JPH02233717A - Curable composition - Google Patents
Curable compositionInfo
- Publication number
- JPH02233717A JPH02233717A JP5544389A JP5544389A JPH02233717A JP H02233717 A JPH02233717 A JP H02233717A JP 5544389 A JP5544389 A JP 5544389A JP 5544389 A JP5544389 A JP 5544389A JP H02233717 A JPH02233717 A JP H02233717A
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- group
- polymerizable unsaturated
- monomer
- vinyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 64
- 239000000178 monomer Substances 0.000 claims abstract description 91
- 229920000642 polymer Polymers 0.000 claims abstract description 56
- -1 silane compound Chemical class 0.000 claims abstract description 39
- 239000013522 chelant Substances 0.000 claims abstract description 25
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 19
- 239000003381 stabilizer Substances 0.000 claims abstract description 16
- 229910000077 silane Inorganic materials 0.000 claims abstract description 15
- 239000003960 organic solvent Substances 0.000 claims abstract description 14
- 125000005372 silanol group Chemical group 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims description 51
- 239000006185 dispersion Substances 0.000 claims description 43
- 229920005989 resin Polymers 0.000 claims description 22
- 239000011347 resin Substances 0.000 claims description 22
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 19
- 239000002245 particle Substances 0.000 claims description 15
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 11
- 239000011248 coating agent Substances 0.000 abstract description 10
- 239000002253 acid Substances 0.000 abstract description 7
- 239000004593 Epoxy Substances 0.000 abstract description 6
- 238000001723 curing Methods 0.000 abstract description 6
- 239000004215 Carbon black (E152) Substances 0.000 abstract description 4
- 229930195733 hydrocarbon Natural products 0.000 abstract description 4
- 239000000976 ink Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 3
- 231100000419 toxicity Toxicity 0.000 abstract description 3
- 230000001988 toxicity Effects 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 239000008187 granular material Substances 0.000 abstract 1
- 238000013035 low temperature curing Methods 0.000 abstract 1
- 229920006163 vinyl copolymer Polymers 0.000 description 51
- 229910052782 aluminium Inorganic materials 0.000 description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 24
- 239000010408 film Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 17
- 230000015572 biosynthetic process Effects 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- 239000002904 solvent Substances 0.000 description 14
- 238000003786 synthesis reaction Methods 0.000 description 14
- 239000000243 solution Substances 0.000 description 13
- 229920001577 copolymer Polymers 0.000 description 10
- 238000009472 formulation Methods 0.000 description 10
- 150000002430 hydrocarbons Chemical group 0.000 description 10
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000007983 Tris buffer Substances 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 229920002554 vinyl polymer Polymers 0.000 description 9
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000003973 paint Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000008096 xylene Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000010422 painting Methods 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 125000005442 diisocyanate group Chemical group 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052726 zirconium Inorganic materials 0.000 description 5
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 4
- GVNVAWHJIKLAGL-UHFFFAOYSA-N 2-(cyclohexen-1-yl)cyclohexan-1-one Chemical compound O=C1CCCCC1C1=CCCCC1 GVNVAWHJIKLAGL-UHFFFAOYSA-N 0.000 description 4
- QUVMSYUGOKEMPX-UHFFFAOYSA-N 2-methylpropan-1-olate;titanium(4+) Chemical compound [Ti+4].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-] QUVMSYUGOKEMPX-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- 101150065749 Churc1 gene Proteins 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- 102100038239 Protein Churchill Human genes 0.000 description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 4
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000003759 ester based solvent Substances 0.000 description 4
- 239000004210 ether based solvent Substances 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 4
- 239000012046 mixed solvent Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 239000005456 alcohol based solvent Substances 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 3
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 3
- 229940093858 ethyl acetoacetate Drugs 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 239000005453 ketone based solvent Substances 0.000 description 3
- RBQRWNWVPQDTJJ-UHFFFAOYSA-N methacryloyloxyethyl isocyanate Chemical compound CC(=C)C(=O)OCCN=C=O RBQRWNWVPQDTJJ-UHFFFAOYSA-N 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- XMJQCVMNFPEJLN-UHFFFAOYSA-N 1-ethenoxy-4-methylpentane Chemical compound CC(C)CCCOC=C XMJQCVMNFPEJLN-UHFFFAOYSA-N 0.000 description 2
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 2
- ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 2-octanone Chemical compound CCCCCCC(C)=O ZPVFWPFBNIEHGJ-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229930194542 Keto Natural products 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910052770 Uranium Inorganic materials 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009503 electrostatic coating Methods 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 2
- OSWPMRLSEDHDFF-UHFFFAOYSA-N methyl salicylate Chemical compound COC(=O)C1=CC=CC=C1O OSWPMRLSEDHDFF-UHFFFAOYSA-N 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- DHGFMVMDBNLMKT-UHFFFAOYSA-N propyl 3-oxobutanoate Chemical compound CCCOC(=O)CC(C)=O DHGFMVMDBNLMKT-UHFFFAOYSA-N 0.000 description 2
- 239000007870 radical polymerization initiator Substances 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- SMQUZDBALVYZAC-UHFFFAOYSA-N salicylaldehyde Chemical compound OC1=CC=CC=C1C=O SMQUZDBALVYZAC-UHFFFAOYSA-N 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 235000010215 titanium dioxide Nutrition 0.000 description 2
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 description 2
- MYWQGROTKMBNKN-UHFFFAOYSA-N tributoxyalumane Chemical compound [Al+3].CCCC[O-].CCCC[O-].CCCC[O-] MYWQGROTKMBNKN-UHFFFAOYSA-N 0.000 description 2
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- SKYXLDSRLNRAPS-UHFFFAOYSA-N 1,2,4-trifluoro-5-methoxybenzene Chemical compound COC1=CC(F)=C(F)C=C1F SKYXLDSRLNRAPS-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- OMIVCRYZSXDGAB-UHFFFAOYSA-N 1,4-butanediyl Chemical group [CH2]CC[CH2] OMIVCRYZSXDGAB-UHFFFAOYSA-N 0.000 description 1
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 1
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 1
- YAOJJEJGPZRYJF-UHFFFAOYSA-N 1-ethenoxyhexane Chemical compound CCCCCCOC=C YAOJJEJGPZRYJF-UHFFFAOYSA-N 0.000 description 1
- IOSXLUZXMXORMX-UHFFFAOYSA-N 1-ethenoxypentane Chemical compound CCCCCOC=C IOSXLUZXMXORMX-UHFFFAOYSA-N 0.000 description 1
- OVGRCEFMXPHEBL-UHFFFAOYSA-N 1-ethenoxypropane Chemical compound CCCOC=C OVGRCEFMXPHEBL-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- OUELSYYMNDBLHV-UHFFFAOYSA-N 2-ethenoxyethylbenzene Chemical compound C=COCCC1=CC=CC=C1 OUELSYYMNDBLHV-UHFFFAOYSA-N 0.000 description 1
- GNUGVECARVKIPH-UHFFFAOYSA-N 2-ethenoxypropane Chemical compound CC(C)OC=C GNUGVECARVKIPH-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- WOYWLLHHWAMFCB-UHFFFAOYSA-N 2-ethylhexyl acetate Chemical compound CCCCC(CC)COC(C)=O WOYWLLHHWAMFCB-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
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- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 1
- GRWPYGBKJYICOO-UHFFFAOYSA-N 2-methylpropan-2-olate;titanium(4+) Chemical compound [Ti+4].CC(C)(C)[O-].CC(C)(C)[O-].CC(C)(C)[O-].CC(C)(C)[O-] GRWPYGBKJYICOO-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- AMUZLNGQQFNPTQ-UHFFFAOYSA-J 3-oxohexanoate zirconium(4+) Chemical compound [Zr+4].CCCC(=O)CC([O-])=O.CCCC(=O)CC([O-])=O.CCCC(=O)CC([O-])=O.CCCC(=O)CC([O-])=O AMUZLNGQQFNPTQ-UHFFFAOYSA-J 0.000 description 1
- VXASQTMYWZHWMX-UHFFFAOYSA-N 4-ethoxybutyl 2-methylprop-2-enoate Chemical compound CCOCCCCOC(=O)C(C)=C VXASQTMYWZHWMX-UHFFFAOYSA-N 0.000 description 1
- OYFJWLSZXKXLAT-UHFFFAOYSA-N 4-ethoxybutyl prop-2-enoate Chemical compound CCOCCCCOC(=O)C=C OYFJWLSZXKXLAT-UHFFFAOYSA-N 0.000 description 1
- DIVUSAVKQOLTNR-UHFFFAOYSA-N 4-methoxybutyl 2-methylprop-2-enoate Chemical compound COCCCCOC(=O)C(C)=C DIVUSAVKQOLTNR-UHFFFAOYSA-N 0.000 description 1
- GAKWESOCALHOKH-UHFFFAOYSA-N 4-methoxybutyl prop-2-enoate Chemical compound COCCCCOC(=O)C=C GAKWESOCALHOKH-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
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- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- REIYHFWZISXFKU-UHFFFAOYSA-N Butyl acetoacetate Chemical compound CCCCOC(=O)CC(C)=O REIYHFWZISXFKU-UHFFFAOYSA-N 0.000 description 1
- WXNOGBYAKIIZTE-UHFFFAOYSA-N CC(=C)C(O)=O.CO[SiH](OC)OC Chemical compound CC(=C)C(O)=O.CO[SiH](OC)OC WXNOGBYAKIIZTE-UHFFFAOYSA-N 0.000 description 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 1
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- 101100298295 Drosophila melanogaster flfl gene Proteins 0.000 description 1
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- 229960001047 methyl salicylate Drugs 0.000 description 1
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- 239000011707 mineral Substances 0.000 description 1
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Landscapes
- Epoxy Resins (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、硬化性組成物に関する.
(従来の技術及びその課題)
樹脂の硬化方法としては、従来、水酸基含有樹脂を、例
えばジイソシアネート、メラミン等の架橋剤で硬化させ
る方法が採用されている.しかしながら、ジイソシアネ
ートを用いる場合には、得られる皮膜の耐候性が不充分
となり、しかも黄変を生じやすいという欠点がある.ま
た、樹脂組成物のポットライフが短く、ジイソシアネー
トの毒性の問題もある.
一方、メラミン樹脂を用いる場合には、140℃程度以
上の高温での焼付けが必要となり、得られる皮膜の耐酸
性も不充分である.
1液性で無毒性であって低温硬化性組成物としては、例
えば特開昭60−67553号にメタクリ口キシプ口ビ
ルトリメトキシシラン等のアルコキシシランを含有する
ビニル重合体にアルミニウムキレート化合物を配合した
組成物が開示されている.
しかしながら、上記従来の組成物では、アルコキシシラ
ンが加水分解して生じるシラノール基のみが架橋官能基
であるため硬化には多量の水を要すること、この加水分
解時に生ずる多量のアルコール等の副生物のため硬化物
の物性が充分とはいえないこと、空気中の水分のみで硬
化させる場?表面から硬化するため内部が硬化しにくく
なり硬化物にチヂミを生じ易いこと等の欠点がある.h
題点な解決するための 段
本発明者は、上記した問題点を解決するために鋭意研究
を重ねてきた、その結果、アルコキシシラン基及び/又
はシラノール基とエポキシ基とを同一樹脂中に有する樹
脂もしくはアルコキシシラン基及び/又はシラノール基
を有する樹脂とエボキシ基を有する樹脂との混合物を含
有する非水分散液に金属キレート化合物を含有する組成
物は、一液型でも貯蔵安定性に優れ、また毒性の心配も
なく、硬化性に優れ、耐候性、面1酸性に優れた皮膜が
形成できることを見い出し,本発明を完成するに至った
.
即ち、本発明は、1分子中に、少なくとも1個のアルコ
キシシラン基及び/又はシラノール基(以下「シラン基
」という)と、−fi式CIl■=CH−
CHz:(:H(H,−
(;lb=CHO−
?H.=CHO−R.−
(:H,=CHCH.O−
CH.=CHCH■0−RI,−
式中、R.及びR.はそれぞれ01〜2o炭化水素基を
示す.
から選ばれる少なくとも1種のラジカル重合性不飽和基
を有するシラン化合物(A)とエポキシ基含有重合性不
飽和単量体(B)とを必須単量体成分とする重合体(工
)、又は、前記シラン化合物(A)を必須単量体とする
重合体(TI)と前記エボキシ基含有重合性不飽和単量
体CB)を必須単量体とする重合体(II1)との混合
物、又は、重合体(1)と重合体( II )及び/又
は重合体(III)との混合物を分散安定剤樹脂として
用い、該樹脂存在下有機溶剤中でラジカル重合性不飽和
単量体を重合させて得られる該有機溶剤に不溶性の重合
体粒子の非水分散液に、金属キレート化合物を含有する
ことを特徴とする硬化性組成物に関する.
本発明組成物で使用する共重合体(1)はシラン化合物
(A)とエポキシ基含有重合性不飽和単量体(B)とを
共重合反応させて得られる共重合体もしくはこれらのも
のとその他の重合性不飽和単量体とを共重合反応させて
得られる共重合体である.
乞乏2』Δ目姐工八五
1分子中に少なくとも1個のアルコキシシラン基及び/
又はシラノール基と、ラジカル重合性不飽和基とを有す
る化合物である.
「アルコキシシラン基」としては、C,〜4のアプロボ
キシ、 iso−ブロボキシ、n−プトキシ、iso−
ブトキシ、sec−プトキシ、tert−プトキシ等を
挙げることができる.
また、ラジカル重合性不飽和基としては,下記一般式
CHt=CH一
CHs=CHCHx−
CI.=CHO−
CH2=CHO−RIl−
CH2;CHCH2Q−
CH.=CHCH.O−R.,−
式中、R.及びRbはそれぞれC1〜2。炭化水素基を
示す.
