JPH0223517B2 - - Google Patents
Info
- Publication number
- JPH0223517B2 JPH0223517B2 JP61183901A JP18390186A JPH0223517B2 JP H0223517 B2 JPH0223517 B2 JP H0223517B2 JP 61183901 A JP61183901 A JP 61183901A JP 18390186 A JP18390186 A JP 18390186A JP H0223517 B2 JPH0223517 B2 JP H0223517B2
- Authority
- JP
- Japan
- Prior art keywords
- ethylene
- powder
- coating
- copolymer
- granular fertilizer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003337 fertilizer Substances 0.000 claims description 74
- 238000000576 coating method Methods 0.000 claims description 72
- 239000011248 coating agent Substances 0.000 claims description 68
- 239000000843 powder Substances 0.000 claims description 33
- 229920001577 copolymer Polymers 0.000 claims description 29
- 229920005989 resin Polymers 0.000 claims description 21
- 239000011347 resin Substances 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 20
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 19
- 239000005977 Ethylene Substances 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 14
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 12
- 239000003960 organic solvent Substances 0.000 claims description 12
- 239000001993 wax Substances 0.000 claims description 11
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 9
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 8
- 229920001971 elastomer Polymers 0.000 claims description 7
- 229940117927 ethylene oxide Drugs 0.000 claims description 7
- 239000005060 rubber Substances 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 239000004793 Polystyrene Substances 0.000 claims description 6
- 239000012188 paraffin wax Substances 0.000 claims description 6
- 229920002223 polystyrene Polymers 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 239000011593 sulfur Substances 0.000 claims description 6
- 239000000454 talc Substances 0.000 claims description 6
- 229910052623 talc Inorganic materials 0.000 claims description 6
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical compound O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 claims description 5
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 5
- 239000005909 Kieselgur Substances 0.000 claims description 5
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 5
- 229920002472 Starch Polymers 0.000 claims description 5
- 235000013871 bee wax Nutrition 0.000 claims description 5
- 239000012166 beeswax Substances 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 5
- 229910052570 clay Inorganic materials 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910044991 metal oxide Inorganic materials 0.000 claims description 5
- 150000004706 metal oxides Chemical class 0.000 claims description 5
- 239000003208 petroleum Substances 0.000 claims description 5
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 5
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 5
- 229920000098 polyolefin Polymers 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 239000008107 starch Substances 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 5
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 5
- 239000002023 wood Substances 0.000 claims description 5
- 150000007513 acids Chemical class 0.000 claims description 4
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 239000012261 resinous substance Substances 0.000 claims description 3
- 239000004480 active ingredient Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 claims 1
- 239000000463 material Substances 0.000 description 54
- 238000010828 elution Methods 0.000 description 53
- 239000010408 film Substances 0.000 description 34
- 239000002689 soil Substances 0.000 description 30
- 238000000034 method Methods 0.000 description 28
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 19
- 239000004202 carbamide Substances 0.000 description 19
- 239000002245 particle Substances 0.000 description 18
- 239000002904 solvent Substances 0.000 description 16
- 239000000945 filler Substances 0.000 description 15
- 239000002775 capsule Substances 0.000 description 14
- 244000005700 microbiome Species 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000000354 decomposition reaction Methods 0.000 description 10
- 238000004090 dissolution Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 239000004094 surface-active agent Substances 0.000 description 10
- 239000003921 oil Substances 0.000 description 8
- 238000005259 measurement Methods 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 239000002861 polymer material Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000002131 composite material Substances 0.000 description 5
- 230000000813 microbial effect Effects 0.000 description 5
- 229920005672 polyolefin resin Polymers 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 3
- 229910052939 potassium sulfate Inorganic materials 0.000 description 3
- 235000011151 potassium sulphates Nutrition 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- QFHMNFAUXJAINK-UHFFFAOYSA-N [1-(carbamoylamino)-2-methylpropyl]urea Chemical compound NC(=O)NC(C(C)C)NC(N)=O QFHMNFAUXJAINK-UHFFFAOYSA-N 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 239000011162 core material Substances 0.000 description 2
- 229920006237 degradable polymer Polymers 0.000 description 2
- 238000007922 dissolution test Methods 0.000 description 2
- 239000010685 fatty oil Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 229920006158 high molecular weight polymer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 239000004908 Emulsion polymer Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- YIKSCQDJHCMVMK-UHFFFAOYSA-N Oxamide Chemical compound NC(=O)C(N)=O YIKSCQDJHCMVMK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000002316 solid fats Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Fertilizers (AREA)
Description
〔技術の分野〕
本発明は、分解性被膜で被覆された粒状肥料と
その製造方法に関する。更に詳しくは、ポリ3−
ハイドロオキシ−3−アルキルプロピオン酸を必
