JPH02232302A - Manufacture of powder high alloy steel rolled material - Google Patents
Manufacture of powder high alloy steel rolled materialInfo
- Publication number
- JPH02232302A JPH02232302A JP5100689A JP5100689A JPH02232302A JP H02232302 A JPH02232302 A JP H02232302A JP 5100689 A JP5100689 A JP 5100689A JP 5100689 A JP5100689 A JP 5100689A JP H02232302 A JPH02232302 A JP H02232302A
- Authority
- JP
- Japan
- Prior art keywords
- alloy steel
- metal sheath
- rolled
- rolling
- rolled material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Metal Extraction Processes (AREA)
- Powder Metallurgy (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、粉末状高合金鋼から棒材又は線材等の圧延加
工材を製造する方法に関する.従来の技術
従来、粉末製造法により高速度工具鋼などの高台金棒材
或いは線材等の圧延材を得る場合、まず、粉末状の高速
度工具鋼を金属製シース缶に充填し、高温高圧下で焼結
した後、焼結体の表面に付着している金属製シース缶を
、例えば旋盤等で切削して除去し、次いで鍛造を行なう
か、或いは焼結体を鍛遺した後、表面に付着している金
属製シース缶をグラインダー等で研磨し除去している.
次いでこの金属製シース缶が除去された鍛造材は、所定
のサイズに圧延し、矯正を行なうことによって所望の圧
延材を得ている.
発明が解決しようとする課題
ところが、高速度工具鋼等の高合金材は、加工性に劣る
ため、従来の方法によって圧延材を得る場合、圧延材の
表面に割れが生じるという問題があり、また、細材を得
る場合に引き抜き加工を行なうことが困難であるという
問題もあった.更にまた矯正工程においてしばしば加工
材が折れるという問題があり、そのため加熱下に矯正を
行なわねばならなかった.
本発明は、従来の技術における上記のような問題点に鑑
みてなされたものである.
したがって、本発明の目的は、圧延に際して表面に割れ
による傷が発生することがなく、また、矯正工程におい
て折れることのない粉末高合金鋼圧延材の製造方法を提
供することにある.課題を解決するための手段及び作用
本発明者は、検討の結果、従来鍛造の前又は直後に実施
していた金属製シース缶の研削又は切削による除去を、
製品化する前の最終加工工程において行なえば、従来の
技術における上記のような問題点が解決できることを見
出だし、本発明を完成するに至った.
即ち、本発明の粉末高合金鋼圧延材の製造方法は、金属
製シース缶に充填された粉末状高合金鋼を、高温高圧下
で焼結し、次いで鍛造することによって得られた鍛造材
を、表面に金属製シース缶が付着したままの状態で圧延
加工、又は圧延加工と引き抜き加工を行ない、得られた
加工材の矯正を行なった後、表面を研削又は切削するこ
とによって付着する金属製シース缶残留物を除去するこ
とを特徴とする.
以下、本発明を詳細に説明する.
本発明において使用される粉末状高合金鋼は、従来公知
のものならば如何なるものでも使用することができる.
粒径は、通常0.2〜3fiの範囲のものが好適に使用
される.
粉末状高合金鋼を金属製シース缶に充填し、密閉した後
、常法により高温高圧下で焼結し、次いで鍛造して、鍛
造材を得る.この鍛造材には、その表面に金属製シース
缶が付着した状態になっている.
得られた鍛造材は、所定の温度に加熱して焼きなましを
行なった後、所定の断面サイズになるように圧延される
.
棒材を得る場合には、所定の断面サイズにまで圧延し、
得られた棒材を焼きなましした後、矯正工程で処理して
圧延による曲がりを矯正する.矯正後、研削又は切削を
行ない、表面に残留している金属製シース缶残留物を除
去し、棒材製品とする.
また、細材を得る場合には、圧延によって所定の断面サ
イズを有するコイル材を得た後、引き抜きを行ない、得
られた線材を焼きなましした後、矯正工程で処理して引
き抜きによる曲がりを矯正すると共に、所定の長さに切
断する.切断された線材はその表面を、例えばセンター
レスグラインダーによって研磨し、表面に残留している
金属製シース缶残留物を除去し、細材製品とする.本発
明は、焼結体の外表面に金属製シース缶が付着したまま
最終加工工程まで処理が行われるから、次のように作用
する.