から選ばれる不飽和基である。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a curable composition. (Prior art and its problems) Conventionally, as a method for curing resin, a method has been adopted in which a hydroxyl group-containing resin is cured with a crosslinking agent such as diisocyanate or melamine. However, when diisocyanates are used, the resulting film has insufficient weather resistance and is susceptible to yellowing. Additionally, the pot life of the resin composition is short, and there are also problems with the toxicity of diisocyanates. On the other hand, when using melamine resin, baking is required at a high temperature of about 140° C. or higher, and the resulting film has insufficient acid resistance. As a one-component, non-toxic, low-temperature curable composition, for example, JP-A-60-67553 discloses a method in which an aluminum chelate compound is blended with a vinyl polymer containing an alkoxysilane such as methacrylate trimethoxysilane. A composition is disclosed. However, in the above-mentioned conventional composition, the only crosslinking functional group is the silanol group produced by hydrolysis of the alkoxysilane, so a large amount of water is required for curing, and a large amount of by-products such as alcohol produced during this hydrolysis. Therefore, the physical properties of the cured product cannot be said to be sufficient, and is it possible to cure it with only moisture in the air? Since it hardens from the surface, it has the disadvantage that it is difficult to harden the inside and the cured product tends to sag. h
Steps to Solve the Problems The inventors of the present invention have conducted extensive research to solve the above problems, and as a result, the present inventor has developed a resin containing an alkoxysilane group and/or a silanol group and an epoxy group in the same resin. A composition containing a metal chelate compound in a non-aqueous dispersion containing a resin or a mixture of a resin having an alkoxysilane group and/or a silanol group and a resin having an epoxy group has excellent storage stability even in a one-component type. They also discovered that a film with excellent curability, weather resistance, and surface acidity can be formed without worrying about toxicity, leading to the completion of the present invention. That is, the present invention provides at least one alkoxysilane group and/or silanol group (hereinafter referred to as "silane group") in one molecule, and a -fi formula CIl=CH- CHz:(:H(H,- (;lb=CHO- ?H.=CHO-R.- (:H,=CHCH.O- CH.=CHCH■0-RI,- In the formula, R. and R. are each a 01-2o hydrocarbon group A polymer (processed polymer) containing as essential monomer components a silane compound (A) having at least one radically polymerizable unsaturated group selected from the following and an epoxy group-containing polymerizable unsaturated monomer (B). ), or a polymer (TI) containing the silane compound (A) as an essential monomer and a polymer (II1) containing the epoxy group-containing polymerizable unsaturated monomer CB) as an essential monomer. A mixture or a mixture of polymer (1) and polymer (II) and/or polymer (III) is used as a dispersion stabilizer resin, and a radically polymerizable unsaturated monomer is used in an organic solvent in the presence of the resin. It relates to a curable composition characterized in that a metal chelate compound is contained in a non-aqueous dispersion of polymer particles insoluble in the organic solvent obtained by polymerizing the copolymer ( 1) is a copolymer obtained by copolymerizing a silane compound (A) and an epoxy group-containing polymerizable unsaturated monomer (B), or a copolymer obtained by copolymerizing these and other polymerizable unsaturated monomers. It is a copolymer obtained by a copolymerization reaction. At least one alkoxysilane group and/or
Or, it is a compound having a silanol group and a radically polymerizable unsaturated group. Examples of the "alkoxysilane group" include C, ~4 aproboxy, iso-broboxy, n-ptoxy, iso-
Examples include butoxy, sec-butoxy, tert-butoxy, and the like. Further, as the radically polymerizable unsaturated group, the following general formula CHt=CH-CHs=CHCHx- CI. =CHO- CH2=CHO-RII- CH2; CHCH2Q- CH. =CHCH. O-R. , - where R. and Rb are C1-2, respectively. Indicates a hydrocarbon group. It is an unsaturated group selected from.
上記一般式において、Cl〜2。炭化水素基としては、
アルキレン基、脂環式炭化水素基、芳香族炭化水素基等
を挙げることができる.該脂肪族環又は芳香族環は置換
もしくは未置換であってもさしつかえない.「アルキレ
ン基・」としては、例えば−CH.− ,−C.H.−
、−C−H6−、−CH2−CH−CH2−、CH.
好ましくはCI〜1。アルキレン基である.シラン化合
物(A)の代表的な、具体例としては例えば下記のもの
を挙げることができる.CH2=C}ISi (OCH
sl 3CILa=C}ISi fOc.H5+ 3C
H.=CHSi (OCH−1 −
CH.
CI{.
CHz=CHSiOCH−
CH.
?CH2(:H2CH2−CH−C11.CH2Cl+
■−、−CIoHzo−、CM.
?1■H 24−t −CIaH36一等を挙げること
ができる.?H.=CHSi fOHl.
CH2=CHSi fOHl 2
CH.
CI ■=CHCHzS i(0(:H−) sCH2
”CHCH2Sl (OH) sCH2=CHCH2S
i (OCH2l 2CH3
?H*=CHOSi (0(:H31 sCH2”CH
OS1 (OH) z
CHi”CHOSl (OCHsl 2CH.
CI■=C:HOC.H8Si (OCI13+ 30
Hz”CHOCzH4SL (OCH31 xCH,
CHx・CHCHxOSl(OCH31 sCH2=C
H(:HzOCJ4Si (OC2H8) 2CH3
CH−=CHCHaOC−H−Sl (OCH31 s
エボキシ基 A 飽和 B1分子中にエボ
キシ基とラジカル重合性不飽和基とを有する化合物であ
る.ラジカル重合性不飽和基としては、例えば
CH2=CR.COO−
CH.=C:R,CC−
CH.=CR.C−N−
n
CH.=CH(:H.−0
CHa=CI{O−
CH.=CH−
式中R1は水素原子又はメチル基を示す.等を挙げるこ
とができる.
ラジカル重合性不飽和基がcL・CR . Coo一の
エボキシ基含有重合性不飽和単量体としては、例えば下
記一般式(1)〜(l3)で表わされる化合物を挙げる
ことができる。In the above general formula, Cl~2. As a hydrocarbon group,
Examples include alkylene groups, alicyclic hydrocarbon groups, and aromatic hydrocarbon groups. The aliphatic ring or aromatic ring may be substituted or unsubstituted. Examples of the "alkylene group" include -CH. - , -C. H. −
, -C-H6-, -CH2-CH-CH2-, CH. Preferably CI~1. It is an alkylene group. Typical specific examples of the silane compound (A) include the following. CH2=C}ISi (OCH
sl 3CILa=C}ISi fOc. H5+ 3C
H. =CHSi (OCH-1 - CH. CI{. CHz=CHSiOCH- CH. ?CH2(:H2CH2-CH-C11.CH2Cl+
■-, -CIoHzo-, CM. ? 1■H24-t-CIaH36 can be mentioned. ? H. =CHSi fOHl. CH2=CHSi fOHl 2 CH. CI ■=CHCHzS i(0(:H-) sCH2
”CHCH2Sl (OH) sCH2=CHCH2S
i (OCH2l 2CH3 ?H*=CHOSi (0(:H31 sCH2”CH
OS1 (OH) z CHi”CHOSl (OCHsl 2CH. CI■=C:HOC.H8Si (OCI13+ 30
Hz”CHOCzH4SL (OCH31 xCH, CHx・CHCHxOSl(OCH31 sCH2=C
H(:HzOCJ4Si (OC2H8) 2CH3 CH-=CHCHaOC-H-Sl (OCH31 s
Eboxy group A Saturated B A compound that has an epoxy group and a radically polymerizable unsaturated group in one molecule. Examples of the radically polymerizable unsaturated group include CH2=CR. COO-CH. =C:R,CC-CH. =CR. C-N-n CH. =CH(:H.-0 CHa=CI{O- CH.=CH- In the formula, R1 represents a hydrogen atom or a methyl group. For example, the radically polymerizable unsaturated group is cL・CR.Coo Examples of the first epoxy group-containing polymerizable unsaturated monomer include compounds represented by the following general formulas (1) to (13).
(12》
各式中R+は前記と同様の意味を有し、R2はC,〜.
の炭化水素基、R,はC+−t。の炭化水素基を表わす
.
各式中のR..R*及びR,は同一もしくは異なってい
てもよい.Wは0及び1〜10の整数である.
一般式(1)〜(13)で表わされる具体例としては、
例えば
などがある.
ラジカル重合性不飽和基がCH2・CR , C−N−
のエボキシ含有重合性不飽和単量体としては、例えば下
記一般式(l4)〜(l6)で表わされるものを挙げる
ことができる.
ラジカル重合性不飽和基がCH.・CR.C−C一のエ
ポキシ含有重合性不飽和単量体としては、例えば下記一
般式(17)〜(19)で表わされる化合物を挙げるこ
とができる.
各式中、R1及びR2は前記と同じ意味を有し、R1及
びR2は同一もしくは異なっていてもよい.
一般式(l4)〜(16)で表わされる化合物の具体例
としては、例えば
各式中、R,及びR2は前記と同じ意味を有し、R1及
びR2は同一もしくは異なっていてもよい.
一般式(17)〜(l9)で表わされる具体例としては
例えば
等を挙げることができる.
ラジカル重合性不飽和基がCH2・CR.C−N−のエ
ボII
キシ含有重合性不飽和単量体としては、例えば下記一般
式(20)〜(25)で表わされる化合物を挙げること
ができる。(12) In each formula, R+ has the same meaning as above, and R2 is C, ~.
The hydrocarbon group, R, is C+-t. represents a hydrocarbon group. R in each formula. .. R* and R may be the same or different. W is 0 and an integer from 1 to 10. Specific examples represented by general formulas (1) to (13) include:
For example, etc. The radically polymerizable unsaturated group is CH2・CR, C-N-
Examples of the epoxy-containing polymerizable unsaturated monomer include those represented by the following general formulas (14) to (16). The radically polymerizable unsaturated group is CH.・CR. Examples of C-C-1 epoxy-containing polymerizable unsaturated monomers include compounds represented by the following general formulas (17) to (19). In each formula, R1 and R2 have the same meanings as above, and R1 and R2 may be the same or different. Specific examples of compounds represented by formulas (14) to (16) include, for example, in each formula, R and R2 have the same meanings as above, and R1 and R2 may be the same or different. Specific examples of general formulas (17) to (19) include the following. The radically polymerizable unsaturated group is CH2/CR. Examples of the C-N- Evo II xy-containing polymerizable unsaturated monomer include compounds represented by the following general formulas (20) to (25).
各式中、R,、R2、R,及びWは前記と同様ノ意味を
有し、R4はC,〜2。のアルキル基を意味する.R,
、R2、R,及びR,は同一もしくは異なっていてもよ
い.
一般式(20)〜(25)で表わされる化合物の具体例
としては、例えば
を挙げることができる.
ラジカル重合性不飽和基がCH .= CHCI{ .
0−のエポキシ基含有重合性不飽和単量体としては、例
久ば下記一般式(26)〜(29)で表わされる化合物
を挙げることができる.
各式中、R,及びR2は前記と同様の意味を有し,R.
は同一もしくは異なっていてもよい.一般式(26)〜
(29)で表わされる化合物の具体例としては、例えば
の具体例としては、
例えば
を挙げることができる.
ラジカル重合性不飽和基がCH.・CHO−のエボキシ
基含有不飽和単量体としては,例^ば下記一般式(30
)〜(32)で表わされる化合物を挙げることができる
.
を挙げることができる.
ラジカル重合性不飽和基がCI.・CH一のエボキシ基
含有不飽和単量体としては、例えば下記一般式(33)
〜(35)で表わされる化合物を挙げることができる.
各式中、R,及びR2は前記と同様の意味を有し、R2
は同一もしくは異なっていてもよい.flfl式(30
)〜(32)で表わされる化合物各式中、R,及びR2
は前記と同様の意味を有し、R2は同一もしくは異なっ
ていてもよい.AH式(33)〜(35)で表わされる
化合物の具体例としては、例えば
を挙げることができる.
ラジカル重合性不飽和基がCH2”(:Rluのエボキ
シ基含有不飽和単量体としては、例えば下記BB式(3
6)〜(40)で表わされる化合物を挙げることができ
る.
各式中、R,.R.及びR,は前記と同様の意味を有し
、R,及びR2は同一もしくは異なっていてもよい.
一般式(36)〜(40)で表わされる化合物の具体例
としては、例えば
基を含有する単量体を用いるのが硬化性等の点から好ま
しい.即ち脂環式エボキシ基含有不飽和単j21を用い
る場合には、エボキシ基の開環重合反応の反応性が高い
ため、硬化が早く又硬化塗膜の物性がより向上するとい
う効果が得られる.その他の重合性不飽和単量・体
1分子中にラジカル重合性不飽和基を有する化合物であ
って、望まれる性能に応じて広範囲に選択することがで
きる.斯かる不飽和単量体の代表例を示せば、次の通り
である.
水酸基含有重合性不飽和単量体(a)
下記一般式(41)〜(44)で表わされる化合物を挙
げることができる.
OR.
式中、R,は水素原子又はヒドロキシアルキル基を示す
.
CI.−0−R.
上記した単量体の中でも殊に、脂環式エポキシ式中、R
,は前記と同じ意味を有する。In each formula, R,, R2, R, and W have the same meanings as above, and R4 is C, ~2. means an alkyl group. R,
, R2, R, and R may be the same or different. Specific examples of the compounds represented by formulas (20) to (25) include the following. The radically polymerizable unsaturated group is CH . = CHCI{ .