須の樹脂成分とする分解性被膜で被覆された該肥
料と該製造方法に関する。
本発明に係る被膜は、土壌微生物により分解さ
れ最終的に土壌中に残留しない。本発明に係る被
膜中には、粒状肥料の溶出を調節するため種々の
助剤又は薬剤を添加できる。
〔従来の技術〕
土壌中に施用された粒状肥料中の肥効成分の溶
出を作物の生育に伴う要求と合致させるため、ま
たは粒状肥料の流通過程における吸湿又は固結を
防止するため、種々の研究がなされて来た。粒状
肥料の表面を高分子重合体で被覆する方法もその
一つである。この被覆には、熱硬化性又は熱可塑
性のいづれも使用されている。しかしながら、こ
のような高分子重合体による被覆にも後述のよう
な種々の問題点がある。
熱硬化性樹脂を用いる方法としては、例えばス
チレン化アルキツド樹脂とフエノール樹脂(英国
特許954555)、脂肪油変性アルキツド樹脂、脂肪
油ジシクロペンタジエン共重合体、ジイソシアネ
ート変性脂肪油重合体(特公昭40−28927)若し
くはフエノール樹脂等(特公昭44−28457)が示
されている。また、熱可塑性樹脂を用いる方法と
しては、例えばポリスチレン、ポリ塩化ビニル、
ポリ塩化ビニリデン、ポリアクリルニトリル、ポ
リエチレンおよびポリフツ化アルカンまたは之等
の構成単位単量体の二以上からなる共重合体(英
国特許第815829)、酢酸ビニル乳化重合液(特公
昭37−15832)が示されている。
高分子重合体、特に熱可塑性樹脂溶液或いはそ
の乳化重合液等を被覆材として用いた時の問題点
として、特公昭42−13681には粒状物表面に液状
樹脂又は曳糸性樹脂を被覆させると樹脂の曳糸性
のためわずか数%樹脂が被覆される丈で粒子は粘
着し合つてブロツクを作つてしまい個々の粒状物
とならず均一に厚く被覆することは困難であるこ
とが示されている。
特開昭50−99858、特開昭51−75874、特開昭53
−98265は、本願発明者らによつて発明された粒
状肥料の被覆方法に関するものであるが、これら
公報には樹脂溶液の性質と乾燥条件の選択によつ
て被覆工程でブロツキングを起すことなく、一工
程で能率よく被覆できる方法が示されている。
特開昭50−99858には、ポリオレフインを主成
分とする被覆材で粒状肥料を被覆するに際し、粒
状肥料に被覆材料の溶液を噴霧し、被覆すると同
時に高速熱風流により乾燥し、粒状肥料を被覆す
る方法が示されている。この技術の特徴は、極
めて薄い被覆で均一に被覆できる点と、界面活
性剤を溶出調節剤として被膜に分散させ溶出速度
を調節できる点にある。
特開昭51−75674はポリ塩化ビニリデン系の樹
脂及び酢酸ビニル部分が5重量%以下のエチレ
ン・酢酸ビニル共重合体がポリオレフイン樹脂と
同様に極めて薄い被膜として粒状肥料を均一に被
覆できることを開示している。
特公昭60−37074ではポリオレフイン系樹脂と
エチレン酢酸ビニル共重合体及び界面活性剤によ
る該被覆が安定性の高い溶出コントロールをもた
らこすとが可能である旨を開示している。
更に特公昭60−3040および特開昭55−1672では
タルク等の無機粉体やイオウを前記ポリオレフイ
ン系樹脂等の被膜中に分散させることにより、溶
出コントロール機能を維持し、併せて溶出後の残
留カプセルの崩壊や分解が促進されることが示さ
れている。
これら一連の本願発明者らによる被覆技術は集
約され、粒状尿素、又は化成肥料を被覆した被覆
粒状肥料として実用化され、優れた溶出コントロ
ール肥料として広く使用されるに至つた。これら
の肥料は被膜の厚みを変えることなく数時間〜数
年の溶出コントロールが連続的に調整出来るが、
基本的にSlow−releaseの溶出パターンを示し、
又肥効成分溶出後のカプセルは光により又は酸素
によつて劣化、分解してゆく性質のものである。
しかしながら、関係者から更に進んだ微生物分解
性の材料で被覆したSlow−release型及びタイム
カプセル型肥効成分溶出後のカプセルが速かに微
生物により分解される被覆粒状肥料の出現が要望
されていた。
〔発明の目的〕
これらの情況に鑑み本願発明者らは微生物分解
性の資材をベースとした任意にコントロール可能
なSlow−release型肥料や所定期間まで溶出せ
ず、その後短期に溶出するタイムカプセル型肥料
の研究を行い、本願発明に至つたものである。
本発明に必須な被覆材料であるポリ(3−ハイ
ドロオキシ−3−アルキルプロピオン酸)、特に
アルキル基がメチル又はエチルである前記重合体
が優れた微生物分解性高分子材料であることを確
認した後、本発明を完成するために種々の溶剤に
溶解してコーテイングを試みた。或る溶剤溶液の
場合は、噴霧状で添加してゆくと被覆材が粘着し
て被覆中の粒子がくつつき合い、単粒の被覆がで
きなかつた。また或るものは高分子特有の強靭な
被膜が得られなかつた。試行錯誤の結果、本願発
明者らの発明による特開昭50−99858に示された
被覆法を参考にした次に述べる方法により均一な
被膜による単粒の被膜が可能になり、本発明方法
が発見され、本発明が完成された。
これらの技術を完成するには次の〜を全て
満足さす高分子材料を見出さねばならない。
土壌微生物により容易に分解される強靭な高
分子材料を見つけ出すこと
その材料を用いる被覆加工技術の開発ができ
ること
その材料により被覆加工されたものが溶出コ
ントロール可能であること
他の材料と複合化することにより広範囲な溶
出速度コントロールができること
土壌中に於いて土壌微生物のアタツクを受け
る条件下でも溶出コントロールができること。
これらの検索研究の初期の段階では、種々の高
分子材料が調査選択され、土壌中に埋没され土壌
微生物による分解を受けるかの評価がなされた。
この内数種の高分子材料が分解を受けることがわ
かつた。これら分解性材料を用いて種々の被覆加
工が検討されたが、大部分のものは溶出コントロ
ールに耐え得る均一な被膜加工ができなかつた。
均一な被膜に被覆加工できたものでも膜の物性や
水中溶出試験により評価された結果、大部分のも
のは実用に供用し得ないものであつた。こゝでス
クリーニングされたものは更に他の材料と組合さ
れ、複合材料として用いられ、広範囲な溶出速度
コントロールができることが水中溶出試験により
確認された。
これらのものは更に土壌中に於て、土壌微生物
に分解を受ける条件下での溶出もテストされた。
複合材料化することにより、例えば高分子材料の
内、微生物非分解性のものが多いとカプセル自体
の土壌分解が抑制されるものもあつたが、これは
現在のSlow−release型の溶出コントロール肥料
としては利用可能のものであつた。本発明はかく
の如く長期間に亘る研究開発を行つた結果達成さ
れた。
以上の記述から明らかなように、本発明の目的
は、土壌微生物により分解可能な被膜で被覆され
た粒状肥料とその製造方法を提供することであ
る。
〔発明の構成・効果〕
本発明(二発明)は、下記(1)、(6)の主要構成と
(2)〜(5)又は(7)〜(9)の実施態様的構成を有する。
(1) ポリ3−ハイドロオキシ−3−アルキルプロ
ピオン酸を有効成分とする分解性被膜で被覆さ
れてなる粒状肥料。
(2) アルキル基がメチル基若しくはエチル基であ
る前記第(1)項に記載の粒状肥料。
(3) 分解性被膜がポリ3−ハイドロオキシ−3−
アルキルプロピオン酸のほか、ポリ塩化ビニリ
デン、ポリオレフイン、ゴム、エチレン・酢酸
ビニル共重合体、ポリスチレン、ポリメチルメ
タアクリレート、エチレン・一酸化炭素共重合
体、エチレン・酢酸ビニル・一酸化炭素共重合
体、若しくはエチレン・エチルアクリレート共
重合体、エチレンメタクリル酸共重合体の樹脂
類ならびにパラフイン、硬化油、固型脂肪酸お
よびその金属塩、蜜ロウ、木ロウ石油樹脂若し
くはロジンの低分子樹脂状物質から選ばれた一
種類若しくは2種類以上の物質からなる前記第
(1)項記載の粒状肥料。
(4) 分解性被膜が無機質または有機質であつて難
水溶性又は不溶性の粉末を含有する前記第(1)項
又は第(3)項に記載の粒状肥料。
(5) 無機質粉末がタルク、クレイ、シリカ、ケイ
ソウ土、金属酸化物、若しくはイオウの粉末で
あり、有機質粉末がでんぷん若しくはクロチリ
デンジウレアの粉末である前記第(4)項に記載の
肥料。
(6) ポリ3−ハイドロオキシ−3−アルキルプロ
ピオン酸の有機溶剤溶液を流動状態の粒状肥料
に噴霧状で添加し、該添加時に該粒状肥料に高
速熱風流を吹付けて該添加された有機溶剤溶液
中の有機溶剤を瞬時に除去乾燥せしめることを
特徴とする分解性被膜で被覆された粒状肥料の
製造方法。
(7) 有機溶剤溶液にポリ3−ハイドロオキシ−3
−アルキルプロピオン酸のほか、ポリ塩化ビニ
リデン、ポリオレフイン、ゴム、エチレン・酢
酸ビニル共重合体、ポリスチレン、ポリメチル
メタアクリレート、エチレン・一酸化炭素共重
合体、エチレン・酢酸ビニル・一酸化炭素共重
合体、若しくはエチレン・エチルアクリレート
共重合体、エチレンメタクリル酸共重合体の樹
脂類ならびにパラフイン、硬化油、固型脂肪酸
およびその金属塩、蜜ロウ、木ロウ石油樹脂若
しくはロジンの低分子樹脂状物質から選ばれた
一種類若しくは2種類以上の物質を溶解せしめ
て使用する前記第(6)項に記載の製造方法。
(8) 有機溶剤溶液に、さらに無機質または有機質
であつて難水溶性又は不溶性の粉末を混合分散
せしめて使用する前記第(6)項若しくは第(7)項に
記載の製造方法。
(9) 無機質粉末が、タルク、クレイ、シリカ、ケ
イソウ土、金属酸化物若しくはイオウの粉末で
あり、有機質粉末がでんぷん若しくはクロチリ
デンジウレアの粉末である前記第(8)項に記載の
製造方法。
本発明は分解性被膜形成用の土壌微生物分解高
分子材料としてポリ3−ハイドロオキシ−3−ア
ルキルプロピオン酸(化学構造〔〕)を使用す
ることを特徴とするが、特に好ましい材料とし
て、ポリ3−ハイドロオキシ−3−メチルプロピ
オン酸(化学構造〔〕)、ポリ3−ハイドロオキ
シ−3−エチルプロピオン酸(化学構造〔〕)
及び3−ハイドロオキシ−3−メルルプロピオン
酸と3−ハイドロオキシ−3−エチルプロピオン
酸との共重合体(化学構造〔〕)である。これ
らは基本的には下記の化学構造を有するが、共重
合体〔〕の結合はランダムであつてもブロツク
であつても良い。
本発明の粒状肥料は、これらポリ3−ハイドロ
オキシ−3−アルキルプロピオン酸系の材料によ
つて被覆された場合でも充分な溶出コントロール
機能が得られる。すなわち、例えば潮解性溶解度
共に大きい尿素等では数十日、それらの物性値が
小さい硫酸カリ等では数百日の溶出の持続性が得
られる。これら単独材料より溶出を促進させる場
合は界面活性剤を形成被膜、すなわちカプセル内
に分散させるか粉体を充填材として分散させるか
で、その分散量に応じて促進程度の調節ができ
る。しかし乍らこれらの方法では、単独材料以上
に溶出期間を短縮することはできても延ばすこと
は困難である。
本発明に使用し得る界面活性剤は陽イオン性の
もの、陰イオン性のもの、両性のもの、非イオン
性のもの何れも使用し得るが、界面活性剤の親水
性疎水性のバランスが重要である。親水性が強す
ぎる場合は被膜内に均一に分散せずに凝集して被
膜欠陥生成の原因になる。親油性の強いものは被
膜への影響はないが、溶出促進効果がやゝ劣る傾
向がある。これらの界面活性剤のHLBは15以下、
好ましくは11〜13の範囲にある。
本発明で使用されるフイラーとしての粉体は難
水溶性又は不溶性の粉体であり、無機質若しくは
有機何れのものも使用し得るが、その粒径は被膜
厚みの半分以下、好ましくは1/4以下のものが良
い。これらのフイラーは被膜内に均一に分散され
るが、分散性不良のものはシリコン等による表面
処理や界面活性剤等で分散し易くする等の分散性
改良処理が必要である。これらの無機質粉体の好
ましい例としては、タルク、炭酸カルシウム、ク
レイ、ケイソア土、シリカ及びその塩、金属酸化
物イオウ等が挙げられる。これら無機質粉体の内
イオウは微生物分解を受ける材料であり、被膜の
複合材料の成分として土壌中での分解を受け易く
する等の利点がある。一方、有機質の粉体は、フ
イラーとしては無機のものに劣るが、微生物によ
つて分解を受け易いものが多く、複合材料として
の土壌分解はイオウより優れた利点があり、例え
ばべんぷんその他でんぷん質の材料や土壌中で微
生物分解によつてNH+ 4を生成するクロチリデー
ジウレア等の緩効性窒素肥料等が好ましい材料で
ある。これら粉体をフイラーとして使用した場
合、該使用量が増えると、いづれの粉体を使用し
た場合であつても被膜強度が低下する傾向があ
る。
本発明において肥効成分の溶出をコントロール
するもう一つの方法は、被膜形成材料として他の
高分子材料やワツクス類を併用することにより得
られる。この方法は単独材料の場合より溶出を遅
延させる場合に特に有効であるが、複合化する材
料の選択によつては促進することもできる。これ
らの方法は第1の方法である界面活性剤やフイラ
ーを配合することによる促進効果と併用して使用
することが出来、望ましい場合が多い。
ポリ3−ハイドロオキシ−3−アルキルプロピ
オン酸系の材料と併用できる分解性被膜用材料と
しては、ポリ塩化ビニリデンおよびその共重合
体、ポリオレフイン系の樹脂、エチレン・一酸化
炭素共重合体、エチレン・酢酸ビニル共重合体、
エチレン・酢酸ビニル・一酸化炭素共重合体、エ
チレン・エチルアクリレート共重合体、エチレ
ン・メタアクリル酸共重合体、ゴム系樹脂、ポリ
スチレン、ポリメチルメタアクリレート等であ
