JPH02207957A - Device for controlling level of molten steel in casting mold - Google Patents
Device for controlling level of molten steel in casting moldInfo
- Publication number
- JPH02207957A JPH02207957A JP2664989A JP2664989A JPH02207957A JP H02207957 A JPH02207957 A JP H02207957A JP 2664989 A JP2664989 A JP 2664989A JP 2664989 A JP2664989 A JP 2664989A JP H02207957 A JPH02207957 A JP H02207957A
- Authority
- JP
- Japan
- Prior art keywords
- molten steel
- level
- mold
- deviation
- molten metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は連続鋳造機に用いられる鋳型内溶鋼レベル制御
装置に間する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to an in-mold molten steel level control device used in a continuous casting machine.
(従来の技術)
連続鋳造機では、溶鋼(溶湯)が取鍋からタンデイツシ
ュを介して鋳型(モールド)に注がれ、モールドを冷却
しつつモールドから鋳片を連続的に引き抜いている。こ
の種の連続鋳造機ではモールド内の溶湯レベルが所定の
範囲に保たれていないと、鋳片の品質に悪影響を与える
ばかりでなく、モールドから溶湯があふれ出し、重大な
事故が発生する場合がある。(Prior Art) In a continuous casting machine, molten steel (molten metal) is poured into a mold from a ladle through a tundish, and slabs are continuously drawn from the mold while cooling the mold. In this type of continuous casting machine, if the molten metal level in the mold is not maintained within a specified range, it will not only have a negative effect on the quality of the slab, but also cause the molten metal to overflow from the mold and cause a serious accident. be.
このため、連続鋳造機には、モールドの湯面レベルを検
出するレベル検出器が備えられ、このレベル検出器によ
る検出湯面レベルに基づいてタンデイツシュからモール
ドに注ぐ溶湯量を調節するとともにモールドからの鋳片
の引き抜き量を制御している。For this reason, continuous casting machines are equipped with a level detector that detects the level of the molten metal in the mold, and based on the level detected by this level detector, the amount of molten metal poured from the tundish into the mold is adjusted, and the amount of molten metal poured from the mold is adjusted. Controls the amount of slab pulled out.
従来、モールド内の溶湯レベルを制御する際には、検出
湯面レベルと設定湯面レベルとの偏差に基づいて上述し
た溶湯量及び鋳片引き抜き量を制御している。Conventionally, when controlling the molten metal level in the mold, the above-mentioned molten metal amount and slab withdrawal amount are controlled based on the deviation between the detected molten metal level and the set molten metal level.
(発明が解決しようとする課題)
ところで、一般に取鍋内の溶湯がなくなると、溶湯が満
たされた取鍋に交換する。そして、この交換作業の際に
も、連続鋳造機は停止されることなく、タンデイツシュ
に残っている溶湯がモールドに注がれる。(Problems to be Solved by the Invention) Generally, when the molten metal in the ladle runs out, it is replaced with a ladle filled with molten metal. During this replacement work, the continuous casting machine is not stopped and the molten metal remaining in the tundish is poured into the mold.
ところが、取鍋からタンデイツシュを介して溶湯をモー
ルドに注ぐ所謂通常鋳込時と、取鍋交換時においてタン
デイツシュに残っている溶湯をモールドに注ぐ所謂非定
常時とでは溶湯の制御量及び鋳片引き抜き制御量が異な
る。つまり、検出湯面レベルと設定場面レベルとの偏差
から制御量を求めた際、通常鋳込時と非定常時とでは、
同一の制御量でモールドに注がれる溶湯量が異なる(実
質的に制御装置の感度が異なる)。However, during so-called normal casting, in which the molten metal is poured from the ladle into the mold via the tundish, and during so-called unsteady casting, when the molten metal remaining in the tundish is poured into the mold when the ladle is replaced, the control amount of the molten metal and the slab withdrawal are The control amount is different. In other words, when determining the control amount from the deviation between the detected level and the set scene level, the difference between normal casting and unsteady pouring is
The amount of molten metal poured into the mold is different for the same control amount (substantially the sensitivity of the control device is different).
このため、従来は制御装置の感度を通常鋳込時と非常定
時との中間に設定し、通常鋳込時及び非定常時両方に適
用できるようにしている。For this reason, conventionally, the sensitivity of the control device has been set at an intermediate level between the normal casting time and the emergency steady state, so that it can be applied to both the normal casting time and the unsteady time.
ところが、上述のように通常鋳込時及び非定常時の中間
に感度を設定しているから特に非定常時において場面レ
ベルが大きく変動し、設定湯面レベルに制御するのが難
しいという問題点がある。However, as mentioned above, since the sensitivity is set between normal pouring and unsteady pouring, the scene level fluctuates greatly, especially during unsteady pouring, and it is difficult to control the level to the set level. be.