1)金属製シース缶の存在により、焼結体の冷却速度が
緩和される.即ち過冷却防止効果が生じる.したがって
、加工性の劣る粉末高合金鋼焼結体の適性加工温度範囲
が従来よりも拡がる.2)矯正工程において、周囲に付
着している金属製シース缶残留物が、保護材となって圧
延材の折れを防止するように作用する.
3)細材を得る場合、引き抜きを行なうに際して、付着
している金属製シース缶残留物が潤滑作用を示し、引き
抜き作業を円滑にする.
4》鍛造、圧延等の熱処理に際して、鍛造材或いは圧延
材の表面が酸化されるのを防止し、しかも最終製品が得
られる直前に、研磨又は研削によって付着している金属
製シース缶残留物が除去されるので、製品の歩留まりが
向上する.
実施例
本発明を実施例によって説明する.
実施例I
C2,1%、Cr4.0%、Mo6.0%、W14.O
%、■5.5%、C o 12.0%、残部Fe(%は
全て重量%)の合金組成を有する高速度工具鋼の粉末を
、軟鋼製のシース缶に充填し、密閉した後、高気圧の下
で高温において焼結し、450 maφの焼結体を得、
次いで1140℃でvi遣して94X94mの断面を有
する鍛造材を得た.この鍛造材を860℃において焼き
なましを行ない、1180℃で圧延して20市φの断面
を有する棒材を得な.得られた棒材を矯正した後、旋盤
によってビーリングを行ない、表面に付着している軟@
製シース缶残留物を除去し、19lφの断面を有する棒
材製品を得た.
上記の場合、圧延に際して、棒材の表面に割れによる傷
は発生しなかった.また矯正工程で椿材が折れることら
ながく、効率よく棒材を作製することができた.
実施例2
実施例1におけると同様にして94 X 94Mの断面
を有する鍛造材を得た.実施例1と同様に焼きなましを
行なった後、1180℃で圧延して9flφの断面を有
するコイル材を得な.更に860℃において焼きなまし
な後、800℃において引き抜きを行ない、8.5關φ
の断面を有する線材とし、更に860゛Cで焼きなまし
を行なった後、矯正・切断を行ない所定の長さの線材を
製造した.次に、この線材をセンタレスグラインダーで
処理して表面に付着している軟鋼製シース缶残留物を除
去し、8.3■φの断面を有する線材製品を得た.
この実施例の場合も、実施例1と同様に、圧延に際して
、コイル材の表面に割れによる傷は発生しなかった。ま
た矯正工程で線材が折れることもなく、効率よく線材を
作製することができた.発明の効果
本発明は、上記のように、焼結体の外表面に金属製シー
ス缶が付着したまま圧延加工又は圧延加工と引き抜き加
工及び矯正加工が行われるから、次のような優れた効果
を生じる。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for manufacturing rolled materials such as bars or wires from powdered high-alloy steel. Conventional technology Conventionally, when obtaining rolled materials such as high-speed tool steel bars or wire rods using powder manufacturing methods, powdered high-speed tool steel is first filled into a metal sheathed can and then heated under high temperature and high pressure. After sintering, the metal sheath adhering to the surface of the sintered body is removed by cutting it with a lathe, etc., and then forging is performed, or after the sintered body is forged, the metal sheath can adhering to the surface is removed. The metal sheathed can is removed by polishing it with a grinder.