る。この内ポリ塩化ビニリデン及びその共重合
体、ポリオレフイン系の樹脂およびエチレン・一
酸化炭素共重合体等の高分子材料は溶出を遅延さ
せる目的からは好ましい材料である。
一方、溶出を促進させる高分子材料としてはエ
チレン・酢酸ビニル共重合体の特に酢酸ビニル含
量の多い(40重量%以上のもの)やゴム(ゴム系
樹脂)の内、天然ゴム、ポリイソプレン、ポリブ
タジエン、スチレン・ブタジエンランダム共重合
体である。
一方、複合化する好ましいワツクス状材料とし
ては、パラフイン、固形油脂類特に硬化油、固形
脂肪酸とその二価、三価の金属塩、蜜ロウ、木ロ
ウ、ロジンおよび石油樹脂等であり、これらは溶
出を遅延させる材料である。
本発明によれば、ポリ3−ハイドロオキシ−3
−アルキルプロピオン酸系材料を被覆材料として
多様な機能を持つた被覆粒状肥料ができる。芯物
質として使用する粒状肥料には、成分や粒径や形
状等多様であり、同一機能を賦与する場合であつ
ても肥料の種類、粒径及び形状で被覆状態を変え
なければならない。例えば、本発明被覆粒状肥料
の実用的な膜厚は20〜300μの範囲にあるが、こ
の膜厚を保持するための被覆率は粒径(粒子の大
きさ)や形状によつて大きく変る。これらの膜厚
は20μ未満の範囲では充分な溶出抑制がむずかし
く、200μを超える膜厚が必要な場合はほとんど
ない。因に公知のSlow−release型では通常20〜
120μ、タイムカプセル型では80〜200μが好まし
い範囲である。
又、溶出期間の設定には対しても粒状肥料の性
質の影響を大いに受ける。同じ粒径や形状のもの
を使用し、同じ被覆組成で同じ膜にしても、肥料
の種類(例えば尿素、硫酸カリ等の)により溶出
の持続期間は10倍以上の差異が生ずる場合もあ
る。
本発明の被覆粒状肥料の設計に際しては、先づ
芯物質である肥料の種類、粒径及び形状が決めら
れ、つづいて膜厚、被覆率が設定される。これら
の特定条件下に於いて、Slow−release型として
は溶出の持続性が検討されるが、この方法は前述
の4種の方法、即ち界面活性剤、フイラー、特定
された高分子材料、特定されたワツクス類の一種
以上の組合せが可能であり、同一の持続性組成の
組合せは多数存在する。
例えばポリ3−ハイドロオキシ−3−アルキル
プロピオン酸系の材料だけの被膜と同一の溶出持
続性機能を有する被膜にするため先づポリエチレ
ン等の高分子材料や硬化油等のワツクス類等の溶
出を遅延する物質とポリ3−ハイドロオキシ−3
−アルキルプロピオン酸系の材料を混合して溶出
持続性を高めた組成として、これにフイラーや界
面活性剤を加えて溶出を促進させればポリ3−ハ
イドロオキシ−3−アルキルプロピオン酸系の材
料と同等の溶出持続機能を有するものができるこ
とになる。
かくの如く単に溶出持続性からは無限の組合せ
があるが、他の性質からの制約がある。
第1の制約は、被膜の強度であり、フイラーが
被膜重量の80%を越えると膜強度が弱くなり、汎
用の肥料として取扱いを受ける時に被膜損傷を受
け、溶出コントロール機能が損なわれる場合があ
る。同様に溶出遅延剤として使用されるパラフイ
ンや硬化油等のワツクス類は他の高分子材料に対
し50重量%を越えると被膜強度上問題を生ずる。
第2の制約は、被膜の微生物分解性であり、被
膜内に微生物非分解性の高分子が多いと被膜の分
解が阻害される。これは微生物分解性のフイラー
の有無や量により変るが、これがない場合、高分
子材料に対し微生物非分解性樹脂は40%(重量)
以下に抑えるべきであり、又微生物分解性フイラ
ーを使用する場合でも高々60%であるべきであ
る。
本発明の被覆粒状肥料は、微生物分解性の被膜
で覆われたものであり、土壌微生物に侵されるの
で特に微生物活性の強い土壌では水中に於ける溶
出より速くなる傾向がある。これらの傾向は、
微生物非分解性高分子材料の割合を高めること、
殺菌剤を併用すること、及び表面に極薄の保
護膜で覆うことにより調整は出来るが、微生物非
分解性被膜により覆われたものと全く同一の機能
を持たせることは困難である。しかし本発明品は
溶出コントロール肥料として今日の農業にとつて
有益なものであり、且つ微生物分解性高分子材料
による世界初めての溶出コントロール肥料として
は極めて意義深いものである。
更に本発明ではSlow−release型よりも膜厚を
高めて溶出を抑え、或る期間後(微生物分解によ
つて被膜がやぶれて)短期間の間に全量溶出する
タイムカプセル型の肥料もできる。これらの溶出
抑制期間は前記、、の分解抑制より或る程
度コントロールできるが、未だ不完全である。し
かし乍ら、本発明は完全に制御されたタイムカプ
セル型肥料への道を開くものとしても有意義なも
のである。
本発明は全ゆる肥料成分を含む粒状物に適用で
きる。すなわち硫安、塩安、硝安、尿素、塩化カ
リ、硫酸カリ、硝酸カリ、硝酸ソーダ、リン酸ア
ンモニア、リン酸カリ、リン酸石灰等の水溶性肥
料として有用な単体又はこれら2種以上の成分を
含む肥料に対しては特に有効である。又OMUP
(クロチリデンジウレア)、IBDU(イソブチリデ
ンジウレア)やオキザマイド等の難溶性肥料に適
用すると、これらの肥料の有効期間を延ばすこと
ができる。
本発明方法の被覆材は、有機溶剤に溶解又は分
散して使用される。この時使用される溶剤は高分
子材料やワツクス類を溶解するものであつて、本
発明に必須なポリ3−ハイドロオキシ−3−アル
キルプロビオン酸系の材料に対し、熱時は可溶で
あるが冷時は該高分子を微細な結晶として析出し
て白濁するが、ゼリー状になる溶剤群から選択さ
れたものである。これらの被覆のための溶液又は
これに所定のフイラーを分散させた溶液は、溶液
中の高分子材料が析出又はゼリー状にならない様
に高温に保持され、噴霧状で高速熱風流と一緒に
粒状肥料に吹き付られ、溶剤を瞬時に乾燥するこ
とが必須の条件である。
本発明の方法の溶剤の選択は、被覆中に高分子
材料の粘着性によつて粒子同志がブロツク化して
ケーキ状にならないための必要な条件であり、又
高速熱風流による瞬時の乾燥は、溶液が蒸発して
冷却又は濃縮過程で高分子が析出して、高分子本
来の被膜形成を阻害されることをさけるための必
要な条件である。
本発明品はかくの如き溶剤の選定と乾燥条件を
保持して得られるが、被覆液と共に噴射される熱
風流の風速は10m/sec以上、好ましくは15m/sec
以上必要である。
本発明に係る被膜にフイラーとして粉体を使用
する場合、粉体が有機溶剤溶液中で沈降や浮上せ
ずに均一に混合する様に溶解槽等では強制的に撹
拌する必要がある。これらの被覆液は、使用する
温度で50cp以下の粘度になる様に被覆材の粘度
を調整する必要がある。50cp以上の粘度では前
記により選択された溶剤であつても、得られる被
覆粒状肥料の一部のブロツク化はさせられないの
で、この場合、被覆液は更に稀釈して使用する必
要がある。
これらの本発明方法の条件を保持しつつ被覆を
行う装置は噴流層装置が最適であり最も推奨され
る。噴流層装置の一般的な形状は下部が逆円錐形
であつて、その最下部は空気噴出口を有する。こ
の槽内に粒子を入れ、噴出口から熱風を噴出する
と粒子は上方に噴射された後、槽内に落下して再
噴出されるが如く循環する。。こゝの噴出口に被
覆液の噴霧ノズルを設置して噴出される粒子に噴
霧することにより容易に本発明品が得られる。こ
の時の被覆中の粒子温度は、高分子材料が融着せ
ず又は被膜の損傷を受けない上限に保持する。
以下実施例によつて本発明を説明する。
実施例
(1) 本発明方法に使用する溶剤の選択
大型試験管にポリ(3−ハイドロオキシ−3
−メチルプロピオン酸)0.3g(分子量750000)
と供試溶剤30ml取り油浴中に入れて撹拌し乍ら
徐々に温度を上げて(℃/minが目安)溶解す
る。この際溶解の兆候が見えたら、更に昇温速
度を遅くして溶解する温度を把握する。完全に
溶解したら撹拌を止めて、油浴から取り出して
自然放冷により徐冷する。この徐冷過程で白濁
又はゼリー状を呈するものがあるが、このとき
の温度をこの溶液のゲル化点とする。本発明に
使用できる溶剤はゲル化点を有するものであ
る。かくの如き溶剤の検索例を第1表に示す。
TECHNICAL FIELD The present invention relates to a granular fertilizer coated with a degradable coating and a method for producing the same. More specifically, poly3-
The present invention relates to the fertilizer coated with a degradable film containing hydroxy-3-alkylpropionic acid as an essential resin component, and to a method for producing the fertilizer. The coating according to the present invention is decomposed by soil microorganisms and does not ultimately remain in the soil. Various auxiliary agents or chemicals can be added to the coating according to the present invention in order to control the elution of granular fertilizer. [Prior Art] In order to match the elution of fertilizing ingredients in granular fertilizer applied to soil with the requirements accompanying the growth of crops, or to prevent moisture absorption or caking during the distribution process of granular fertilizer, various methods are used. Research has been done. One method is to coat the surface of granular fertilizer with a high molecular weight polymer. This coating can be either thermoset or thermoplastic. However, coating with such a high molecular weight polymer also has various problems as described below. Methods using thermosetting resins include, for example, styrenated alkyd resins and phenolic resins (British Patent No. 954555), fatty oil-modified alkyd resins, fatty oil dicyclopentadiene copolymers, diisocyanate-modified fatty oil polymers (Japanese Patent Publication No. 1973-1996), 28927) or phenolic resins (Japanese Patent Publication No. 1983-28457). In addition, methods using thermoplastic resins include, for example, polystyrene, polyvinyl chloride,
A copolymer consisting of two or more constituent monomers such as polyvinylidene chloride, polyacrylonitrile, polyethylene and polyfluorinated alkanes or the like (British Patent No. 815829), vinyl acetate emulsion polymerization liquid (Japanese Patent Publication No. 15832-1983) It is shown. As a problem when using a polymer, especially a thermoplastic resin solution or its emulsion polymer solution, as a coating material, Japanese Patent Publication No. 42-13681 describes how to coat the surface of granules with a liquid resin or a stringable resin. Due to the stringiness of the resin, it has been shown that at a length where only a few percent of the resin is coated, the particles stick together and form blocks, making it difficult to coat them uniformly and thickly without forming individual particles. There is. Japanese Patent Publication No. 50-99858, Japanese Patent Publication No. 51-75874, Japanese Patent Publication No. 53-Sho.
