7→4→58→5
9→8→35′→凍結乾燥室1→3→51
→47→6→33′→蒸発器16
なお作動していない蒸発器12を通過さ
せるようにブラインを流通させることもで
きる。
(ロ) ブラインの副凝縮熱除去循環路
凝縮器14→45→55→57→43→
37→クーリングタワー41→40→39
→38→10→37→36→49→54→
44→凝縮器14
(c) 第3系統(第3発明の(c)の凍結運転)の
とき、
(イ) ブラインの冷凍循環路
蒸発器16→34′→7→4→蒸発器1
2→8→35′→凍結乾燥室1→3→51
→47→6→33′→蒸発器16
(ロ) ブラインの凝縮熱除去循環路
凝縮器14→45→55→57→43→
37→クーリングタワー41→40→39
→38→凝縮器10→37→36→54→
44→凝縮器14
() 乾燥プロセスの場合
(イ) ブラインの乾燥循環路
凝縮器14→45→55→35′→凍結乾
燥室1→3→51→53→46→48→44
→凝縮器14
(ロ) ブラインの凝縮熱利用循環路
凝縮器10→37→36→49→52→3
3′→蒸発器16→34′→43→37→クー
リングタワー41→40→39→38→凝縮
器10
凍結プロセスから乾燥プロセスに切換えられた
とき、ブラインの循環路で「三方弁35′から凍
結乾燥室1を経て三方弁51へ至る流通路3」内
のブラインのみが低温度から高温度に加熱される
エネルギー損失ということになる。
〔発明の効果〕
以上説明したとおり、本発明は乾燥プロセス時
において、主冷凍サイクルの凝縮器で発生する熱
を補冷凍サイクルの蒸発器に与えることにより補
冷凍サイクルの凝縮器から高温の凝縮潜熱を得る
ことができるので昇華エネルギーを十分まかなう
ことができることとなり公知技術のように別個に
ヒータを設ける必要がなくなり省エネルギーの効
果が大きい。
公知技術に熱媒体経路と切換弁を増設するだけ
で補冷凍サイクルを凍結用のみでなく乾燥用にも
使用することができるので装置の低コスト化、低
ランニングコスト化ができることとなり、凍結乾
燥品の低廉化がはかれる。
補冷凍サイクルを、公知技術のように、乾燥プ
ロセスにおいて熱媒体の温度制御用として働かせ
る必要がないので補冷凍サイクルの安定運転が達
成され装置の信頼性が増加する。凍結プロセスか
ら乾燥プロセスへ又はその逆にプロセスが切換え
られる場合、公知技術では熱媒体循環路の総ての
熱媒体を低温度から高温度へ又はその逆に温度調
節しなければならないため熱媒体に対する熱エネ
ルギーの消費量が大であつたが本発明では前記プ
ロセスの切換の際、循環路の一部の熱媒体に温度
変化を与えればよいので省エネルギー効果があ
る。
更に本発明では、装置全体の総ての熱媒体流通
路に単一の熱媒体を充填し、この熱媒体を低温度
でも高温度でも作動媒体として機能するものを選
定したから装置が使用し易くなり、運転上も便利
である。
[Technical Field of the Invention] The present invention relates to a freeze-drying apparatus used in the fields of living organisms, medicine, food, etc. [Technical Background of the Invention] The basic principle of a freeze-drying device is a sublimation process in a vacuum. Therefore, the target product is frozen on a shelf in a drying room, and then heated and dehydrated in a vacuum as a frozen product. The energy required for freezing and drying is applied to a single heat medium by a refrigerator and a heater, and the freezing and drying processes are achieved by circulating this heat medium. A known technique will be explained with reference to FIG. Heat medium flow paths 3 and 8 are connected before and after a hollow shelf 2 provided inside the freeze-drying chamber 1, and the flow paths 6 and 7 form a heat medium circulation path. This circulation path is provided with an evaporator 12 of the main refrigeration cycle A, an evaporator 16 of the supplementary refrigeration cycle B, a heater 5, and a pump 4. The main refrigeration cycle A has a compressor 9, a condenser 10,
It is composed of an expansion valve 11, an evaporator 12, and a refrigerant path 17 connecting these. The supplementary refrigeration cycle B includes a compressor 13, a condenser 14, an expansion valve 15, and an evaporator 1.
