JPH02237675A - Coating method - Google Patents

Coating method

Info

Publication number
JPH02237675A
JPH02237675A JP5552889A JP5552889A JPH02237675A JP H02237675 A JPH02237675 A JP H02237675A JP 5552889 A JP5552889 A JP 5552889A JP 5552889 A JP5552889 A JP 5552889A JP H02237675 A JPH02237675 A JP H02237675A
Authority
JP
Japan
Prior art keywords
coating
web
tension
width
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5552889A
Other languages
Japanese (ja)
Other versions
JP2875543B2 (en
Inventor
Katsunori Goi
克典 五井
Yoshihiro Omi
良浩 近江
Nobuo Tsuboi
宣夫 坪井
Takemasa Namiki
双木 武政
Shigehisa Kawabe
茂寿 川邉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Inc
Original Assignee
Konica Minolta Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Konica Minolta Inc filed Critical Konica Minolta Inc
Priority to JP1055528A priority Critical patent/JP2875543B2/en
Publication of JPH02237675A publication Critical patent/JPH02237675A/en
Application granted granted Critical
Publication of JP2875543B2 publication Critical patent/JP2875543B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

PURPOSE:To prevent the thickening of a film at both ends of a web and to obtain the film having a thickness uniform in its cross direction when an extrusion-type coating head is pressed on the front of the traveling web without the rear being supported to apply a coating soln. by specifying the tension of the coating part of the web. CONSTITUTION:The web 1 is traveled by a guide roll 2, supporting rolls 3 and 4 and a guide roll 5 and sent to the succeeding stage. The coating head 6 is pressed on the surface of the web 1 between the supporting rolls 3 and 4, and thus the tension at the coating part of the web 1 is set. In this case, the pressing force of the coating head 6 on the web 1 is adjusted by a screw 7 from behind the coating head 6 to set the tension. The thickening of a film at both ends of the web 1 is prevented by controlling the tension at the coating part of the web 1 to 14-28kg/m width, and the thickness of the film in the cross direction is uniformized.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、磁性塗料などをウェブに対して塗布する塗布
装置に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a coating device for coating a web with magnetic paint or the like.

〔従来の技術〕[Conventional technology]

磁気記録媒体を製造する際の磁性塗料の塗布、写真感光
材料液の塗布、感熱記録材料液の塗布などに際して、塗
布ヘッドから塗布液を押し出ししながらウェブに対して
塗布する押出し塗布方法(エクストルージョンコート法
)が知られている。
When applying magnetic paint, photographic light-sensitive material liquid, heat-sensitive recording material liquid, etc. when manufacturing magnetic recording media, an extrusion coating method is used in which the coating liquid is applied to the web while extruding it from the coating head. Coat method) is known.

この押出し塗布方法は、ロールコート法、グラビアコー
ト法、スライドビードコート法、あるいはドクターコー
ト法を付加した方法などに対して膜厚制御性に優れるな
どの利点がある。
This extrusion coating method has advantages such as superior film thickness controllability over roll coating, gravure coating, slide bead coating, or methods including doctor coating.

かかる押出し塗布方法において、塗布ヘッドをウェブに
対して押し付けながら塗布することでウェブを伸長させ
るけれども、一般的にウェブはその幅方向中心より両側
部の伸長度(張力)が小さい。したがって、両側部が中
央部より膜厚が厚くなる傾向があり補場方向の膜厚不均
一を招《。
In such an extrusion coating method, the web is stretched by applying the coating while pressing the coating head against the web, but generally the degree of stretching (tension) of the web is smaller at both sides than at the center in the width direction. Therefore, the film thickness tends to be thicker on both sides than in the center, resulting in non-uniform film thickness in the complementary field direction.

また、通常所定塗布幅を得るべくフロントエッジ部材と
バックエッジ部材との間に塗布幅規制板を設けることが
行われているが、塗布の進行に伴って塗布ヘッドの両側
外方にベースの削りカスやウェブ表面の付着物が溜まり
、ウェブ両側部が塗布ヘッドから浮くようになる結果、
同様に両側部の膜厚が厚くなることがある。
Furthermore, in order to obtain a predetermined coating width, a coating width regulating plate is usually provided between the front edge member and the back edge member, but as coating progresses, the base is scraped on both sides of the coating head. Debris and deposits on the web surface accumulate, causing both sides of the web to float away from the coating head.
Similarly, the film thickness on both sides may become thicker.

