JPH02276558A - Continuous forming machine for chinese steamed bun or the like - Google Patents

Abstract

PURPOSE:To enable continuous forming of Chinese steamed bun, etc., having twisted fold by combining a circular cutter, disk capable of intermittently rotating, receiving mold having vertical groove around and folding means, twisting member and bottom member having vertically moving shaft so as to carry out special action. CONSTITUTION:A food ingredient (a) such as a mass of bean jam is filled in a packing material (b) by downward motion of a filling rod 12. When the upper part of a receiving mold 27 is opened by upward motion of the filling rod 12, intermittent rotation of a disk 26 is re-started and the receiving mold 27 in which the packaging material (b) containing the food ingredient is housed is moved to the point C, where folding means 33 is downward moved by stretching operation of the first cylinder 35 and holding pawl 42 faces on the outside of vertical groove 28. Then the lower half of pawl 42 is allowed to enter from the vertical groove 28 into a receiving mold 27 by stretching operation of the second cylinder 44 and recessed part of side piece of the packaging material (b) is folded to close the center of the upper part of packaging material and then twisting member 49 is rotated and lowered to apply twist to the fold. Then when the receiving mold 27 is moved to the point D, a roller 29 is put on the projection part of cam disk 31 and a bottom member 27C is upward moved and the molded Chinese steamed bun is pushed out onto the upper part of receiving mold 27 and carried through a chou 55 onto a conveyor 52 by a feed-out cylinder 54.

Description

DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a continuous molding machine for Chinese steamed buns, xiao long bao, baozi, etc.

<Purpose of the Invention> The present invention is based on a twist in which the wrapping material is punched out from a rolled noodle strip, the filling is filled with various ingredients, folded and wrapped, and the pleats are twisted before being carried out. The purpose is to continuously form pleated Chinese buns, xiao long bao, baozi, etc.

<Prior art and its problems> Conventionally, Chinese steamed buns, xiao long bao, baozi, etc. were made by hand and had low manufacturing efficiency, but the applicant's proposal for the first time in Japanese Patent Application No. 62-222655 mechanized the twisting and pleating process. I'm confused. As described in the object section, the present invention solves the problem of poor manufacturing efficiency by continuously carrying out the process from punching out the packaging material to carrying it out.

<Structure of the Invention> The present invention comprises one or several circular cutters that move up and down on the intermediate horizontal portion of the intermittent feeding path of the noodle strips, and a cylindrical body with a pressing mold and a filling rod inside each cutter that move up and down. A disc that rotates intermittently is disposed horizontally under the intermediate horizontal portion so as to partially overlap with each other, and a vertically grooved circumferential receiving member is provided in a circumferential direction of the disc in correspondence with the cutter. A means for attaching one or several molds at a time to a molded Chinese steamed bun, xiaolongbao, baozi, etc. supported by an arm extending from the body at a certain rotational position of the receiving mold, and a top surface closed by the gathering. A twisting member is provided at the center to give a twist, and a bottom member with a vertically moving shaft is provided at the bottom of each of the receiving molds to extrude formed Chinese steamed buns, xiao long bao, baozi, etc. onto the receiving molds by rotating a disc. Continuous molding machines for Chinese steamed buns, xiao long bao, baozi, etc.

<Example> An example of a continuous molding machine for Chinese steamed buns will be described below.

To wrap the noodle strip I around the reel member 3 attached to the outer end of the high surface 2 on one side of the machine body L, a roll 4 is exchangeably fitted, and the noodle strip I fed out from the roll 4 is wrapped around the front surface of the machine body L. It passes through the intermediate part and is guided into the collection box 5 provided at the lower part of the other side of the body l. 6 is a rotating belt for intermittently feeding the noodle strip I;
7 is a pinch roll. The upper part of the rotating belt 6 is a horizontal part 8
A is formed, and a work plate 6b is laid underneath.

A circular cutter 9 is mounted on the middle of the horizontal portion 6a, supported by a vertically movable plate 8, for punching out a circular opening from the noodle strip A.
One to several cutters were arranged side by side so as to move up and down, and a ring-shaped press die 1G having a narrow bottom and a wide top and a concave and convex strip 10a circumferentially in the vertical direction of the outer periphery was fitted into the lower end of each cutter 9. The cylindrical body 11 and the filling rod 12 of such a tool are inserted so as to move up and down. 13. Reference numerals 14 and 15 are link mechanisms for vertically moving the above-mentioned champions, 16 is a gate-shaped member for vertically moving the cylindrical body 11 and the filling rod 12, and 17 is a link mechanism for vertically moving the cylindrical body 11 and the filling rod 12. It is a pressing member.

A hopper 18 for accommodating tools is attached to the middle part of the body I, and the tip of a tube 19 connected to the lower outlet of the hopper 18 is connected to the middle of each cylindrical body 11.