6 and a refrigerant path 18 that freezes them. In addition to the evaporator 12, the main refrigeration cycle A has an evaporator 19 in a cold trap chamber 29. The condensers 10 and 14 have a cooling water inflow path 21,
23 and the outflow passages 20 and 22 are connected to an external cooler such as a cooling tower. Flow paths 3, 6, 7, 8 for circulating the heat medium to the freeze-drying chamber 1
The circulation path formed by this is filled with trichlorethylene, silicone oil, etc., the refrigerant path 17 of the main refrigeration cycle A is filled with R-22, R-502, etc., and the refrigerant path 18 of the supplementary refrigeration cycle B is filled with R-22, R-502, etc.
-12 etc. are filled. Next, a publicly known freeze-drying process will be described. First, the target product is placed on the hollow shelf 2 in the freeze-drying chamber 1. The heat medium filling the heat medium flow paths 3, 6, 7, and 8 is cooled by an evaporator 12 and sent to the hollow shelf 2 by a pump 4, where the target product is frozen on the shelf. When the freeze-drying chamber 1 and the cold trap chamber 29 are evacuated to a set temperature of, for example, -40°C, the vacuum is evacuated to, for example, 10 -3 mmHg, and at the same time, the main refrigeration cycle A operates the three-way valves 25 and 26. Therefore, the condenser 10, refrigerant path 27, and expansion valve 2
4, the path is switched to the evaporator 19, refrigerant path 28, and compressor 9, and cooling operation of the cold trap chamber 29 is performed. On the other hand, the low temperature heat medium being circulated by the pump 4 is gradually heated by the heater 5. The heated heat medium is heated to a set temperature e.g. 50
℃ and circulates through the shelves 2, supplying latent heat of sublimation to the frozen products on the shelves, while the sublimated water vapor is sent to the evaporator 19 (cold) cooled to -65℃ in the main refrigeration cycle A. A sublimation drying process in vacuum is accomplished. It is not uncommon for such freeze-drying processes, particularly drying processes, to last from half a day and a night to a few days and nights. The supplementary refrigeration cycle B works as a control refrigeration cycle to maintain the heat medium temperature at a set value during heating (works when the heat medium temperature rises too much), and
If the main refrigeration cycle A fails during drying, the heat medium in the circulation path consisting of flow paths 3, 6, 7, and 8 is cooled instead of the main refrigeration cycle A to prevent the target product from melting during drying, thereby freezing the product. It has the function of cooling the inside of the drying chamber 1 and backing up the main refrigeration cycle A. [Problems with the background technology] The known technology shown in Figure 1 is equipped with a main supplementary refrigeration cycle and uses a single heat medium to achieve the freeze-drying process, so the energy consumption is greater than that of other drying methods. Quite a lot compared to that. The reason why freeze-dried products are expensive is because of the high cost of the equipment itself and the huge amount of energy consumed, but the energy used to accomplish the freeze-drying process is mainly (i.e. )Freezing energy by refrigerator,
(b) sublimation energy from the heater, and (c) water vapor condensation energy from the refrigerator. All of these are consumed and are not recovered. In particular, the energy consumption of (b) and (c) in the drying process, which requires a long time, is large (therefore, the effect of saving energy in this drying process is significant). Furthermore, in the freeze-drying apparatus such as the above-mentioned known technology, only a single heating medium is used, and in order to switch the process from freezing to drying, the entire temperature of the heating medium at -40°C must be raised to +50°C. In addition, switching from drying to freezing requires lowering the temperature.
This energy consumption during heating and cooling also results in wasted energy. In addition, the supplementary refrigeration cycle works to control the temperature of the heat medium during drying, but since its operation involves frequent ON-OFF operations in areas where the refrigerant evaporation temperature is high, it is difficult to suppress hunting even as a control system. Moreover, frequent ON-OFF operations can cause refrigerator failures, and the reliability of functioning as a backup device in the event of a failure of the main refrigeration cycle is also poor. [Object of the Invention] An object of the present invention is to provide a freeze-drying apparatus that solves the problems of the above-mentioned known techniques, achieves energy saving, and is capable of stable and highly reliable operation. [Summary of the invention] An attached refrigeration cycle is formed by a main refrigeration cycle used for the freezing process and cold trap cooling, and an auxiliary refrigeration cycle used for the drying process and for auxiliary cooling when the main refrigeration cycle fails,
In addition, a flow path is formed that interconnects the evaporator, condenser, freeze-drying chamber, and heat medium cooler (cooling tower, etc.) of the main supplementary refrigeration cycle and has a pump and a switching valve at an appropriate position. is a device that performs freeze-drying by filling and circulating a single heating medium, and during the freezing process,
A main refrigeration circulation path for the heat medium flowing through the evaporator and freeze-drying chamber of the main refrigeration cycle is formed, and a main condensation heat removal circuit for the heat medium flowing through the condenser and heat medium cooler of the main refrigeration cycle is formed. During the drying process, a drying circuit is formed for the heating medium that flows through the condenser of the supplementary refrigeration cycle and the freeze-drying chamber, and the condenser of the main refrigeration cycle and the supplementary refrigeration cycle that cool the cold trap are formed. During the freezing process, a condensation heat utilization circuit is formed for the heat medium flowing through the evaporator of the main refrigeration cycle, so that the heat released from the condenser of the main refrigeration cycle can be switched to be used as a heat source for the evaporator of the supplementary refrigeration cycle. The present invention relates to a freeze-drying apparatus in which the flow path for the heat medium is formed during the drying process and during the drying process.