このような問題に対して、特開昭61−257263号
、同61−257268号、同62−242574号に
かかる技術が提案されている。
To solve this problem, techniques according to Japanese Patent Laid-open Nos. 61-257263, 61-257268, and 62-242574 have been proposed.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、前記二者はウェブの両側外方に付着物が堆積す
ることに関するもので、実際的には、その要因はまれで
あり、それよりウェブの張力分布の幅方向に関しての不
均一性が支配的であることを本発明者らは知見した。
However, the two cases mentioned above are related to the accumulation of deposits on both sides of the web, and in reality, this is a rare cause, and is more dominated by the non-uniformity of the web tension distribution in the width direction. The present inventors have found that this is true.

この点に関して、特開昭62−241574号技術は、
塗布幅規制板の内側側縁を傾斜させることで塗布液の吐
出量をより少なくし、全体として吐出量を幅方向に均一
化させるもので、考え方としては優れている。
In this regard, the technique of JP-A No. 62-241574 is
By slanting the inner side edge of the coating width regulating plate, the amount of coating liquid discharged is further reduced, and the overall amount of discharged amount is made uniform in the width direction, which is an excellent concept.

しかしながら、吐出量と塗布幅規制板の傾斜角度との関
係は微妙なものであり、その設計がきわめて難しいばか
りでなく、両側部の吐出量、換言すれば吐出圧力を故意
に低下させるものであるため、磁性塗料のような固体分
散系の塗布液においては、凝集物が傾斜部に堆積するこ
とによって、スジ故障の原因となったり、吐出圧力が小
さいため、経時的に塗布液の吐出が不安定、すなわち塗
布液が出なくなることがあり、膜厚の均一性を却って阻
害する問題がある。
However, the relationship between the discharge amount and the inclination angle of the coating width regulating plate is delicate, and not only is its design extremely difficult, but the discharge amount on both sides, in other words, the discharge pressure, is intentionally lowered. Therefore, in solid dispersion type coating liquids such as magnetic paints, aggregates may accumulate on the slopes, causing streak failures, and the discharge pressure may be low, causing the coating liquid to become unstable over time. There is a problem that stability, that is, the coating liquid may not come out, which may actually impede the uniformity of the film thickness.

そこで、本発明の主たる目的は、ウェブの両側部におけ
る膜厚化を防止し、幅方向に均一な膜厚分布を得ること
ができる塗布方法を提供することにある。
Therefore, the main object of the present invention is to provide a coating method that can prevent film thickness from increasing on both sides of a web and obtain a uniform film thickness distribution in the width direction.

〔課題を解決するための手段〕[Means to solve the problem]

上記課題は、走行するウェブの背面を支持しない状態で
このウェブに対して押出し型塗布ヘッドを相対的に押し
付けてその塗布ヘッドの少なくとも一つのスロットから
塗布液を押し出してウェブに塗布する装置であって; ウェブの塗布部における張力が14〜28kg/m幅と
することで解決できる。
The above-mentioned problem is an apparatus that presses an extrusion-type coating head relatively against a running web without supporting the back surface of the web, pushes out a coating liquid from at least one slot of the coating head, and applies the coating liquid to the web. This problem can be solved by setting the tension at the applied part of the web to 14 to 28 kg/m width.

〔作用〕[Effect]

本発明にしたがって、ウェブの塗布部における張力を1
4kg/m幅以上に大きくしたので、ウェブの両側部も
十分伸長され、ウェブと塗布ヘッドとの接触圧力が高い
条件のもとで、塗布が行われるため、両側部の膜厚化が
防止される。また、張力が28kg/m幅以下とされて
いるので、ウェブを強力に伸長することもなく、ウェブ
の伸びに伴うツレすじを防止できる。
According to the invention, the tension in the applied part of the web is reduced to 1
Since the width is increased to 4 kg/m or more, both sides of the web are sufficiently stretched, and coating is performed under conditions where the contact pressure between the web and the coating head is high, which prevents the film from thickening on both sides. Ru. Further, since the tension is set to 28 kg/m width or less, the web is not stretched too much, and it is possible to prevent twisting lines caused by stretching of the web.

C発明の具体的構成〕 以下本発明をさらに詳説する。Specific configuration of invention C] The present invention will be explained in more detail below.

第1および2図は本発明を実施するための装置を示した
もので、ウェブlはガイドロール2、サポートロール3
,4およびガイドロール5を通り後工程、たとえば乾燥
工程に導かれる。
1 and 2 show an apparatus for carrying out the present invention, in which the web l has a guide roll 2 and a support roll 3.
, 4 and guide rolls 5, and is guided to a subsequent process, for example, a drying process.

