JPH0227060A - Mat edge using cloth for japanese/western dressmaking and manufacture of the same - Google Patents

Abstract

PURPOSE:To provide serviceability as the edge of a Japanese style 'TATAMI' mat and give a fine interior appearance to a room by subjecting a cloth to be originally devoted for Japanese or Western dress-making to resin processing, enhancing the physical strength and water repellent property, cutting into widths for mat edge, applying resin processing to each cut edge for prevention of fray. CONSTITUTION:A cloth 5 to be originally used for Japanese or Western dress- making is subjected to resin processing using a synthetic resin mixed with a water repellent agent, to enhance the physical properties such as friction and wear strength, tear strength, etc., as well as water repellent property. This is wound into a roll and cut into widths corresponding to the mat edge, and their cut surfaces are subjected to resin processing so as to prevent frays at the edge of each cut piece.

Description

[Detailed Description of the Invention] [Industrial Field of Application] The present invention relates to tatami mats, and more specifically, the present invention relates to tatami mats, and more specifically, to a woven fabric for Japanese and Western-style sewing, such as Kasuri fabric or Tsumugi fabric, which is processed to improve its strength.
This invention relates to a tatami edge that can be used for tatami mats, rowers, etc. as flooring materials, and a method for manufacturing the same.

[Prior Art] Tatami edges, which are cloth attached to the edges of tatami mats, are woven along the edges using a ribbon loom or a needle loom. The materials are silk, linen, cotton, etc., and they come in 9 colors such as navy blue, brown, persimmon, and black, as well as plain or woven or printed ones.

By the way, recently the unique traditional beauty of the weaving, dyeing, and patterns of Kasuri textiles and Tsumugi textiles, which are woven textiles for Japanese and Western-style sewing, has been reconsidered, and they are being used in various ways such as clothes, interior ties, and other accessories. I don't see any use for edges.

[Purpose of the Invention] The present invention creates a new material for tatami, which is a traditional Japanese indoor flooring material, by using woven fabric for Japanese and Western-style sewing, which had previously been used only for clothes, interior ties, and other accessories, as a tatami edge. A tatami edge that gives an aesthetic appearance, has sufficient strength and water repellency when used, and is made to prevent fraying and to be convenient when handling and sewing onto tatami mats. The purpose is to provide a method for producing the same.

[Means for achieving the purpose] The means for achieving the above purpose are as follows. That is, in the invention of the tatami edge, 1. The woven fabric for Japanese and Western-style sewing that is wound into a roll with the width of the tatami edge is treated with a resin, and furthermore, both cut surfaces of the fabric are treated with a material to prevent fraying. It has been treated with resin for this purpose.

In addition, in the invention of a method for manufacturing tatami edges, a woven fabric for Japanese and Western-style sewing woven by a rapier loom or a shuttle loom is processed with resin, and this is rolled up into a roll 1 and cut into tatami edge widths. ,
To prevent fraying, the cut surface is coated with resin.Woven fabrics for dressmaking are treated with these synthetic resins by coating, spraying, dipping, etc. By fixing this synthetic resin, it is possible to impart sufficient strength to the woven fabric for Japanese and Western-style clothing used as a flooring material.

In addition, as will be explained later, the woven fabric for Japanese and Western sewing is cut to the width of the tatami mat width, but if left as is, it will fray at the cut point. Therefore, the cut surfaces are treated with resin to prevent fraying. For example, synthetic rubber is used as this resin,
The processing method is, for example, coating or blowing. Furthermore, an appropriate amount of anti-mildew treatment is applied depending on the rainy season.

Next, an example of a method for manufacturing a tatami edge according to the present invention will be described.

■After removing the size from the Japanese and Western-style woven fabrics woven using rapier looms or shuttle looms, the kasuri woven fabrics are immediately treated with resin treatment and anti-mold treatment at the same time. In addition, for Tsumugi-style textiles, resin processing and anti-mildew processing are performed after mercerization and dyeing.

■It is made by adjusting the woven fabric to a certain width and processing it into paper.