(First invention) In addition, during the freezing process in the apparatus of the first invention, a sub-refrigeration circulation path for a heat medium flowing through the evaporator and the freeze-drying chamber of the supplementary refrigeration cycle is formed, and a The present invention relates to a freeze drying apparatus that can be used for auxiliary cooling when the main refrigeration cycle fails, etc. by forming a sub-condensation heat removal circuit for the heat medium flowing through the condenser and the heat medium cooler. Yes (second invention). Furthermore, during the freezing process in the apparatus of the first invention, the following three systems are used: (a) the main refrigeration circulation path for the heat medium flowing through the evaporator and freeze-drying chamber of the main refrigeration cycle; (b) A first system in which a main condensation heat removal circuit for the heat medium flowing through the condenser and the heat medium cooler is formed; A second system in which a refrigeration circuit and a sub-condensation heat removal circuit for the heat medium flowing through the condenser and heat medium cooler of the auxiliary refrigeration cycle are formed; (c) the evaporator and freeze drying of the main auxiliary refrigeration cycle; Alternative switching between a refrigeration circuit for the heat medium flowing through the room and a third system in which a condensation heat removal circuit for the heat medium flowing through the condenser of the main supplementary refrigeration cycle and the heat medium cooler is formed. The present invention relates to a freeze-drying apparatus that can perform this (third invention). The first system and the second system correspond to the freezing cycles of the first invention and the second invention, respectively. [Embodiment of the Invention] A first embodiment of the invention will be described with reference to FIG. In the figure, A is the main refrigeration cycle, B is the supplementary refrigeration cycle, 1 is the freeze-drying chamber, and 29 is the cold trap chamber, and the parts denoted by numerals 1 to 29 are the same parts as those in the prior art shown in FIG. ing. Next, the configuration of this embodiment added to the known technique shown in FIG. 1 will be explained. Four-way valves 33 and 34 are installed at appropriate positions in the circulation path formed by the heat medium flow paths 3, 6, 7, and 8, for example, two four-way valves 33 and 34 are installed in the flow path 7, and four-way valves 34 are installed in the flow path 8.
5 will be provided. Forms a heat medium flow path connecting the condenser 10 of the main refrigeration cycle A and the cooling tower 41 as a heat medium cooler, and includes a flow path 38 for inflow into the condenser 10 and a flow path 37 for outflow. It will be done. A three-way valve 36 is provided at an appropriate position in the flow path 37. 39 is a pump, and 40 is a tank. Heat medium flow paths 42 and 43 are provided between the four-way valves 35 and 34 and between the four-way valve 34 and the flow path 37, respectively. A flow path 44 for inflowing the heat medium into the condenser 14 of the supplementary refrigeration cycle B and a flow path 45 for the outflow of the heat medium are provided.The flow path 44 has one end connected to the four-way valve 33, and the flow path 45 has one end connected to the four-way valve Connected to valve 35.