Examples of the 0-epoxy group-containing polymerizable unsaturated monomer include compounds represented by the following general formulas (26) to (29). In each formula, R and R2 have the same meanings as above, R.
may be the same or different. General formula (26) ~
Specific examples of the compound represented by (29) include: The radically polymerizable unsaturated group is CH. - Examples of CHO- epoxy group-containing unsaturated monomers include the following general formula (30
) to (32) can be mentioned. can be mentioned. The radically polymerizable unsaturated group is CI. - As the unsaturated monomer containing a CH-1 epoxy group, for example, the following general formula (33)
Compounds represented by ~(35) can be mentioned. In each formula, R and R2 have the same meanings as above, and R2
may be the same or different. flfl expression (30
) to (32) In each formula, R, and R2
has the same meaning as above, and R2 may be the same or different. Specific examples of the compounds represented by AH formulas (33) to (35) include the following. For example, as the epoxy group-containing unsaturated monomer in which the radically polymerizable unsaturated group is CH2'' (:Rlu), the following BB formula (3
Compounds represented by 6) to (40) can be mentioned. In each formula, R, . R. and R have the same meanings as above, and R and R2 may be the same or different. As specific examples of the compounds represented by general formulas (36) to (40), it is preferable to use monomers containing groups, for example, from the viewpoint of curability and the like. That is, when an alicyclic epoxy group-containing unsaturated monomer j21 is used, the reactivity of the ring-opening polymerization reaction of the epoxy group is high, so that the effects of rapid curing and further improvement of the physical properties of the cured coating film can be obtained. Other polymerizable unsaturated monomers are compounds having a radically polymerizable unsaturated group in one molecule, and can be selected from a wide range depending on the desired performance. Representative examples of such unsaturated monomers are as follows. Hydroxyl group-containing polymerizable unsaturated monomer (a) Examples include compounds represented by the following general formulas (41) to (44). OR. In the formula, R represents a hydrogen atom or a hydroxyalkyl group. C.I. -0-R. Among the monomers mentioned above, in particular, in the alicyclic epoxy formula, R
, has the same meaning as above.
CHa=CRI O
C−0=C:.H2.−0イC−C,Hi.−0}vl
+ ( 4 3 )式中、R,は前記と同様の意
味を有し、mは2〜8の整数、pは2〜l8の整数、q
は0〜7の整数を示す.
CH2=CR.
C−0{T,−Oh−+T2−のτH (44
)式中、R.lま前記と同様の意味を有し、T,及びT
2は同一もしくは異なって01〜2。の2価の炭化水素
基を示し、S及びUはそれぞれ0〜10の整数、ただし
SとUの和は1〜10である.一般式(41)及び(4
2)における「ヒドロキシアルキル基」は01〜6個の
ものである.具体的には、例えば一C.H40H .
−C.l{.OH . −fl:4H.OH等を挙げる
ことができる.
一般式(44)におけるC1〜2oの2価炭化水素基と
しては、例えばーCH.− . −CHffi−CH.
−−CHz−CHg−Cl{*−
?011■CH.−CI.−、
CH,
CH.
−CHx−CHiC−CHaClb−
CH.
−CHI−CI.−CI!−CH−CH.−CH.−C
H.−、−CNoH26−、CH,
等を挙げることができる.
一般式(42)の単量体成分としては、例えば
CH.=CICI.OH
CH!=CHCH!OCH.CH.OHCH*=CHC
HJ{CH*CHzO}−rHCHt=(:HCH*O
{CH*CH20}−rH等を挙げることができる.
一般式(43)の単量体成分としては、例えば
CH.=CCH.COOC.H40H
CI.=CHCOOC.H.OH
GHz”CCHaCOO−CsHa−0{(:−CH*
−CHa−(:Ha一cH.−co.−o)−,:τH
等を挙げることができる.
−J9式(44)の単量体成分としては、例えば、
CH2=CCH.COO{CH.CHCIl.Ohセτ
HCHt:CHCOO{CI−CI−Ohフ峠CH2:
CCH,C00{CH2CH20′h−TI1CHz=
CHC00{CH−CH2CH*CH20}T=l’T
H(:H2=CCH,Coo{CH.CH20hフr{
CHaCHCHsOhr=τH等を挙げることができる
.
更に、上記以外にも前記一般式(4l)〜(44)で表
わされる水酸基含有不飽和単量体とεカブロラクトン、
γ−パレロラクトン等のラクトン類との付加物等が使用
できる.
上記以外のその伯の重合性不飽和単量体(b)
下記(b−1)〜(b−6)のものを挙げることができ
る.
(b−1)オレフィン系化合物:例えばエチレン、ブロ
ビレン、ブチレン、イソブレン、クロロプレン等.
(b−2)ビニルエーテル及びアリルエーテル:例えば
エチルビニルエーテル、プロビルビニルエーテル、イソ
プロビルビニルエーテル、プチルビニルエーテル、te
rt−プチルビニルエーテル,ペンチルビニルエーテル
、ヘキシルビニル工一テル、イソヘキシルビニルエーテ
ル、才クチルビニルエーテル、4−メチル−1−ペンチ
ルビニルエーテル等の鎖状アルキルビニルエーテル類、
シクロペンチルビニルエーテル、シクロヘキシルビニル
エーテル等のシクロアルキルビニルエーテル類、フエニ
ルビニルエーテル、0−m+,p−}−リビニルエーテ
ル等のアリールビニルエーテル類、ペンジルビニルエー
テル、フエネチルビニルエーテル等のアラルキルビニル
エーテル類等.
(b−3)ビニルエステル及びブロベニルエステル:例
えば酢酸ビニル、乳酸ビニル、酪酸ビニル、イソ酪酸ビ
ニル、カブロン酸ビニル、イソカブロン酸ビニル、ビバ
リツク酸ビニル,カブリン酸ビニル等のビニルエステル
及び酢酸インブロベニルブロビ才ン酸イソブロペニル等
のブロベニルエステル等.
(b−4)アクリル酸又はメククリル酸のエステル:例
えば、アクリル酸メチル、アクリル酸エチル、アクリル
酸プロビル、アクリル酸イソプロビル、アクリル酸ブチ
ル、アクリル酸ヘキシル、アクリル酸才クチル、アクリ
ル酸ラウリル、メククリル酸メチル、メタクリル酸エチ
ル、メククリル酸プロビル、メタクリル酸イソプロビル
、メククリル酸ブチル、メタクリル酸ヘキシル、メタク
リル酸才クチル、メククリル酸ラウリル等のアクリル酸
又はメタクリル酸の炭素数1〜l8のアルキルエステル
;アクリル酸メトキシブチル、メタクリル酸メトキシブ
チル、アクリル酸メトキシエチル、メタクリル酸メトキ
シエチル、アクリル酸エトキシブチル、メタクリル酸エ
トキシブチル等のアクリル酸又はメククリル酸の炭素数
2〜18のアルコキシアルキルエステル等.
(b−5)ビニル芳香族化合物・例えば、スチレン、α
−メチルスチレン、ビニルトルエン、pークロルスチレ
ン等.
(b−6)その他:アクリ口ニトリル、メククリ口ニト
リル等.
上記その他の重合性不飽和単量体の中でも水酸基含有重
合性不飽和単量体(a)を使用すると硬化性に優れた皮
膜を形成することからこのものを使用することが好まし
い.
本発明組成物に使用する共重合体(I)における各単量
体の使用量は単量体(A)がO l〜80重量%好まし
くは1〜60重量%、単量体CB)が1〜90重量%好
ましくは3〜60重量%が好ましい.単量体(A)及び
単量体(B)の使用量が上記範囲より少ないと硬化性が
劣る傾向にあり、一方上記範囲より多いと硬化物の物性
が低下する傾向にあり好ましくない.
本発明組成物で使用する混合物は、前記シラン化合物(
A)の単独重合体もしくはシラン化合物(A)と前記そ
の他の重合性不飽和単量体との共重合体(以下、[重合
体(II)Jという.)、と前記エボキシ基含有重合性
不飽和単量体(B)の単独重合体もしくは該単量体(B
)と前記その他の重合性不飽和単量体との共重合体(以
下、[重合体(III)Jという.)を混合してなるも
のである.
上記シラン化合物(A)及び/又は単量体(B)と共重
合させるのに使用するその他の重合性不飽和単量体とし
て、水酸基含有重合性不飽和単量体を使用すると硬化性
に優れた皮膜を形成することからこのものを使用するこ
とが好ましい.
重合体(II)におけるシラン化合物(A)の使用量は
使用単量体中約3〜100重量%、好ましくは約20〜
90重量%の範囲である.また、水酸基含有重合性不飽
和単量体(a)を使用する場合には単量体中約0.1〜
50重量%、好ましくは1〜30重二%である.
重合体( III )における単量体(B)の使用量は
、使用単量体中約3〜100重量%、好ましくは約20
〜90重量%の範囲である.また水酸基含有重合性不飽
和単量体(a)を使用する場合には単量体中約0.1〜
50重量%、好ましくは1〜30重量%である.
上記重合体(TI)及び重合体(II+)において、シ
ラン化合物(A)又は単量体(B)が上記範囲より少な
いと硬化性の低下する傾向にあり、他方、上記範囲より
多いと硬化物の物性が低下する傾向にあり好ましくない
.
また、重合体(II)及び重合体( III )の配合
割合は、両者の合計量を基準として、重合体(II)を
5〜95重量%好ましくは10〜80重量%、及び重合
体( II+ )を95〜5重量%好ましくは90〜2
0重量%の範囲である.重合体(II)が5重量%より
少ないか、又は重合体( II+ )が95重量%より
多いと、硬化性が低下し、他方重合体( II )が9
5重1%より多いか、又は重合体( II+ >が5重
量%より少ないと、硬化物の物性が低下し、チヂミが発
生し易くなるので好ましくない.
上記重合体(I)〜( III )は、通常のアクリル
樹脂やビニル樹脂等の合成反応と同様の方法、条件で得
ることができる.この様な合成反応の一例として、各単
量体成分を有機溶剤に溶解もしくは、分散せしめ、ラジ
カル重合開始剤の存在下で60〜180℃程度の温度で
撹拌しながら加熱する方法を示すことができる.反応時
間は、通常1〜10時間程度とすればよい.また、有機
溶剤としては、前述したものと同様のアルコール系溶媒
、エーテル系溶媒、エステル系溶媒、炭化水素系溶媒等
を使用できる.炭化水素系湾媒を用いる場合には、溶解
性の点から他の溶媒を併用することが好ましい.またラ
ジカル開始剤としては、通常用いられているものをいず
れも用いることができ、その一例として、過酸化ベンゾ
イル、t−プチルパー才キシ−2−エチルヘキサノエー
ト、等の過酸化物、アゾイソブチルニトリル、アゾビス
ジメチルバレロニトリル等のアゾ化合物等を示すことが
できる.
上記重合体(1)〜(II+)は、数平均分子量2,0
00〜200,000程度のものが好ましく、4.00
0〜so,ooo程度のものがより好ましい.
重合体(工)、又は重合体( II )と重合体( I
I+ )の混合物、又は重合体(I)と重合体(II)
及び/又は重合体(III)との混合物を分散安定剤と
して該分散安定剤の存在下に、1種以上のラジカル重合
性単量体と重合開始剤とを該単量体と分散安定剤とは溶
解するが、その単量体から得られる重合体粒子は溶解し
ない有機溶剤中に添種類としては前記単量体すべてのも
のを使用することができる.粒子成分となるポリマーは
使用している有機溶剤に溶解してはならないので、高極
性の単量体を多く含む共重合体であることが好ましい.
すなわちメチル(メタ)アクリレート、エチル(メク)
アクリレート、(メク)アクリロニトリル、2−ヒドロ
キシ(メタ)アクリレート、ヒドロキシプ口ビル(メク
)アクリレート, (メタ)アクリルアミド、アクリル
酸、メタクリル酸、イタコン酸、スチレン、ビニルトル
エン、α一メチルスチレン、N−メチロール(メク)ア
クノルアミドなどのモノマーを多く含んでいることが好
ましい.又、非水分散液の粒子は必要に応じ架橋させて
おくことができる.粒子内部を架橋させる方法は相補的
に反応する官能基を有する2種以上の単量体を粒子内に
共重合する方法とジビニルベンゼンやエチレングリコー
ルジメククリレート等の多官能性単量体を共重合する方
法がある.
相補的に官能基とはエポキシ基−力ルボキシル截されて
いる組み合わせができる.利用できる単量体としてはグ
リシジルメククリレート、(メク)アクリル酸、イソシ
アノエチルメタクリレート、m−イソブロペニルーα.
α −ジメチルペンジルイソシアネート、2−ヒドロキ
シエチル(メク)アクリレート、1.4−ブタンジオー
ルモノ(メク)アクリレートなどを用いることができる
.
非水分散液に用いる有機溶剤としては、該重合により生
成する分散重合体粒子は実質的に溶解しないが、上記分
散安定剤及びラジカル重合性単量体に対しては良溶媒と
なるものが包含される.使用し得る有機液体としては、
例えば、ペンタン、ヘキサン、ヘブクン、オクタン、ミ
ネラルスピリット、ナフサ等の脂肪族炭化水素:ベンゼ
ン、トルエン、キシレン等の芳香族炭化水素:アルコー
ル系、エーテル系、エステル系及びケトン系溶剤、例え
ばイソブロビルアルコール、n−ブチルアルコール、イ
ソブチルアルコール、才クチルアルコール、セロソルブ
、プチルセロソルブ、ジエチレングリコールモノプチル
エーテル、メチルイソプチルケトン、ジイソブチルケト
ン、エチルアシルケトン、メチルへキシルケトン、エチ
ルブチルケトン、酢−エチル、酢酸イソブチル、酢酸ア
シル、2−エチルヘキシルアセテート等が挙げられ、こ
れらはそれぞれ単独で使用してもよく、2種以上1昆合
して用いることもできるが、−fiには、脂肪族炭化水
素を主体とし、これに適宜芳香族炭化水素や上記の如き
アルコール系、エーテル系、エステル系またはケトン系
溶剤を組合わせたものが好適に使用される。さらに、ト
リクロロトリフル才口エタン、メタキシレンヘキサフル
才ライド、テトラク口口ヘキサフル才口ブタンなども必
要により使用できる。CHa=CRI O C-0=C:. H2. -0i C-C, Hi. -0}vl
+ (4 3) In the formula, R has the same meaning as above, m is an integer of 2 to 8, p is an integer of 2 to 18, q
indicates an integer from 0 to 7. CH2=CR. τH of C-0{T, -Oh-+T2- (44
) in the formula, R. l has the same meaning as above, T, and T
2 is the same or different and is 01-2. represents a divalent hydrocarbon group, S and U are each an integer of 0 to 10, provided that the sum of S and U is 1 to 10. General formulas (41) and (4
The "hydroxyalkyl group" in 2) is 01 to 6. Specifically, for example, 1C. H40H.