-98265 relates to a method for coating granular fertilizer invented by the present inventors, but these publications state that by selecting the properties of the resin solution and the drying conditions, blocking can be avoided during the coating process. A method for efficient coating in one step is shown. Japanese Patent Application Laid-Open No. 50-99858 discloses that when granular fertilizer is coated with a coating material mainly composed of polyolefin, a solution of the coating material is sprayed onto the granular fertilizer, and at the same time the granular fertilizer is coated, it is dried with a high-speed hot air flow to coat the granular fertilizer. It shows how to do this. The characteristics of this technology are that it can be coated uniformly with an extremely thin coating, and that the elution rate can be adjusted by dispersing a surfactant in the coating as an elution regulator. JP-A-51-75674 discloses that a polyvinylidene chloride resin and an ethylene/vinyl acetate copolymer containing 5% by weight or less of vinyl acetate can uniformly cover granular fertilizer as an extremely thin film, similar to polyolefin resin. ing. Japanese Patent Publication No. 60-37074 discloses that coating with a polyolefin resin, an ethylene vinyl acetate copolymer, and a surfactant can provide highly stable elution control. Furthermore, in Japanese Patent Publications No. 60-3040 and No. 55-1672, by dispersing inorganic powder such as talc and sulfur into the polyolefin resin coating, the elution control function is maintained and the residue after elution is reduced. It has been shown to accelerate capsule disintegration and degradation. These series of coating techniques developed by the inventors of the present application have been put into practical use as coated granular fertilizers coated with granular urea or chemical fertilizers, and have come to be widely used as excellent elution control fertilizers. With these fertilizers, elution control can be continuously adjusted for several hours to several years without changing the film thickness.
Basically shows a slow-release elution pattern,
Furthermore, the capsules after the fertilizing ingredients have been eluted tend to deteriorate and decompose when exposed to light or oxygen.
However, there has been a demand from stakeholders for the emergence of coated granular fertilizers, such as slow-release type and time capsule type coated with more advanced microbially degradable materials, in which the capsules are quickly decomposed by microorganisms after the fertilizing ingredients have been eluted. . [Purpose of the Invention] In view of these circumstances, the inventors of the present invention developed a slow-release type fertilizer based on microbially degradable materials that can be controlled at will, and a time capsule type fertilizer that does not elute until a predetermined period of time and then elutes in a short period of time. We conducted research on fertilizers and arrived at the present invention. It was confirmed that poly(3-hydroxy-3-alkylpropionic acid), which is an essential coating material for the present invention, and especially the polymer whose alkyl group is methyl or ethyl, is an excellent microbially degradable polymer material. Later, in order to complete the present invention, attempts were made to coat the material by dissolving it in various solvents. In the case of a certain solvent solution, if it was added in the form of a spray, the coating material would stick and the particles in the coating would stick together, making it impossible to coat a single particle. In addition, in some cases, it was not possible to obtain a tough coating peculiar to polymers. As a result of trial and error, it became possible to coat a single grain with a uniform coating by the method described below, which is based on the coating method disclosed in Japanese Patent Application Laid-Open No. 50-99858 invented by the present inventors, and the method of the present invention has been realized. was discovered and the present invention was completed. In order to complete these technologies, it is necessary to find a polymer material that satisfies all of the following. To find a strong polymer material that is easily decomposed by soil microorganisms. To be able to develop a coating technology using that material. To be able to control elution of materials coated with that material. To combine it with other materials. The elution rate can be controlled over a wide range. The elution rate can be controlled even under conditions where soil microorganisms attack the soil. In the early stages of these search studies, various polymeric materials were investigated and evaluated for their ability to be buried in soil and degraded by soil microorganisms.
It was found that some of these polymeric materials were subject to decomposition. Various coating processes have been investigated using these degradable materials, but in most cases it has not been possible to form a uniform coating that can withstand elution control.
Even those that could be coated into a uniform film were evaluated by the physical properties of the film and an underwater dissolution test, and as a result, most of them could not be put to practical use. The materials screened here can be further combined with other materials to form a composite material, and it has been confirmed through an underwater dissolution test that the dissolution rate can be controlled over a wide range. These materials were also tested for dissolution in soil under conditions where they were degraded by soil microorganisms.