A flow path 49 connects the four-way valve 33 and the three-way valve 36. 46 and 47 are tanks, and 48 is a pump. In this embodiment, all flow passages are filled with the same heat medium, such as brine. Next, the operation of this embodiment will be explained. () In the case of freezing process, place the target product on the hollow shelf 2 in the freeze-drying chamber 1,
Freezing operation begins, but in this case, (a) of the third invention
There are three systems as shown in (b) and (c). The four-way valves 33, 34, 35 and the three-way valve 36 are switched as appropriate depending on the system, and the pumps 4, 39, 48 are operated. (a) During the first system (freezing operation according to the first invention and the third invention (a)), (a) Main refrigeration circuit for brine The brine cooled in the evaporator 12 of the main refrigeration cycle A is as follows. It circulates through the flow path and performs a freezing action in the freeze-drying chamber 1. Evaporator 12 → Distribution path 8 → Freeze-drying chamber 1 →
Distribution path 3 → Tank 47 → Distribution path 6 → Four-way valve 33 → Evaporator 16 → Four-way valve 34 → Distribution path 7
→ Pump 4 → Evaporator 12 Note that the evaporator 16 can be bypassed. (B) Main condensation heat removal circuit for brine The heat generated in the condenser 10 of the main refrigeration cycle A is circulated in the flow path by brine as follows, and the heat is released to the outside in the cooling tower. Condenser 10 → Flow path 37 → Three-way valve 36 →
Cooling tower 41 → Tank 40 → Pump 39 → Distribution path 38 → Condenser 10 (b) In the case of the second system (freezing operation of the second invention and third invention (b)), (a) Brine sub-refrigeration circuit drying Main refrigeration cycle A during process operation
When a failure occurs in the supplementary freezing cycle B, the four-way valves 33, 34, and 35 are switched to refreeze the target product that is being dried in the supplementary freezing cycle B, and the brine cooled in the evaporator 16 of the supplementary freezing cycle B is processed as follows. It circulates within the flow path and performs a freezing action within the freeze-drying chamber 1. Evaporator 16 → Four-way valve 34 → Pump 4 → Evaporator 12 → Distribution path 8 → Four-way valve 35 → Freeze-drying chamber 1 → Distribution path 3 → Tank 47 → Distribution path 6
→ Four-way valve 33 → Evaporator 16 (b) Brine sub-condensation heat removal circulation path The heat generated in the condenser 14 of the supplementary refrigeration cycle B is circulated in the flow path by brine as follows, and then transferred to the cooling tower 41. is released to the outside. Condenser 14→Flow passage 45→Four-way valve 35→
Distribution passage 42 → four-way valve 34 → distribution passage 43 → cooling tower 41 → tank 40 → pump 39 → distribution passage 38 → condenser 10 → distribution passage 3
7→Three-way valve 36→Flow path 49→Four-way valve 33
→Flow path 44→Tank 46→Pump 48→
Flow path 44 → condenser 14 (c) When the third system (freezing operation according to (c) of the third invention), (a) Brine refrigeration circulation path When performing the freezing process rapidly, main auxiliary refrigeration cycle A ,B to operate the evaporator 1
The brine cooled in steps 2 and 16 circulates through the flow path and performs a freezing action in the freeze-drying chamber 1 as described below. Evaporator 16 → Four-way valve 34 → Pump 4 → Evaporator 12 → Distribution path 8 → Four-way valve 35 → Freeze-drying chamber 1 → Distribution path 3 → Tank 47 → Distribution path 6
→ Four-way valve 33 → Evaporator 16 (b) Brine condensation heat removal circuit Condenser 10 of main auxiliary refrigeration cycle A, B,
The heat generated in the cooling tower 14 is circulated in the flow path by brine as follows, and is released to the outside in the cooling tower 41. Condenser 10 → Flow path 37 → Three-way valve 36 →
Distribution passage 49 → Four-way valve 33 → Distribution passage 44 → Tank 46 → Pump 48 → Distribution passage 44 → Condenser 14 → Distribution passage 45 → Four-way valve 35 → Distribution passage 42 → Four-way valve 34 → Distribution passage 43 → Cooling tower 41 → Tank 40→Pump 39→
Flow path 38 → condenser 10 Instead of connecting the condensers 10 and 14 in series to the cooling tower 41 as described above, each condenser 10 and 14 may be connected to the cooling tower 41 separately, that is, in parallel. can. () In case of drying process When the freezing of the target product is completed, the freeze-drying chamber 1 and the cold trap chamber 29 are evacuated, the hollow shelf 2 of the freeze-drying chamber 1 is heated with heated brine, and the cold trap chamber 29 is heated. is cooled by the evaporator 19 of the main refrigeration cycle A. The heat generated in the condenser 10 of the main refrigeration cycle A is used as an evaporation heat source for the evaporator 16 of the supplementary refrigeration cycle B, which acts as a heater in the drying process. The frozen products on the hollow shelf 2 are given latent heat of sublimation to accelerate drying. The vapor generated from the frozen product condenses in the cold trap chamber 29. (a) Brine drying circulation path Condenser 14 → Distribution passage 45 → Four-way valve 35 → Freeze-drying chamber 1 → Distribution passage 3 → Tank 47 → Distribution passage 6 → Four-way valve 33 → Distribution passage 44 → Tank 46 →
Pump 48 → Distribution path 44 → Condenser 14 (b) Brine condensation heat utilization circulation path Condenser 10 → Distribution path 37 → Three-way valve 36 → Distribution path 49 → Four-way valve 33 → Evaporator 16 → Four-way valve 34 → Distribution path 43→Cooling Tower 41→
Tank 40 → Pump 39 → Flow path 38 → Condenser 10 The heat generated in the condenser 10 of the main refrigeration cycle A is given to the evaporator 16 of the auxiliary refrigeration cycle B, thereby obtaining high-temperature latent heat of condensation from the condenser 14. Can be done. By imparting this large amount of latent heat of condensation to the brine, the drying process can be carried out without using the heater 5 as in the prior art. The temperature of the brine heated in the condenser 14 is adjusted by adjusting the expansion valve 15 and the like. In the first embodiment described above, "(a) main freezing circulation path for brine" in the case of freezing process and "(b) drying circulation path for brine" in case of drying process.