即ち、十分な制御精度が得られないという問題点がある
。That is, there is a problem that sufficient control accuracy cannot be obtained.
本発明の目的は通常鋳込時及び非定常時において、十分
な制御精度が得られる制御装置を提供することにある。An object of the present invention is to provide a control device that can provide sufficient control accuracy during normal casting and during unsteady operation.
(課題を解決するための手段)
本発明によれば、鋳型を備え、該鋳型に溶鋼を注いで連
続して鋳片を引き抜く連続鋳造機に用いられ、前記鋳型
の溶鋼レベルを検出して検出レベル信号を送出する溶鋼
レベル検出器と、該検出レベル信号と予め設定される溶
鋼レベル設定値との偏差を求め、該偏差に基づいて溶鋼
レベル調整信号を送出する調整手段とを有し、該溶鋼レ
ベル調整信号に基づいて前記鋳型に注がれる溶鋼量を調
節するとともに前記溶鋼レベル調整信号に基づいて前記
鋳片の引き抜き量を制御するようにした鋳型内溶鋼レベ
ル制御装置において、前記調整手段は前記偏差を積分す
る積分手段と、該積分手段の出力に基づいて前記溶鋼レ
ベル調整信号を出力する比例要素手段と、前記偏差を受
け、該偏差の大きさに対応して前記比例要素手段の比例
量折線的を変化させる設定手段とを有することを特徴と
する鋳型内溶鋼レベル制御装置が得られる。(Means for Solving the Problems) According to the present invention, it is used in a continuous casting machine that includes a mold, pours molten steel into the mold, and continuously pulls out slabs, and detects and detects the level of molten steel in the mold. It has a molten steel level detector that sends out a level signal, and an adjusting means that calculates a deviation between the detected level signal and a preset molten steel level setting value, and sends out a molten steel level adjustment signal based on the deviation. In the in-mold molten steel level control device, the amount of molten steel poured into the mold is adjusted based on a molten steel level adjustment signal, and the amount of the slab withdrawn is controlled based on the molten steel level adjustment signal, wherein the adjusting means is an integrating means for integrating the deviation, a proportional element means for outputting the molten steel level adjustment signal based on the output of the integrating means, and a proportional element means for receiving the deviation and corresponding to the magnitude of the deviation. There is obtained an in-mold molten steel level control device characterized by having a setting means for changing the proportional amount linearly.
(作用)
本発明では、溶鋼レベル検出器からの検出溶湯面レベル
信号と予め設定される溶湯面レベル設定値との偏差の大
きさに対応して、設定手段は比例要素手段の比例量を変
化させる。例えば、偏差が小さい場合には(通常鋳込時
)、比例量を大きくする。つまり、感度を弱くする。一
方、偏差が大きい場合には(非定常時)、比例量を小さ
くする。(Function) In the present invention, the setting means changes the proportional amount of the proportional element means in accordance with the magnitude of the deviation between the detected molten metal level signal from the molten steel level detector and the preset molten metal level setting value. let For example, if the deviation is small (during normal casting), increase the proportional amount. In other words, the sensitivity is weakened. On the other hand, if the deviation is large (unsteady), the proportional amount is reduced.
つまり、感度を大きくする。In other words, increase the sensitivity.
このように、検出溶湯面レベル信号と溶湯面レベル設定
値との偏差に応じて調整手段の感度を変えているから、
通常鋳込時及び非定常時において精度よく溶湯面レベル
を制御することができる。In this way, since the sensitivity of the adjustment means is changed according to the deviation between the detected molten metal level signal and the molten metal level setting value,
The molten metal surface level can be controlled with high precision during normal casting and during unsteady casting.
(実施例) 以下本発明について実施例によって説明する。(Example) The present invention will be explained below with reference to Examples.
まず、第1図を参照して、連続鋳造機の構成について概
説する。First, the configuration of a continuous casting machine will be outlined with reference to FIG.
取鍋11にはタンデイツシュ(図示せず)を介してスラ
イディングノズル12が連結されている。A sliding nozzle 12 is connected to the ladle 11 via a tundish (not shown).
スライディングノズル12の下方には鋳型(モールド)
14が配置されている。スライディングノズル12から
モールド13へ溶湯が注がれ、モールド13内において
溶湯は冷却されつつ、引き抜きローラ14によって鋳片
として徐々に引き抜かれる。A mold is located below the sliding nozzle 12.
14 are arranged. Molten metal is poured from a sliding nozzle 12 into a mold 13, and while being cooled within the mold 13, it is gradually drawn out as a slab by a drawing roller 14.