-C. l{. OH. -fl:4H. Examples include OH. Examples of the C1-2o divalent hydrocarbon group in general formula (44) include -CH. −. -CHffi-CH.
--CHz-CHg-Cl{*-? 011■CH. -CI. -, CH, CH. -CHx-CHiC-CHaClb- CH. -CHI-CI. -CI! -CH-CH. -CH. -C
H. -, -CNoH26-, CH, etc. As the monomer component of general formula (42), for example, CH. =CICI. OH CH! =CHCH! OCH. CH. OHCH*=CHC
HJ{CH*CHzO}-rHCHt=(:HCH*O
Examples include {CH*CH20}-rH. As the monomer component of general formula (43), for example, CH. =CCH. COOC. H40H CI. =CHCOOC. H. OH GHz"CCHaCOO-CsHa-0{(:-CH*
Examples include -CHa-(:HaicH.-co.-o)-, :τH, and the like. -J9 The monomer component of formula (44) is, for example, CH2=CCH. COO{CH. CHCll. Oh se τ
HCHt:CHCOO{CI-CI-Ohfutoge CH2:
CCH,C00{CH2CH20'h-TI1CHz=
CHC00{CH-CH2CH*CH20}T=l'T
H(:H2=CCH,Coo{CH.CH20hfur{
Examples include CHaCHCHsOhr=τH. Furthermore, in addition to the above, hydroxyl group-containing unsaturated monomers represented by the general formulas (4l) to (44) and εcabrolactone,
Adducts with lactones such as γ-parerolactone can be used. Polymerizable unsaturated monomers (b) other than those listed above include the following (b-1) to (b-6). (b-1) Olefin compounds: for example, ethylene, brobylene, butylene, isobrene, chloroprene, etc. (b-2) Vinyl ethers and allyl ethers: e.g. ethyl vinyl ether, propyl vinyl ether, isopropyl vinyl ether, butyl vinyl ether, te
Chain alkyl vinyl ethers such as rt-butyl vinyl ether, pentyl vinyl ether, hexyl vinyl ether, isohexyl vinyl ether, rt-butyl vinyl ether, 4-methyl-1-pentyl vinyl ether,
Cycloalkyl vinyl ethers such as cyclopentyl vinyl ether and cyclohexyl vinyl ether, aryl vinyl ethers such as phenyl vinyl ether and 0-m+,p-}-rivinyl ether, aralkyl vinyl ethers such as penzyl vinyl ether and phenethyl vinyl ether, etc. (b-3) Vinyl esters and brobenyl esters: for example, vinyl esters such as vinyl acetate, vinyl lactate, vinyl butyrate, vinyl isobutyrate, vinyl cabroate, vinyl isocabroate, vinyl bivaricate, vinyl cabrate, and imbrobenyl acetate. Brobenyl esters such as isobropenyl rubrobinate, etc. (b-4) Esters of acrylic acid or meccrylic acid: for example, methyl acrylate, ethyl acrylate, probyl acrylate, isoprobyl acrylate, butyl acrylate, hexyl acrylate, lactyl acrylate, lauryl acrylate, meccrylate Alkyl esters of acrylic acid or methacrylic acid having 1 to 18 carbon atoms such as methyl methacrylate, ethyl methacrylate, probyl meccrylate, isoprobyl methacrylate, butyl meccrylate, hexyl methacrylate, methyl methacrylate, and lauryl meccrylate; acrylic C2-18 alkoxyalkyl esters of acrylic acid or meccrylic acid, such as methoxybutyl acrylate, methoxybutyl methacrylate, methoxyethyl acrylate, methoxyethyl methacrylate, ethoxybutyl acrylate, and ethoxybutyl methacrylate. (b-5) Vinyl aromatic compounds such as styrene, α
-Methylstyrene, vinyltoluene, p-chlorostyrene, etc. (b-6) Others: Acrylic nitrile, Mekuri nitrile, etc. Among the other polymerizable unsaturated monomers mentioned above, it is preferable to use the hydroxyl group-containing polymerizable unsaturated monomer (a) because it forms a film with excellent curability. The amount of each monomer used in the copolymer (I) used in the composition of the present invention is such that monomer (A) is O 1 to 80% by weight, preferably 1 to 60% by weight, and monomer CB) is 1 to 80% by weight. -90% by weight, preferably 3-60% by weight. If the amount of monomer (A) and monomer (B) used is less than the above range, the curability tends to be poor, while if it is more than the above range, the physical properties of the cured product tend to deteriorate, which is not preferable. The mixture used in the composition of the present invention contains the silane compound (
The homopolymer of A) or the copolymer of the silane compound (A) and the other polymerizable unsaturated monomer (hereinafter referred to as "Polymer (II) J"), and the epoxy group-containing polymerizable monomer. A homopolymer of the saturated monomer (B) or the monomer (B)
) and the other polymerizable unsaturated monomers (hereinafter referred to as [Polymer (III) J]). When a hydroxyl group-containing polymerizable unsaturated monomer is used as the other polymerizable unsaturated monomer to be copolymerized with the above-mentioned silane compound (A) and/or monomer (B), it has excellent curability. It is preferable to use this material because it forms a thin film. The amount of the silane compound (A) used in the polymer (II) is about 3 to 100% by weight, preferably about 20 to 100% by weight based on the monomers used.
It is in the range of 90% by weight. In addition, when using the hydroxyl group-containing polymerizable unsaturated monomer (a), about 0.1 to
50% by weight, preferably 1 to 30% by weight. The amount of monomer (B) used in the polymer (III) is about 3 to 100% by weight, preferably about 20% by weight based on the monomers used.
~90% by weight. In addition, when using the hydroxyl group-containing polymerizable unsaturated monomer (a), about 0.1 to
50% by weight, preferably 1 to 30% by weight. In the above polymer (TI) and polymer (II+), if the silane compound (A) or monomer (B) is less than the above range, the curability tends to decrease, whereas if it is more than the above range, the cured product This is undesirable because the physical properties of the material tend to deteriorate. Furthermore, the blending ratio of polymer (II) and polymer (III) is 5 to 95% by weight, preferably 10 to 80% by weight, and polymer (II+), based on the total amount of both. ) in 95-5% by weight, preferably 90-2
It is in the range of 0% by weight. If the polymer (II) is less than 5% by weight or the polymer (II+) is more than 95% by weight, the curability decreases, while the polymer (II) is less than 9% by weight.
If the amount of the polymer (II+) is more than 1% by weight or less than 5% by weight, the physical properties of the cured product will deteriorate and sagging will easily occur, which is not preferable.The above polymers (I) to (III) can be obtained in the same manner and under the same conditions as ordinary synthetic reactions for acrylic resins, vinyl resins, etc. As an example of such a synthetic reaction, each monomer component is dissolved or dispersed in an organic solvent, and a radical A method of heating with stirring at a temperature of about 60 to 180°C in the presence of a polymerization initiator can be shown.The reaction time is usually about 1 to 10 hours.In addition, as the organic solvent, the above-mentioned The same alcohol-based solvents, ether-based solvents, ester-based solvents, hydrocarbon-based solvents, etc. can be used.When using a hydrocarbon-based bay medium, other solvents may be used in combination from the viewpoint of solubility. Preferably, as the radical initiator, any commonly used radical initiator can be used, examples of which include peroxides such as benzoyl peroxide and t-butylperoxy-2-ethylhexanoate; Examples include azo compounds such as azoisobutylnitrile and azobisdimethylvaleronitrile.The above polymers (1) to (II+) have a number average molecular weight of 2.0
00 to 200,000 is preferable, and 4.00
0 to so, ooo is more preferable. Polymer (II) or polymer (II) and polymer (I)
I+ ) or a mixture of polymer (I) and polymer (II)
and/or a mixture with polymer (III) as a dispersion stabilizer, and in the presence of the dispersion stabilizer, one or more radically polymerizable monomers and a polymerization initiator are combined with the monomer and the dispersion stabilizer. All of the above monomers can be used as additives in an organic solvent in which the monomer is dissolved, but the polymer particles obtained from the monomer are not dissolved. Since the polymer serving as the particle component must not be dissolved in the organic solvent used, it is preferably a copolymer containing a large amount of highly polar monomer.
i.e. methyl (meth)acrylate, ethyl (mec)
Acrylate, (meth)acrylonitrile, 2-hydroxy(meth)acrylate, hydroxyptyrovir(meth)acrylate, (meth)acrylamide, acrylic acid, methacrylic acid, itaconic acid, styrene, vinyltoluene, alpha-methylstyrene, N- It is preferable that it contains a large amount of monomers such as methylol(mek)acunolamide. Furthermore, the particles of the non-aqueous dispersion can be crosslinked if necessary. Methods for crosslinking the inside of particles include copolymerizing two or more types of monomers having functional groups that react in a complementary manner into particles, and copolymerizing polyfunctional monomers such as divinylbenzene and ethylene glycol dimecrylate. There is a method of polymerization. Complementary functional groups include epoxy groups and carboxylic combinations. Monomers that can be used include glycidyl meccrylate, (mec)acrylic acid, isocyanoethyl methacrylate, m-isobropenyl α.
α-Dimethylpenzyl isocyanate, 2-hydroxyethyl (mek)acrylate, 1,4-butanediol mono(mek)acrylate, etc. can be used. Examples of organic solvents used in the non-aqueous dispersion include those that do not substantially dissolve the dispersed polymer particles produced by the polymerization but are good solvents for the dispersion stabilizer and radically polymerizable monomer. It will be done. Organic liquids that can be used include:
For example, aliphatic hydrocarbons such as pentane, hexane, hebukun, octane, mineral spirits, and naphtha; aromatic hydrocarbons such as benzene, toluene, and xylene; alcohol-based, ether-based, ester-based, and ketone-based solvents, such as isobrobyl alcohol , n-butyl alcohol, isobutyl alcohol, lactyl alcohol, cellosolve, butyl cellosolve, diethylene glycol monobutyl ether, methyl isobutyl ketone, diisobutyl ketone, ethyl acyl ketone, methylhexyl ketone, ethyl butyl ketone, ethyl acetate, isobutyl acetate, Examples include acyl acetate, 2-ethylhexyl acetate, etc., and these may be used alone or in combination of two or more types, but -fi mainly contains aliphatic hydrocarbons, A suitable combination of this with an aromatic hydrocarbon or the above-mentioned alcohol, ether, ester or ketone solvents is preferably used. Furthermore, trichlorotrifluoride ethane, metaxylene hexafluoride, tetrachlorotrifluoride butane, and the like can also be used if necessary.
上記単量体の重合はラジカル重合開始剤を用いて行なわ
れる。使用可能なラジカル重合開始剤としては、例λば
、2.2−アゾイソブチロニトリル、2.2′−アゾビ
ス(2.4−ジメチルバレ口ニトリルなどのアゾ系開始
剤:ベンゾイルパーオキシド、ラウリルバーオキシド、
tert−ブチルパーオクトエートなどの過酸化物系開
始剤が挙げられ、これら重合開始剤は一般に、重合に供
される単量体100重量部当り0。2〜10重量部範囲
内で使用することができる.上記重合の際に存在させる
分散安定剤の使用配合は、該樹脂の種類に応じて広い範
囲から選択できるが、一般には分散安定剤100重量部
に対してラジカル重合性不飽和単量体を3〜240重量
部程度、好ましくは5〜82重量部とするのが適当であ
る.本発明においては、分散安定剤樹脂と重合体粒子と
を結合させることによって、非水分散液の貯蔵安定性を
向上させるとともに、透明性、平滑性、機械的特性に優
れた硬化膜を形成することができる.該分散安定剤と重
合体粒子とを結合させる方法として、重合性二重結合を
有する分散安定剤の存在下でラジカル重合性不飽和単量
体を重合させることによって行なうことができる。Polymerization of the above monomers is carried out using a radical polymerization initiator. Usable radical polymerization initiators include, for example, azo initiators such as 2,2-azoisobutyronitrile, 2,2'-azobis(2,4-dimethylbaret nitrile), benzoyl peroxide, lauryl, etc. peroxide,
Examples include peroxide-based initiators such as tert-butyl peroctoate, and these polymerization initiators are generally used in an amount of 0.2 to 10 parts by weight per 100 parts by weight of monomers to be subjected to polymerization. Can be done. The formulation of the dispersion stabilizer to be present during the above polymerization can be selected from a wide range depending on the type of resin, but in general, 3 parts by weight of the radically polymerizable unsaturated monomer are added to 100 parts by weight of the dispersion stabilizer. It is appropriate that the amount is about 240 parts by weight, preferably 5 to 82 parts by weight. In the present invention, by combining a dispersion stabilizer resin and polymer particles, the storage stability of a non-aqueous dispersion is improved, and a cured film with excellent transparency, smoothness, and mechanical properties is formed. be able to. The dispersion stabilizer and the polymer particles can be bonded by polymerizing a radically polymerizable unsaturated monomer in the presence of the dispersion stabilizer having a polymerizable double bond.
重合性二重結合を導入する方法としては、共重合体中の
才キシラン基の一部にアクリル酸、メタクリル酸、イタ
コン酸なとのα.β一エチレン性不飽和モノカルボン酸
を付加するのが、もっとも便利であるが、その他にあら
かじめ共重合体中に含有させておいた水酸基にイソシア
ノエチルメタクリレートなどのイソシアネート基含有単
量体を付加する方法などがある.