As you can see, when switching from the freezing process to the drying process, the flow paths 3, 6, 7,
Among the brine in the brine circulation path including 8, only the flow paths 3, 6 and the freeze-drying chamber 1 are heated from low temperature brine to high temperature brine, and the flow paths 7, 8 and evaporation The brine in vessels 12, 16 is not heated. In contrast, the first
In the known technique shown in the figure, all the heat medium filled in the heat medium circulation path including the flow paths 3, 6, 7, and 8 must be heated from low temperature to high temperature, resulting in large heat loss. . A second embodiment of the present invention will be explained with reference to FIG. In the figure, A is the main refrigeration cycle, B is the supplementary refrigeration cycle, 1 is the freeze-drying chamber, 29 is the cold trap chamber, and 41 is the cooling tower. The same parts as the example are shown. Next, the configuration of this embodiment added to or modified from the first embodiment shown in FIG. 2 will be explained. Four-way valves 33, 34, 35 of the first embodiment provided in the brine circulation path including the flow paths 3, 6, 7, 8
are replaced by three-way valves 33', 34', and 35' in the second embodiment. In this embodiment, three-way valves 51, 52, 55, and 58 are additionally provided in the brine flow path. The three-way valve 51 is connected to the flow path 3 and the flow path 6, and is also connected to the tank 46 via the flow path 53. The three-way valve 52 connects to the three-way valve 33' via the flow passage 60 and to the three-way valve 36 via the flow passage 49.
and are connected to the flow path 44 via the flow path 54, respectively. The three-way valve 55 connects to the flow path 43 via the flow path 57, and to the three-way valve 35' via the flow path 56.
Each is connected to the condenser 14 via a flow path 45. The three-way valve 58 is provided in the flow path 8 between the pump 4 and the evaporator 12 and connected to the flow path 8 via a flow path 59 . Flow path 59 forms a bypass path for brine to bypass evaporator 12 . Although this embodiment has more valves and more flow passages than the first embodiment, the operation and effect are exactly the same. The brine circulation path for each freeze-drying process will be explained below. For convenience of explanation, drawing symbols are mainly used. () In the case of the freezing process (a) In the case of the first system (freezing operation according to the first invention and the third invention (a)), (a) Main freezing circulation path for brine Evaporator 12 → 8 → 35' → Freeze drying Room 1
→3→51→47→6→33'→16→7
→4→Evaporator 12 (b) Main condensation heat removal circuit for brine Condenser 10→37→Cooling tower 4
1 → 40 → 39 → 38 → Condenser 10 (b) In the case of the second system (freezing operation of the second invention and third invention (b)), (a) Brine sub-refrigeration circuit Evaporator 16 → 34' →7→4→58→5
9→8→35'→Freeze-drying chamber 1→3→51
→47→6→33'→evaporator 16 It is also possible to flow the brine through the evaporator 12 which is not in operation. (b) Brine sub-condensation heat removal circuit Condenser 14→45→55→57→43→
37 → Cooling tower 41 → 40 → 39
→38→10→37→36→49→54→
44→Condenser 14 (c) In the case of the third system (freezing operation according to (c) of the third invention), (a) Brine refrigeration circuit Evaporator 16→34'→7→4→Evaporator 1
2→8→35′→Freeze-drying chamber 1→3→51
→47→6→33'→Evaporator 16 (b) Brine condensation heat removal circuit Condenser 14→45→55→57→43→
37 → Cooling tower 41 → 40 → 39
→38→Condenser 10→37→36→54→
44 → Condenser 14 () For drying process (a) Brine drying circuit Condenser 14 → 45 → 55 → 35' → Freeze drying chamber 1 → 3 → 51 → 53 → 46 → 48 → 44
→ Condenser 14 (b) Brine condensation heat utilization circulation path Condenser 10 → 37 → 36 → 49 → 52 → 3