By making composite materials, for example, if there are many polymeric materials that are non-degradable by microorganisms, the decomposition of the capsule itself in the soil could be suppressed, but this is not the case with current slow-release type elution control fertilizers. It was available as such. The present invention was achieved as a result of long-term research and development. As is clear from the above description, an object of the present invention is to provide a granular fertilizer coated with a film decomposable by soil microorganisms and a method for producing the same. [Structure/effect of the invention] The present invention (second invention) has the following main structures (1) and (6).
It has the embodiment configurations of (2) to (5) or (7) to (9). (1) A granular fertilizer coated with a degradable film containing poly-3-hydroxy-3-alkylpropionic acid as an active ingredient. (2) The granular fertilizer according to item (1) above, wherein the alkyl group is a methyl group or an ethyl group. (3) The degradable film is poly-3-hydroxy-3-
In addition to alkylpropionic acids, polyvinylidene chloride, polyolefin, rubber, ethylene/vinyl acetate copolymer, polystyrene, polymethyl methacrylate, ethylene/carbon monoxide copolymer, ethylene/vinyl acetate/carbon monoxide copolymer, or selected from resins such as ethylene/ethyl acrylate copolymer, ethylene methacrylic acid copolymer, and low-molecular resinous substances such as paraffin, hydrogenated oil, solid fatty acids and their metal salts, beeswax, wood wax petroleum resin, or rosin. The above-mentioned substance is made of one or more kinds of substances.
Granular fertilizer as described in (1). (4) The granular fertilizer according to item (1) or item (3) above, wherein the degradable coating is inorganic or organic and contains poorly water-soluble or insoluble powder. (5) The fertilizer according to item (4) above, wherein the inorganic powder is talc, clay, silica, diatomaceous earth, metal oxide, or sulfur powder, and the organic powder is starch or crotylidene diurea powder. (6) An organic solvent solution of poly-3-hydroxy-3-alkylpropionic acid is added to a fluidized granular fertilizer in the form of a spray, and at the time of addition, a high-speed hot air stream is blown onto the granular fertilizer to remove the added organic solvent. A method for producing a granular fertilizer coated with a degradable film, which is characterized by instantaneously removing and drying an organic solvent in a solvent solution. (7) Poly 3-hydroxy-3 in organic solvent solution
-In addition to alkylpropionic acids, polyvinylidene chloride, polyolefin, rubber, ethylene/vinyl acetate copolymer, polystyrene, polymethyl methacrylate, ethylene/carbon monoxide copolymer, ethylene/vinyl acetate/carbon monoxide copolymer , or selected from resins such as ethylene/ethyl acrylate copolymer, ethylene methacrylic acid copolymer, and low-molecular resinous substances such as paraffin, hydrogenated oil, solid fatty acids and their metal salts, beeswax, wood wax petroleum resin, or rosin. The manufacturing method according to item (6) above, wherein one or more substances are dissolved and used. (8) The manufacturing method according to item (6) or item (7) above, wherein an inorganic or organic, poorly water-soluble or insoluble powder is further mixed and dispersed in the organic solvent solution. (9) The method according to item (8), wherein the inorganic powder is a powder of talc, clay, silica, diatomaceous earth, metal oxide, or sulfur, and the organic powder is a powder of starch or crotylidene diurea. The present invention is characterized by using poly-3-hydroxy-3-alkylpropionic acid (chemical structure []) as a soil microorganism-degradable polymer material for forming a degradable film. -Hydroxy-3-methylpropionic acid (chemical structure []), poly-3-hydroxy-3-ethylpropionic acid (chemical structure [])
and a copolymer (chemical structure []) of 3-hydroxy-3-merulpropionic acid and 3-hydroxy-3-ethylpropionic acid. These basically have the following chemical structure, but the bonds in the copolymer [] may be random or block. The granular fertilizer of the present invention can obtain a sufficient elution control function even when coated with these poly-3-hydroxy-3-alkylpropionic acid materials. That is, for example, urea, which has a high deliquescent solubility, can last several tens of days, and potassium sulfate, which has small physical properties, can last several hundreds of days. When elution is to be accelerated by these single materials, the degree of acceleration can be adjusted depending on the amount of dispersion by dispersing the surfactant into the formed film, that is, within the capsule, or by dispersing powder as a filler. However, with these methods, although it is possible to shorten the elution period more than using a single material, it is difficult to extend it. The surfactant that can be used in the present invention may be cationic, anionic, amphoteric, or nonionic, but the balance between hydrophilicity and hydrophobicity of the surfactant is important. It is. If the hydrophilicity is too strong, the particles will not be uniformly dispersed in the film and will aggregate, causing film defects. Those with strong lipophilicity have no effect on the coating, but tend to have a slightly inferior elution promotion effect. The HLB of these surfactants is 15 or less,
Preferably it is in the range of 11-13. The filler powder used in the present invention is a poorly water-soluble or insoluble powder, and either inorganic or organic powders can be used, but the particle size is less than half the thickness of the coating, preferably 1/4. The following are good. These fillers are uniformly dispersed within the film, but those with poor dispersibility require treatment to improve dispersibility, such as surface treatment with silicone or the like, or use of a surfactant to make them easier to disperse. Preferred examples of these inorganic powders include talc, calcium carbonate, clay, diatomaceous earth, silica and its salts, metal oxide sulfur, and the like. Sulfur in these inorganic powders is a material that undergoes microbial decomposition, and as a component of the composite material of the coating, it has the advantage of being easily decomposed in the soil. On the other hand, organic powders are inferior to inorganic fillers as fillers, but they are often easily decomposed by microorganisms, and their soil decomposition as composite materials has advantages over sulfur, such as starch, etc. Preferred materials include starchy materials and slow-release nitrogen fertilizers such as clotilidage urea, which generates NH + 4 through microbial decomposition in the soil. When these powders are used as fillers, as the amount used increases, the film strength tends to decrease regardless of which powder is used. Another method of controlling the elution of fertilizing ingredients in the present invention is to use other polymeric materials or waxes as film-forming materials. This method is particularly effective in delaying elution compared to the case of a single material, but it can also be accelerated depending on the selection of composite materials. These methods can be used in conjunction with the first method, which is the promoting effect of incorporating surfactants and fillers, and are often desirable. Degradable coating materials that can be used in combination with poly-3-hydroxy-3-alkylpropionic acid-based materials include polyvinylidene chloride and its copolymers, polyolefin-based resins, ethylene/carbon monoxide copolymers, and ethylene/carbon monoxide copolymers. vinyl acetate copolymer,
These include ethylene/vinyl acetate/carbon monoxide copolymer, ethylene/ethyl acrylate copolymer, ethylene/methacrylic acid copolymer, rubber resin, polystyrene, polymethyl methacrylate, etc. Among these, polymeric materials such as polyvinylidene chloride and its copolymers, polyolefin resins, and ethylene/carbon monoxide copolymers are preferred materials for the purpose of delaying elution. On the other hand, examples of polymeric materials that promote elution include ethylene/vinyl acetate copolymers with a particularly high vinyl acetate content (more than 40% by weight), rubber (rubber-based resins), natural rubber, polyisoprene, and polybutadiene. , a styrene-butadiene random copolymer. On the other hand, preferred wax-like materials to be composited include paraffin, solid fats and oils, especially hydrogenated oils, solid fatty acids and their divalent and trivalent metal salts, beeswax, wood wax, rosin, and petroleum resins. It is a material that delays elution. According to the invention, poly3-hydroxy-3
- Coated granular fertilizers with various functions can be produced by using alkylpropionic acid-based materials as coating materials. Granular fertilizers used as core materials vary in composition, particle size, shape, etc., and even when imparting the same function, the coating state must be changed depending on the type, particle size, and shape of the fertilizer. For example, the practical film thickness of the coated granular fertilizer of the present invention is in the range of 20 to 300 microns, but the coverage to maintain this film thickness varies greatly depending on the particle size (particle size) and shape. When the thickness of these films is less than 20μ, it is difficult to sufficiently suppress elution, and there are almost no cases where a film thickness exceeding 200μ is required. By the way, in the well-known slow-release type, it is usually 20~
The preferred range is 120μ, and 80 to 200μ for time capsule type. Furthermore, the setting of the elution period is greatly influenced by the properties of the granular fertilizer. Even when using the same particle size and shape, the same coating composition, and the same film, the duration of elution can vary by more than 10 times depending on the type of fertilizer (e.g. urea, potassium sulfate, etc.). When designing the coated granular fertilizer of the present invention, first the type, particle size and shape of the fertilizer, which is the core substance, are determined, and then the film thickness and coverage are determined. Under these specific conditions, the sustainability of elution is investigated for slow-release type, but this method is based on the four methods mentioned above: surfactant, filler, specified polymer material, specified Combinations of one or more waxes are possible, and there are many combinations with the same long-lasting composition. For example, in order to obtain a coating that has the same elution-sustaining function as a coating made only of poly-3-hydroxy-3-alkylpropionic acid materials, we first elute polymeric materials such as polyethylene and waxes such as hydrogenated oil. Retardants and poly-3-hydroxy-3
- By mixing alkylpropionic acid-based materials to improve elution sustainability, if fillers and surfactants are added to promote elution, poly-3-hydroxy-3-alkylpropionic acid-based materials can be created. This means that a product with a sustained elution function equivalent to that of Although there are infinite combinations based solely on elution sustainability, there are restrictions from other properties. The first constraint is the strength of the coating; if the filler exceeds 80% of the coating weight, the coating strength will weaken, and the coating may be damaged when handled as a general-purpose fertilizer, impairing the elution control function. . Similarly, waxes such as paraffin and hardened oil used as elution retardants cause problems in film strength if they exceed 50% by weight relative to other polymeric materials. The second constraint is the microbial degradability of the film, and if there are many macromolecules that are not degradable by microorganisms in the film, the decomposition of the film will be inhibited. This varies depending on the presence and amount of microbially degradable filler, but if there is no microbially degradable filler, the microbially non-degradable resin is 40% (by weight) of the polymer material.