更に、分散安定剤と重合体粒子とを結合させる方法とし
て、上記した以外に,重合体粒子を形成する単量体成分
として、例えばγ−メタクリ口キシブ口ビルトリメトキ
シシラン、γ−メククリ口キシブ口ビルトリエトキシシ
ラン、γ−アクリロキシブ口ビルトリメトキシシラン、
γ−メククリロキシブチルトリエトキシシラン、γ−ア
クリロキシプ口ビルトリシラノール等の反応性単量体を
使用することよっても結合できる.
本発明組成物は、上記した共重合体に金属キレート化合
物を配合したものである.
該金属キレート化合物としてはアルミニウムキレート化
合物、チタニウムキレート化合物、ジルコニウムキレー
ト化合物が好ましい.また、これらのキレート化合物の
なかでも、ケト・エノール互変異性体を横成し得る化合
物を安定なキレート環を形成する配位子として含むキレ
ート化合物が好ましい.
ケト・エノール互変異性体を構成し得る化合物ケ
としては、β−ジ●トン實頁(アセチノレアセトン等)
、アセト酢酸エステル類(アセト酢酸メチル等)、マロ
ン酸エステル類(マロン酸エチル等)、及びβ位に水酸
基を有するケトン類(ダイア七トンアルコール等)、β
位に水酸基を有するアルデヒド類(サリチルアルデヒド
等)、β位に水酸基を有するエステル類(サリチル酸メ
チル)等を使用することができる.特に、アセト酢酸エ
ステル類、B−ジケトン類を使用すると好適な結果が得
られる.
アルミニウムキレート化合物は、例えば一般式
R60−Af−OR6
[式中、R6は、同一もしくは異なって炭素数1〜20
のアルキル基又はアルケニル基を示す.]
で表わされるアルミニウムアルコキシド類1モルに対し
、上記ケト・エノール互変異性体を構成し得る化合物を
通常3モル以下程度のモル比で混合し、必要に応じて加
熱することにより好適に調製することができる.
炭素数1〜20のアルキル基としては、前記炭素数1〜
lOのアルキル基に加久て、ウンデシル、ドデシル、ト
リデシル,テトラデシル、オクタデシル基等を、アルケ
ニル基としては、ビニル、アリル基等をそれぞれ例示で
きる.一般式(45)で表わされるアルミニウムアルコ
ラート類としては、アルミニウムトリメトキシド、アル
ミニウムトリエトキシド、アルミニウムトリーn−プロ
ボキシド、アルミニウムトリイソプロボキシド、アルミ
ニウムトリーn−ブトキシド、アルミニウムトリイソプ
トキシド,アルミニウムトリーsee−ブトキシド、ア
ルミニウムトリーtert−ブトキシド等があり、特に
アルミニウムトリイソブロポキシド、アルミニウムトリ
ーsec−プトキシド、アルミニウムトリーn−ブトキ
シド等を使用するのが好ましい.
チタニウムキレート化合物は、例えば一般式E式中、W
及び、R6は前記と同じ意味を示す.]
で表わされるチクネート類中のTi 1モルに対し、
上記ケト・エノール互変異性体を構成し得る化合物を通
常4モル以下程度のモル比で混合し、必要に応じて加熱
することにより好適に調製することができる.
一般式(46)で表わされるチタネート類としては、W
が1のものでは、テトラメチルチタネート、テトラエチ
ルチタネート、テトラーn−プロビルチタネート、テト
ライソプ口ビルチタネート、テトラーn−プチルチタネ
ート、テトライソブチルチタネート、テトラーtert
−プチルチタネート、テトラーn−ペンチルチクネート
、テトラーn−へキシルチク・ネート、テトライソ才ク
チルチタネート,テトラーn−ラウリルチクネート等が
あり、特にテトライソブ口ビルチクネート、テトラーn
−プチルチタネート、テトライソブチルチタネート、テ
トラーtert−プチルチクネート等を使用すると好適
な結果を得る.また、Wが1以上のものについては、テ
トライソブ口ビルチタネート、テトラーn−プチルチタ
ネート、テトライソブチル・チタネート、エトラーte
rt−プチルチタネートの2量体から1l量体(一般式
(46)におけるw=1〜10)のものが好適な結果を
与える.
ジルコニウムキレート化合物は、例えば一般式
[式中、W及びR6は前記と同じ意味を示す.]
で表わされるジルコネート類中のZr lモルに対し
、上記ケト・エノール互変異性体を構成し得る化合物を
通常4モル以下程度のモル比で混合し,必要に応じて加
熱することにより好適に調製することができる.
一般式(47)で表わされるチタネート類としては、テ
トラエチルジルコネート、テトラーn −プロビルジコ
ネート、テトライソブ口ビルジルコネート、テトラーn
−プチルジルコネートテトラーsec−プチルジルコネ
ート、テトラーtert −プチルジルコネート、テト
ラーn−ペンチルジルコネート、テトラーtert−ペ
ンチルジルコネート、テトラーtert−へキシルジル
コネート、テトラーn−へプチルジルコネート、テトラ
ーn一才クチルジルコネート、テトラーn−ステアリル
ジルコネート等があり、特にテトライソブ口ビルジルコ
ネート、テトラーn−プロビルジルコネート、テトライ
ソブチルジルコネート、テトラーn−プチルジルコネー
ト、テトラーsec−プチルジルコネート、テトラーt
ert−プチルジルコネート等を使用すると好適な結果
を得る.また、Wが1以上のものについては、テトライ
ソブ口ビルジルコネート、テトラーn−プロビルジルコ
ネート、テトラーn−プチルジルコネート、テトライソ
ブチルジルコネート、テトラーsee−プチルジルコネ
ート、テトラーtert−プチルジルコネートの2量体
から1l量体(一般式(47)におけるw=1〜10)
のものが好適な結果を与える.また、これらジルコネー
ト類同志が会合した構成単位を含んでいても良い。A method for introducing a polymerizable double bond is to add α. The most convenient method is to add a β-ethylenically unsaturated monocarboxylic acid, but it is also possible to add an isocyanate group-containing monomer such as isocyanoethyl methacrylate to a hydroxyl group that has been previously incorporated into the copolymer. There are methods. Furthermore, as a method for bonding the dispersion stabilizer and the polymer particles, in addition to the above-mentioned method, as a monomer component forming the polymer particles, for example, γ-methacrylate silane, γ-methacrylate triethoxysilane, γ-acryloxib trimethoxysilane,
Bonding can also be achieved by using reactive monomers such as γ-meccryloxybutyltriethoxysilane and γ-acryloxybutyltrisilanol. The composition of the present invention is a mixture of the above copolymer and a metal chelate compound. The metal chelate compound is preferably an aluminum chelate compound, a titanium chelate compound, or a zirconium chelate compound. Among these chelate compounds, chelate compounds containing a compound capable of forming a keto-enol tautomer as a ligand forming a stable chelate ring are preferred. Compounds that can constitute keto-enol tautomers include β-ditons (acetinoleacetone, etc.)
, acetoacetate esters (methyl acetoacetate, etc.), malonic acid esters (ethyl malonate, etc.), and ketones having a hydroxyl group at the β position (diaheptone alcohol, etc.), β
Aldehydes having a hydroxyl group at the β position (such as salicylaldehyde), esters having a hydroxyl group at the β position (methyl salicylate), etc. can be used. In particular, suitable results can be obtained by using acetoacetic acid esters and B-diketones. The aluminum chelate compound has, for example, the general formula R60-Af-OR6 [wherein R6 is the same or different and has 1 to 20 carbon atoms]
represents an alkyl group or an alkenyl group. ] Preferably prepared by mixing a compound capable of forming the above-mentioned keto enol tautomer at a molar ratio of usually about 3 moles or less with respect to 1 mole of the aluminum alkoxide represented by the formula, and heating as necessary. be able to. As the alkyl group having 1 to 20 carbon atoms, the above-mentioned alkyl group having 1 to 20 carbon atoms
In addition to the alkyl group of lO, undecyl, dodecyl, tridecyl, tetradecyl, octadecyl groups, etc. can be exemplified, and the alkenyl group can be exemplified by vinyl, allyl group, etc. Examples of the aluminum alcoholates represented by the general formula (45) include aluminum trimethoxide, aluminum triethoxide, aluminum tri-n-proboxide, aluminum tri-isoproboxide, aluminum tri-n-butoxide, aluminum triisoptoxide, and aluminum tri-n-proboxoxide. See-butoxide, aluminum tri-tert-butoxide, etc., and it is particularly preferable to use aluminum triisopropoxide, aluminum tri-sec-butoxide, aluminum tri-n-butoxide, etc. The titanium chelate compound is, for example, in the general formula E, W
and R6 has the same meaning as above. ] For 1 mole of Ti in the ticnates,
It can be suitably prepared by mixing the compounds that can constitute the above-mentioned keto-enol tautomer at a molar ratio of usually about 4 moles or less, and heating if necessary. As the titanates represented by the general formula (46), W
For those with 1, tetramethyl titanate, tetraethyl titanate, tetra n-probyl titanate, tetra isobyl titanate, tetra n-butyl titanate, tetra isobutyl titanate, tetra tert
-butyltitanate, tetran-pentyltichnate, tetran-hexyltichnate, tetraisocutyl titanate, tetran-lauryltichnate, etc., especially tetraisobuvirtichnate, tetran-hexyltichnate,
-Butyl titanate, tetra-isobutyl titanate, tetra-tert-butyl titanate, etc. are used to give preferable results. In addition, for those where W is 1 or more, tetraisobutyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanate, etora-te
Dimers to 1l-mers (w=1 to 10 in general formula (46)) of rt-butyl titanate give preferable results. The zirconium chelate compound has, for example, the general formula [where W and R6 have the same meanings as above]. ] The above-mentioned compound capable of forming the keto enol tautomer is preferably mixed in a molar ratio of about 4 mol or less per 1 mol of Zr in the zirconates represented by the formula, and heated if necessary. It can be prepared. Examples of the titanates represented by the general formula (47) include tetraethyl zirconate, tetra n-probyl zirconate, tetraisobuvir zirconate, and tetra n-probyl zirconate.
-butyl zirconate tetra sec-butyl zirconate, tetra tert -butyl zirconate, tetra n-pentyl zirconate, tetra tert-pentyl zirconate, tetra tert-hexyl zirconate, tetra n-heptyl zirconate, tetra There are n-cutyl zirconate, tetra n-stearyl zirconate, etc., especially tetraisobutyl zirconate, tetra n-propyl zirconate, tetra isobutyl zirconate, tetra n-butyl zirconate, tetra sec-butyl zirconate. , Tetler t
Favorable results are obtained when ert-butyl zirconate and the like are used. In addition, for those where W is 1 or more, tetraisobutyl zirconate, tetra n-probyl zirconate, tetra n-butyl zirconate, tetra isobutyl zirconate, tetrasee-butyl zirconate, tetra tert-butyl zirconate dimer to 1l-mer (w=1 to 10 in general formula (47))
gives suitable results. Further, it may contain a structural unit in which these zirconates are associated.
而して、本発明における特に好ましいキレート化合物と
しては、トリス(エチルアセトアセテート)アルミニウ
ム、トリス(n−プロビルアセトアセテート)アルミニ
ウム、トリス(イソブロビルアセトアセテート)アルミ
ニウム、トリス(n−プチルアセトアセテート)アルミ
ニウム、インブロボキシビス(エチルアセトアセテート
)アルミニウム、ジイソブ口ボキシエチルアセトアセテ
ートアルミニウム、トリス(アセチルアセトナト)アル
ミニウム、トリス(プロビオニルアセトナト)アルミニ
ウム、ジイソブ口ポキシブ口ビ才ニルアセトナトアルミ
ニウム、アセチルアセトナト・ビス(プロビ才ニルアセ
トナト)アルミニウム、モノエチルアセトアセテートビ
ス(アセチルアセトナト)アルミニウム、トリス(アセ
チルアセトナト)アルミニウム等のアルミニウムキレト
化合物;ジイソブロボキシ・ビス(エチルアセトアセテ
ート)チタネート、ジイソブロボキシ・ビス(アセチル
アセトナト)チタネート、ジイソブロポキシ・ビス(ア
セチルアセトナト)チクネート等のチタニウムキレート
化合物:テトラキス(アセチルアセトナト)ジルコニウ
ム、テトラキス(n−プロビルアセトアセテート)ジル
コニウム、テトラキス(アセチルアセトナト)ジルコニ
ウム、テトラキス(エチルアセトアセテート)ジルコニ
ウム等のジルコニウムキレート化合物を挙げることがで
きる.
該アルミニウムキレート化合物、ジルコニウムキレート
化合物、チタニウムキレート化合物は、いずれか1種を
用いても良いし、2種以上を適宜併用しても良い.架橋
反応硬化剤の配合量は、前記非水分散液の固形分100
重量部に対して0.01〜30重量部程度とするのが適
当である.この範囲より少ないと架橋硬化j生が低下す
る傾向にあり、又この範囲より多いと硬化物中に残存し
て耐水性を低下させる傾向にあるので好ましくない.好
ましい配合量は0.1〜10重量部で、より好ましい配
合量は1〜5重量部である。Particularly preferred chelate compounds in the present invention include tris(ethylacetoacetate)aluminum, tris(n-propylacetoacetate)aluminum, tris(isobrobylacetoacetate)aluminum, and tris(n-butylacetoacetate). Aluminum, imbroboxybis(ethylacetoacetate)aluminum, diisobutyboxylacetoacetatealuminum, tris(acetylacetonato)aluminum, tris(probionylacetonato)aluminum, diisobutoxybenzylacetonatoaluminum, Aluminum chelato compounds such as acetylacetonatobis(propylacetonate)aluminum, monoethylacetoacetatebis(acetylacetonato)aluminum, tris(acetylacetonato)aluminum; diisobroboxybis(ethylacetoacetate)titanate, diisobroboxy. Titanium chelate compounds such as bis(acetylacetonato) titanate and diisopropoxy bis(acetylacetonato)tichnate: tetrakis(acetylacetonato)zirconium, tetrakis(n-propylacetoacetate)zirconium, tetrakis(acetylacetonato)zirconium, Examples include zirconium chelate compounds such as tetrakis(ethyl acetoacetate) zirconium. Any one type of the aluminum chelate compound, zirconium chelate compound, and titanium chelate compound may be used, or two or more types may be used in combination as appropriate. The amount of the crosslinking reaction curing agent is 100% of the solid content of the non-aqueous dispersion.