3' → Evaporator 16 → 34' → 43 → 37 → Cooling tower 41 → 40 → 39 → 38 → Condenser 10 When the freezing process is switched to the drying process, the freeze-drying Only the brine in the flow path 3 leading from the chamber 1 to the three-way valve 51 is heated from a low temperature to a high temperature, resulting in energy loss. [Effects of the Invention] As explained above, the present invention provides high-temperature latent heat of condensation from the condenser of the supplementary refrigeration cycle by giving heat generated in the condenser of the main refrigeration cycle to the evaporator of the supplementary refrigeration cycle during the drying process. Since it is possible to obtain a sufficient amount of sublimation energy, there is no need to provide a separate heater as in the known technology, resulting in a large energy saving effect. By simply adding a heat transfer path and a switching valve to the known technology, the supplementary refrigeration cycle can be used not only for freezing but also for drying, which reduces equipment costs and running costs, making it possible to reduce freeze-dried products. The cost will be reduced. Since it is not necessary to use the supplementary refrigeration cycle to control the temperature of the heat medium in the drying process as in the known technology, stable operation of the supplementary refrigeration cycle is achieved and the reliability of the apparatus is increased. When the process is changed over from a freezing process to a drying process or vice versa, the known technology requires temperature adjustment of all the heat carriers in the heat carrier circuit from a low temperature to a high temperature or vice versa. Although the amount of thermal energy consumed was large, in the present invention, when switching the process, it is sufficient to change the temperature of a part of the heat medium in the circulation path, so there is an energy saving effect. Furthermore, in the present invention, all the heat medium flow paths of the entire device are filled with a single heat medium, and this heat medium is selected to function as a working medium at both low and high temperatures, making the device easy to use. It is also convenient for driving.
第1図は公知技術である凍結乾燥装置のフロー
シートダイヤグラム、第2図及び第3図はそれぞ
れ本発明の凍結乾燥装置の第1及び第2の実施例
のフローシートダイヤグラムである。
A……主冷凍サイクル、B……補冷凍サイク
ル、1……凍結乾燥室、3……流通路、4……ポ
ンプ、6,7,8……流通路、10……主冷凍サ
イクルの凝縮器、12……主冷凍サイクルの蒸発
器、14……補冷凍サイクルの凝縮器、16……
補冷凍サイクルの蒸発器、17,18……流通
路、25,26……切換弁としての三方弁、29
……コールドトラツプ室、33,34,35……
切換弁としての四方弁、33′,34′,35′…
…切換弁としての三方弁、36……切換弁として
の三方弁、37,38……流通路、39……ポン
プ、41……熱媒体冷却器、42,43,44,
45……流通路、48……ポンプ、49……流通
路、51,52……切換弁としての三方弁、5
3,54……流通路、55……切換弁としての三
方弁、56,57……流通路、58……切換弁と
しての三方弁。
FIG. 1 is a flow sheet diagram of a freeze-drying apparatus which is a known technique, and FIGS. 2 and 3 are flow sheet diagrams of first and second embodiments of the freeze-drying apparatus of the present invention, respectively. A... Main refrigeration cycle, B... Supplementary refrigeration cycle, 1... Freeze-drying chamber, 3... Distribution path, 4... Pump, 6, 7, 8... Distribution path, 10... Condensation of main refrigeration cycle 12...Evaporator of main refrigeration cycle, 14...Condenser of supplementary refrigeration cycle, 16...
Evaporator of supplementary refrigeration cycle, 17, 18... Distribution path, 25, 26... Three-way valve as switching valve, 29
...Cold trap room, 33, 34, 35...
Four-way valve as a switching valve, 33', 34', 35'...
...Three-way valve as a switching valve, 36... Three-way valve as a switching valve, 37, 38... Flow path, 39... Pump, 41... Heat medium cooler, 42, 43, 44,
45...Flow path, 48...Pump, 49...Flow path, 51, 52...Three-way valve as a switching valve, 5
3, 54...Flow passage, 55...Three-way valve as a switching valve, 56, 57...Flow path, 58...Three-way valve as a switching valve.