The forged material from which the metal sheath has been removed is then rolled to a predetermined size and straightened to obtain the desired rolled material. Problems to be Solved by the Invention However, since high-alloy materials such as high-speed tool steel have poor workability, when obtaining rolled materials using conventional methods, there is a problem that cracks occur on the surface of the rolled materials. Another problem was that it was difficult to perform drawing processing when obtaining thin wood. Furthermore, there is a problem that the processed material often breaks during the straightening process, and therefore the straightening process has to be carried out under heating. The present invention has been made in view of the above-mentioned problems in the conventional technology. Therefore, an object of the present invention is to provide a method for manufacturing a powdered high alloy steel rolled material that does not generate scratches due to cracks on the surface during rolling and does not break during the straightening process. Means and Effects for Solving the Problems As a result of study, the inventor has determined that the removal of the metal sheath can by grinding or cutting, which was conventionally performed before or immediately after forging,
We have discovered that the above-mentioned problems with conventional technology can be solved if this is done in the final processing step before commercialization, and we have completed the present invention. That is, the method for producing rolled powdered high-alloy steel material of the present invention involves sintering powdered high-alloy steel filled in a metal sheathed can under high temperature and high pressure, and then forging the resulting forged material. , the metal sheathed can is attached by rolling or rolling and drawing with the metal sheath still attached to the surface, straightening the resulting processed material, and then grinding or cutting the surface. It is characterized by removing sheath can residue. The present invention will be explained in detail below. The powdered high alloy steel used in the present invention may be any conventionally known steel.
The particle size is usually preferably in the range of 0.2 to 3 fi. After filling a metal sheathed can with powdered high-alloy steel and sealing it, the can is sintered under high temperature and pressure using a conventional method, and then forged to obtain a forged material. This forged material has a metal sheath attached to its surface. The obtained forged material is heated to a predetermined temperature and annealed, and then rolled to a predetermined cross-sectional size. When obtaining a bar, it is rolled to a predetermined cross-sectional size,
After annealing the obtained bar material, it is processed in a straightening process to correct the bends caused by rolling. After straightening, grinding or cutting is performed to remove metal sheath can residue remaining on the surface, and the product is made into a bar product. In addition, when obtaining thin material, after obtaining a coil material having a predetermined cross-sectional size by rolling, drawing is performed, and the obtained wire material is annealed, and then processed in a straightening process to correct the bending caused by drawing. Also, cut it to the specified length. The surface of the cut wire rod is polished using, for example, a centerless grinder to remove the metal sheath can residue remaining on the surface, and the wire rod is made into a thin wire product. The present invention operates as follows because the metal sheath can is attached to the outer surface of the sintered body until the final processing step. 1) The cooling rate of the sintered body is moderated by the presence of the metal sheath can. In other words, the effect of preventing supercooling occurs. Therefore, the suitable processing temperature range for powdered high-alloy steel sintered bodies, which have poor workability, is expanded compared to conventional methods. 2) During the straightening process, the metal sheath can residue adhering to the surrounding area acts as a protective material to prevent the rolled material from breaking. 3) When obtaining fine lumber, the adhering metal sheath can residue acts as a lubricant during drawing, making the drawing process smooth. 4》Prevents the surface of the forged or rolled material from being oxidized during heat treatment such as forging or rolling, and also removes any metal sheath can residue that may have adhered due to polishing or grinding immediately before the final product is obtained. Since it is removed, product yield is improved. Examples The present invention will be explained by examples. Example I C2.1%, Cr4.0%, Mo6.0%, W14. O
%, ■ 5.5%, Co 12.0%, balance Fe (all % is weight %) powder of high speed tool steel is filled into a mild steel sheathed can and sealed, Sintered at high temperature under high pressure to obtain a sintered body of 450 maφ,
The forged material was then subjected to a vi heat treatment at 1140°C to obtain a forged material having a cross section of 94 x 94 m. This forged material was annealed at 860°C and rolled at 1180°C to obtain a bar having a cross section of 20 mm. After straightening the obtained bar material, beering is performed using a lathe to remove the soft @ that has adhered to the surface.
The sheath can residue was removed to obtain a bar product with a cross section of 19lφ. In the above case, no scratches due to cracks occurred on the surface of the bar during rolling. In addition, the camellia wood was not broken during the straightening process, and the bar material could be produced efficiently. Example 2 A forged material having a cross section of 94 x 94M was obtained in the same manner as in Example 1. After annealing in the same manner as in Example 1, a coil material having a cross section of 9flφ was obtained by rolling at 1180°C. After further annealing at 860°C, drawing was performed at 800°C to obtain an 8.5 mm diameter.