モールド13の近傍にはモールド13の溶湯面レベルを
検出するための溶湯面レベル検出器15が配置されてお
り、この溶湯面レベル検出器15は調節計16に接続さ
れている。この調節計16は予め設定される溶湯面レベ
ル設定値と溶湯面レベル検出器15で検出される溶湯面
レベルとの偏差を求め、この偏差に応じて溶出レベル調
整信号を出力する。そして、この溶湯レベル調整信号に
よってスライディングノズル12からの溶湯量が調節さ
れる。一方、溶湯レベル調整信号は駆動装置It(P/
R制御装置)17に送られ、駆動装置17はこの溶湯レ
ベル調整信号に基づいて引き抜きローラ14の駆動量を
制御する。A molten metal level detector 15 for detecting the molten metal level of the mold 13 is arranged near the mold 13, and this molten metal level detector 15 is connected to a controller 16. This controller 16 determines the deviation between a preset molten metal surface level setting value and the molten metal surface level detected by the molten metal surface level detector 15, and outputs an elution level adjustment signal in accordance with this deviation. Then, the amount of molten metal from the sliding nozzle 12 is adjusted based on this molten metal level adjustment signal. On the other hand, the molten metal level adjustment signal is
R control device) 17, and the drive device 17 controls the amount of drive of the drawing roller 14 based on this molten metal level adjustment signal.
ここで、第2図を参照して調節計16について詳細する
。Here, the controller 16 will be explained in detail with reference to FIG.
検出溶湯面レベル値(pv)と溶湯面レベル設定値(S
V)とが減算器16aに入力され、ここで(PV−SV
)が計算されて偏差が求められる。Detected molten metal surface level value (pv) and molten metal surface level setting value (S
V) is input to the subtracter 16a, where (PV-SV
) is calculated to find the deviation.
この偏差は積分回路16bで積分され、積分値として出
力される。また、この偏差は関数設定器16cに入力さ
れる。This deviation is integrated by the integrating circuit 16b and output as an integrated value. Further, this deviation is input to the function setting device 16c.
関数設定器16cには、第3図に示すように、横軸を偏
差、縦軸を比例量設定値として、偏差が太き(なるにつ
れて比例量設定値が減少する関数が予め設定されており
、関数設定器16cに入力される偏差に対応する比例量
設定値(増幅率)を出力し、比例増幅器16dに与える
。また、PV値に対して微分動作を加える場合は微分回
路16eを使用する。As shown in FIG. 3, the function setting device 16c is preset with a function in which the horizontal axis is the deviation and the vertical axis is the proportional amount setting value, and the proportional amount setting value decreases as the deviation becomes thicker. , outputs a proportional amount set value (amplification factor) corresponding to the deviation input to the function setter 16c, and provides it to the proportional amplifier 16d.Also, when adding a differential operation to the PV value, a differentiator circuit 16e is used. .
比例増幅器16dからの信号は溶湯面レベル調整信号と
して用いられ、前述したようにこの溶湯面レベル調整信
号によってスライディングノズル12からの溶湯量が調
節される。また、この溶湯面レベル調整信号は駆動装置
17に送られ、駆動装置 17はこの溶湯面レベル調整
信号に基づいて引き抜きローラ14の駆動量を制御する
。The signal from the proportional amplifier 16d is used as a molten metal level adjustment signal, and as described above, the amount of molten metal from the sliding nozzle 12 is adjusted by this molten metal level adjustment signal. Further, this molten metal surface level adjustment signal is sent to the driving device 17, and the driving device 17 controls the driving amount of the drawing roller 14 based on this molten metal surface level adjustment signal.
このように、検出溶湯面レベル値(pv)と溶湯面レベ
ル設定値との偏差に応じて、増幅器16dの増幅率を変
えているから、つまり、通常鋳込時及び非定常時に応じ
て調節計16の感度を変えているから通常鋳込時及び非
定常時において、設定湯面レベルに精度よく制御するこ
とができる。In this way, since the amplification factor of the amplifier 16d is changed depending on the deviation between the detected molten metal level value (pv) and the molten metal level setting value, the controller Since the sensitivity of 16 is changed, it is possible to precisely control the set level of the molten metal during normal casting and during unsteady casting.
(発明の効果)
以上説明したように、本発明では、検出溶湯面レベル値
と溶湯面レベル設定値との偏差に応じて#整毛段の比例
量を変化させているから、つまり、調整手段の感度を変
化させているから、通常鋳込時及び非定常時において精
度よく溶湯面レベルを制御することができる。(Effects of the Invention) As explained above, in the present invention, the proportional amount of the #hairdressing step is changed according to the deviation between the detected molten metal level value and the molten metal level setting value. Since the sensitivity of the molten metal is changed, the molten metal surface level can be controlled accurately during normal casting and during unsteady casting.