Claims (1)
ラツプ用の主冷凍サイクルと乾燥兼補冷却用の補
冷凍サイクルから形成され、かつ前記主補冷凍サ
イクルの蒸発器、凝縮器、凍結乾燥室及び熱媒体
冷却器を相互に連結しポンプ及び切換弁を有する
流通路が形成され、該流通路に単一の熱媒体を流
通させて凍結乾燥を行なう装置において、凍結時
に、主冷凍サイクルの蒸発器と凍結乾燥室を流通
する熱媒体の主冷凍循環路が形成されるととも
に、主冷凍サイクルの凝縮器と熱媒体冷却器を流
通する熱媒体の主凝縮熱除去循環路が形成され、
また乾燥時に、補冷凍サイクルの凝縮器と凍結乾
燥室を流通する熱媒体の乾燥循環路が形成される
とともに、コールドトラツプを冷却する主冷凍サ
イクルの凝縮器と補冷凍サイクルの蒸発器を流通
する熱媒体の凝縮熱利用循環路が形成されるよう
に、凍結時と乾燥時において熱媒体の前記流通路
を切換えることができる凍結乾燥装置。 2 付設する冷凍サイクルが主冷却兼コールドト
ラツプ用の主冷凍サイクルと乾燥兼補冷却用の補
冷凍サイクルから形成され、かつ前記主補冷凍サ
イクルの蒸発器、凝縮器、凍結乾燥室及び熱媒体
冷却器を相互に連結しポンプ及び切換弁を有する
流通路が形成され、該流通路に単一の熱媒体を流
通させて凍結乾燥を行なう装置において、凍結時
に、補冷凍サイクルの蒸発器と凍結乾燥室を流通
する熱媒体の副冷凍循環路が形成されるととも
に、補冷凍サイクルの凝縮器と熱媒体冷却器を流
通する熱媒体の副凝縮熱除去循環路が形成され、
また乾燥時に、補冷凍サイクルの凝縮器と凍結乾
燥室を流通する熱媒体の乾燥循環路が形成される
とともに、コールドトラツプを冷却する主冷凍サ
イクルの凝縮器と補冷凍サイクルの蒸発器を流通
する熱媒体の凝縮熱利用循環路が形成されるよう
に、凍結時と乾燥時において熱媒体の前記流通路
を切換えることができる凍結乾燥装置。 3 付設する冷凍サイクルが主冷却兼コールドト
ラツプ用の主冷凍サイクルと乾燥兼補冷却用の補
冷凍サイクルから形成され、かつ前記主補冷凍サ
イクルの蒸発器、凝縮器、凍結乾燥室及び熱媒体
冷却器を相互に連結しポンプ及び切換弁を有する
流通路が形成され、該流通路に単一の熱媒体を流
通させて凍結乾燥を行なう装置において、凍結時
には、次の3つの系統、すなわち (a) 主冷凍サイクルの蒸発器と凍結乾燥室を流通
する熱媒体の主冷凍循環路と、主冷凍サイクル
の凝縮器と熱媒体冷却器を流通する熱媒体の主
凝縮熱除去循環路とが形成される第1系統、 (b) 補冷凍サイクルの蒸発器と凍結乾燥室を流通
する熱媒体の副冷凍循環路と、補冷凍サイクル
の凝縮器と熱媒体冷却器を流通する熱媒体の副
凝縮熱除去循環路とが形成される第2系統、 (c) 主補冷凍サイクルの蒸発器と凍結乾燥室を流
通する熱媒体の冷凍循環路と、主補冷凍サイク
ルの凝縮器と熱媒体冷却器を流通する熱媒体の
凝縮熱除去循環路とが形成される第3系統、 を択一的に切換えることができるとともに、乾燥
時には、補冷凍サイクルの凝縮器と凍結乾燥室を
流通する熱媒体の乾燥循環路が形成されるととも
に、コールドトラツプを冷却する主冷凍サイクル
の凝縮器と補冷凍サイクルの蒸発器を流通する熱
媒体の凝縮熱利用循環路が形成されるように、凍
結時と乾燥時において熱媒体の前記流通路を切換
えることができる凍結乾燥装置。[Scope of Claims] 1. An attached refrigeration cycle is formed of a main refrigeration cycle for main cooling and cold trapping and a supplementary refrigeration cycle for drying and supplementary cooling, and the evaporator, condenser, In an apparatus in which a freeze-drying chamber and a heat medium cooler are interconnected to form a flow path having a pump and a switching valve, and a single heat medium is passed through the flow path to perform freeze-drying, when freezing, the main refrigerator A main refrigeration circuit for the heat medium that flows through the evaporator and the freeze-drying chamber of the cycle is formed, and a main condensation heat removal circuit for the heat medium that flows through the condenser and the heat medium cooler of the main refrigeration cycle is formed. ,
Also, during drying, a drying circuit is formed for the heat medium that flows through the condenser of the supplementary refrigeration cycle and the freeze-drying chamber, and it also flows through the condenser of the main refrigeration cycle that cools the cold trap and the evaporator of the supplementary refrigeration cycle. A freeze-drying device capable of switching the flow path for a heat medium during freezing and drying so that a circulation path for utilizing condensation heat of the heat medium is formed. 2. The attached refrigeration cycle is formed of a main refrigeration cycle for main cooling and cold traps and a supplementary refrigeration cycle for drying and auxiliary cooling, and the evaporator, condenser, freeze-drying chamber, and heat medium of the main auxiliary refrigeration cycle are In an apparatus that performs freeze-drying by interconnecting coolers and forming a flow path having a pump and a switching valve, and passing a single heat medium through the flow path, when freezing, the evaporator of the supplementary refrigeration cycle and the freeze-drying A sub-refrigeration circulation path for the heat medium that flows through the drying chamber is formed, and a sub-condensation heat removal circuit for the heat medium that flows through the condenser and heat medium cooler of the supplementary refrigeration cycle is formed,