サポートロール3,4間には、塗布ヘッド6がウェブ1
表面に対して押し付けられ、これによってウェブlの塗
布部における張力が設定されるようになっている。この
設定には、塗布ヘッドlの背後からたとえばスクリュー
ねじ7によって塗布ヘッド6をウェブ1に対しての押し
付け力を調整することで設定される。
A coating head 6 is placed between the support rolls 3 and 4 to coat the web 1.
It is pressed against the surface, thereby setting the tension in the application part of the web I. This setting is made by adjusting the force with which the coating head 6 is pressed against the web 1 using, for example, a screw 7 from behind the coating head 1.

塗布ヘッド6は、フロントエッジ6Aおよびパックエッ
ジ6Bを有し、これらの間に液溜め部6Cおよびこれに
幅が狭い連通ずるスロット6Dを有する。塗布液は、ボ
ンブ(図示せず)により、液溜め部6Cに圧送され、ス
ロット6Dを通ってウェブ1に対して塗布される。種々
の幅のウェブlに対して共通的に当該塗布ヘッド6を使
用し、かつ所望の塗布幅を得るために、フロントエッジ
6Aトパックエッジ6Bとの間の両側間隔には、薄い塗
布幅規制板8が介装されている。塗布ヘッド6の長手方
向両端は端板9,9により塞がれている。
The coating head 6 has a front edge 6A and a pack edge 6B, and between these, a liquid reservoir 6C and a narrow slot 6D that communicates with the liquid reservoir 6C. The coating liquid is pumped to the liquid reservoir 6C by a bomb (not shown), and is applied to the web 1 through the slot 6D. In order to commonly use the coating head 6 for webs of various widths and to obtain a desired coating width, a thin coating width regulating plate is provided between the front edge 6A and the pack edge 6B on both sides. 8 is interposed. Both longitudinal ends of the coating head 6 are closed by end plates 9, 9.

サポートロール4とガイドロール5との間には好ましく
はウェブlに対して塗布した塗布層の幅方向分布を検出
するための膜厚検出器10が設けられており、この膜厚
検出器10によって検出した塗布層の幅方向分布に基づ
いて前記スクリューねじ7によるウェブ1に対する進出
度を調整するようになっている。
A film thickness detector 10 is preferably provided between the support roll 4 and the guide roll 5 to detect the widthwise distribution of the coating layer applied to the web l. The degree of advance of the screw 7 into the web 1 is adjusted based on the detected widthwise distribution of the coating layer.

かかる設備の下では、スロット6Dから塗布液がウェブ
1表面に塗布される。その際、予めあるいは膜厚検出器
lOからの膜厚信号に基づいて塗布ヘッド6のウェブl
に対する進出度が調整されることでウェブ1の張力が調
整される。
Under such equipment, the coating liquid is applied to the surface of the web 1 from the slot 6D. At that time, the web l of the coating head 6 is measured in advance or based on the film thickness signal from the film thickness detector lO.
The tension of the web 1 is adjusted by adjusting the degree of advancement.

このとき、ウェブlの塗布部における張力としては、1
4〜28kgZm幅とされる。14kg/m幅未満では
両側部での膜厚化を十分防止できず、28kg/m幅を
超えるとウェブ1に大きな伸長力が作用し主に幅中央部
に長手方向に沿ったツレすじが発生しウェブ1の平面性
を阻害するばかりでなく、塗布層の表面に凹凸ができ塗
布ムラを生じる。張力の調整にあたって、塗布ヘッドの
ウェブに対する押し付け量のほか、サポートロールの塗
布ヘッドがわへの位置によってもよい。
At this time, the tension at the coated part of the web l is 1
The width is 4 to 28 kgZm. If the width is less than 14 kg/m, it is not possible to sufficiently prevent the film from thickening on both sides, and if the width exceeds 28 kg/m, a large elongation force acts on the web 1, causing warp lines along the longitudinal direction mainly in the center of the width. This not only impairs the flatness of the web 1, but also creates unevenness on the surface of the coating layer, resulting in uneven coating. In adjusting the tension, in addition to the amount of pressure of the coating head against the web, the position of the support roll next to the coating head may be used.