It should be kept below 60% even when microbially degradable fillers are used. The coated granular fertilizer of the present invention is covered with a film degradable by microorganisms, and is eroded by soil microorganisms, so it tends to elute more quickly than in water, particularly in soils with strong microbial activity. These trends are
increasing the proportion of microbially non-degradable polymeric materials;
Adjustments can be made by using a disinfectant in combination and by covering the surface with an extremely thin protective film, but it is difficult to provide the same functionality as that covered with a microbially non-degradable film. However, the product of the present invention is useful for today's agriculture as an elution-controlled fertilizer, and is extremely significant as the world's first elution-controlled fertilizer made from a microbially degradable polymeric material. Furthermore, the present invention can also produce a time capsule type fertilizer in which the film is thicker than the slow-release type to suppress elution, and the entire amount is eluted in a short period of time (when the film is broken by microbial decomposition) after a certain period of time. The period of suppression of these elutions can be controlled to some extent by the above-mentioned suppression of decomposition, but it is still incomplete. However, the present invention is also significant as it opens the way to a completely controlled time capsule type fertilizer. The present invention is applicable to granules containing all fertilizer components. In other words, ammonium sulfate, ammonium chloride, ammonium nitrate, urea, potassium chloride, potassium sulfate, potassium nitrate, sodium nitrate, ammonium phosphate, potassium phosphate, lime phosphate, etc. alone or in combination of two or more of these are useful as water-soluble fertilizers. It is particularly effective for fertilizers containing Also OMUP
When applied to poorly soluble fertilizers such as (crotylidene diurea), IBDU (isobutylidene diurea) and oxamide, the effective period of these fertilizers can be extended. The coating material used in the method of the present invention is used after being dissolved or dispersed in an organic solvent. The solvent used at this time is one that dissolves polymeric materials and waxes, and is not soluble when heated to the poly-3-hydroxy-3-alkylprobionic acid-based material essential to the present invention. However, when cold, the polymer precipitates out as fine crystals and becomes cloudy, but it is selected from a group of solvents that form a jelly-like state. The solution for these coatings or the solution in which a predetermined filler is dispersed is kept at a high temperature to prevent the polymeric material in the solution from precipitating or becoming jelly-like, and is sprayed and granulated with a high-speed hot air stream. It is essential that the fertilizer be sprayed and the solvent be dried instantly. The selection of the solvent in the method of the present invention is a necessary condition to prevent particles from becoming blocked and cake-like due to the adhesiveness of the polymeric material during coating, and instant drying by high-speed hot air flow is a necessary condition. This is a necessary condition to avoid evaporation of the solution and precipitation of the polymer during the cooling or concentration process, which would inhibit the film formation inherent to the polymer. The product of the present invention can be obtained by selecting the solvent and maintaining the drying conditions as described above, but the speed of the hot air flow sprayed together with the coating liquid is 10 m/sec or more, preferably 15 m/sec.
The above is necessary. When powder is used as a filler in the coating according to the present invention, it is necessary to forcibly stir the powder in a dissolution tank or the like so that the powder is uniformly mixed in the organic solvent solution without settling or floating. It is necessary to adjust the viscosity of these coating materials so that the viscosity is 50 cp or less at the temperature in which they will be used. If the viscosity is 50 cp or more, even if the solvent is selected as described above, it will not be possible to partially block the resulting coated granular fertilizer, so in this case, the coating solution must be further diluted before use. A spouted bed apparatus is the most suitable and most recommended apparatus for carrying out coating while maintaining these conditions of the method of the present invention. The general shape of a spouted bed device is an inverted conical lower part, the lowermost part of which has an air outlet. When particles are placed in this tank and hot air is ejected from the jet nozzle, the particles are sprayed upward, then fall into the tank and circulate as if being ejected again. . The product of the present invention can be easily obtained by installing a coating liquid spray nozzle at the spout and spraying the sprayed particles. At this time, the temperature of the particles during coating is maintained at an upper limit at which the polymeric material does not fuse or the coating is damaged. The present invention will be explained below with reference to Examples. Example (1) Selection of solvent used in the method of the present invention Poly(3-hydroxy-3
-methylpropionic acid) 0.3g (molecular weight 750000)
Take 30 ml of the test solvent and put it in an oil bath, and while stirring, gradually raise the temperature (°C/min as a guide) and dissolve. At this time, if signs of dissolution are seen, the temperature increase rate is further slowed down to determine the melting temperature. Once completely dissolved, stop stirring, remove from the oil bath, and allow to cool slowly by natural cooling. During this gradual cooling process, some of the solution may become cloudy or jelly-like, and the temperature at this time is considered the gelling point of this solution. Solvents that can be used in the present invention have a gel point. Examples of searches for such solvents are shown in Table 1.
【表】【table】
【表】
(2) フイラーの溶出促進効果
1 第1図は本実施例に於て試作品の製造に用
いた噴流被覆装置である。1は噴流塔で塔径
200mm、高さ1500mm、空気噴出口径45mm、円
錐角50゜で、肥料投入口2、排ガス排出口3
を有する。噴流用空気はブロアー10から送
られ、オリフイス流量計9、熱交換器8を経
て噴流塔に至るが、流量は流量計、温度は熱
交換器で管理され、排気は排気口3から塔外
に導出される。被覆に用いられる粒状肥料は
肥料投入口2から所定の熱風を通し乍ら投入
して噴流を形成させる。熱風温度はT1、被
覆中の粒子温度はT2、排気温度はT3の温度
計により検出される。T2が所定の温度にな
つたら被覆液を一流体ノズル4を通して噴霧
状で噴流に向つて吹き付ける。被覆液は液タ
ンク11で撹拌されて粉体使用の場合は粉体
が被覆液中に均一に分散されている様に攪拌
しておく。被覆液はポンプ5より送られてノ
ズルに至るが、80℃以下に温度が低下しない
様に蒸気で加熱しておく。所定の被覆率に達
したらブロアーを止め、被覆された肥料を抜
出口7より排出する。
本実施例のサンプル試作は下記の条件によ
り実施した。
溶 剤 :トリクロルエチレン
一流体ノズル :開口0.8mmフルコン型
風 量 :2.5m2/min
熱風温度 :95℃±3℃
(噴流塔入口)
肥料の種類 :5〜8mechの粒状尿素
肥料投入量 :3Kg
被覆液濃度 :固型分2%(重量)
被覆液供給量 :0.2Kg/min
被覆液供給時間:38min
被 覆 率 :5%(対肥料)
2) 溶出率測定
試作サンプルの溶出率は下記の方法により
求めた。
サンプル10gを200ml水中に浸漬して密封
下で25℃に静置する。所定期間後サンプルと
水を分けて水中に溶出した尿素を定量分析に
より求め、供試サンプル中の全尿素と溶出尿
素の百分率を求めて溶出率とする。
溶出率=水中に溶出した尿素/供試サンプル中の全尿
素×100
溶出率測定後のサンプル(被覆尿素)は再
び200mlの新水に浸漬され25℃に静置された
後同様な方法で再度溶出率を求められる。横
軸に静置日数、縦軸に溶出率累計の点をグラ
フに書いて線で結んで溶出率曲線とする。
3) 供試被覆材料及び被覆状況は第2表の通
りである。[Table] (2) Elution promotion effect of filler 1 Figure 1 shows the jet coating device used to manufacture the prototype in this example. 1 is the jet tower and the tower diameter
200mm, height 1500mm, air outlet diameter 45mm, cone angle 50°, fertilizer inlet 2, exhaust gas outlet 3
has. The jet air is sent from the blower 10, passes through the orifice flow meter 9 and the heat exchanger 8, and reaches the jet tower.The flow rate is controlled by the flow meter, the temperature is controlled by the heat exchanger, and the exhaust air is discharged from the exhaust port 3 to the outside of the tower. derived. The granular fertilizer used for coating is introduced from the fertilizer inlet 2 while passing a predetermined hot air to form a jet stream. The hot air temperature is detected by thermometers at T 1 , the particle temperature in the coating at T 2 , and the exhaust temperature at T 3 . When T 2 reaches a predetermined temperature, the coating liquid is sprayed in the form of a spray through the fluid nozzle 4 toward the jet stream. The coating liquid is stirred in a liquid tank 11, and if powder is used, it is stirred so that the powder is uniformly dispersed in the coating liquid. The coating liquid is sent by the pump 5 and reaches the nozzle, but it is heated with steam so that the temperature does not drop below 80°C. When a predetermined coverage rate is reached, the blower is stopped and the covered fertilizer is discharged from the outlet 7. Sample production in this example was carried out under the following conditions. Solvent: Trichlorethylene single-fluid nozzle: Opening 0.8mm full condenser type Air volume: 2.5m 2 /min Hot air temperature: 95℃±3℃ (jet tower inlet) Fertilizer type: 5-8mech granular urea fertilizer Input amount: 3Kg Coating solution concentration: Solid content 2% (weight) Coating solution supply rate: 0.2Kg/min Coating solution supply time: 38min Coverage rate: 5% (relative to fertilizer) 2) Elution rate measurement The elution rate of the prototype sample is as follows. It was determined by the method. Immerse 10 g of the sample in 200 ml of water and leave it at 25°C under sealed conditions. After a predetermined period of time, the sample and water are separated and the urea eluted into the water is determined by quantitative analysis, and the percentage of total urea and eluted urea in the test sample is determined and used as the elution rate. Elution rate = urea dissolved in water / total urea in the test sample x 100 After measuring the elution rate, the sample (coated urea) was immersed again in 200 ml of fresh water, left at 25°C, and then soaked again in the same manner. The elution rate can be determined. The number of days of standing on the horizontal axis and the cumulative dissolution rate on the vertical axis are drawn on a graph and connected with lines to form a dissolution rate curve. 3) The sample coating materials and coating conditions are shown in Table 2.