Also, during drying, a drying circuit is formed for the heat medium that flows through the condenser of the supplementary refrigeration cycle and the freeze-drying chamber, and it also flows through the condenser of the main refrigeration cycle that cools the cold trap and the evaporator of the supplementary refrigeration cycle. A freeze-drying device capable of switching the flow path for a heat medium during freezing and drying so that a circulation path for utilizing condensation heat of the heat medium is formed. 3. The attached refrigeration cycle is formed of a main refrigeration cycle for main cooling and cold traps and a supplementary refrigeration cycle for drying and auxiliary cooling, and the evaporator, condenser, freeze-drying chamber, and heat medium of the main auxiliary refrigeration cycle are In an apparatus that performs freeze-drying by interconnecting coolers and forming a flow path having a pump and a switching valve, and flowing a single heat medium through the flow path, during freezing, the following three systems are used: a) A main refrigeration circuit for the heat medium that flows through the evaporator and freeze-drying chamber of the main refrigeration cycle, and a main condensation heat removal circuit for the heat medium that flows through the condenser and heat medium cooler of the main refrigeration cycle are formed. (b) A sub-refrigeration circuit for the heat medium flowing through the evaporator and freeze-drying chamber of the supplementary refrigeration cycle, and a sub-condensation circuit for the heat medium flowing through the condenser and heat medium cooler of the supplementary refrigeration cycle. (c) A refrigeration circuit for the heat medium flowing through the evaporator and freeze-drying chamber of the main auxiliary refrigeration cycle, and a condenser and heat medium cooler of the main auxiliary refrigeration cycle. A third system is formed in which a condensation heat removal circuit is formed for the heat medium flowing through the condenser of the supplementary refrigeration cycle and a freeze-drying chamber. During freezing and drying, a drying circulation path is formed, and a circulation path is formed that utilizes the condensation heat of the heating medium flowing through the condenser of the main refrigeration cycle that cools the cold trap and the evaporator of the supplementary refrigeration cycle. A freeze-drying device capable of switching the flow path of the heat medium at any time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12347382A JPS5913884A (en) | 1982-07-15 | 1982-07-15 | Freezing drier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12347382A JPS5913884A (en) | 1982-07-15 | 1982-07-15 | Freezing drier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5913884A JPS5913884A (en) | 1984-01-24 |
| JPH022067B2 true JPH022067B2 (en) | 1990-01-16 |
Family
ID=14861491
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12347382A Granted JPS5913884A (en) | 1982-07-15 | 1982-07-15 | Freezing drier |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5913884A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61146306A (en) * | 1984-12-20 | 1986-07-04 | Terumo Corp | Preparation of hollow yarn for dialysis |
| JPH07113496B2 (en) * | 1986-02-28 | 1995-12-06 | 株式会社荏原製作所 | Heat pump device with heating tower |
| WO2023175453A1 (en) * | 2022-03-16 | 2023-09-21 | Liocreo S.R.L. | Freeze-drying plant |
-
1982
- 1982-07-15 JP JP12347382A patent/JPS5913884A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5913884A (en) | 1984-01-24 |
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