塗布膜厚の幅方向分布は上記ウェブの張力とともに、塗
布液の吐出圧力とも相関する。実際のスロット出口の吐
出圧力は、スロットの幅が狭いなどの理由によって検出
が困難である。しかし、液溜め部における圧力は検出で
きるので、これを指標とするとき、その圧力は、0. 
02 〜0. 2 kgf/cdが好ましい。さらに好
ましくは0.04〜0. 1 kgf/allが良い。
The widthwise distribution of the coating film thickness correlates with the web tension as well as the coating liquid discharge pressure. The actual discharge pressure at the slot outlet is difficult to detect due to reasons such as the narrow width of the slot. However, since the pressure in the liquid reservoir can be detected, when this is used as an index, the pressure is 0.
02 ~0. 2 kgf/cd is preferred. More preferably 0.04 to 0. 1 kgf/all is good.

かかる塗布液の吐出圧力Pについて、本発明者らは種々
実験を行ったところ、次のようなことを知見した。
Regarding the discharge pressure P of the coating liquid, the present inventors conducted various experiments and found the following.

すなわち、ウェブの搬送速度を150m,張力を16k
glm幅、塗布量を750g/分、塗布幅を450M、
この塗布幅を塗布幅規制板にて規制した条件下で、吐出
圧力Pを種々変化させて塗布性を調べた。
In other words, the web conveyance speed is 150 m, and the tension is 16 k.
glm width, coating amount 750g/min, coating width 450M,
The coating properties were examined by variously changing the discharge pressure P under the condition that the coating width was regulated by a coating width regulating plate.

その結果、吐出圧力Pが0.02未満であると、第8図
のように、ウェブがバックエッジ面の終端から離れる傾
向がみられ、塗布液がウェブとパックエッジ面の全面と
の間に封じ込まれず、図示のA部分からエアが混入する
とともに、膜厚が不安定になる。また、吐出圧力Pがo
. 2kgf /adを超えると、第10図のように、
ウェブがパックエッジ面の終端部に近接し塗布液が封じ
込まれる傾向があり、その結果塗布液がパックエッジ面
の終端からの流出性が悪くなり、薄膜になったり、フロ
ントエッジ面側に食み出してしまったり、塗布幅方向に
塗布液が広がって塗布ヘッドから食み出す事態を招く。
As a result, when the discharge pressure P is less than 0.02, as shown in Fig. 8, there is a tendency for the web to separate from the end of the back edge surface, and the coating liquid is spread between the web and the entire surface of the pack edge surface. It is not sealed, and air gets mixed in from the part A shown in the figure, and the film thickness becomes unstable. Also, the discharge pressure P is o
.. If it exceeds 2kgf/ad, as shown in Figure 10,
The web tends to get close to the end of the pack edge surface and the coating liquid tends to be trapped, resulting in poor flow of the coating liquid from the end of the pack edge surface, resulting in a thin film or erosion on the front edge side. This may cause the coating liquid to overflow, or the coating liquid to spread in the coating width direction and to protrude from the coating head.

これに対して、上記吐出圧力範囲とすると、第9図のよ
うに、正常な塗布状態を得ることができる。
On the other hand, if the discharge pressure is within the above range, a normal coating state can be obtained as shown in FIG.

上記例において、塗布幅規制板はエッジ形成部材と一体
に当初から形成したものでもよい。塗布幅規制板の内側
縁は出側に幅広に傾斜してもよいし、好ましくは両側部
に膜厚の乱れを生じさせないために、ウェブと実質的に
直行していることが好ましい。
In the above example, the coating width regulating plate may be formed integrally with the edge forming member from the beginning. The inner edge of the coating width regulating plate may be inclined broadly toward the exit side, and is preferably substantially perpendicular to the web in order to prevent disturbances in film thickness on both sides.

本発明におけるウェブとしては、裸の支持体のほかその
支持体に塗布層を有し=その塗布層に塗布する際にも本
発明を適用できる。塗布ヘッドには、1つのスロットの
ほか複数のスロットを有していてもよい。本発明は、磁
性塗料の塗布のほか写真感光材料または感熱記録材料の
塗布にも適用できる。支持体の材質としては、ポリエチ
レンテレフタレート、ポリカーボネート、アクリルなど
のプラスチック、紙、アルミなどの金属板、あるいはそ
れらの積層体などを用い.ることができる。
As for the web in the present invention, in addition to a bare support, the present invention can also be applied to a support having a coating layer and coating the coating layer. The coating head may have a plurality of slots in addition to one slot. The present invention can be applied not only to the coating of magnetic paint but also to the coating of photographic light-sensitive materials or heat-sensitive recording materials. The material used for the support includes plastics such as polyethylene terephthalate, polycarbonate, and acrylic, paper, metal plates such as aluminum, or laminates thereof. can be done.

〔実施例〕〔Example〕

次に実施例を示し本発明の効果を明らかにする。 Next, Examples will be shown to clarify the effects of the present invention.