Tatami edges are used for tatami mats, an ancient Japanese indoor flooring material, and play an important role in expressing the traditional beauty of a room. For this reason, woven fabrics for Japanese and Western-style sewing are used because they have an excellent aesthetic appearance. In the present invention,
As a woven fabric for Japanese and Western-style sewing, lJt fabric or Tsumugi fabric is used. In order to use Japanese and Western-style woven fabrics for tatami edges, friction,
It needs to have sufficient physical strength as a flooring material, such as abrasion strength and tear strength, and it also needs to be able to prevent water from seeping into the interior if water is spilled on it or a child spills it on it.

Tatami edges are currently attached to tatami mats by machine, and the tear strength is 1.0.
kg or more (Elmendorf test machine) is required. For this reason, woven fabrics for Japanese and Western sewing are processed with resin. Examples of synthetic resins used in resin processing include polyvinyl alcohol.
Examples include vinyl acetate, ethylene-vinyl acetate resin, and acrylic ester. These resins contain an appropriate amount of starch to adjust hardness and viscosity, and a water repellent to make them water repellent.

After winding it into a tube, cut it into strips.

■To prevent fraying, the cut surfaces are coated with synthetic rubber and impregnated into products.

Table 1 shows these manufacturing methods.

Table 1 [Effects of the Invention] According to the present invention, since woven fabrics for Japanese and Western-style clothing are treated with resin, it is possible to incorporate Kasuri textiles or Tsumugi textiles, which represent the traditional beauty of Japan, from the field of Japanese-Western clothing into the home. In entering,
It has sufficient strength for use as flooring material. By the way, when we measured the abrasion strength (JIS 10!16A method), the resin-treated Japanese and Western-style woven fabrics were more than 25 times stronger than the non-resin-treated Japanese and Western-style woven fabrics, making them suitable for use as flooring materials. I have something to do.

In addition, the cut surfaces of both sides of the rolled Japanese and Western-style fabric are treated with resin to prevent fraying, making it convenient for handling and sewing onto tatami mats. 1] It is possible to prevent changes in dimensions.

Roll up a certain length onto a paper tube. The rolled product is cut into five pieces using a lathe while the surface is still wrapped in kraft paper. Then, apply nitrile-butadiene resin to the cut surface with a brush to prevent fraying.

FIG. 2 is a perspective view of the roll-shaped tatami edge produced in this way, with 6 showing the reinforcing resin-coated surface and 7 the fray-preventing resin-coated surface, both of which are partially covered with Kasuri woven fabric 5. Impregnated.

For Tsumugi style, after blanching and drying, the steps of mercerizing, underlining, drying, dyeing, and drying are added.
Kasuri textiles are yarn-dyed, so this step is omitted. Table 2 shows the physical property test results of the tatami edges obtained in this way.

[Example] An example of the present invention will be described with reference to the drawings. The woven Kasuri fabric is blanched to remove the size. Then pass it between cylinder rolls and apply light tension to dry it.

For resin processing, a vinyl acetate emulsion solution is placed in a resin reservoir 1 and applied to the Kasuri woven fabric 5 passing between rolls 2, 3, and 4 (see Fig. 1). The mangle reduction rate is approximately 75%.

The blending ratio of the vinyl acetate emulsion solution is as follows.

P, V, A 30 parts by weight Cornstarch 40 parts by weight Water repellent
45 parts by weight Antifungal agent 05 parts by weight Vinyl acetate resin 40 parts by weight Smoothing agent
20 parts by weight water 100
The width of 0 parts by weight was fixed at 42 cm, and the resin was fixed by heat treatment at 150℃ for 3 minutes or more.

[Brief explanation of the drawing]

Figure 1 is an explanatory diagram showing the state of resin processing on Kasuri woven fabric; FIG. 2 is a perspective view of a rolled tatami edge. 5: Kasuri fabric 6. Reinforcing resin coating surface 7. Resin coated surface to prevent fraying

Claims (1)

[Claims] 1. The woven fabric for Japanese and Western-style clothing that is rolled into a roll with the tatami edge width is treated with a resin, and furthermore, both cut surfaces of the woven fabric for Japanese and Western-style clothing are coated with a material to prevent fraying. A tatami edge made of woven fabric for Japanese and Western sewing, which is characterized by a special resin treatment. 2. A woven cloth for Japanese and Western-style clothing woven with a rapier loom or a shuttle loom is treated with resin, and after being wound into a roll and cut into tatami border widths, the cut surface is treated with resin to prevent fraying. A method for producing tatami edges using Japanese and Western-style woven fabric.