第1図Figure 1
第1図は本発明が適用される連続鋳造機を説明するため
の図、第2図は第1図に示す調節計を説明するための図
、第3図は第2図に示す関数設定器の動作を説明するた
めの図である。
11・・・取鍋、12・・・スライディングノズル、1
3・・・モールド、14・・・引き抜きローラ、15・
・・溶湯面レベル検出器、16・・・調節計、17・・
・駆動装置。
第3図Fig. 1 is a diagram for explaining a continuous casting machine to which the present invention is applied, Fig. 2 is a diagram for explaining the controller shown in Fig. 1, and Fig. 3 is a diagram for explaining the function setting device shown in Fig. 2. FIG. 11... Ladle, 12... Sliding nozzle, 1
3... Mold, 14... Pulling roller, 15.
... Molten metal level detector, 16... Controller, 17...
・Drive device. Figure 3
Claims (1)
引き抜く連続鋳造機に用いられ、前記鋳型の溶鋼レベル
を検出して検出レベル信号を送出する溶鋼レベル検出器
と、該検出レベル信号と予め設定される溶鋼レベル設定
値との偏差を求め、該偏差に基づいて溶鋼レベル調整信
号を送出する調整手段とを有し、該溶鋼レベル調整信号
に基づいて前記鋳型に注がれる溶鋼量を調節するととも
に前記溶鋼レベル調整信号に基づいて前記鋳片の引き抜
き量を制御するようにした鋳型内溶鋼レベル制御装置に
おいて、前記調整手段は前記偏差を積分する積分手段と
、該積分手段の出力に基づいて前記溶鋼レベル調整信号
を出力する比例要素手段と、前記偏差を受け、該偏差の
大きさに対応して前記比例要素手段の比例量を折線で変
化させる設定手段とを有することを特徴すると鋳型内溶
鋼レベル制御装置。1. A molten steel level detector that is used in a continuous casting machine that is equipped with a mold, pours molten steel into the mold, and continuously pulls out slabs, and that detects the molten steel level in the mold and sends out a detection level signal; and an adjusting means for determining a deviation between the level signal and a preset molten steel level setting value and sending out a molten steel level adjustment signal based on the deviation, and the molten steel is poured into the mold based on the molten steel level adjustment signal. In the in-mold molten steel level control device that adjusts the amount of molten steel and controls the amount of the slab withdrawn based on the molten steel level adjustment signal, the adjusting means includes an integrating means for integrating the deviation, and the integrating means. a proportional element means for outputting the molten steel level adjustment signal based on the output of the molten steel level adjustment signal, and a setting means for receiving the deviation and changing the proportional amount of the proportional element means in a broken line in accordance with the magnitude of the deviation. Features an in-mold molten steel level control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1026649A JP2857884B2 (en) | 1989-02-07 | 1989-02-07 | Molten steel level control device in mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1026649A JP2857884B2 (en) | 1989-02-07 | 1989-02-07 | Molten steel level control device in mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02207957A true JPH02207957A (en) | 1990-08-17 |
| JP2857884B2 JP2857884B2 (en) | 1999-02-17 |
Family
ID=12199286
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1026649A Expired - Lifetime JP2857884B2 (en) | 1989-02-07 | 1989-02-07 | Molten steel level control device in mold |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2857884B2 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5454923A (en) * | 1977-10-11 | 1979-05-01 | Mitsubishi Heavy Ind Ltd | Level control method within mold in continuous casting machine |
| JPS5519485A (en) * | 1978-07-31 | 1980-02-12 | Mitsubishi Heavy Ind Ltd | Molten steel level control method in mold in continuous casting machine |
| JPS5653856A (en) * | 1979-10-04 | 1981-05-13 | Kawasaki Steel Corp | Molten metal level control method in continuous casting mold |
| JPS6372460A (en) * | 1986-09-16 | 1988-04-02 | Kawasaki Steel Corp | Sequence casting method in continuous casting equipment |
| JPS6397347A (en) * | 1986-10-09 | 1988-04-28 | Kobe Steel Ltd | Control method for molten surface in mold in continuous casting machine |
-
1989
- 1989-02-07 JP JP1026649A patent/JP2857884B2/en not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5454923A (en) * | 1977-10-11 | 1979-05-01 | Mitsubishi Heavy Ind Ltd | Level control method within mold in continuous casting machine |
| JPS5519485A (en) * | 1978-07-31 | 1980-02-12 | Mitsubishi Heavy Ind Ltd | Molten steel level control method in mold in continuous casting machine |
| JPS5653856A (en) * | 1979-10-04 | 1981-05-13 | Kawasaki Steel Corp | Molten metal level control method in continuous casting mold |
| JPS6372460A (en) * | 1986-09-16 | 1988-04-02 | Kawasaki Steel Corp | Sequence casting method in continuous casting equipment |
| JPS6397347A (en) * | 1986-10-09 | 1988-04-28 | Kobe Steel Ltd | Control method for molten surface in mold in continuous casting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2857884B2 (en) | 1999-02-17 |
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