It is appropriate that the amount is about 0.01 to 30 parts by weight. If it is less than this range, the crosslinking rate tends to decrease, and if it is more than this range, it tends to remain in the cured product and reduce water resistance, which is not preferable. The preferred amount is 0.1 to 10 parts by weight, and the more preferred amount is 1 to 5 parts by weight.
本発明組成物には、必要に応じて、例えばエビコート1
001 (シェル化学製)等のエボキシ基含有樹脂:
例えば、スチレンアリルアルコール共重合体等の水酸基
含有樹脂.一官能性又は多官能性のエボキシ化合物;ト
リフエニルメトキシシラン、ジフエニルジメトキシシラ
ン等の低分子量のシラン化合物等や、一般的なアルコキ
シシラン基を有するシリコン樹脂等の他の樹脂を添加す
ることもできる.中でも1分子中に2ヶ以上の脂環式オ
キシラン基を含有する化合物を添加すると、硬化性を低
下することなく、硬化性組成物の高固形分化を達成する
ことができ好都合である.かかる化合物としては、例え
ば下記の化学式で示される化合物
等、。9 cH 20 Hと下記したポリイソシアネー
ト化合物との付加物(使用し得るポリイソシアネート化
合物としては、例えばヘキサメチレンジイソシアネート
もしくはトリメチルへキサメチレンジイソシアネートの
如き脂肪族ジイソシアネート類;キシリレンジイソシア
ネートもしくはイソホロンジイソシアネートの如き環状
脂肪族ジイソシアネート類;トリレンジイソシアネート
もしくは4.4゛−ジフエニルメタンジイソシアネート
の如き芳香族ジイソシアネート類の如き有機ジイソシア
ネートそれ自体、またはこれらの各有機ジイソシアネー
トと多価アルコール、低分子量ポリエステル樹脂もしく
は水などとの付加物、あるいは上掲した如き各有機ジイ
ソシアネート同志の重合体、さらにはイソシアネート・
ピウレット体などが挙げられるが、それらの代表的な市
販品の例としては「パーノックD−750、−800、
DN−950.−970もしくは15−455J [
以上、大日本インキ化学工業■製品]、[デスモジュー
ルL.NHL、ILもしくはN3390J [西ドイ
ツ国バイエル社製品],「タケネートD−102、−2
02、−110Nもしくは−123NJ [武田薬品
工業■製品]、「コロネートL.HL.EHもしくは2
03」[日本ポリウレタン工業(閑製品]または「デュ
ラネート24A−90CXJ [旭化成工業■製品1
などである)
n
ステル化物(例えば、テトラヒド口無水フタル酸、トリ
メチロールプロパン及び1.4−ブタンジ才一ル等をエ
ステル化反応して得られるポリエステルを過酢酸等で酸
化して得られるもの等が挙げられる.
本発明の硬化性組成物には、必要に応じて、無機顔料、
有機顔料等を配合できる.無機顔料としては、酸化物系
(二酸化チタン、ペンガラ、酸化クロム等)、硫酸塩系
(沈降性硫酸バリウム等)、炭酸塩系(沈降性炭酸カル
シウム系等)、硫酸塩系(クレー等)、炭素系(カーボ
ンプラック等)、金属粉(アルミニウム粉、ブロンズ粉
、亜鉛末等)が挙げられる.また有機顔料としては、ア
ゾ系(レーキレッド、ファーストエロー等)、フタ口シ
アニン系(フクロシアニンブルー等)が挙げられる.
本発明の硬化性組成物は、必要に応じて有機溶剤を使用
することができる.
有磯溶剤としては、組成物の硬化速度の点からは、沸点
が150℃程度以下のものが好ましいが、これに限定さ
れるものではない.好ましい有機溶剤としては,例えば
トルエン、キシレン等の炭化水素系溶剤、メチルエチル
ケトン、メチルイソブチルケトン等のケトン系溶剤、酢
酸エチル、酢酸ブチル等のエステル系溶剤、ジオキサン
、エチレングリコールジエチルエーテル等のエーテル系
溶剤、ブクノール、プロパノール等のアルコール系湾剤
等を挙げることができる.これらの溶剤は、単独又は適
宜混合して用いることができるが、アルコール系溶剤を
用いる場合には、樹脂の溶解性の点から他の溶剤と併用
することが好ましい.樹脂溶剤の濃度は、使用目的によ
って一様ではないが、一般に10〜70重量%程度とす
ればよい.
また上記以外にも前記キレート化剤を添加することがで
きる.
本発明の硬化性組成物は塗料、接着剤、インキ等に好適
に使用できる.塗料としては室温乾燥のものから60〜
100゜Cの低温焼き付け型、100〜I E3 0”
Cの高温焼付型のものまで、巾広く適用できる.被塗物
としては鉄板、プラスチック素材、木材等、従来塗料が
塗られているあらゆるものに塗装することができる.自
動車車体の塗装も本発明の硬化性組成物が好適に適用さ
れる例である.
上塗り塗料としてソリッドカラー、メタリックカラー、
クリヤー塗料などの形で、ウエット才ンウエットの塗り
重ね塗装方式(いわゆる2CIB塗装)、モノコート塗
装方式などの塗装方式で塗装できる.
自動車車体の中塗り塗料としても、自動車部品としての
各種プラスチックス材や金属部品材用の上塗り用、下塗
り用としても適用できる.本発明の硬化性組成物を塗料
として用いる場合の塗装方法は特に限定がなく、従来の
方法をそのまま用いることができる.例えばエアスプレ
ー静電エアスプレー、エアレススプレー、ベル静電塗装
、ミニベル静電塗装、ロール塗装、八ヶ塗りなどの方法
が適用できる.
本発明の硬化性組成物は、140℃以下の低温で容易に
架橋硬化させることができ、例えば、何ら加熱せず常温
で硬化させる場合には、通常8時間〜7日間程度で充分
に硬化させることができ、また40−100℃程度に加
熱する場合には、5分〜3時間程度で充分に硬化させる
ことができる.
本発明の硬化性組成物が優れた低温硬化性を有する理由
は、次の様に考えられる.即ち、一段目の反応として、
金属キレート化合物がシラン基と反応して次の結合を生
じる.
/ \
次いで、この結合がシラノール基(アルコキシシラン基
等については、空気中の水分によ
ってシラノール基となる)に配位して、
\
/ \
となってシラノール基を分極させる.この分極したシラ
ノール基がエポキシ基と反応して、となる.次いで、こ
れが水酸基と反応して−c−a−c−c−
OH
となる.このエボキシ基と水酸基との反応は比較的低温
で進行する.
本発明の硬化性組成物は、水酸基を含有する化合物を必
須成分とし、更に、組成物中にエボキシ基、シラン基及
び金属キレート化合物が存在するので上記反応が速やか
に進行し、低温硬化性に優れたものになると推定される
.
更に、本発明組成物は、有機溶剤に分散安定剤樹脂が溶
解した液相中にラジカル重合性不飽和単量体が重合した
重合体粒子である固相が安定に分散した非水分散液にキ
レート化合物を含有させたものである.このことから組
成物の塗装時の固形分を大幅に上昇させることができ、
しかも塗装後の粘度が高くなるためにタレ、流れ等のな
い仕上り外観に優れた膜が形成できる.更にその形成さ
れた被膜は、被膜の連続相がシロキサン結合を有する光
、化学的に安定な被膜であり、該被膜中の重合体粒子成
分が該連続相により安定化されているとともに被膜が粒
子成分により補強されているので、光、化学的性質に優
れ、しかも耐衝撃性等の機械的特性に優れる.
夾丘固
以下実施例によって本発明をより詳細に説明する.特に
断わらない限り「部」 「%」は重量基準である.
ビニル共重合体(I−a)の合成
下記の単量体、溶剤、重合開始剤を才一トクレープ内に
仕込み、窒素買換した後80℃まで徐々に昇濡させる.
(部)
キシレン 80CH.・CH−
Si− (OCH.l −CH2=CH−0−Cff●
,
H
自己発熱により約100℃まで温度が上昇するが、その
後、徐々に低下してくる.80℃に保ちながら16時間
撹拌をつづける.その後冷却しオートクレープ内の反応
混合物をヘブクン中に投入し、樹脂を析出させた後、乾
燥を行ない,ビニル共重合体(I−a)を得た.
ビニル共重合体(I−a)の数平均分子量(Mn)は6
.500であった.
ビニル共重合体(1−b)の合成
下記の単量体を用いて、ビニル共重合体(I−a)の場
合と同様の方法で製造してMn8.200のビニル共重
合体(I−b)を得た.
n−ブクノール 20(部)
しての有効成分の量である.
ビニル共重合体(I−c)の合成
まず下記のようにしてシロキサンマクロモノマーM1を
合成した.
(部)
H.CSi (OCH,l s
2 7 2 Of20mo1)
CH2・CHSi (OCH−1 s
1 4 8(lmof’1
脱イオン水 113436%塩酸
2ハイドロキノン
lこれらの混合物を80゜Cで5時間反応させ脱
水脱溶剤した.得られたポリシロキサン系マクロモノマ
ーの数平均分子量は2.000、平均的に1分子当り1
個のビニル基(重合性不飽和基)と4個の水酸基を有し
ていた.
以下の合成例での配合量は、マクロモノマーと(部)
シロキサンマクロモノマーMl 30CH.=CH
−0−C.H,IOH 1 5CH
1=CI−0−0−CIHI l
5CI.=CH−0−C.0.
2 0上記単量体を用いて、ビニル共重合体(■a)と
同様の方法で製造してビニル共重合体(I−c)を合成
した.ビニル共重合体(1−c)のMnは9.200で
あった.
ビニル共重合体(II−a)の合成
下記の単量体を用いてビニル共重合体(I−a)と同様
の方法で製造して、R n =13.000のビニル共
重合体(II−a)を合成した.
(部)
CIla=CH−0−C−H−Si fOcH31 −
4 0CI.=CH−0−C.H.O
H 2 0CH.=CH−O
C.H. 3 0C
H*”CH−QC4}1s
1 0ビニル共重合体(II−b)の合成
下記の単量体を用いて、ビニル共重合体(Ia)と同様
の方法で製造してMn=12.oooのビニル単量体(
II−b)を合成した.シロキサンマクロモノマーMl
CHa”CH−QC−H−OH
CHz”CH−OCJs
(部)
ビニル共重合体(III−a)の合成
下記の単量体を用いて、ビニル共重合体(I−a)と同
様の方法で製造してMn=8.200のビニル共重合体
(III−a)を合成した.(部)
(:H.=CHOCOC.l(.
5 0CH.=CH−CI.−OC.H4−
OH I Oビニル共重合体(II
I−b)の合成
下記の単量体を用いて、ビニル共重合体(I−a)と同
様の方法で製造してMn=ll.000のビニル共重合
体( III 一b ) を合成した.(部)
CHヨ=CH−0−C4H.
2 0CHa”CI−0−Calls
3 0ビニル共重合体(II
I−b)の合成
ビニル共重合体(I−a)、(I−b)、(II−a)
、(II−b)、( III − a )、(III−
b)をキシレン/酢酸ブチル=80/20の混合溶剤に
固形分濃度50%となるように溶解し、ビニル共重合体
溶液(1−a)、(I−b)、(TI−a)、(II−
b)、(Il[−a)、 (III−b)を作成した.
ビニル共重合体(I−a′)の合成
ビニル共重合体溶液(I−a)を用いビニル共・重合体
(I−a)にイソシアノエチルメククリレートを付加し
、数平均分子量を基準に、1分子当り0.3個の重合性
二重結合を付加し、これをビニル共重合体(I−a′)
とした.ビニル共重合体M−a′)の溶液をビニル共重
合体溶液(I−a′)と記す.溶液の固形分濃度は50
%、溶剤の組成はキシレン/酢酸ブチル=8 0/2
0である.
ビニル共重合体(1−c’)の合成
イソシアノエチルメククリレートの代りにメタクリル酸
を用いる点を除いてはビニル共重合体(1−a′)の合
成と同様にして1分子当り平均0.3個の重合性二重結
合を付加し、これをビニル共重合体(I−c′)とした
.
ビニル共重合体(II−a′)の合成
ビニル共重合体( II − a )にイソシアノエチ
ルメタクリレートを付加することによって、数平均分子
量を基準に1分子当り0.4個の重合性二重結合を導入
し、これをビニル共重合体(II−a′)とした.
ビニル共重合体(llI−a’)の合成ビニル共重合体
(ill−a)にメククリル酸を付加することによって
、数平均分子量を基準に1分子当り0 3個の重合性二
重結合を導入し、これをビニル共重合体(III−a′
)とした.ビニル共重合体溶液(I−a’ )、(I−
c’)、(II−a′)、(III−a′)はいずれも
固形分濃度は50%、溶液の溶剤組成はキシレン/酢酸
プチル=80/20である.
非水分散液(N−1)の合成
ビニル共重合体溶液(I−a’)134部とエチルシク
ロヘキサン200部、n−ブタノール50部をフラスコ
に仕込み、90℃で下記の単量体及び重合開始剤を4時
間かけて滴下しついでt一プチルパー才クトエート0.
2部を添加し、その後3時間熟成し、その後減圧a縮し
て非水分敗液(N−1)を合成した.
(部)
メチルメタクリレート 41スチレン
10アクリロニトリル
202−ヒドロキシエチル 15アクリ
レート
アクリル酸 4グリシジルメク
クリレート 10AIBN
1非水分散液(N−1)の固形分濃度は55
%、ガードナー粘度はPであった.