厚み75(tm,幅500mn(7)PETフィルムを
150m/分で走行させながら、磁性塗料を750g/
分の塗布量および450Mの塗布幅をもって上記例にし
たがって塗布した。その際、張力の大きさおよび塗布幅
規制板の有無によって膜厚がどのように変化するかを調
べたところ、第3〜7図の結果が得られた。塗布装置の
寸法は第2図に示した。膜厚基準値は3μmとした。
While running the PET film (thickness 75 tm, width 500 m) at 150 m/min, apply 750 g/min of magnetic paint.
Coating was carried out according to the above example with a coating weight of 450M and a coating width of 450M. At that time, we investigated how the film thickness changes depending on the magnitude of the tension and the presence or absence of the coating width regulating plate, and the results shown in Figs. 3 to 7 were obtained. The dimensions of the coating device are shown in FIG. The film thickness standard value was 3 μm.

〔発明の効果〕〔Effect of the invention〕

以上のとおり、本発明によれば、ウェブの両側部におけ
る膜厚化を防止し、幅方向に均一な膜厚分布を得ること
ができる。
As described above, according to the present invention, it is possible to prevent film thickness from increasing on both sides of the web and obtain a uniform film thickness distribution in the width direction.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明を実施するための塗布装置の概要図、第
2図はその要部斜視図、第3〜7図は実施例の結果を示
すグラフ、第8〜10図は塗布状態を示す図である。 1・・・ウェブ  3,4・・・サポートロール6・・
・塗布ヘッド 第 図 第 図 塗Jp情 (mml t岬場 +mm+ 玄#幡(mml 第 図 第 図 第 図 6艮力(kg沖鴫)
Fig. 1 is a schematic diagram of a coating device for carrying out the present invention, Fig. 2 is a perspective view of its main parts, Figs. 3 to 7 are graphs showing the results of the examples, and Figs. FIG. 1... Web 3, 4... Support role 6...
・Applying head fig.

Claims (2)

【特許請求の範囲】[Claims] (1)走行するウェブの背面を支持しない状態でこのウ
ェブに対して押出し型塗布ヘッドを相対的に押し付けて
その塗布ヘッドの少なくとも一つのスロットから塗布液
を押し出してウェブに塗布する装置であつて; ウェブの塗布部における張力が14〜28kg/m幅と
することを特徴とする塗布方法。
(1) A device for applying a coating liquid onto the web by pressing an extrusion-type coating head relatively against the running web without supporting the back side of the web, and extruding the coating liquid from at least one slot of the coating head. ; A coating method characterized in that the tension in the coating portion of the web is 14 to 28 kg/m width.
(2)塗布ヘッドの液溜まり部の塗布液の圧力が0.0
2〜0.2kgf/cm^2である請求項1記載の塗布
方法。
(2) The pressure of the coating liquid in the liquid pool of the coating head is 0.0
The coating method according to claim 1, wherein the coating amount is 2 to 0.2 kgf/cm^2.
JP1055528A 1989-03-08 1989-03-08 Application method Expired - Fee Related JP2875543B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000051767A (en) * 1998-08-05 2000-02-22 Tdk Corp Coating device and coating method
JP2009291737A (en) * 2008-06-06 2009-12-17 Hitachi Maxell Ltd Die coating method
JP2010274241A (en) * 2009-06-01 2010-12-09 Furukawa Electric Co Ltd:The Thin film forming method and thin film forming apparatus
JP2013211082A (en) * 2012-03-30 2013-10-10 Fujifilm Corp Coating apparatus and coating method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60150865A (en) * 1984-01-17 1985-08-08 Konishiroku Photo Ind Co Ltd Coating method
JPS62117666A (en) * 1985-11-15 1987-05-29 Fuji Photo Film Co Ltd Coating method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60150865A (en) * 1984-01-17 1985-08-08 Konishiroku Photo Ind Co Ltd Coating method
JPS62117666A (en) * 1985-11-15 1987-05-29 Fuji Photo Film Co Ltd Coating method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000051767A (en) * 1998-08-05 2000-02-22 Tdk Corp Coating device and coating method
JP2009291737A (en) * 2008-06-06 2009-12-17 Hitachi Maxell Ltd Die coating method
JP2010274241A (en) * 2009-06-01 2010-12-09 Furukawa Electric Co Ltd:The Thin film forming method and thin film forming apparatus
JP2013211082A (en) * 2012-03-30 2013-10-10 Fujifilm Corp Coating apparatus and coating method

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