Near the lower outlet of the hopper 18, there is provided means (not shown) for intermittently delivering a batch of ingredients to each cylindrical body 11 in synchronization with the rotating belt 6. Reference numeral 20 denotes a stirring rod installed vertically within the hopper 18, and is supported by a support member 21 having a stopping point on the raised surface 2 of the machine body 1. 22 is a rotation motor.

In the middle of the horizontal part 6, a plurality of circular holes 23 of the same shape as the lower working plate 6b are provided corresponding to each circular cutter 9, and furthermore, a small hole 23 is provided under the working plate 6b to narrow the circular hole 23. A plate 25 with a circular hole 24 is attached.

Below the horizontal portion θ, a disk 26 which rotates intermittently and partially overlaps is horizontally mounted so as to extend largely forward.

One to several receiving molds 27 are vertically disposed on the disc 26 at regular intervals in the circumferential direction, corresponding to the circular holes 23.

Each of the receiving molds 27 has an uneven strip 27 & provided on its peripheral wall in the vertical direction, and is fitted with its upper end exposed on the disk 26. 27b is a stop member. Also, the disk 2 of each receiving mold 27
A vertical groove 28 is provided around the circumferential wall exposed above 6. The bottom of each receiving mold 26 is formed by a bottom member 27c that moves up and down. The bottom member 27c has a vertical driving wheel 3 having a roller 29 at the lower end.
The roller 29 rotates on a cam disk 31 which is provided with an undulating portion under the rotation locus of the receiving mold 27, thereby moving the bottom member 27c up and down.

As shown in Figures 1 and 2, the fuselage I has an arm 32 extended forward from a position to the right away from the circular cutter 9, and the tip of the arm 32 is attached to the receiver at point C shown in Figure 3. It is located on the outside of the mold 27 and supports the shirring means and the twisting member. The shirring means 33 includes a horizontal plate 37 that moves up and down by the expansion and contraction of a rod 36 of a first cylinder 35, which is attached downward on a chest plate 34 attached to the inner surface of the tip of the arm 32, and a bearing provided at the tip of the horizontal plate 37. 38
It is formed with a plurality of support members 4G projecting radially and horizontally from the lower end of the outer cylinder 39 inserted into the support member 40, and gathering claws 42 attached to each of the support members 40 with the intermediate portion as a fulcrum 41. A small roller 43 is attached to the upper end of each shirring claw 42, and the lower end is hooked inward. Reference numeral 44 denotes a second cylinder, and as the rod 45 moves in and out, the opening/closing shaft 4f, whose lower half is the underlined slope 46, is moved up and down, and the small roller 43 is brought into contact with the underlined slope by the vertical movement of the opening/closing shaft 47. The shirring claws 42 are slid wide and narrow, thereby opening and closing each shirring claw 42. 48 is a rubber ring for returning and opening the shirring claw 42.

Reference numeral 49 denotes a twist member, which is attached to the lower end of the rotation shaft 50 inserted into the outer cylinder 39. 51 is a motor for rotating the twisting member 49.

A conveyor 52 for carrying out is arranged on the outside of the disk 26, and a cylinder 54 for sending out is arranged facing the conveyor 52 through a hole 53 at the center of the disk 26. 55
is Shea.

Function> Next, to explain the function of the embodiment, the noodle strip I is sent onto the belt 6 by the intermittent rotation of the rotary belt 6 and the pinch roll 7, and first enters the work plate 6b of the cutter 9 while it is stopped. With the downward movement of the cylindrical body l, the circular packaging material opening is pushed out from the crawler track A and placed on the small circular hole 24, and then with the downward movement of the cylindrical body l with the press die lO, the packaging material opening is pushed out between the receiving die 27 and the press die 10. It is bent into a cup shape with uneven stripes around the periphery, as shown in Figure 6. Then, by moving the filling rod 12 downward, a batch of ingredients is filled into the opening of the packaging material. When the filling rod 12 moves upward and the upper part of the receiving mold 27 is opened, the disc 26 resumes its intermittent rotation, and the receiving mold 27 containing the filling opening reaches the point shown in FIG. 3C. Therefore, by the expansion operation of the first cylinder 35, the shirring means 3
3 moves downward so that the shirring claw 42 faces the outside of the vertical groove 28,
Next, by the extension action of the second cylinder 44, the lower half of the claw 42 enters the receiving mold 27 through the vertical groove 28, gathers the recessed part of the side piece of the packaging material opening, and closes at the center of the upper part, and then the twisting member 49 is opened. It rotates downward and twists the folds. Next, when the third weighing point is reached, the roller 29 rides on the protrusion of the cam disk 31 and moves the bottom member 27C upward to push out the formed Chinese steamed bun onto the receiving mold 27 and transfer it to the delivery cylinder 5.
4, it is carried out onto the conveyor 52 via L-55. The rotational position of the disk 26 in FIGS. 3E and F is ready to reach A.