非水分散液(N−2)〜(N−5)の合成非水分散液(
N−1)の場合と同様の方法で製造し、非水分散液(N
−2)〜(N−5)を合成した.(N−2)〜(N−5
)の配合とガードナー粘度を以下に記す.非水分散液の
固形分濃度はすべて55%である.
非水分散液(N−2)
分数安定剤・ビニル共重合体溶液(I−b)134部
粒子形成単量体.非水分散液(N−1)の場合と同じ
ガードナー粘度二M
非水分散液(N−3)
(部)
分散安定剤.ビニル共重合体 134(1−c’)
?子形成単量体:
メチルメタクリレート 30
アクリ0ニトリル 20
CH2=CHC00CH.Cll■CH2−Si−(O
CH31. l 0アクリレート
ガードナー粘度:R
非水分散液(N−4)
(部)
粒子形成単量体:
メチルメククリレート
アクリロニトリル
2−ヒドロキシエチル
アクリレート
l5
エチレングリコール
ジアクリレート
グリシジルメククリレート
メククリル酸
ガードナー粘度:UV
非水分散液(N−5)
(部)
実施例l
下記の配合により組成物を得た.
(部)
非水分散液(N−1) 91ビニル共重合
体溶液(I−a) 100粒子形成単量体:非水分散
液(N−1)合と同じ.
ガードナー粘度:W
非水分散液(N−6)
の場
(部)
粒子形成単量体:非水分散液(N−1)の場合と同じ.
ガードナー粘度:S
上記組成物をキシレン/n−プタノール=90/10(
重量比)の混合溶剤で#4フォードカップで25秒(2
5℃)に粘度調整し塗装に供した.
リン酸亜鉛処理済みのダル鋼板にエポキシ系カチ才ン電
看塗料を電看塗装法にて乾燥謹厚が20μとなるように
塗装し170℃×20分焼き付ける.
ついで#400サンドペーパーにて塗面を研磨した後石
油ベンジンをしめしたガーゼで塗面な拭き脱脂する.
その後アミノポリエステル系自動車用塗料を乾燥膜厚が
30μとなるように塗装し140℃×30分焼き付ける
.
ついで#400サンドペーパーで塗面を水研し水切り乾
燥し石油ベンジンで塗面な拭いたものを素材とした.
前記粘度調整した組成物を素材上に乾燥膜厚約50μと
なるようエアスプレーし、室温に10分間放置してから
100℃で30分間焼き付けを行なった.塗膜の評価結
果を表1に示す.以下の実施例、比較例では、素材、塗
装粘度への調整、焼付条件は特に断わらない限り実施例
lと同じである.
実施例2
下記の配合により組成物を得た.
(部)
非水分散液(N−2) 100ビニル共重合
体(1−b) 90実施例3
下記の配合により組成物を得た.
チタン白の分
散はビニル共重合体
(III−a)を用いて行なっ
た.
非水分散液(N−3)
ビニル共重合体(III−a)
(部)
実施例4
下記の配合によりウエット才ンウェット塗装用ベースコ
ートを作成した.
非水分散液(N−4)
ビニル共重合体(n[−a)
(部)
トルエン
酢酸イソブチル
アルミペースト#4919 5(東洋アルミ
ニウム(掬製品)
トルエン/キシレン/n−ブクノール=4 0/4 0
/2 0の混合溶剤を用いて#4フ才一ドカップで15
秒(25℃)となるよう粘度調整した.
下記の配合でウェット才ンウエット塗装用トップコート
を作成した.
(部)
非水分散液(N−3) 91ビニル共重
合体溶液(I−c) 100アルミニウムトリス
2(アセチルアセトン)
粘度調整用溶剤としてスワゾール#1000”/n−ブ
タノール=80/20の混合溶剤を用い、#4フ才−ド
カップで25秒(25℃)に希釈して塗装に供した.
(9スワゾール#1000:コスモ石油({狼製芳香族
系溶剤)
素材上に上記ベースコートを乾燥膜厚約18μとなるよ
うにエアスプレーし、室温で5分間放置後、上記トップ
コートを乾燥膜厚約40μとなるようにエアスプレーし
、さらに10分間室温に放置後100℃で30分間焼付
けを行なった.実施例5
下記の配合で組成物を得た.
(部)
非水分散液(N−5) 182実施例6
下記の配合で組成物を得た.
(部)
非水分散液(N−6)
ビニル共重合体溶液(r−b)
比較例1
下記の配合で組成物を得た.
(部)
ビニル共重合体溶液(II−a) 200比較例2
下記の配合で組成物を得た.
(部)
ビニル共重合体溶液(III−a) 200アルミニ
ウムトリス 2(アセチルアセトン)
実施例1〜6、比較例1〜2の硬化膜の評価結果を表1
に示す.
表1の中の(注)
(注1)仕上り外観を目視で評価した.(注2)耐ガソ
リン払拭性
日石シノレバーガソリンをガーゼに湿
らせ、塗面のlocmの長さを強く8往復擦った後塗面
を観察した.スリ傷及
び塗面のツヤボケが殆どないものを良
好とした.
(注3)耐衝撃性
デュポン衝撃試験器を用い、撃針先
端半径1/2インチ、落鐘重量500
gで試験する.塗面にワレ目の入らな
い最大高さで示す(5cmきざみ).
(注4)耐水性
40℃の恒温水槽に試験片を240
時間浸漬する.取り出した後塗膜のツ
ヤビケ、フクレ等異常のないものを良
好とした.
(注5)耐酸性
10%硫酸0.5ccを塗面上にス
ポットし20℃75%RHで48時間
放置した後水洗し塗面を観察した.The composition of the present invention may contain, for example, Ebicoat 1, if necessary.
Eboxy group-containing resin such as 001 (manufactured by Shell Chemical):
For example, hydroxyl group-containing resins such as styrene allyl alcohol copolymer. Monofunctional or polyfunctional epoxy compounds; low molecular weight silane compounds such as triphenylmethoxysilane and diphenyldimethoxysilane, and other resins such as general silicone resins having alkoxysilane groups may also be added. can. Among these, it is advantageous to add a compound containing two or more alicyclic oxirane groups in one molecule, since it is possible to achieve a high solid content of the curable composition without reducing the curability. Examples of such compounds include compounds represented by the following chemical formula. Adducts of 9 cH 20 H with the polyisocyanate compounds listed below (Polyisocyanate compounds that can be used include, for example, aliphatic diisocyanates such as hexamethylene diisocyanate or trimethylhexamethylene diisocyanate; cyclic diisocyanates such as xylylene diisocyanate or isophorone diisocyanate) Aliphatic diisocyanates; organic diisocyanates themselves such as aromatic diisocyanates such as tolylene diisocyanate or 4.4'-diphenylmethane diisocyanate, or each of these organic diisocyanates with polyhydric alcohols, low molecular weight polyester resins, water, etc. adducts, or polymers of each organic diisocyanate as listed above, and furthermore, isocyanate
Typical commercially available products include "Parnock D-750, -800,
DN-950. -970 or 15-455J [
The above are Dainippon Ink & Chemicals ■ products], [Desmodule L. NHL, IL or N3390J [West German Bayer product], "Takenate D-102, -2
02, -110N or -123NJ [Takeda Pharmaceutical Company ■ product], "Coronate L.HL.EH or 2
03” [Nippon Polyurethane Industries (Silence product)] or “Duranate 24A-90CXJ [Asahi Kasei Industries ■Product 1]
etc.) n Stellated products (for example, those obtained by oxidizing polyester obtained by esterifying tetrahydrophthalic anhydride, trimethylolpropane, 1,4-butanediyl, etc. with peracetic acid, etc.) The curable composition of the present invention may optionally contain an inorganic pigment,
Organic pigments etc. can be added. Inorganic pigments include oxide-based pigments (titanium dioxide, Pengara, chromium oxide, etc.), sulfate-based pigments (precipitated barium sulfate, etc.), carbonate-based pigments (precipitated calcium carbonate-based, etc.), sulfate-based pigments (clay, etc.), Examples include carbon-based powders (carbon plaque, etc.) and metal powders (aluminum powder, bronze powder, zinc powder, etc.). Examples of organic pigments include azo-based pigments (Lake Red, Fast Yellow, etc.) and futacyanine-based pigments (Fuclocyanine Blue, etc.). The curable composition of the present invention may contain an organic solvent if necessary. From the viewpoint of the curing speed of the composition, the Aiso solvent preferably has a boiling point of about 150° C. or lower, but is not limited thereto. Preferred organic solvents include, for example, hydrocarbon solvents such as toluene and xylene, ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone, ester solvents such as ethyl acetate and butyl acetate, and ether solvents such as dioxane and ethylene glycol diethyl ether. Examples include alcoholic baying agents such as , Bukunol, and propanol. These solvents can be used alone or in an appropriate mixture, but when using an alcoholic solvent, it is preferable to use it in combination with another solvent from the viewpoint of solubility of the resin. The concentration of the resin solvent varies depending on the purpose of use, but it may generally be about 10 to 70% by weight. In addition to the above, the above-mentioned chelating agents can be added. The curable composition of the present invention can be suitably used in paints, adhesives, inks, etc. As for paint, it ranges from room temperature drying to 60~
100°C low temperature baking mold, 100~I E3 0”
It can be widely applied up to the high temperature baking type of C. It can be applied to all kinds of objects that are conventionally coated with paint, such as iron plates, plastic materials, and wood. Painting of automobile bodies is also an example to which the curable composition of the present invention is suitably applied. Solid color, metallic color,
It can be painted in the form of clear paint, etc., using a wet multi-coat method (so-called 2CIB painting), a monocoat method, and other methods. It can be used as an intermediate coating for automobile bodies, and as a top coat or undercoat for various plastic materials and metal parts used as automobile parts. When the curable composition of the present invention is used as a coating material, there are no particular limitations on the coating method, and conventional methods can be used as is. For example, methods such as air spray electrostatic air spray, airless spray, Bell electrostatic coating, Mini Bell electrostatic coating, roll coating, and Yatsuka coating can be applied. The curable composition of the present invention can be easily crosslinked and cured at a low temperature of 140°C or lower. For example, when it is cured at room temperature without any heating, it is usually sufficiently cured in about 8 hours to 7 days. Furthermore, when heated to about 40-100°C, it can be sufficiently cured in about 5 minutes to 3 hours. The reason why the curable composition of the present invention has excellent low-temperature curability is thought to be as follows. That is, as the first reaction,
The metal chelate compound reacts with the silane group to form the following bond. / \ Next, this bond coordinates to the silanol group (for alkoxysilane groups, etc., it becomes a silanol group due to moisture in the air), becoming \ / \ and polarizing the silanol group. This polarized silanol group reacts with the epoxy group, resulting in the following. This then reacts with a hydroxyl group to form -c-a-c-c-OH. This reaction between epoxy groups and hydroxyl groups proceeds at relatively low temperatures. The curable composition of the present invention contains a hydroxyl group-containing compound as an essential component, and furthermore, since the epoxy group, silane group, and metal chelate compound are present in the composition, the above reaction proceeds rapidly, resulting in low-temperature curability. It is estimated that it will be excellent. Furthermore, the composition of the present invention is a non-aqueous dispersion in which a solid phase, which is a polymer particle formed by polymerizing a radically polymerizable unsaturated monomer, is stably dispersed in a liquid phase in which a dispersion stabilizer resin is dissolved in an organic solvent. It contains a chelate compound. This makes it possible to significantly increase the solid content of the composition during coating.
Moreover, since the viscosity after painting is high, it is possible to form a film with an excellent finished appearance without sagging or running. Furthermore, the formed film is a photo- and chemically stable film in which the continuous phase of the film has a siloxane bond, and the polymer particle component in the film is stabilized by the continuous phase, and the film is stabilized by the particles. Because it is reinforced with ingredients, it has excellent optical and chemical properties, as well as mechanical properties such as impact resistance. The present invention will be explained in more detail with reference to the following examples. Unless otherwise specified, "parts" and "%" are based on weight. Synthesis of vinyl copolymer (I-a) The following monomers, solvent, and polymerization initiator were charged into a saichito crepe, and after replacing with nitrogen, the temperature was gradually raised to 80°C. (Part) Xylene 80CH.・CH-
Si- (OCH.l -CH2=CH-0-Cff●
, H The temperature rises to about 100°C due to self-heating, but then gradually decreases. Continue stirring for 16 hours while maintaining the temperature at 80°C. Thereafter, the reaction mixture in the autoclave was cooled and poured into Hebukun to precipitate a resin, followed by drying to obtain a vinyl copolymer (I-a). The number average molecular weight (Mn) of the vinyl copolymer (I-a) is 6
.. It was 500. Synthesis of vinyl copolymer (1-b) Using the following monomers, a vinyl copolymer (I- b) was obtained. The amount of active ingredient is 20 (parts) of n-buknol. Synthesis of vinyl copolymer (I-c) First, siloxane macromonomer M1 was synthesized as follows. (Department) H. CSi (OCH, l s
2 7 2 Of20mo1) CH2・CHSi (OCH-1 s
1 4 8 (lmof'1 deionized water 113436% hydrochloric acid
2 Hydroquinone
The mixture was reacted at 80°C for 5 hours to remove water and solvent. The number average molecular weight of the obtained polysiloxane macromonomer was 2.000, with an average molecular weight of 1 per molecule.
It had 4 vinyl groups (polymerizable unsaturated groups) and 4 hydroxyl groups. The blending amounts in the following synthesis examples are macromonomer and (part) siloxane macromonomer Ml 30CH. =CH
-0-C. H, IOH 1 5CH
1=CI-0-0-CIHI l
5CI. =CH-0-C. 0.