【表】
又、溶出率測定結果は第2図の通りであ
る。
(3) ワツクス類との併用例
サンプル試作及び溶出率の測定は前示2と同
様に実施した。供試被覆材料と被覆状況は第3
表、溶出率測定結果は第3−1及び3−2図の
通りであつた。[Table] The results of elution rate measurement are shown in Figure 2. (3) Example of combined use with waxes Sample preparation and measurement of dissolution rate were carried out in the same manner as in 2 above. The sample coating material and coating situation are as follows.
The table and elution rate measurement results were as shown in Figures 3-1 and 3-2.
【表】
(4) 高分子材料との併用例
本実施例では可燃性溶剤を使用するため第1
図のブロアー10に空冷分離されたN2ガスを
配管して空気の代りにN2ガスにより噴流被覆
した。サンプル試作の条件は下記の通りであ
る。
溶 剤 :トルエン
ノズル:開口0.8mmフルコン型(一流体ノズル)
N2 量 :2.5m2/min
N2温 度 :100℃±3℃
(噴流塔入口)
肥料の種類 :5〜8meshの粒状尿素
肥料投入量 :3Kg
被覆液濃度 :固型分2%(重量)
被覆液供給量 :0.15Kg/min
被覆液供給時間 :50min
被 覆 率 :5%(対肥料)
試作サンプルの溶出率測定は前項2と同様に
実施した。供試被覆材料と被覆状況は第4表、
溶出率測定結果は第4図の通りであつた。[Table] (4) Example of combined use with polymer materials In this example, since a flammable solvent is used, the first
Air-cooled and separated N 2 gas was piped to the blower 10 shown in the figure, and N 2 gas was jet-coated instead of air. The conditions for sample production are as follows. Solvent: Toluene nozzle: Opening 0.8mm full con type (fluid nozzle) N2 amount : 2.5m2 /min N2 temperature: 100℃±3℃ (jet column inlet) Fertilizer type: 5-8 mesh granular urea Fertilizer input amount: 3Kg Coating solution concentration: Solid content 2% (weight) Coating solution supply amount: 0.15Kg/min Coating solution supply time: 50min Coverage rate: 5% (relative to fertilizer) Measurement of elution rate of trial sample is as described in the previous section It was carried out in the same manner as in 2. The sample coating materials and coating conditions are shown in Table 4.
The results of elution rate measurement were as shown in FIG.
【表】
(5) 土壌中に於ける溶出及び被膜の土壌分解
1) 土壌溶出
水田土壌(水俣市長野町、砂壌土)を風乾
して10mesh篩で篩分けて篩下を供試した。
乾土250gに本発明の被覆粒状肥料サンプル
2gを混合して500mlのポリビンに入れ最大
容水量の150%の水を加えて水田状態にして
25℃に静置する。所定期間後サンプルを含む
土壌を全量を10mesh篩上に移して水中にて
篩分けてサンプルと土壌を分離する。篩上に
残つたサンプルは一粒づゞていねいに捨い上
げ、全量乳鉢に移してすり潰し、該すり潰さ
れたサンプルをメスフラスコ中で水で溶解し
て標線まで満たしてから乾燥濾紙で濾別した
尿素を分析して被膜内に残存する全尿素量を
求める。土壌中の溶出率は下式で計算する。
土壌中の溶出率=供試サンプル中の全尿素−被膜内
残存全尿素/供試サンプル中の全尿素×100
No.11〜14までのサンプルを供試した結果を
第5図に示す。
2) 被膜の土壌分解テスト
本発明のサンプル5gを一粒ずゝ先の鋭い
針を用いてピンホールを作り、30℃水中に2
週間静置して内の尿素を溶出させて空カプセ
ルを作る。溶出液から分離した空カプセルを
(1)で使用した土壌の乾土400gと混合し、最
大容水量の60%になる様に水を加えポリ塩化
ビニリデンフイルムで覆い30℃の恒温槽に静
置する。これを2ヶ月毎に掘り出してカプセ
ルの状況を観察し、この間蒸発水分を補正し
て継続する。これらの観察状況を第5表に示
す。[Table] (5) Elution in soil and soil decomposition of film 1) Soil elution Paddy soil (sandy loam in Nagano-cho, Minamata) was air-dried and sieved through a 10-mesh sieve, and the bottom of the sieve was tested.
Mix 250 g of dry soil with 2 g of the coated granular fertilizer sample of the present invention, put it in a 500 ml plastic bottle, add 150% of the maximum water capacity, and make it into a paddy field.
Leave it at 25℃. After a predetermined period of time, the entire amount of soil containing the sample is transferred onto a 10 mesh sieve and sieved under water to separate the sample and soil. Carefully discard each grain of the sample remaining on the sieve, transfer the whole amount to a mortar and grind it, dissolve the ground sample in a volumetric flask with water, fill it up to the marked line, and filter it with dry filter paper. The separated urea is analyzed to determine the total amount of urea remaining in the coating. The elution rate in soil is calculated using the following formula. Elution rate in soil = total urea in the test sample - total urea remaining in the film / total urea in the test sample x 100 The results of testing samples Nos. 11 to 14 are shown in Figure 5. 2) Soil decomposition test for the film 5g of the sample of the present invention was placed in water at 30℃ for 2 hours by making a pinhole using a sharp needle.
Leave it for a week to dissolve the urea and create an empty capsule. Empty capsules separated from the eluate
Mix with 400g of the dry soil used in (1), add water to 60% of the maximum water capacity, cover with polyvinylidene chloride film, and leave in a constant temperature bath at 30℃. The capsules are dug out every two months to observe the condition of the capsules, and the evaporated moisture is corrected during this period. Table 5 shows these observation conditions.
【表】【table】
【表】
(6) 実施例(2)−1)のサンプル試作条件に於い
て、被覆液供給時間を76分(2倍)延長して被
覆率を10%(対肥料)とした第6表に示す原料
を用いてサンプルを試作した。このサンプルは
実施例(2)−2)の方法により水中溶出率を求
め、更に実施例(5)−1)の方法により土壌中の
溶出を求めた。両溶出率の測定結果は第6図の
通りであつた。[Table] (6) Table 6: Under the sample production conditions of Example (2)-1), the coating liquid supply time was extended by 76 minutes (double) and the coating rate was 10% (relative to fertilizer). A sample was made using the raw materials shown in the table below. The dissolution rate of this sample in water was determined by the method of Example (2)-2), and the dissolution rate in soil was determined by the method of Example (5)-1). The measurement results for both dissolution rates were as shown in FIG.