A wire rod having a cross section of Next, this wire rod was treated with a centerless grinder to remove the residue of the mild steel sheath can attached to the surface, and a wire rod product having a cross section of 8.3 φ was obtained. In this example, as in Example 1, no scratches due to cracks were generated on the surface of the coil material during rolling. In addition, the wire rod did not break during the straightening process, and the wire rod could be manufactured efficiently. Effects of the Invention As described above, the present invention has the following excellent effects because the rolling process or the rolling process, the drawing process, and the straightening process are performed with the metal sheath can attached to the outer surface of the sintered body. occurs.
1)熱処理において、焼結体の冷却速度が緩和されるの
で、加工性の劣る粉末高台金a焼結体の適性加工温度範
囲が従来よりら拡がったものになる.2》矯正工程にお
いて加工材の折れが防止される.3》細材を得る場合、
引き抜き加工が円滑に実施できる.
4)鍛造、圧延等の熱処理に際して、@造材或いは圧延
材の表面の酸化が防止され、製品の歩留まりが向上する
.
特許出願人 大同特殊鋼株式会社
代理人 弁理士 渡部 剛1) In the heat treatment, the cooling rate of the sintered body is relaxed, so the suitable processing temperature range for the powdered high-grade metal a sintered body, which has poor workability, is expanded compared to the conventional method. 2》Breakage of the processed material is prevented during the straightening process. 3》When obtaining fine lumber,
The drawing process can be carried out smoothly. 4) During heat treatment such as forging and rolling, oxidation of the surface of @formed material or rolled material is prevented, improving product yield. Patent applicant: Daido Steel Co., Ltd., patent attorney: Tsuyoshi Watanabe
Claims (1)
高温高圧下で焼結し、次いで鍛造することによって得ら
れた鍛造材を、表面に金属製シース缶が付着したままの
状態で圧延加工、又は圧延加工と引き抜き加工を行ない
、得られた加工材の矯正を行なった後、表面を研削又は
切削することによって付着する金属製シース缶残留物を
除去することを特徴とする粉末高合金鋼圧延材の製造方
法。(1) Powdered high alloy steel filled in a metal sheath can,
The forged material obtained by sintering under high temperature and high pressure and then forging is rolled with the metal sheath still attached to the surface, or the processed material is obtained by rolling and drawing. 1. A method for producing a powdered high-alloy steel rolled material, the method comprising: removing adhering metal sheath can residue by grinding or cutting the surface after the straightening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5100689A JPH02232302A (en) | 1989-03-04 | 1989-03-04 | Manufacture of powder high alloy steel rolled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5100689A JPH02232302A (en) | 1989-03-04 | 1989-03-04 | Manufacture of powder high alloy steel rolled material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02232302A true JPH02232302A (en) | 1990-09-14 |
Family
ID=12874688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5100689A Pending JPH02232302A (en) | 1989-03-04 | 1989-03-04 | Manufacture of powder high alloy steel rolled material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02232302A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07179908A (en) * | 1993-09-27 | 1995-07-18 | Crucible Materials Corp | Sulfur-containing powder metallurgy tool steel object |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62222043A (en) * | 1986-03-24 | 1987-09-30 | Sumitomo Metal Ind Ltd | Manufacture of two-phase stainless steel |
| JPS62284035A (en) * | 1986-06-02 | 1987-12-09 | Hitachi Metals Ltd | Production of sintered fe-cr-al alloy body |
| JPS6456833A (en) * | 1987-08-27 | 1989-03-03 | Sumitomo Electric Industries | Manufacture of ti-ni shape memory alloy |
-
1989
- 1989-03-04 JP JP5100689A patent/JPH02232302A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62222043A (en) * | 1986-03-24 | 1987-09-30 | Sumitomo Metal Ind Ltd | Manufacture of two-phase stainless steel |
| JPS62284035A (en) * | 1986-06-02 | 1987-12-09 | Hitachi Metals Ltd | Production of sintered fe-cr-al alloy body |
| JPS6456833A (en) * | 1987-08-27 | 1989-03-03 | Sumitomo Electric Industries | Manufacture of ti-ni shape memory alloy |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07179908A (en) * | 1993-09-27 | 1995-07-18 | Crucible Materials Corp | Sulfur-containing powder metallurgy tool steel object |
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