20 Using the above monomers, a vinyl copolymer (I-c) was synthesized in the same manner as the vinyl copolymer (■a). Mn of the vinyl copolymer (1-c) was 9.200. Synthesis of vinyl copolymer (II-a) A vinyl copolymer (II-a) with R n = 13.000 was produced in the same manner as vinyl copolymer (I-a) using the following monomers. -a) was synthesized. (Part) CIla=CH-0-C-H-SifOcH31 -
4 0CI. =CH-0-C. H. O
H20CH. =CH-O
C. H. 3 0C
H*”CH-QC4}1s
10 Synthesis of vinyl copolymer (II-b) It was produced in the same manner as vinyl copolymer (Ia) using the following monomers, with Mn=12. ooo vinyl monomer (
II-b) was synthesized. Siloxane macromonomer Ml CHa"CH-QC-H-OH CHz"CH-OCJs (part) Synthesis of vinyl copolymer (III-a) Using the following monomers, vinyl copolymer (I-a) A vinyl copolymer (III-a) with Mn=8.200 was synthesized by the same method as . (Part) (:H.=CHOCOC.l(.
5 0CH. =CH-CI. -OC. H4-
OH I O vinyl copolymer (II
Synthesis of I-b) It was prepared in the same manner as the vinyl copolymer (I-a) using the following monomers to obtain Mn=ll. 000 vinyl copolymer (III 1b) was synthesized. (Part) CH yo=CH-0-C4H.
2 0CHa”CI-0-Calls
30 vinyl copolymer (II
I-b) Synthetic vinyl copolymer (I-a), (I-b), (II-a)
, (II-b), (III-a), (III-
b) was dissolved in a mixed solvent of xylene/butyl acetate = 80/20 to a solid content concentration of 50%, and vinyl copolymer solutions (1-a), (I-b), (TI-a), (II-
b), (Il[-a), and (III-b) were created. Synthesis of vinyl copolymer (I-a') Using the vinyl copolymer solution (I-a), isocyanoethyl meccrylate is added to the vinyl copolymer (I-a), and based on the number average molecular weight, , by adding 0.3 polymerizable double bonds per molecule, and converting this into vinyl copolymer (I-a')
It was. The solution of vinyl copolymer M-a') is referred to as vinyl copolymer solution (I-a'). The solid concentration of the solution is 50
%, solvent composition is xylene/butyl acetate = 8 0/2
It is 0. Synthesis of vinyl copolymer (1-c') Synthesis of vinyl copolymer (1-a') was repeated except that methacrylic acid was used instead of isocyanoethyl meccrylate. .Three polymerizable double bonds were added to form a vinyl copolymer (I-c'). Synthesis of vinyl copolymer (II-a') By adding isocyanoethyl methacrylate to vinyl copolymer (II-a), 0.4 polymerizable double bonds per molecule based on number average molecular weight was introduced, and this was made into a vinyl copolymer (II-a'). Synthesis of vinyl copolymer (llI-a') By adding meccrylic acid to vinyl copolymer (ill-a), 0.3 polymerizable double bonds are introduced per molecule based on the number average molecular weight. This was then converted into a vinyl copolymer (III-a'
). Vinyl copolymer solution (I-a'), (I-
c'), (II-a'), and (III-a') all have a solid concentration of 50% and a solvent composition of xylene/butyl acetate = 80/20. Synthesis of non-aqueous dispersion (N-1) 134 parts of vinyl copolymer solution (I-a'), 200 parts of ethylcyclohexane, and 50 parts of n-butanol were charged into a flask, and the following monomers and polymerization were carried out at 90°C. The initiator was added dropwise over a period of 4 hours, followed by 0.0% butyl percutoate.
2 parts were added, and then aged for 3 hours, and then compressed under reduced pressure to synthesize a non-water-resolved liquid (N-1). (Part) Methyl methacrylate 41 Styrene
10 acrylonitrile
202-Hydroxyethyl 15 acrylate acrylic acid 4 glycidyl meccrylate 10AIBN
1 The solid content concentration of the non-aqueous dispersion (N-1) is 55
%, Gardner viscosity was P. Synthetic non-aqueous dispersions (N-2) to (N-5)
N-1) was produced in the same manner as the non-aqueous dispersion (N-1).
-2) to (N-5) were synthesized. (N-2) ~ (N-5
) and the Gardner viscosity are shown below. The solid content concentration of all non-aqueous dispersions was 55%. Non-aqueous dispersion (N-2) Fractional stabilizer/vinyl copolymer solution (I-b) 134 parts Particle-forming monomer. Same Gardner viscosity as for non-aqueous dispersion (N-1) Non-aqueous dispersion (N-3) (parts) Dispersion stabilizer. Vinyl copolymer 134(1-c')? Child-forming monomer: Methyl methacrylate 30 Acryonitrile 20 CH2=CHC00CH. Cll■CH2-Si-(O
CH31. l0 Acrylate Gardner viscosity: R Non-aqueous dispersion (N-4) (parts) Particle-forming monomer: Methyl mecrylate acrylonitrile 2-hydroxyethyl acrylate l5 Ethylene glycol diacrylate Glycidyl mecrylate Mecrylic acid Gardner viscosity: UV non-aqueous dispersion (N-5) (parts) Example 1 A composition was obtained using the following formulation. (Part) Non-aqueous dispersion (N-1) 91 Vinyl copolymer solution (I-a) 100 Particle-forming monomer: Same as non-aqueous dispersion (N-1). Gardner viscosity: W Field (parts) for non-aqueous dispersion (N-6) Particle-forming monomer: Same as for non-aqueous dispersion (N-1). Gardner viscosity: S The above composition was mixed with xylene/n-butanol = 90/10 (
25 seconds (weight ratio) in a #4 Ford cup with a mixed solvent of
The viscosity was adjusted to 5°C) and used for painting. Apply epoxy paint to a dull steel plate treated with zinc phosphate using the electric paint method to a dry thickness of 20μ and bake at 170°C for 20 minutes. Next, sand the painted surface with #400 sandpaper and wipe the painted surface with gauze soaked in petroleum benzene to degrease it. Then, apply aminopolyester automotive paint to a dry film thickness of 30 μm and bake at 140°C for 30 minutes. Then, the painted surface was sanded with #400 sandpaper, drained and dried, and the painted surface was wiped with petroleum benzene. The viscosity-adjusted composition was air-sprayed onto the material to a dry film thickness of approximately 50 μm, left at room temperature for 10 minutes, and then baked at 100° C. for 30 minutes. Table 1 shows the evaluation results of the coating film. In the following Examples and Comparative Examples, the materials, adjustments to coating viscosity, and baking conditions are the same as in Example 1 unless otherwise specified. Example 2 A composition was obtained using the following formulation. (Part) Non-aqueous dispersion (N-2) 100 Vinyl copolymer (1-b) 90 Example 3 A composition was obtained using the following formulation. Dispersion of titanium white was carried out using vinyl copolymer (III-a). Non-aqueous dispersion (N-3) Vinyl copolymer (III-a) (part) Example 4 A base coat for wet painting was prepared using the following formulation. Non-aqueous dispersion (N-4) Vinyl copolymer (n[-a) (parts) Toluene acetate isobutyl aluminum paste #4919 5 (Toyo Aluminum (Kiki products) Toluene/xylene/n-buknol = 4 0/4 0
15 in a #4 diameter cup using a mixed solvent of /20.
The viscosity was adjusted so that it was 1.2 seconds (25°C). A top coat for wet painting was created using the following formulation. (Part) Non-aqueous dispersion (N-3) 91 Vinyl copolymer solution (I-c) 100 Aluminum Tris
2 (Acetylacetone) A mixed solvent of Swasol #1000"/n-butanol = 80/20 was used as a viscosity-adjusting solvent, and the mixture was diluted for 25 seconds (at 25°C) with a #4 dry cup and used for painting. ( 9 Swazol #1000: Cosmo Oil ({Aromatic solvent made by Wolf) Air spray the above base coat onto the material to a dry film thickness of approximately 18μ, leave it at room temperature for 5 minutes, then apply the above top coat to a dry film thickness of approximately 18 μm. It was air-sprayed so that it had a thickness of 40μ, and after being left at room temperature for 10 minutes, it was baked at 100°C for 30 minutes.Example 5 A composition was obtained with the following formulation. (Part) Non-aqueous dispersion (N-5) ) 182 Example 6 A composition was obtained with the following formulation. (Part) Non-aqueous dispersion (N-6) Vinyl copolymer solution (r-b) Comparative Example 1 A composition was obtained with the following formulation. (Part) Vinyl copolymer solution (II-a) 200 Comparative Example 2 A composition was obtained with the following formulation. (Part) Vinyl copolymer solution (III-a) 200 Aluminum Tris 2 (acetylacetone) Example 1 ~6, Table 1 shows the evaluation results of the cured films of Comparative Examples 1 and 2.
It is shown in Notes in Table 1 (Note 1) Finished appearance was evaluated visually. (Note 2) Gasoline wiping resistance Nisseki Shinolever gasoline was moistened with gauze and the coated surface was rubbed vigorously 8 times back and forth over the locm length of the coated surface, and then the coated surface was observed. Items with almost no scratches or dullness on the painted surface were considered good. (Note 3) Impact resistance Test using a DuPont impact tester with a firing pin tip radius of 1/2 inch and a dropped bell weight of 500 g. Indicates the maximum height without cracks on the painted surface (in 5cm increments). (Note 4) Water resistance: Immerse the test piece in a constant temperature water bath at 40°C for 240 hours. Items with no abnormalities such as glossiness or blisters on the paint film after removal were considered good. (Note 5) 0.5 cc of acid-resistant 10% sulfuric acid was spotted on the painted surface and left at 20°C and 75% RH for 48 hours, then washed with water and the painted surface was observed.
Claims (1)
基及び/又はシラノール基と、一般式CH_2=CH− CH_2=CHCH_2− CH_2=CHO− CH_2=CHO−R_a− CH_2=CHCH_2O− CH_2=CHCH_2O−R_b− 式中、R_a及びR_bはそれぞれC_1_〜_2_0
炭化水素基を示す。 から選ばれる少なくとも1種のラジカル重合性不飽和基
を有するシラン化合物(A)とエポキシ基含有重合性不
飽和単量体(B)とを必須単量体成分とする重合体(
I )、又は、前記シラン化合物(A)を必須単量体とす
る重合体(II)と前記エポキシ基含有重合性不飽和単量
体(B)を必須単量体とする重合体(III)との混合物
、又は、重合体( I )と重合体(II)及び/又は重合
体(III)との混合物を分散安定剤樹脂として用い、該
樹脂存在下有機溶剤中でラジカル重合性不飽和単量体を
重合させて得られる該有機溶剤に不溶性の重合体粒子の
非水分散液に、金属キレート化合物を含有することを特
徴とする硬化性組成物。 [2]前記重合体( I )〜(III)から選ばれる少なく
とも1種の重合体が水酸基を有する請求項1記載の硬化
性組成物。 [3]請求項1又は2記載の組成物に、水酸基含有樹脂
及び/又は水酸基含有化合物を含有することを特徴とす
る硬化性組成物。[Claims] [1] One molecule contains at least one alkoxysilane group and/or silanol group, and the general formula CH_2=CH- CH_2=CHCH_2- CH_2=CHO- CH_2=CHO-R_a- CH_2=CHCH_2O - CH_2=CHCH_2O-R_b- where R_a and R_b are C_1_~_2_0, respectively
Indicates a hydrocarbon group. A polymer containing as essential monomer components a silane compound (A) having at least one radically polymerizable unsaturated group selected from the following and an epoxy group-containing polymerizable unsaturated monomer (B) (
I), or a polymer (II) containing the silane compound (A) as an essential monomer and a polymer (III) containing the epoxy group-containing polymerizable unsaturated monomer (B) as an essential monomer. or a mixture of polymer (I) and polymer (II) and/or polymer (III) is used as a dispersion stabilizer resin, and a radically polymerizable unsaturated monomer is used in an organic solvent in the presence of the resin. 1. A curable composition comprising a metal chelate compound in a non-aqueous dispersion of polymer particles insoluble in an organic solvent obtained by polymerizing a polymer. [2] The curable composition according to claim 1, wherein at least one polymer selected from the polymers (I) to (III) has a hydroxyl group. [3] A curable composition comprising a hydroxyl group-containing resin and/or a hydroxyl group-containing compound in the composition according to claim 1 or 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5544389A JPH02233717A (en) | 1989-03-08 | 1989-03-08 | Curable composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5544389A JPH02233717A (en) | 1989-03-08 | 1989-03-08 | Curable composition |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02233717A true JPH02233717A (en) | 1990-09-17 |
Family
ID=12998738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5544389A Pending JPH02233717A (en) | 1989-03-08 | 1989-03-08 | Curable composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02233717A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994021737A1 (en) * | 1993-03-19 | 1994-09-29 | Mazda Motor Corporation | Low-solvent resin composition, low-solvent coating composition, and method of coating therewith |
| EP0646580A3 (en) * | 1993-09-16 | 1995-10-11 | Ciba Geigy Ag | Vinyl ether compounds with different additional functional groups of vinyl ether and their use in the formulation of curable compositions. |
| WO1995035336A1 (en) * | 1994-06-17 | 1995-12-28 | Kansai Paint Company, Limited | Thermosetting composition and method of forming topcoating film |
-
1989
- 1989-03-08 JP JP5544389A patent/JPH02233717A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994021737A1 (en) * | 1993-03-19 | 1994-09-29 | Mazda Motor Corporation | Low-solvent resin composition, low-solvent coating composition, and method of coating therewith |
| US5786435A (en) * | 1993-03-19 | 1998-07-28 | Mazda Motor Corporation | Low solvent composition of alicyclic epoxy oligomer |
| EP0646580A3 (en) * | 1993-09-16 | 1995-10-11 | Ciba Geigy Ag | Vinyl ether compounds with different additional functional groups of vinyl ether and their use in the formulation of curable compositions. |
| WO1995035336A1 (en) * | 1994-06-17 | 1995-12-28 | Kansai Paint Company, Limited | Thermosetting composition and method of forming topcoating film |
| US5821314A (en) * | 1994-06-17 | 1998-10-13 | Kansai Paint Company, Limited | Thermosetting compositions and methods of forming a finish coat |
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