第1図は、本発明の方法に使用する装置のフロ
ーシートであり、第2〜6図は、本発明の実施例
の説明図である。
FIG. 1 is a flow sheet of an apparatus used in the method of the present invention, and FIGS. 2 to 6 are explanatory diagrams of embodiments of the present invention.
Claims (1)
ピオン酸を有効成分とする分解性被膜で被覆され
てなる粒状肥料。 2 アルキル基がメチル基若しくはエチル基であ
る特許請求の範囲第1項に記載の粒状肥料。 3 分解性被膜がポリ3−ハイドロオキシ−3−
アルキルプロピオン酸のほか、ポリ塩化ビニリデ
ン、ポリオレフイン、ゴム、エチレン・酢酸ビニ
ル共重合体、ポリスチレン、ポリメチルメタアク
リレート、エチレン・一酸化炭素共重合体、エチ
レン・酢酸ビニル・一酸化炭素共重合体、若しく
はエチレン・エチルアクリレート共重合体、エチ
レンメタクリル酸共重合体の樹脂類ならびにパラ
フイン、硬化油、固型脂肪酸およびその金属塩、
蜜ロウ、木ロウ石油樹脂若しくはロジンの低分子
樹脂状物質から選ばれた一種類若しくは2種類以
上の物質からなる特許請求の範囲第1項記載の粒
状肥料。 4 分解性被膜が無機質または有機質であつて難
水溶性又は不溶性の粉末を含有する特許請求の範
囲第1項又は第3項に記載の粒状肥料。 5 無機質粉末がタルク、クレイ、シリカ、ケイ
ソウ土、金属酸化物、若しくはイオウの粉末であ
り、有機質粉末がでんぷん若しくはクロチリデン
ジウレアの粉末である特許請求の範囲第4項に記
載の肥料。 6 ポリ3−ハイドロオキシ−3−アルキルプロ
ピオン酸の有機溶剤溶液を流動状態の粒状肥料に
噴霧状で添加し、該添加時に該粒状肥料に高速熱
風流を吹付けて該添加された有機溶剤溶液中の有
機溶剤を瞬時に除去乾燥せしめることを特徴とす
る分解性被膜で被覆された粒状肥料の製造方法。 7 有機溶剤溶液にポリ3−ハイドロオキシ−3
−アルキルプロピオン酸のほか、ポリ塩化ビニリ
デン、ポリオレフイン、ゴム、エチレン・酢酸ビ
ニル共重合体、ポリスチレン、ポリメチルメタア
クリレート、エチレン・一酸化炭素共重合体、エ
チレン・酢酸ビニル・一酸化炭素共重合体、若し
くはエチレン・エチルアクリレート共重合体、エ
チレンメタクリル酸共重合体の樹脂類ならびにパ
ラフイン、硬化油、固型脂肪酸およびその金属
塩、蜜ロウ、木ロウ石油樹脂若しくはロジンの低
分子樹脂状物質から選ばれた一種類若しくは2種
類以上の物質を溶解せしめて使用する特許請求の
範囲第6項に記載の製造方法。 8 有機溶剤溶液に、さらに無機質または有機質
であつて難水溶性又は不溶性の粉末を混合分散せ
しめて使用する特許請求の範囲第6項若しくは第
7項記載の製造方法。 9 無機質粉末が、タルク、クレイ、シリカ、ケ
イソウ土、金属酸化物若しくはイオウの粉末であ
り、有機質粉末がでんぷん若しくはクロチリデン
ジウレアの粉末である特許請求の範囲第8項に記
載の製造方法。[Scope of Claims] 1. A granular fertilizer coated with a degradable film containing poly-3-hydroxy-3-alkylpropionic acid as an active ingredient. 2. The granular fertilizer according to claim 1, wherein the alkyl group is a methyl group or an ethyl group. 3 The degradable film is poly-3-hydroxy-3-
In addition to alkylpropionic acids, polyvinylidene chloride, polyolefin, rubber, ethylene/vinyl acetate copolymer, polystyrene, polymethyl methacrylate, ethylene/carbon monoxide copolymer, ethylene/vinyl acetate/carbon monoxide copolymer, or ethylene ethyl acrylate copolymer, ethylene methacrylic acid copolymer resins, paraffin, hydrogenated oil, solid fatty acids and their metal salts,
The granular fertilizer according to claim 1, comprising one or more substances selected from low-molecular resin substances such as beeswax, wood wax, petroleum resin, and rosin. 4. The granular fertilizer according to claim 1 or 3, wherein the degradable coating is inorganic or organic and contains poorly water-soluble or insoluble powder. 5. The fertilizer according to claim 4, wherein the inorganic powder is talc, clay, silica, diatomaceous earth, metal oxide, or sulfur powder, and the organic powder is starch or crotylidene diurea powder. 6 Adding an organic solvent solution of poly-3-hydroxy-3-alkylpropionic acid to a fluidized granular fertilizer in the form of a spray, and at the time of the addition, blowing a high-speed hot air stream onto the granular fertilizer to remove the added organic solvent solution. A method for producing granular fertilizer coated with a degradable film, which is characterized by instantly removing the organic solvent therein and drying it. 7 Poly 3-hydroxy-3 in organic solvent solution
-In addition to alkylpropionic acids, polyvinylidene chloride, polyolefin, rubber, ethylene/vinyl acetate copolymer, polystyrene, polymethyl methacrylate, ethylene/carbon monoxide copolymer, ethylene/vinyl acetate/carbon monoxide copolymer , or selected from resins such as ethylene/ethyl acrylate copolymer, ethylene methacrylic acid copolymer, and low-molecular resinous substances such as paraffin, hydrogenated oil, solid fatty acids and their metal salts, beeswax, wood wax petroleum resin, or rosin. 7. The manufacturing method according to claim 6, wherein one or more kinds of substances are dissolved and used. 8. The manufacturing method according to claim 6 or 7, wherein an inorganic or organic, poorly water-soluble or insoluble powder is further mixed and dispersed in the organic solvent solution. 9. The manufacturing method according to claim 8, wherein the inorganic powder is a powder of talc, clay, silica, diatomaceous earth, metal oxide, or sulfur, and the organic powder is a powder of starch or crotylidene diurea.
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61183901A JPS6340789A (en) | 1986-08-05 | 1986-08-05 | Granular fertilizer coated with decomposable coating and manufacture |
| NZ221198A NZ221198A (en) | 1986-08-05 | 1987-07-27 | Granular fertiliser with poly-3-hydrox-3-alkylpropionic acid coating |
| AU76325/87A AU584813B2 (en) | 1986-08-05 | 1987-07-30 | Granular fertilizer with decomposable coating and process for producing the same |
| CA000543441A CA1295849C (en) | 1986-08-05 | 1987-07-30 | Granular fertilizer with a decomposable coating and process for producing the same |
| CN87105842A CN1017424B (en) | 1986-08-05 | 1987-08-04 | Granulated fertilizer with decomposable coating |
| DE8787201492T DE3774356D1 (en) | 1986-08-05 | 1987-08-04 | GRANULATED FERTILIZER WITH A DEGRADABLE COATING AND METHOD FOR THE PRODUCTION THEREOF. |
| EP87201492A EP0255752B1 (en) | 1986-08-05 | 1987-08-04 | Granular fertilizer with a decomposable coating and process for producing the same |
| KR1019870008578A KR910001770B1 (en) | 1986-08-05 | 1987-08-05 | Granular fertilizer coated with degradable coating and manufacturing method |
| KR1019910000938A KR910007179B1 (en) | 1986-08-05 | 1991-01-21 | Granular fertilizer with a decomposable coating and process for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61183901A JPS6340789A (en) | 1986-08-05 | 1986-08-05 | Granular fertilizer coated with decomposable coating and manufacture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6340789A JPS6340789A (en) | 1988-02-22 |
| JPH0223517B2 true JPH0223517B2 (en) | 1990-05-24 |
Family
ID=16143792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61183901A Granted JPS6340789A (en) | 1986-08-05 | 1986-08-05 | Granular fertilizer coated with decomposable coating and manufacture |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6340789A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103553849A (en) * | 2013-11-15 | 2014-02-05 | 大连汉枫集团有限公司 | Sulfur-coated urea controlled-release fertilizer as well as preparation method thereof |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63147889A (en) * | 1986-12-11 | 1988-06-20 | チッソ株式会社 | Disintegratable capsule fertilizer with decomposability |
| JPH07505B2 (en) * | 1989-11-01 | 1995-01-11 | 旭化成工業株式会社 | Coated granular fertilizer consisting of degradable coating |
-
1986
- 1986-08-05 JP JP61183901A patent/JPS6340789A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103553849A (en) * | 2013-11-15 | 2014-02-05 | 大连汉枫集团有限公司 | Sulfur-coated urea controlled-release fertilizer as well as preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6340789A (en) | 1988-02-22 |
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