<Effects of the Invention> As described above, the present invention punches out a wrapping material from an intermittently fed noodle strip, and presses the wrapping material between a receiving mold provided on an intermittently rotating disc and a downwardly moving pressing mold. The filling is filled by pressing and bending the uneven strip material into a cup shape, and by intermittent rotation of the disc, it is rolled up to a certain position and then wrapped and closed. After twisting the folds, it reaches the outside and the bottom member moves upward. Through the series of processes of pushing up onto a mold and transferring it to a conveyor, it is possible to continuously manufacture Chinese steamed buns, xiao long bao, baozi, etc., which are shaped by folding and twisting, dramatically increasing manufacturing efficiency. This has the effect of improving

In addition, the molded Chinese steamed buns, xiao long bao, baozi, etc. come out of the mold by the upward movement of the bottom member and are transferred to the conveyor, so there is no chance of deformation or damage to the molded Chinese steamed buns, xiao long bao, baozi, etc. during conveyance. It causes the effect of being caused and not being present.

[Brief explanation of drawings]

Fig. 1 is a front view, Fig. 2 is a plan view, Fig. 3 is an enlarged plan view of the disk portion, Fig. 4 is a front sectional view when cutting the mold, Fig. 5 is a front sectional view when filling the filling, Figure 6 is Figure 5! -! An enlarged line sectional view, FIG. 7 is a side sectional view of the shirring means portion, and FIG. 8 is the same.
FIG. 9 is a partially sectional front view showing the vertically movable member portion; FIG. 9 is a partially sectional front view when the shirring means is lowered;
The figure is a partially cross-sectional front view during shirring, and Figure 11 is the 1st
Figure 0 is an enlarged plan view taken along ■-■ line, Figure 12 is a partially sectional front view when the pleats are twisted, and Figure 13 is the molded Chinese W.
), side sectional view showing the unloading part of H, l is the machine body, 2 is the stepped surface, 3 is the reel member, 4 is the winding roll, 5 is the collection box, 6 is the rotating belt, 6a is the horizontal part, 6b is the work board,
7 is a pinch roll, 8 is a vertically moving plate, 9 is a circular cutter, 1
0 is a pressing die, 11 is a cylindrical body, 12 is a filling rod, 13.14.
15 is a link mechanism, 16 is a portal member, 17 is a presser member,
18 is a hopper, 19 is a tube, 20 is a stirring bar, 21
22 is a motor, 23 is a circular hole, 24 is a small circular hole, 25 is a plate, 26 is a disc, 27 is a receiving mold, 27λ is an uneven strip, 27b is a stop member, 27c is a bottom member, 28 is a Vertical groove, 29 is a roller, 30 is a vertical movement shaft, 31 is a cam disc,
-32 is an arm, 33 is a pleating means, 34 is a ceramic plate, 3
5 is the first cylinder, 3G is the rod, 37 is the horizontal plate, 3
8 is a bearing, 39 is an outer cylinder, 40 is a support member, 41 is a fulcrum,
42 is a shirring claw, 43 is a small roller, 44 is a second cylinder, 45 is a rod, 46 is an underlined slope, 47 is an opening/closing shaft, 48 is a rubber ring, 49 is a twisting member, 50 is a rotating shaft, 5
1 is a motor, 52 is a conveyor, 53 is a hole, 54 is a delivery cylinder, 55 is a shoe, and 56 is a driving panel. Purification IF of the drawing (no change in content) Medicine II! 1 No. 20,033 (Hoshosho (method) August 23, 1999

Claims (3)

[Claims] (1) 1 that moves up and down on the intermediate horizontal part of the intermittent feeding path of the noodle strip
A circular plate including at least several circular cutters, a cylindrical body with a pressing die, and a filling rod inside each cutter so as to move up and down, and which rotates intermittently so as to partially overlap under the intermediate horizontal part. horizontally arranged, one or several receiving molds each having vertical grooves are attached in the circumferential direction of the disc in correspondence with the cutter, and the receiving mold is supported at a certain rotational position by an arm extending from the machine body. A means for folding the molded Chinese buns, xiao long bao, baozi, etc., and a twisting member for twisting the center of the upper surface closed by the folding are provided, A continuous molding machine for Chinese steamed buns, xiao long bao, baozi, etc., characterized by having a bottom member with a vertically movable shaft for extruding the molded Chinese steamed buns, xiao long bao, baozi, etc. onto a mold. (2) According to claim (1), each receiving mold is mounted on a disc that rotates intermittently with its upper half exposed, and a vertical groove is provided around the exposed upper half. Chinese steamed buns, xiao long bao,
Continuous molding machine for baozi, etc. (3) A conveyor for carrying out formed Chinese steamed buns, xiao long bao, bao, etc. is written on the outside of the disc that rotates intermittently, and the formed Chinese steamed buns, xiao long bao, etc. are moved from above the hole in the center of the disc toward the conveyor. The continuous molding machine for Chinese steamed buns, xiao long bao, baozi, etc. according to claim 1 or 2, characterized in that a cylinder for delivering the baozi, etc. is provided.